Universal inverter system for the toughest environmental conditions · 2017-05-10 · Universal inverter system for the toughest environmental conditions. 2 1ARADEX 4 2VECTOPOWER

VECTOPOWERProduct catalog 2015

Universal inverter system for the toughest environmental conditions

2

1 ARADEX 4

2 VECTOPOWER Highlights 82.1 Robust 112.2 Flexible 122.3 Compact & strong 132.4 Scalable 142.5 Smart 152.6 Reliable energy 162.7 Efficient 17

3 VECTOPOWER in a system 193.1 Overview according to areas of application 203.2 Overview according to uses 243.2.1 ... for traction drives 273.2.2 ... for function drives 293.2.3 ... for generators 313.2.4 ... for turbines/high-frequency applications 333.2.5 ... for mains supply 343.2.6 ... for island networks 353.2.7 ... for DC/DC conversion 37

4 Product lines: VP50 | VP600 | VP5000 394.1 Overview: Product lines 40

4.2 VECTOPOWER 50 424.2.1 Data sheet VP50-25 444.2.2 Data sheet VP50-55 44

4.3 VECTOPOWER 600 464.4 Data sheet VP600-17W-020 484.4.1 Data sheet VP600-17X-040 504.4.2 Data sheet VP600-17W-040 50

... Flexibility for very different tasks

IndexVP product catalog

3

4.4.3 Data sheet VP600-14W-040 514.4.4 Data sheet VP600-17W-060 52 4.4.5 Data sheet VP600-18W-065 524.4.6 Data sheet VP600-17W-080 54 4.4.7 Data sheet VP600-17W-090 544.4.8 Data sheet VP600-27W-010 564.4.9 Data sheet VP600-27W-020 564.4.10 Data sheet VP600-27W-015 574.4.11 Data sheet VP600-27A-020 584.4.12 Data sheet VP600-17P-010 604.4.13 Data sheet VP600-27P-010 60

4.5 VP5000 624.5.1 Data sheet VP5000-27W-020 644.5.2 Data sheet VP5000-47W-020 644.5.3 Data sheet VP5000-27W-030 65

5 Development Tools 67

6 System components 716.1 VECTOMOTOR 726.2 Batteries, Supercapacitors and controls 73

7 Services 757.1 Workshops 767.2 Feasibility studies 767.3 Commissioning of installations 767.4 Training 777.5 Service 777.6 Customer-specific developments 77

8 Contacts 79

IndexVP product catalog

44

ARADEXVP product catalog

55

ARADEXExperts in drive and

power electronics


6

For 25 years, ARADEX AG has developed and sup-plied control and inverter technology for machines and installations on the highest technical level. Drive solutions from ARADEX can be found wherever maximum performance is required at the same time as high reliability.

Since 2010, ARADEX has offered the VECTOPOWER series for mobile applications in addition to the VECTODRIVE inverter range for machine construction.

Despite the different applications, the inverter func-tions on the mobile devices use the same platform as those on the proven industrial devices, which allows our innovative mobile devices to utilize the high system maturity.

Experienced Flexible

South- amerika

6%

North- amerika

15%

Europe

41%

Africa

4%


7

The universal software platform is used on every-thing from our VECTONUM high-performance con-trol to our inverters. This ensures that you can make use of ARADEX drive technology and our experience from over 2,500 projects with maximum efficiency with the VECTOPOWER as well.

FAPS Basic Technology VECTOPOWER InverterVECTOMOTOR mobile MotorVECTONUM mobile Control unitVECTOGEAR Gearbox

Smart and universal System solutions

ARADEX worldwide The distribution of our products among the continents in 2014.

Bulgaria

Germany

Denmark

Estonia

Finland

France

Great Britain

Italy

Croatia

Netherlands

Norway

Austria

Poland

Portugal

Sweden

Switzerland

Serbia

Spain

Czech Republic

Turkey

Hungary

Brazil

Canada

Mexico

USA

Venezuela

China

India

Israel

Japan

Korea

Philippines

Russia

Saudi Arabia

Thailand

New Zealand

Australia

Oceania

5%

Asia 29%


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+ Simply universal

VECTOPOWER is the most universal mobile inverter in the world. It combines the extreme sturdiness of a mobile inverter with the flexibility of an industrial inverter.

VECTOPOWER is available in many different versions. You will therefore always find the right configuration for your specific application.

VECTOPOWER Highlights

HighlightsVP product catalog

99


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VECTOPOWER HighlightsThe VECTOPOWER range focuses on devices with voltages between 200 - 750 VDC. However, for spe-cial applications, we also offer solutions for 24 - 60 V and 800 VDC.

With VECTOPOWER we offer pure inverters as well as devices with 2, 3 or 4 inverters in a combined system. We have combined these system solutions in the VP5000 line, which is characterized by a very high integration density and an excellent price/per-formance ratio.

In addition to the sturdy construction, easy integra-tion in your applications is always of primary impor-tance.

Price as well as performance:EXCELLENT!


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SturdyResistant to shocks Certified up to 50 g acc. to: IEC 60068-2-27: 10 shocks with 50 g for 11 ms IEC 60068-2-27: 4000 shocks with 40 g for 6 ms

Resistant to vibrationCertified acc. to IEC 60068-2-64: 2-4 g at 5-250 Hz for 15 hours

Robust at high temperaturesAmbient temperature and cooling water supply up to 75 °C, up to 65 °C without derating

EMC test passedEMC tested by TÜV SÜD (test number: P111863)

Sturdy

Tested under the most inhospitable conditions!

