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Underground Storage Tanks (USTs) NCDENR Division of Waste Management Underground Storage Tank Section Rev 12-10

Underground Storage Tanks (USTs)

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Page 1: Underground Storage Tanks (USTs)

Underground Storage Tanks (USTs)

NCDENRDivision of Waste Management

Underground Storage Tank Section

Rev 12-10

Page 2: Underground Storage Tanks (USTs)

USTs

Release prevention

Release detection

Page 3: Underground Storage Tanks (USTs)

Release Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 4: Underground Storage Tanks (USTs)

Release PreventionVapor Recovery

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 5: Underground Storage Tanks (USTs)

Vapor Recovery

We DO NOT regulate this

Inspector checks:

•Present

•Operational

•Exceptions

Dual Point

Coaxial

Page 6: Underground Storage Tanks (USTs)

Spill and overfill prevention

Eliminate the potential for a release during fuel deliveries

Page 7: Underground Storage Tanks (USTs)

Spill and overfill prevention

UST-10B

Page 8: Underground Storage Tanks (USTs)

What’s the difference?

Spill prevention:◦ Contains drips and spills of fuel that occur when delivery hose is uncoupled from fill port

Overfill prevention◦ Provides transporter with indication that tank is approaching full during delivery

Page 9: Underground Storage Tanks (USTs)

Release PreventionSpill Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 10: Underground Storage Tanks (USTs)

Spill prevention on UST-10B

Page 11: Underground Storage Tanks (USTs)

Spill prevention equipment

Fuel delivered to tank here

Page 12: Underground Storage Tanks (USTs)

Spill prevention equipment

Fill port/spill bucket

Page 13: Underground Storage Tanks (USTs)

Spill prevention equipment

Fill ports must have spill buckets

Temporarily contains product

Typically 5 – 25 gallons

Page 14: Underground Storage Tanks (USTs)

Spill bucket maintenance**

Not designed to “store” fuel

Free of water, fuel, and debris

Free of holes or defects

If there is already liquid inthe spill bucket before youget a delivery, then the spill

bucket can’t do it’s job

Page 15: Underground Storage Tanks (USTs)

UST Site Diagram

UST Site Diagram for: _____________________________________________

*

USTRaleigh Blvd

Fuel Mart 27

Hart Road

Fuel Mart 27

Spill Bucket

Vapor Recovery

Page 16: Underground Storage Tanks (USTs)

Release PreventionOverfill Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 17: Underground Storage Tanks (USTs)

Overfill prevention on UST-10B

Page 18: Underground Storage Tanks (USTs)

Overfill prevention equipment**

Ball float valve

Overfill alarm

Flapper valve

Page 19: Underground Storage Tanks (USTs)

Overfill prevention equipment

Ball float valve at

vapor recoveryport

Fill tube with flapper valve

Page 20: Underground Storage Tanks (USTs)

Release PreventionOverfill Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention

• Ball float valve• Overfill Alarm• Flapper Valve

4. Corrosion Protection5. Compatibility

Page 21: Underground Storage Tanks (USTs)

Ball float valves

Reduces product flow

Installed to slow delivery at 90% capacity or 30 min

before overfilling

Page 22: Underground Storage Tanks (USTs)

Ball float valve restrictions**

Incompatible with UST systems that:

◦ Receive pressurized deliveries

◦ Have suction piping

◦ Have coaxial vapor recovery

Page 23: Underground Storage Tanks (USTs)

Release PreventionOverfill Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention

• Ball float valve• Overfill Alarm• Flapper Valve

4. Corrosion Protection5. Compatibility

Page 24: Underground Storage Tanks (USTs)

Overfill alarms

Activates an audible and/or visual warning

Alerts at 90% capacity

Must be located where alarm can be seen and/or heard from delivery site

Unable to restrict or stop flow

Page 25: Underground Storage Tanks (USTs)

Release PreventionOverfill Prevention

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention

• Ball float valve• Overfill Alarm• Flapper Valve

4. Corrosion Protection5. Compatibility

Page 26: Underground Storage Tanks (USTs)

Flapper valves (automatic shutoff devices)

Slows down and then stops delivery

Installed to stop fuel at 95% capacity

Not for systems that receive pressurized deliveries

Page 27: Underground Storage Tanks (USTs)

Flapper valves

Page 28: Underground Storage Tanks (USTs)

Your overfill responsibilities

Ensure amount of product ordered will fit

Monitor deliveries◦ Lock any extra fill ports that don’t have overfill equipment

◦ Have response supplies ready

Use signs◦ Notify delivery person of overfill device

Page 29: Underground Storage Tanks (USTs)

