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ASTM Conference, May 17 2016, Hilton Head Island, SC
Understanding Irradiation Growth through Atomistic
Simulations:
Defect Diffusion and Clustering in Alpha-Zirconium and
the Influence of Alloying Elements
M. Christensen, W. Wolf, C. Freeman, E. Wimmer,
Materials Design Inc., Santa Fe, NM, USA
R. B. Adamson, Zircology Plus, Freemont, CA, USA
L. Hallstadius, Westinghouse Electric Sweden, Västerås, Sweden
P. Cantonwine, Global Nuclear Fuels, Wilmington, NC, USA
E. V. Mader, Electric Power Research Institute (EPRI), Palo Alto, CA, USA
Overview
EPRI Channel Distortion Program
Simulation methods, Zr-Fe forcefield development
Point defect formation: vacancies, interstitials, H
Point defect diffusion: vacancy, SIA, H, O, alloying elements
Cluster formation in pure Zr
Defect cluster formation in Zr involving Fe atoms
Effect of Fe on Zr mobility and irradiation growth
Investigation on secondary phase particles (SPPs)
Summary on effects of Fe
17 May 2016 2ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Overview on Computation Methods
17 May 2016 3ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
MedeA® computational environment
Structural models with periodic boundary conditions (~100 atoms for
ab-initio, ~10000 atoms for forcefields)
Embedded atom potentials applied for large time- and length-scale
molecular dynamics simulations (LAMMPS): Defect cluster
formation, structure and energy of dislocation loops, diffusivities
MedeA’s Forcefield Optimizer for fitting forcefields to ab-initio data
Ab-initio calculations (VASP) for geometries, total energy and
formation energy for stable structures and transition states
Ab-initio calculations (VASP) for elastic moduli
Ab-initio phonon calculations for temperature effects within a
(quasi)harmonic approximation
Eyring’s transition state theory for diffusivities
Zr-Fe Forcefield: Development and
Application
17 May 2016 4ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Previously applied forcefields and references publishing the details:
• Zr-H system: ASTM STP 1543, 2015, pp. 55-92
• Zr - Fe, Cr, Ni, Nb, Sn: J. Nucl. Mater., Vol. 445, 2014, pp. 241-250.
Objective of current forcefield development for Zr-alloying element systems:
improve the accuracy of the Zr-Fe interactions in simulations with higher Fe
concentration, expected to be important for clustering
Ab-initio trainings set for interactions:
• Zr-Zr: MD-trajectories of interstitials and vacancies in Zr, hcp, fcc, and bcc Zr
for a set of different volumes
• Fe-Fe: bcc Fe at different volumes
• Zr-Fe: MD-trajectories of Fe interstitials in Zr, and Zr2Fe and Zr3Fe for a range
of different volumes
Validation: bulk densities (within 1%), elastic moduli (within a few percent)
Simulations: supercell of Zr with 11520 atoms and Fe (0.05%, 0.15%, or 0.5%).
Effect of irradiation is simulated by simultaneously inserting both vacancies and
Zr interstitials (0.05%, 0.1%, or 0.5%) in random positions followed by molecular
dynamics. Repeat this procedure 5 times and finally optimize the geometry.
Point Defects
Vacancy formation: +193 kJ/mol; 1% vacancies causes shrinkage by
0.25% in the a-direction and 0.43% in the c-direction
Self-interstitial formation: +286 at basal octahedral, +288 at octahedral, +304 at split and +321 kJ/mol at crowdion sites
H slightly prefers tetrahedral sites by a few kJ/mol, increasing with temperature, at operating temperatures about 94% of H atoms occupy the tetrahedral sites
H absorption isotherms and solubility were calculated from DFT, H solubility increasing under tensile strain (preferred hydride precipitation at crack tips)
Increased lattice dimensions and bulk moduli with H contents quantified
H is attracted by vacancies (up to 9 H atoms) and SIAs, increasing solubility, increased H solubility in irradiated Zr, recombination may cause supersaturation and provide nucleation sites for hydride formation
Alloying elements (Cr, Ni, Nb, Sn) prefer substitution (O interstitials) and (except Nb) tend to segregate to surfaces, grain boundaries, vacancies
17 May 2016 5ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Point Defect Diffusion
Self-interstitial diffusion: fast and anisotropic (a>c)
Hydrogen diffusion: medium, isotropic, DH = 1.13x10-7 e-42/(RT) (m2/s)
Vacancy diffusion: slow, anisotropic, Dbasal = 8.62x10-6 e-69/(RT) (m2/s)
Daxial = 9.87x10-6 e-73/(RT) (m2/s)
Oxygen diffusion: very slow, isotropic, Dplanar = 6.13x10-5 e-175.7/(RT) m2/s
Daxial = 4.64x10-5 e-173.7/(RT) m2/s
Substitutional Cr, Fe, and Ni exchange position with interstitial Zr
Initial rapid diffusion of Fe, Cr, and Ni mainly in the c-direction
Then, Fe, Cr, and Ni start to cluster, forming a precursor of an
intermetallic phase, which halts the diffusion
The diffusion of self interstitial atoms is impeded by Nb and at low
temperature, to a lesser extent, by Sn. At high temperature Sn has little
effect on SIA diffusion.