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Flexible in functionFlexible in function The VECTOPOWER can be used for traction drives, function drives, generators, high-frequency applica-tions, island network creation, mains supply or for DC/DC conversion. Set the parameters, connect it and you’re ready.

Flexible in motor selectionFree selection of the motor to be connected. A wide variety of motor topologies are supported: asynchro-nous, permanent magnet, reluctance, PM/reluctance hybrid …

Flexible in voltage selectionVoltage classes up to 800 VDC available, higher voltages on request.

Flexible in frequencyDevices up to 28 kHz PWM frequency available. Can be set freely and changed over „on the fly“.

Flexible in connectionProvides a CAN-bus interface for connection to the vehicle control.

Flexible


262 mm

99 mm

394 mm

13

Maximum power densityCompact in designThe approx. 10 liter construction volumes include up to 278 kW of power.

Compact in combination1 or 2 power stages available in one device; VP5000 allows up to 4 power stages in one housing.

High powerVoltages up to 750 VDC. Higher voltages on requestCurrents up to 550 ArmsPeak power up to 278 kW / 354 kVA, Continuous power up to 210 KW / 275 kVA

Compact & strong

The world‘s smallest universal inverter for mobile applications!


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SkalierbarScalable in powerBy cascading several VECTOPOWERs, we cover out-puts up to 1600 kW.

Scalable in functionThe integration in our VECTOSTUDIO development environment allows you to use our complete experi-ence for automation tasks.

Scalable

+ Installation and maintenance can be handled by one person

+ Easy spare parts supply worldwide - the VP is so small and light that it not only can be shipped by transport companies but also by classic parcel services such as DHL and UPS.


Automotive interfaces

Water cooling

3 plugs for interfaces, sensors and I/O s

Motor connection

power connection

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Versatile intelligenceSmart for your adaptationsWith some devices, an integrated high-speed PLC in IEC 61131-3 with its own real-time system also gives you the option of realizing demanding control tasks and technical processes directly in VECTOPOWER.

Smart equipmentInterfaces, encoder inputs as well as analog and digital I/Os, all on board...

Smart

Smart with a universal solutionOur universal platform for softwareand firmware allows us to utilize the entire ARADEX technology of stationaryapplications and products for mobileapplications as well.

Smart protection against reverse engineeringKnow-how protection for our customers’ know-how as well through the use of FPGAs


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Reliable energyReliable for high outputsReliable – the power electronics are protected by effective safety mechanisms in the case of critical load changes.

Reliable with an extremely short response timePower requirements up to 1.6 MW can be realized with a low overshoot and very short implementation times of less than 1 ms. This considerably reduces costs for stabilizing the intermediate circuit in the energy management of the overall construction.

Reliable energy

Reliable in rough environmentsIP65 protects against dirt and water. And an extremely sturdy internal construction ensures reli-able operation even with strong vibrations and very hard shocks. So that the VECTOPOWER works for you: On rails, on roads, on the water, in the air.

acceleration [g]

time [ms]


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Efficient operation

Efficient

Efficient in operationOptimum efficiency even in the partial load opera-tional range. Even with asynchronous machines that do without expensive magnets.

Efficient during commissioning Our tools for parameterization and diagnosis such as e.g. the integrated ANALYSER oscilloscope allow more efficient commissioning and servicing. The ANALYSER can visualize the course of all necessary variables, and that with resolutions of up to 2 µs!

Efficiency of VECTOPOWER and motor together is up to 90% even in the partial load operational range.

partial load [20kW]

full load [60kW]

Boost [120kW]

Overall efficiency of motor + inverter

number of revolutions [rpm/min]


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VECTOPOWERVP product catalog

1919

VECTOPOWER - in a system

maximum power density

maximum output

maximum benefit

maximum flexibility


2020

Application areas: Power and voltage

VECTOPOWER is used in many different mobile and stationary applications. The following tables are to give a rough overview of the application areas and help select the best VECTOPOWER model for each.

Applicat

ion ar

ea

Power

Peak performance > 5 kW x x x x x x x x

Peak performance > 20 kW x x x x x x x

Peak performance > 100 kW x x x x x x x

Peak performance > 220 kW x x x x x x

Peak performance > 250 kW x

Number of axes

Application with 2 or more axes

Voltage

up to 48 V x

up to 750 V x x x

x

x x

up to 800 V x

VP50 -

11P-0

25

VP600 -

14W-0

40

VP600 -

17X-0

40

VP600 -

17W-0

20

VP600 -

18W-0

65

VP50 -

11P-0

55

VP600 -

17W-0

60

VP600 -

17W-0

40

VP600 -

17W-0

80


2121

Applicat

ion ar

ea

Power

Peak performance > 5 kW x x x x x x x x x

Peak performance > 20 kW x x x x x x x x x

Peak performance > 100 kW x x x x x

Peak performance > 220 kW

Peak performance > 250 kW

Number of axes

Application with 2 or more axes

x x x x x x x

Voltage

up to 48 V

up to 750 V x x x x x x x x

up to 800 V

VP600 -

27W-0

10

VP600 -

17W-0

90

VP600 -

27P-0

10

VP5000 -

27W-0

30

VP5000 -

47W-0

20

VP600 -

27A-0

20

VP600 -

27W-0

20

VP600 -

17P-0

10

VP5000 -

27W-0

20

VECTOPOWER is available in a variety of perfor-mance classes and in a wide voltage range. It is thus always optimally adaptable to your application.