UST Site Diagram

UST Site Diagram for: _____________________________________________

*

Fuel Mart 27

Raleigh Blvd

Hart Road

Fuel Mart 27

UST

Spill Bucket

Overfill PreventionFlapper Valve

*

*

*

Vapor Recovery

Page 30: Underground Storage Tanks (USTs)

Release PreventionCorrosion protection

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 31: Underground Storage Tanks (USTs)

Compliance Plan

Page 32: Underground Storage Tanks (USTs)

Compliance Plan

Refer to your inspection checklist and site diagram

For each topic we cover, fill in the blanks with the correct info for YOUR facility

End result should be a basic compliance plan for your facility

Page 33: Underground Storage Tanks (USTs)

Corrosion protection on UST-10B

Page 34: Underground Storage Tanks (USTs)

Corrosion protection on compliance plan

Page 35: Underground Storage Tanks (USTs)

Corrosion protection

Non-corrodible material

Internal lining

Cathodic protection

Page 36: Underground Storage Tanks (USTs)

Release PreventionCorrosion protection

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection

• Non-corrodible material• Internal lining• Cathodic Protection

5. Compatibility

Page 37: Underground Storage Tanks (USTs)

Non-corrodible material on UST-10B

Page 38: Underground Storage Tanks (USTs)

Non-corrodible material**

FRP Tank

Page 39: Underground Storage Tanks (USTs)

Non-corrodible material**

Jacketed Tank

Page 40: Underground Storage Tanks (USTs)

Non-corrodible material records

Written verification of tank material◦ Installation invoice

◦ Repair invoice

Visual verification◦ Not typical for tanks

Page 41: Underground Storage Tanks (USTs)

If you have non-corrodible materials…

Non-corrodible material (FRP,

CLAD)

N/A

Installation invoice

N/A

Page 42: Underground Storage Tanks (USTs)

Release PreventionInternal lining

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection

• Non-corrodible material• Internal lining• Cathodic Protection

5. Compatibility

Page 43: Underground Storage Tanks (USTs)

Internal lining on UST-10B

Page 44: Underground Storage Tanks (USTs)

Internal lining

Applying non-corrodible lining inside UST

Page 45: Underground Storage Tanks (USTs)

Internal lining testing

Internal inspection within 10 years of installation,

Then every 5 years thereafter

Tightness test after every inspection

Page 46: Underground Storage Tanks (USTs)

Internal lining records

National code or standard used for installation

Repair invoices

Most recent internal inspection results

Most recent tightness test results

Page 47: Underground Storage Tanks (USTs)

If you have internal lining…

Internal lining

Inspection &TTT every

5 years

Inspection results,

TTT results

--/--/--(5 years

from previous Inspection)

Page 48: Underground Storage Tanks (USTs)

Release PreventionCathodic Protection

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection

• Non-corrodible material• Internal lining• Cathodic Protection

5. Compatibility

Page 49: Underground Storage Tanks (USTs)

Cathodic protection on UST-10B **

Page 50: Underground Storage Tanks (USTs)

Cathodic protection systems

What does “cathodic protection” mean?

Two types:

◦ Galvanic (sacrificial anode) systems

◦ Impressed current (IC or rectifier) systems

Page 51: Underground Storage Tanks (USTs)

Galvanic/SA systemsImpressed current

systems

Page 52: Underground Storage Tanks (USTs)

Cathodic protection systems**

BOTH types must be designed by a “corrosion expert”

◦ National Association of Corrosion Engineers (NACE)

or

◦ Professional Engineer (PE)

◦ If installed after 3/1/06, must prove system design was certified by “corrosion expert”

Page 53: Underground Storage Tanks (USTs)

Release PreventionGalvanic Systems

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection

• Non-corrodible material• Internal lining• Cathodic Protection

• Galvanic/SA Systems• Impressed Current Systems

5. Compatibility

Page 54: Underground Storage Tanks (USTs)

Galvanic/SA systems

Anode corrodes instead of UST

Most common: StiP3

Page 55: Underground Storage Tanks (USTs)

Galvanic/SA systems

Anodes (zinc or magnesium) connected to structure by welding or lead wires

Page 56: Underground Storage Tanks (USTs)

Test every three years **

Submit Galvanic test results on UST-7A form

Must be tested by a qualified cathodicprotection tester

Page 57: Underground Storage Tanks (USTs)

If you have a cathodic protection system…

Galvanic/SA system(STIP-3)

Test every 3 years

System design,UST-7A

--/--/--(3 years

from previous test)

Page 58: Underground Storage Tanks (USTs)