17 May 2016 6ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Defect Clusters Formation in pure Zr
Structures of SIA and vacancy clusters obtained by diffusion and aggregation of point defects using molecular dynamics (550 K).
Net expansion of the lattice in the a-directions driven by SIA clusters
Smaller contraction in the c-direction involving vacancy clusters
17 May 2016 7ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Christensen, M., Wolf, W., Freeman, C., Wimmer, E., Adamson, R. B., Hallstadius,
L., Cantonwine, P. E., and Mader, E. V., J. Nucl. Mater., Vol. 460, 2015, pp. 82-96.
Defect and Cluster Formation in Zr
17 May 2016 8ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Isolated Fe Atom in Zr
17 May 2016 9ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Site preference (from DFT):
• High-spin (2.8 mB) symmetric
substitutional site (not shown)
• Octahedral interstitial site (+10
kJ/mol)
• 3-fold coordinated interstitial in-
plane position
• Off-site low-spin substitutional
site (+61 kJ/mol)
Interstitial and some off-site
substitutional sites
(occupying vacancies) are
observed in FF dynamics
Interstitial Off-site substitutional
Fe Crowdion in Zr
17 May 2016 10ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Created by 2 Fe atoms
approaching a vacancy site
The Fe atoms and the
intermediate Zr atom are
located in the same Zr(0001)
layer
Formation energy (DFT):
-285 kJ/mol
Formation energy for Fe
filling a vacancy: -148 kJ/mol
Fe-Zr-Fe sequence
facilitated by vacancies
2 Fe Atoms and a Vacancy in Zr
17 May 2016 11ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Alternatively, the 2 Fe atoms are located in off-site interstitial
positions in two adjacent Zr(0001) planes with the
intermediate Zr atoms between the layers
Formation energy (DFT): -266 kJ/mol• 2 Zr48Fe (Fe in octa site) + Zr47 (vac.) → Zr47Fe2 (2 Fe in vac.) + Zr48 (Zr bulk)
3 Fe Cluster in Zr
17 May 2016 12ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
2 Fe atom on opposite sides of a single Zr(0001) plane and
a 3rd Fe atom present, no vacancy involved
The propensity of Fe atoms to form configurations with 2 Fe
atoms on each side of an intermediate Zr atom indicates a
starting point for nucleation of Fe-Zr intermetallic phases
Fe
Fe
Fe
Zr
Fe Clustering Towards Zr2Fe phase
formation in Zr
17 May 2016 13ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Pattern (a): 4 Fe atoms clustering with 2 vacancies
Is similar to pattern (b): (110) layer of the Zr2Fe phase
De Carlan et al. observe nucleation of Fe-rich precipitates in
basal planes of irradiated Zircaloy, starting to form a Zr2Fe
layer
Fe
Fe Fe
FeFe
ZrZr
Zr
Fe Self Interstitial Pair in Zr
17 May 2016 14ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
4-fold coordination of the Fe
atom
Spatial extension of the Fe-SIA
defect is quite large
Fe Atoms at Rim of Planar SIA Cluster
in Zr
17 May 2016 15ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
The circular shape of planar SIA
clusters decorated by Fe atoms
at the rim could explain the ring-
shaped features of Fe found by
atom probe tomography (APT) in
irradiated Zircaloy-2 by Sundell et
al.
Smaller Fe atoms favor higher
density of atoms (dislocation
core)
Sundell, G., Thuvander M., Tejland, P., Dahlbäck, M., Hallstadius, L., and Andrén,
H.-O., J. Nucl. Mater. Vol 454, 2014, pp. 178-185.