2222

Applicat

ion ar

eas

Ambient conditions

Protection class up to IP20 x

Protection class up to IP65 x x x x x x

Not susceptible to shocks x x x x x x x x x

High ambient temperature(up to 85 degrees)

x

Cooling

Water cooling x x x x x x x x

Air cooling x x

Combined air/water cooling x

Other characteristics

Suitable for rpm > 40000 x

Suitable for rpm > 10000 x x x x x x x x x

Board set available x x

Integrated Highspeed-PLC x

CAN Interface x x x x x x x x

Customer specific extensions

Application areas: Environmental condition, other


VP50 -

11P-0

25

VP600 -

14W-0

40

VP600 -

17X-0

40

VP600 -

17W-0

20

VP600 -

18W-0

65

VP50 -

11P-0

55

VP600 -

17W-0

60

VP600 -

17W-0

40

VP600 -

17W-0

80


2323

Applicat

ion ar

eas

Ambient conditions

Protection class up to IP20 x

Protection class up to IP65 x x x x x x

Not susceptible to shocks x x x x x x x x x

High ambient temperature(up to 85 degrees)

Cooling

Water cooling x x x x x x x x

Air cooling x x x

Combined air/water cooling

Other characteristics

Suitable for rpm > 40000 x

Suitable for rpm > 10000 x x x x x x x x

Board set available x x

Integrated Highspeed-PLC

CAN Interface x x x x x x x x x

Customer specific extensions

x x x

VP600 -

27W-0

10

VP600 -

17W-0

90

VP600 -

27P-0

10

VP5000 -

27W-0

30

VP5000 -

47W-0

20

VP600 -

27A-0

20

VP600 -

27W-0

20

VP600 -

17P-0

10

VP5000 -

27W-0

20

Water cooling, air cooling – or both: With the VECTOPOWER concept, you have many configura-tion possibilities.


2424

Vehicles

Battery operated busses

x x x x x

Hybrid busses x x x x x x

Municipal vehicles x x x x x x x

Delivery vehicles x x x x x x x

Ships

Propeller drive x x x x x x

On board power supply generation x x x x x x x

Hybrid ships x x x x x x

Other applications

Battery simulator x x x

Motor test bench x x x

DC/DC converter x x x x x x x

Turbo charger x

Block heat and power plant

x x x x x x x

Stone crusher x x x

Electricity generator x x x x x x

48 V automotive applications

x x

Overview according to application areas

VP50 -

11P-0

25

VP600 -

17W-0

40

VP600 -

17W-0

20

VP600 -

17W-0

60

VP50 -

11P-0

55

VP600 -

14W-0

40

VP600 -

17X-0

40

VP600 -

17W-0

90

VP600 -

27W-0

10

Overview according to application areas


VP600 -

27W-0

20

VP600 -

27A-0

60


2525

For really universal use:Use VECTOPOWER to make applications that have never existed in this form!

VP600 -

27A-0

60


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Challenges... for traction drives+ Resistant to mechanical shocks and vibrations

+ High protection class against water and contamination

+ Multi-channel switch-off of the motor current in case of an emergency

+ High output with the smallest possible construction volume

+ Mastery of very different motor topologies

+ Above all in partial load range, very high efficiency of the overall combination of motor and inverter.

For controlling drives used in vehicles. Used e.g. in the areas:

+ „Commercial“ vehicles of all types, such as e.g. buses, municipal vehicles, off-road large goods vehicles…

+ Rail vehicles: purely electric and with hybrid drives

+ Ships, yachts, towboats

+ Airplanes

ApplicationsVP product catalog

27

... for traction drives

ARADEX advantages

+ Efficient motor control with clever control algorithms, specially adapted to the respective motor topology.

+ Adaptable to all motor topologies due to multi-dimensional function diagrams

+ High efficiency even in partial load operational range and thus a large range.

+ Optimum use of the reluctance in PM/reluctance hybrid motors

+ High dynamics; torque specifications are implemented in less than 1ms

+ Secure switch-off due to several parallel paths: CAN, digital input, relay

+ High torque, even at zero speed.

VECTOPOWER offers countless possibilities for integration in your vehicle.


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Challenges... for function drives+ resistant to mechanical shocks and vibrations

+ high protection class against water and contamination

+ mastery of very different motor topologies

+ even inexpensive motors can be used well

+ small size with high power.

Drives in mobile applications that are not in vehicles.

Areas of applicationCan be used wherever high power is required in small spaces or where extreme environmental con-ditions are present that rule out the use of industrial inverters.


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... for function drives

ARADEX advantages


+ possibility of accessing the comprehensive software library of ARADEX.

+ fast and flexible as an industrial computer.

VECTOPOWER devices are also an option for use in industrial applications due to their excellent characteristics!


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... for generatorsIn this application, the VECTOPOWER converts the AC voltage with a variable frequency and voltage level to a regulated DC voltage for supplying an intermediate circuit. Here, the VECTOPOWER takes energy from a generator to then feed this energy to a DC circuit. From there it goes on in the direction of a battery or mains.

+ Compact design, high vibration resistance, suitable for all generator designs

+ The diagnostic capability is helpful for identifying damage long before a failure and offering efficient service.

Challenges

+ Fast control of the DC voltage

+ Avoidance of voltage peaks during load shedding

+ Avoidance of voltage drops during load connection

+ Optimum overall efficiency in a wide range of rotational speeds and torques.


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... for generators

ARADEX advantages


+ Very fast and sensitive control even of DC voltage in less than 1 ms


32

Challenges... for turbines and high- frequency applications Electrical machines for high rotational speeds have an

especially small design for their output. This is espe-cially true of high-speed rotors. This not only saves expensive materials, construction volume and weight; it is also a special challenge for the inverter: The inverter-induced turbulent flows create heat in the rotor. In the case of high-speed machines, how-ever, the rotor is very small with the same output and thus the area over which they can emit the excess heat is very small as well. Heat dissipation is easier if there are fewer rotor losses.

The second challenge concerns the speeds them-selves and the related high frequencies.

For high-speed applications such as turbines with rotational speeds up to over 150,000 rpm.

Areas of applicationHigh-speed drives are increasingly being used e.g. as:

+ Compressors for gases with improved efficiency

+ Thermal expansion machines as a generator with an especially small design and high compatibility with very different gases


33

... for turbines and high-frequency applications

ARADEX advantages

+ Fastest and most sensitive current control

+ Lower harmonics and thus low heating of the motor

+ Low inverter-induced turbulent flow losses in the rotor

+ PWM frequency can be freely selectable and changed over on the fly up to 28 kHz

+ Control without sensors

VECTOPOWER makes special inverters for high frequencies a thing of the past!


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Challenges

ARADEX advantages

... for connection to gridDuring interaction with an LCL filter, a supply must take place with a low harmonic content.

+ Fastest and most sensitive current control

+ Compact dimensions for maximum performance save space and money

+ Smaller LC filters due to the higher PWM frequency of the VECTOPOWER save space and money

VECTOPOWER is used here as a so-called Active Front End (AFE).

... for connection to grid


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Challenges

ARADEX advantages... for isolated networks

+ Non-linear driving capability, in other words operation with different loads on the 3 phases

+ High load dynamics, in other words representa- tion of the mains voltage with only slight variations even in the case of strong and fast load changes

+ Resistant to environmental influences.


+ Realization of the non-linear driving capability and the „artificial zero“ even without a transformer

+ Optional integration of further energy sources, even bidirectional ones such as batteries or supercapacitors, e.g.

- for covering load peaks

- for being able to switch off the generator in low-load phases

- for optimum overall efficiency

Isolated networks are autonomous 3-phase current networks.

... for isolated networks


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Challenges... for DC/DC conversion+ Large working range for voltages

+ High efficiency in a large voltage range

+ Small design

+ Fast reaction to load changes

For connection of batteries, supercapacitors and other DC voltage sources to an overall solution, even one that works bidirectionally

Multiple Energy Control System


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ARADEX advantages

+ Fastest and most sensitive control of current or voltage. Load variation from 1000 A in less than 1 ms.


+ Extremely fast. This is necessary to be able to handle the components safety and protect the batteries and supercapacitors from damage.

+ Easy configuration of systems consisting of energy stores that can all work on different voltages

... for DC/DC conversion

Take care of your installation. VECTOPOWER will take care of the energy management!


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Product linesVP product catalog

39

VECTOPOWER product lines

VP50 | VP600 | VP5000


40

Overview of product linesCustomer-specific modifications, OEM solutions and special devices on request.

Our customers benefit from general technical prog-ress and VECTOPOWER innovations. For this reason: Technical modifications are reserved. The illustrations in this catalog are similar to the described products.

VP50 PCB sets for voltages up to 60 V

VP600 Inverters with one or two axes in a standard housing

VP5000 Complete solutions with two or more axes with application- specific expansion possibilities

Product linesVP produktkatalog

41

VP50 VP600 VP5000

Voltage [V] 24 - 60 48 - 750 48 - 750

Max. peak power [kW/KVA] 2 - 7278/354 per power stage

278/354 per power stage

Number of axes 1 1 - 2 2 - 4

Protection class IP100 IP20, IP65 IP20 or IP65

PWM frequency [kHz] 4 - 24 2 - 28 2 - 16


42

The VP50 VP50-11P-025The devices of the VP50 product line are very pow-erful controller and inverter PCBs in the range of 24 - 60 V battery voltage, in other words so-called safety extra-low voltage

DesignDue to the normally very tight installation situations, these series do not have their own housings. Instead, we offer PCBs for installation in solutions at the customer. If you should need other dimensions than those listed, then asks us for a suggested solution!

Customer-specificApplication-specific modifications to the PCB are also possible. Tell us your requirements!

With their peak power of up to 2.5 kW and a PWM fre-quency of 18 KHz, VP50-25 for example was originally designed for high-speed motors that have to produce an immense torque for a very short time.

Due to its sturdiness and its economical manufactur-ing costs, the VP50-11P-025 can also be a good idea in entirely different applications.

The controller PCB can communicate with higher-lev-el controllers via an SPI interface.

VP50VP product catalog

43

VP50-11P-055The VP50-11P-055 is used when a reliably high power is required with a low space requirements and high efficiency. Due to the nominal voltage of 48 V, the VP50-11P-055 is designed for applications in safety extra-low voltages. Temperatures between - 40 and +85 degrees are no problem for the VP50-11P-055.

Applications e.g. in servo-hydraulic pumps with a pressure build-up in a few milliseconds for a perfect servo function without control valves and with consid-erably improved overall efficiency.


44

VP50-11P-025 VP50-11P-055

Area of use mobile inverter, PM Motors without sensormobile inverter, for high temperatures, for all motor topologies especially for motors with field weakening

Article number VP50_11P025 VP50_11P055

Voltage range 24 - 36V (48 V on demand) 24 - 48 V

Thermal nominal current*

40 A.r.m.s. (A) at 18 kHz PWM frequency and 36 VDC, without cooling

Up to 100 A.r.m.s. (A) at 8 kHz PWM frequency, according to cooling

Peak current* 70 A.r.m.s. (A) for 5s 130 A.r.m.s. (A) for 5s

Permanent power* 1.4 kW at 36 VDC up to 5k W

Peak power* 2.5 kW at 36 VDC up to 6.5 kW

PWM frequency up to 18 kHz 2 - 24 kHz adjustable

Communication SPI CAN, VECTOBUS

Dimensions H 25 mm | L 60 mm | W 50 mm H 70 mm | L 125 mm | W 125 mm

Weight approx 0.1 kg approx 0.9 kg

Cooling convection / moved air customer-specific

Max. workingtemperature

45°C 85°C

*Values depend on cooling, voltage and PWM frequency. Measured with 15 litres coolant flow rate at 65°C, resp. 45°C ambient temperature if not stated otherwise.