Fe Atoms in Interior of SIA and
Vacancy Clusters in Zr
17 May 2016 16ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Fe atoms in the interior of a vacancy cluster (a) or a SIA
cluster (b)
Only for vacancy and SIA clusters grown to extend over a
few Zr(0001) layers are Fe atoms found inside the
clusters rather than at the rim
FeFe
Fe Fe
Fe
Fe Fe
Fe
Fe Fe
Effects of Fe on Diffusion and Zr mobility
17 May 2016 17ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Fe promotes defect cluster formation
Fe may increase the mobility of Zr atoms (consistent with
observed increase of vacancy diffusivity by Fe)
APT measurements (Sundell et al.) have shown that Fe
exists as small clusters (0.5-10nm) of low Fe concentration
(5%) aligned along basal planes, which seem related to
small Fe-Zr defect formation in simulations
APT measurements and DFT simulations confirm that Fe
(and Cr) tend to segregate to grain boundaries
Indications for Fe Effects on
Irradiation Growth
17 May 2016 18ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Fe atoms are attracted by vacancies and fill the generated
vacancy clusters forming structures with similar Fe-Zr
bonding than in intermetallic phases
Fe containing vacancy clusters might act as nucleation
sites for Fe-Zr intermetallic phase precipitation
Hypothesis: Less vacancy clusters are available for
vacancy c-loop formation associated with breakaway
growth -> decreased growth rate due to alloying with Fe
On the other hand: Fe or Zr2Fe precipitates are speculated
to act as nucleation sites for c-loop formation -> this would
increase the growth rate
Fe was shown to decrease growth and increase strengths
in Fe-Nb containing alloys, when released from SPPs
Intermetallic Phases of SPPs
17 May 2016 19ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Fe, Cr and Ni have low solubility in a-Zr and tend to
precipitate as Secondary Phase Particles (SPPs)
Phases investigated by DFT: Zr3Fe, Zr2Fe (Fd-3m and
I4/mcm), ZrCr2-xFex (0 ≤ x ≤ 2) Laves phase (C15, three
random samples at each stoichiometry)
It is favorable for Cr to cluster together in ZrCr2-xFex with
low Cr concentration (x ≥ 1.5), no clustering appears at
high Cr contents
Energy and Volume of SPP Phases
17 May 2016 20ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Equilibrium Zr-Fe phase
diagram: Zr2Fe metastable
relative to Zr3Fe, but
reported as precipitate in Zr
Zr2Fe is tetragonal rather
than cubic
Volume increase upon Fe
dissolution in Zr (per Fe):
3.65 Å3 for Zr3Fe
4.13 Å3 for Zr2Fe
3.47 Å3 for ZrFe2
Vacancy formation cause
contraction-> Zr2Fe forms
preferably at vacanciesZr Zr2Fe ZrFe1.5Cr0.5 ZrFe0.5Cr1.5
Zr3Fe ZrFe2 ZrCrFe ZrCr2
Zr Zr2Fe ZrFe1.5Cr0.5 ZrFe0.5Cr1.5
Zr3Fe ZrFe2 ZrCrFe ZrCr2
EOF = EDFT(ZrnFekCrl) –
n × EDFT(Zr) – k × EDFT(Fe) –
l × EDFT(Cr)
I4/mcm
Fd-3m
Cmcm
Fd-3m
Fd-3m
CmcmI4/mcmFd-3m
Fd-3m
Fd-3m
Elastic Moduli of SPP Phases
17 May 2016 21ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.
Zr2Fe and Zr3Fe
phases have similar
or slightly higher
elastic moduli than
a-Zr
Zr(Cr,Fe)2 Laves
phases have
significantly higher
elastic moduliZr Zr2Fe ZrFe1.5Cr0.5 ZrFe0.5Cr1.5
Zr3Fe ZrFe2 ZrCrFe ZrCr2
Bulk Moduli
Young’s Moduli
Shear Moduli
Fd-3m
I4/mcm
Fd-3mI4/mcm
Summary on Effects of Fe
Alloying element atoms including Fe are trapped by vacancies and SIAs
Defect clusters involving several interstitial Fe atoms at vacancies or SIAs
are exothermically formed, resulting in Fe-Zr-Fe sequences and patterns
similar to the local atomic configuration in Zr2Fe intermetallic phase
High mobility of Fe interstitials being attracted by vacancies and SIAs and
the propensity of Fe to form such defect clusters is seen as a starting point
for nucleation of Zr-Fe intermetallic phases occurring in SPPs
Fe increases Zr mobility, possibly enhancing vacancy diffusivity, promotes
small cluster formation and may thereby bind vacancies, which are not
anymore available for vacancy c-loop formation -> reduced growth
SPP phases: formation energy, dimensional changes, elastic moduli
Dissolving Zr-Fe SPPs is accompanied by an increase in volume, more
pronounced for Zr2Fe than for Zr3Fe, confirming MD simulation results
Interstitial Fe released from SPPs exerts anisotropic pressure in [0001],
can be relieved by formation of vacancy c-loops17 May 2016
22ASTM Conference, Hilton Head Island, SC – Understanding Irradiation Growth through Atomistic Simulations,
Materials Design, Inc.