VP50 line The little VECTOPOWER


45

VP50 seriesThe VP50 series can be customized:

- in the interface to the vehicle control- in the output- in the design if needed

Tell us your requirements!


46

General advantagesThe most universal mobile inverter in the world

+ Compact dimensions for maximum performance that save space and money

+ Very easy connection and commissioning

+ Very fast current control for optimum power supply

+ Extremely stable construction

As a result of the almost freely selectable working voltage and the comprehensive parameterization options, the VP600 can be used quite universally. Its range of applications is no longer limited only to trac-tion drives. Instead, even stationary applications such as powerful DC/DC converters and high-speed turbo compressors can be realized with the VP600.

The VP600 product line comprises all devices with a flat design. It is therefore suitable above all for appli-cations with limited space.


47

Features+ Support for very different motor topologies

+ Two encoder inputs available

+ Sensorless control

+ CAN interface

+ Various power classes up to 278 kW

+ Various voltage classes

+ Various protection classes available

+ Water and/or air cooling

+ Sturdy, tested and certified

+ One or two power stages in one housing

+ 2-28 kHz PWM frequency can be set

+ PWM frequency can be changed over on the fly!

+ Optional PLC available

VECTOPOWER is fully integrated in the ARADEX world!


48

VP600-17W-020

Area of use

Article number

Voltage range

mobile inverter for price sensitive requirements

VP600_17W020

100 - 750 VDC


220 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 15l / min and 65°C flow temperature

Peak current* up to 400 A.r.m.s.

Permanent power* up to 132 kW / 156 kVA

Peak power* up to 216 kW / 256 kVA

PWM frequency 2 - 6 kHz adjustable

Max. rotary frequency 400 Hz, higher on demand

Communication CAN, VECTOBUS

Dimensions H 125 mm | L 410 mm | W 280 mm

Weight approx 19 kg

Cooling liquid cooled, water / glycol

Max. cooling watertemperature

65°C without derating

Protection class IP65

020 series The entry into the VD600 series


49

VP600-17W-020Optimum for price-sensitive applications. The VP600-17W-020 is characterized by an inexpensive housing that is somewhat higher than its more powerful brother. VP600-17W-020 is an economical entry-level option that is also suitable for applications in large series.



50

VP600-17X-040 VP600-17W-040

Area of use mobile inverter mobile inverter

Article number VP600_17X040 VP600_17W040

Voltage range 48 - 750 VDC 48 - 750 VDC


350 A.r.m.s. at 4 kHz PWM frequency, 650 VDC,15 l/min and 35°C flow temperature

250 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 15l/min and 65°C flow temperature

Peak current* up to 450 A.r.m.s. up to 450 A.r.m.s.

Permanent power* up to 210 kW / 250 kVA up to 150 kW / 178 kVA

Peak power* up to 270 kW / 320 kVA up to 270 kW / 320 kVA

PWM frequency 2 - 6 kHz adjustable 2 - 6 kHz adjustable

Max. rotary frequency 400 Hz, higher on demand 400 Hz, higher on demand

Communication CAN, VECTOBUS CAN, VECTOBUS


Weight approx 15.5 kg approx 15 kg

Coolingliquid cooled, water / glycoladditional air cooling in the lid

liquid cooled, water / glycol


35°C without derating 65°C without derating

Max. cooling air temperature

45°C

Protection class IP20 IP65

040 series The standard model


51

VP600-14W-040

mobile inverter

VP600_14W040

48 - 420 VDC

275 A.r.m.s. at 4 kHz PWM frequency, 360 VDC, 15 l/min and 65°C flow temperature

up to 450 A.r.m.s.

up to 93 kW / 110 kVA


2 - 6 kHz adjustable

400 Hz, higher on demand

CAN, VECTOBUS

H 95 mm | L 392 mm | W 259 mm

approx 15 kg



IP65

VP600-17W-040Our standard model up to 750 VDC with 250 kW peak power and water cooling up to 65 degrees is suitable for almost all types of mobile or stationary applications under harsh ambient conditions.

VP600-17X-040Our model with combined water and air cooling means maximum performance in narrow spaces. The device was designed for machine construc-tion and use in continuous operation. As a result of the additional fan, it only has protection class IP20.

VP600-14W-040High continuous currents can be run with this device, but only up to voltages of 420 VDC for de-sign reasons. Due to the lower voltages, the peak power is less than e.g. that of the 0-17W-040.



52

VP600-17W-060 VP600-18W-065

Area of usemobile inverter with integrated Highspeed-SPS

mobile inverter with integrated Highspeed-SPS

Article number VP600_17W060 VP600_18W065



250 A.r.m.s. at 4 kHz PWM Frequency, 650 VDC,15 l / min and 65°C flow temperature

250 A.r.m.s. at 4 kHz PWM-Frequency, 720 VDC, 15l min and 65°C flow temperature


Permanent power* up to 150 kW / 178 kVA up to 165kW / 195 kVA






Weight approx 15 kg approx 15 kg

Cooling liquid cooled, water / glycol liquid cooled, water / glycol

Max. water coolingtemperature


SPSProgrammable in IEC 61131-3 and C++, cycle time 0.5 ms. Enough memory space also for complex functions.

Programmable in IEC 61131-3 and C++, cycle time 0.5 ms. Enough memory space also for complex functions.

protection class IP65 IP65

060/65 series with integrated SPS


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VP600-17W-060 VP600-18W-065

Area of usemobile inverter with integrated Highspeed-SPS

mobile inverter with integrated Highspeed-SPS




250 A.r.m.s. at 4 kHz PWM Frequency, 650 VDC,15 l / min and 65°C flow temperature

250 A.r.m.s. at 4 kHz PWM-Frequency, 720 VDC, 15l min and 65°C flow temperature


Permanent power* up to 150 kW / 178 kVA up to 165kW / 195 kVA








Max. water coolingtemperature


SPSProgrammable in IEC 61131-3 and C++, cycle time 0.5 ms. Enough memory space also for complex functions.

Programmable in IEC 61131-3 and C++, cycle time 0.5 ms. Enough memory space also for complex functions.


VP600-17W-060As an alternative to the additional host computer, the 00-17W-060 also offers the option of execut-ing even complex PLC functions via a separate microprocessor. The PLC is naturally integrated in our development software for VECTONUM EMBEDDED and thus has access to the extensive software functions of ARADEX.

VP600-18W-065This special version of the VP600-17W-060 allows higher voltages of up to 800 VDC.



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VP600-17W-080 VP600-17W-090

Area of use mobile invertermobile inverter for high speedapplications such as turbinedrives or generators




275 A.r.m.s. bei 4 kHz PWM-Frequenz und 650 VDC, 15l/min und 65°C Vorlauftemperatur

100 A.r.m.s. bei 24 kHz PWM-Frequenz und 650 VDC,15l/min und 35°C Vorlauftemperatur

Peak current*up to 520 A.r.m.s. for 1 second and 400 A.r.m.s. for 1 minute

up to 150 A.r.m.s. at max.16 kHz PWM Frequency, 650 VDC, min.15l/min flow, max. 35°C flow temperature

Permanent power* up to 165 kW / 195 kVA up to 60 kW / 71 kVA

Peak power*up to 320 kW / 384 kVA for 1 second and 240 kW / 284 kVA for 1 minute



Max. rotary frequency

400 Hz, higher on demand 3000 Hz, higher on demand





Max. cooling water temperature

65°C without derating 35°C up to 65°C without derating

Protection class IP65 IP65

080/90 series Even more power!


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VP600-17W-080Our latest model with even more power! The VP600-17080 provides more power especially at peak load. This is made possible by new develop-ments in semiconductor technology.

VP600-17W-090This model is specially suitable for applications with high speeds of up to 200,000 rpm. With a PWM frequency of up to 28 KHz, it is still possible to achieve very high dynamics and accuracy. For physical reasons, the power decreases with higher PWM frequencies.



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VP600-27W-010 VP600-27W-020

Area of use

2 power stages, mobile inverter with water cooling, performance data apply to power stage (also at concurrent operation)

2 power stages, mobile inverter with water cooling, performance data apply to power stage (also at concurrent operation)







Permanent power*at 65°C flow: up to 33kW or 39 kVAat 35°C flow: up to 50kW or 59 kVA









Max. cooling temperature



VP600-27W The standard in a twin pack


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VP600-27W-010The VECTOPOWER in a twin pack, here in the low power stage. Ideal e.g. for smaller vehicles with an electronic differential.

VP600-27W-015One standard power stage and a small power stage combined.

VP600-27W-020The device contains two standard power stages of the VP600. They can perform different func-tions independently of each other. Can be operated at up to 65 degrees without derating and with water cooling.

VP600-27W-015

2 power stages, mobile inverter with water cooling: (A): 1x VD600-17W-020 and (B): 1 x VD600-17P-010, performance data apply to power stage

VP600_27W015

100 - 720 VDC

A: 220 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, B: 70 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 30 l/min and 65 °C flow temperature

A: up to 400 A.r.m.s.B: up to 100 A.r.m.s.

A: up to 132 kW / 156 kVAB: up to 50kW or 59 kVA

A: up to 220 kW / 280 kVAB: up to 59 kW / 69 kVA

from 2 to 12 kHz adjustable


CAN, VECTOBUS

H: 150 mm, L: 500 mm, W: 410 mm

approx 28 kg



IP65



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VP600-27A-020

Area of use2 power stages, mobile inverter with air cooling, performance data apply to power stage (also at concurrent operation)

Article number VP600_27A020

Voltage range 48 - 750 VDC


190 A.r.m.s. at 2.5 kHz PWM frequency, 650 VDC

Peak current* up to 360 A.r.m.s.

Permanent power* up to 115 kW / 135 kVA

Peak power* up to 230 kW / 270 kVA

PWM frequency 2 - 6 kHz adjustable

Max. rotary frequency 400 Hz, higher on demand

Communication CAN, VECTOBUS

Dimensions H 250 mm | L 500 mm | W 500 mm

Weight approx 45 kg

Cooling air

Max. cooling temperature

-25°C up to +60°C (from 45°C derating)

protection class IP20

VP600-27AThe twin pack air-cooled as well


59

VP600-27A-020The device is cooled via a powerful fan and thus does not require complicated water connections. Air cooling provides less power than water cooling for physical reasons.

The power stages go into derating more quickly, especially at high temperatures. Nevertheless, the VP600-27A-020 can also be operated at tempera-tures up to 60 °C. The air cooler is designed so that the device can also be used in dusty environ-ments.



60

VP600-17P-010 VP600-27P-010

Area of use mobile inverter as circuit board2 power stages, mobile inverter, also as circuit board, performance data apply to power stage.

Article number VP600_17P010 VP600_27P010



70 A.r.m.s. at 6 kHz PWM frequency, 650 VDC, 15 l/min and 65°C flow temperature /40 A.r.m.s. at 4 kHz PWM and 650 VDC with air cooling 45°C

70 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 30 l/min and 65°C flow temperature /40 A.r.m.s. at 4 kHz PWM with air cooling 45°C


Permanent current*at 65°C flow: up to 33 kW or 39 kVA at 35°C flow: up to 50 kW or 59 kVAat air cooling 45°C: up to 22 kW / 25 kVA

at 65°C flow: up to 33 kW/ 39 kVAat 35°C flow: 50 kW / 59 kVAat air cooling 45°C: up to 22 kW / 25 kVA





Dimensions customer specific housing customer specific housing

Weight approx 1.7 kg (without housing) approx 2.8 kg (without housing)

Cooling Water / Glycol Water / Glycol


max. 65°C without derating max. 65°C without derating

Alternative: Air cooling /Max. air

cooling temperature

up to 45°C with derating with specified values

up to 45°C with derating with specified values

protection class customer specific housing customer specific housing

PCB series for customer-specific housings


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VP600-17P-010The devices of the VP600-17P series are used in smaller vehicles and for supplying power to aux-iliary units. In accordance with the limited space conditions, the devices are only available as a PCB set or in customer-specific housings. The operating software is the same as with larger VECTOPOWER devices.

VP600-27P-010This double device allows two units to be operated in a small space. This is ideal e.g. for electronic differentials.



62

There were three objectives in developing the VP5000:

+ Cost reduction through intelligent collection of functions

+ Ability to integrate customer-specific components in the device

+ Optimization for worldwide use through optimum diagnostics

Ability to integratecustomer-specific tasks

The housing of the VP5000 allows customer-spe-cific functions and modules to be easily integrated

in a single device. As a result of the special circuits and suitable software architecture, functions with reduced hardware expense can be realized, such as e.g. the alternative use of the VECTOPOWER as a traction drive or for loading a vehicle.

Last but not least, the cabling expense is reduced, since the power stages are connected with each other internally. The main components of the VP5000 are controller PCBs and power stages of the VP600 line. In the customer-specific area of the housing, smaller inverters e.g. for air conditioning units, servo control or DC/DC converters for on-board supply can be accommodated as well as the components required for the connections

VP5000

All functions in one device!


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Optimized for international use

Customers in the passenger transport field in par-ticular demand fast solutions for servicing. Since trained personnel are often not directly on site, great importance is placed on efficient diagnostics and fast installation and removal of components. The integration of the entire power electronics of the VP5000 in a housing makes fast replacement easy. This is especially because there are fewer external cables to take into account.

The products of the VP5000 series have a wide range of applications. The special design makes it possible to integrate customer-specific PLCs or components in the upper part of the housing. This makes it possible to offer end customers a complete solution in a single housing.Depending on the application, the different applica-tion possibilities of the VECTOPOWER can be con-nected with each other via additional hardware so that e.g. only one inverter is needed for the charger and the traction drive.


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VP5000-27W-020 VP5000-47W-020

Area of use2 power stages, mobile inverter, performance data apply to power stage

4 power stages, mobile inverter with2 x VP600-17P-040 (A) and2 x VP600-17P-010 (B),performance data apply to power stage




220 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 30l/min and 65°C flow tempoerature

up to 220 A.r.m.s. (A) bzw. 70 A.r.m.s. (B) at 4 kHz PWM frequency, 650 VDC, 30l/min and 65°C flow temperature

Peak current* up to 400 A.r.m.s.Depending on the application, see VP600-17P-040 (A) and VP600-17P-010 (B)

Permanent power* up to 132 kW / 156 kVADepending on the application, see VP600-17P-040 (A) and VP600-17P-010 (B)

Peak power* up to 240 kW / 284 kVADepending on the application, see VP600-17P-040 (A) and VP600-17P-010 (B)

PWM frequency 2 - 6 kHz adjustableDepending on the application, see VP600-17P-040 (A) and VP600-17P-010 (B)







65°C without derating 65°C


VP5000 Linie All functions in one device


E

MECS Housing

Diode rectifier

HV - Battery+ -

Supercap

Powerstage 250A1

Powerstage 250A1

DriveMain

+ +- -

Traction motorM

+ -

L1 L2 L3

C4

U1 U2 U3

U4

C1

Precharging modul

Precharging modul

Synchronus generator G

L4 L4

Encoder and Temperature

feedback

principle circuit diagram

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VP5000-27W-020 / VP5000-47W-020The device has two or four standard power stages of the VP600. They can perform different functions independently of each other.

VP5000-27W-030This model makes it possible, for example, to alternately drive a motor or charge the battery with only one inverter. The circuit integrated in the housing makes it possible to eliminate hard-ware, since the two functions are not needed at the same time.

+ Charging a traction drive or battery generator with 3x400 VAC or 1x230 VAC

+ Traction drive and DC/DC converter for battery in the range of 100..700 VDC

+ Traction drive and connection for supercapacitors in a wide voltage range for optimum energy use or saving super- capacitor modules

VP5000-27W-030

2 power stage, mobile inverter with circuit for motor/charge.Performance data apply to power stage.

VP5000_27W030

48 - 750 VDC

220 A.r.m.s. at 4 kHz PWM frequency, 650 VDC, 30 l/min and 65 °C flow temperature

up to 400 A.r.m.s.

up to 132 kW / 156kVA


2 - 6 kHz adjustable


CAN, VECTOBUS

H 400 mm | L 520 mm | W 510 mm

approx 52 kg



IP65



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Development ToolsVP product catalog

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Development ToolsVECTOSTUDIO | VECTOVISION | ANALYSER


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Development ToolsThe inverters of the VECTOPOWER series already have numerous software functions in the basic version. These can be called up via CAN bus from a higher-level master or drive control.

For more complex applications, special software functions are often required in the inverter. VECTOPOWER therefore offers various options that are oriented to the requirements.Our development environments VECTOSTUDIO (for higher-level controls) and VECTONUM EMBEDDED (for integrated microprocessors) are comprehensive development systems for software functions whose handling only differs in the type of target processor, except for a few differences.Programming can be done under IEC 61131-3, in C++ and various script languages.

Important tools for parameterization and diagnosis, such as e.g. the ANALYSER, are integrated in the development tools. The ANALYSER makes it much easier to optimize the drives, since the course of all variables can be visualized.

If you are interested, please request our software brochures.

Maximal configurable!


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Challenges

Comands over CAN-Bus

Integrated SPS Additional VECTONUM-Control over VECTOBUS

„Normal“ Drive-Functions X

Extended functions such as SPS

X X

Highspeed-SPS with < 0.5 ms cycle time

X

VECTOSTUDIO

• Application development under C++ or IEC 61131-3

• Easy modularization of the function code increases reusability and reduces the development time and costs

ANALYSER

• Comprehensive analysis tools for process optimization

• Available in VECTOVISION and stand-alone versions

VECTOVISION• Intuitive creation of user interfaces for your

installations

• Remote support via network or Internet for location-independent operation and production concepts


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SystemVP product catalog

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Systemcomponents


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VECTOMOTORThe special requirements of mobile installations often demand customized solutions.

ARADEX works together with a number of motor partners who can offer the optimum solution in their respective specialist field for working with VECTOPOWER.

Ask our sales team about motors for your application!


73

Batteries, Supercapacitors and controls

Depending on the application, we will be happy to suggest optimally suited peripheral components. In cooperation with our partners, we often also find unconventional solutions that can create additional unique selling features.


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ServiceVP product catalog

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Services

+ Training

+ Commissioning

+ Repair


76

Workshops for precisely defining the target application

Experiences shows: Investing in a one- to three-day workshop clarifies the project goals and the path leading to them. A discussion including a different perspective has often resulted in significant savings in series production and a considerably reduced time to market.Workshops also often produce patents, which our customers can naturally register themselves.

Feasibility studies

When different paths to the same goal have been found during a workshop, a feasibility study can often be helpful. Depending on the scope, this produces reliable data, an estimate of the series and

development costs or a time schedule until series production, as well as the selection of peripheral products such as motors, batteries, supercapacitors and controls. If you still do not have a supplier for the above prod-ucts, we will be happy to connect you with one of our partners. Naturally, you also obtain all products directly from us.

Commissioning of installations

We are happy to support you in commissioning and creating the necessary software. Our experts can surely teach you a few tricks to reach your goal fast-er and make the most of your application.

We regard ourselves as a partnerWith new products, it is becoming more and more important to minimize the development time, create unique selling features for the market launch, and offer customers effective servicing.

To support our customers in this, ARADEX offers a number of services.


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Training

Having our experts train your experts often saves time and nerves, especially with more complex applications. You decide whether you would like standard training for hardware and/or software or training directly at the installation.

Service

We are also there for you after the completion of the project, e.g. for revision of our products after the warranty has expired, for optimizing/adapting installations and for troubleshooting in the case of tricky relationships.

Customized developments

Mobile electrical installations are a growth area. Correspondingly, more and more new applications x are developed with new tasks. Let us know if you are planning something very special! The modularity of the VECTOPOWER components and the uniform system software allow us to generate customized products at relatively low expense.

If you have special requirements that cannot be met with standard software, then ask us!


7878

Imprint©2014 ARADEX AGResponsible for the content: ARADEX AG

ARADEX AGZiegelwaldstr 3 D-73547 Lorch

Fon: ++ 49 - 71 72 - 91 81- 0Fax: ++ 49 - 71 72 - 91 81- 91Internet: www.aradex.comEmail: [email protected]

Executive Board: Michael Schlingmann, Thomas Vetter (CEO), Gerd Günther

Register court: Amtsgericht UlmRegister No.: HRB 701828

Graphic: Inhouse DesignResources: ARADEX AG, iStockphoto, MAPAL Dr. Kress KG

ContactVP product catalog

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Please note:We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ARADEX AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this docu-ment. We reserve all rights in this document and in the subject matter and illustrations contained herein. Any reproduction, disclosure to third parties or

utilization of its contents – in whole or in part – is forbidden without prior written consent of ARADEX AG.

All rights and trademarks remain with the rightful owner.

©2014 ARADEX AGAll rights reserved.

ContactVP product catalog

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Our VECTOPOWER ist tough and rugged

Our customers can rely on the VECTOPOWER even under the toughest conditions. Regardless of whether you have cooling water temperatures up to 75 °C*, water jets and dust (IP65), or the roughest vibration and shock loads up to 50 g: The VEC-TOPOWER can withstand them. This has been tested by the German TÜV authority, among others, according to the require-ments of the railway, ship and "heavy duty vehicles" areas.

* depending on the other operating data

Interested? Call us:

ARADEX AGZiegelwaldstr. 3 D-73547 LorchTel.: +49 (0) 71 72 - 91 81 0

[email protected] www.aradex.com

Your contact: Juli Diana Hemming

Documents

Universal inverter system for the toughest environmental conditions · 2017-05-10 · Universal inverter system for the toughest environmental conditions. 2 1ARADEX 4 2VECTOPOWER