Release PreventionGalvanic Systems

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection

• Non-corrodible material• Internal lining• Cathodic Protection

• Galvanic/SA Systems• Impressed Current Systems

5. Compatibility

Page 59: Underground Storage Tanks (USTs)

Impressed current systems

Anodes located in soil around structures to be protected

Electrical current is applied to anodes

Page 60: Underground Storage Tanks (USTs)

Impressed current requirements

•Requires dedicated and protected circuit

•Power must not be interrupted (except during testing)

•Breaks in wiring result in system failure

Page 61: Underground Storage Tanks (USTs)

Impressed current requirements

60 Day Readings from RECTIFIER BOX:

•Operator must inspect system every 60 days

•Record meter reading on UST-21 form

•Make sure meter NOT reading “zero”

•Make sure meter never loses power

Page 62: Underground Storage Tanks (USTs)

Additional impressed current requirements

UST-21 form can be found on website

Page 63: Underground Storage Tanks (USTs)

Additional impressed current requirements

Compare your 60-day readings to “as-left” readings on UST-7B

Page 64: Underground Storage Tanks (USTs)

Add Rectifier Box to Site Diagram

Page 65: Underground Storage Tanks (USTs)

UST Site Diagram

UST Site Diagram for: _____________________________________________

*

Fuel Mart 27

Raleigh Blvd

Hart Road

Fuel Mart 27

*

*

*

UST

Spill Bucket

Overfill PreventionFlapper Valve

Vapor RecoveryCoaxial

STP

ATG

Dispenser

ATG Console

Rectifier Box

probe

Page 66: Underground Storage Tanks (USTs)

Test every three years**

Submit Impressed Current test results on UST-7B form

Must be tested by a qualified cathodicprotection tester

Page 67: Underground Storage Tanks (USTs)

If you have a cathodic protection system…

IC system

60-day readings,

Test every 3 years

UST-21,UST-7B

--/--/--(ex. 1st of

every month)--/--/--

(3 years from previous

test)

Page 68: Underground Storage Tanks (USTs)

Failed or inoperative cathodicprotection systems

IC or galvanic system test FAILS

IC system is/was without electricity

Specific requirements for each situation◦ See memo on website under “Guidance Documents”

Page 69: Underground Storage Tanks (USTs)

Cathodic protection system problems

IC system lines to anodes broken

Page 70: Underground Storage Tanks (USTs)

Cathodic protection system problems

No power to the rectifier

Page 71: Underground Storage Tanks (USTs)

Release PreventionCompatibility

Five topics

1. Vapor Recovery2. Spill prevention3. Overfill prevention4. Corrosion Protection5. Compatibility

Page 72: Underground Storage Tanks (USTs)

Most Common Alternative Fuels**

◦ E-10 10% ethanol 90% gasoline

◦ B-20 20% biodiesel 80% petroleum diesel

◦ E-85 85% ethanol 15% gasoline

Follow the same rules that apply to traditional gas and diesel

Extra requirements!

Page 73: Underground Storage Tanks (USTs)

Example of Accelerated Corrosion

Standard, non-E85 fuel STP E85 STP

Photos courtesy Iowa DNR

Same facility, same install date

Page 74: Underground Storage Tanks (USTs)

UST-20 Form**

PRIOR to dispensing >10% ethanol or >20% biodiesel

Page 75: Underground Storage Tanks (USTs)

UST-20 Form

Sections completed by UST owner/operator AND equipment contractor or PE

Include◦ Documents verifying compatibility OR

◦ Compatibility analysis by PE

Page 76: Underground Storage Tanks (USTs)

EXAM

Tank Release PreventionPlease answer questions # 11-17

Page 77: Underground Storage Tanks (USTs)

USTs

Release prevention◦ Spill prevention

◦ Overfill prevention

◦ Corrosion protection

Release detection

Page 78: Underground Storage Tanks (USTs)

Release Detection

Page 79: Underground Storage Tanks (USTs)

What is leak detection?

The activities and equipment used to detect releases from UST systems

Page 80: Underground Storage Tanks (USTs)

Why conduct leak detection?

REQUIRED for all regulated systems

Discover a release before a major contamination incident occurs

Page 81: Underground Storage Tanks (USTs)

Leak detection on UST-10B

Page 82: Underground Storage Tanks (USTs)

Leak detection on compliance plan

Page 83: Underground Storage Tanks (USTs)

Monthly methods

Page 84: Underground Storage Tanks (USTs)

Leak detection requirements**

Must be conducted monthly (at least once every 30 days)

Must detect a release from any portion of the tank

Must be installed, calibrated, operated, and maintained per manufacturer’s instructions

Page 85: Underground Storage Tanks (USTs)

Leak detection requirements**

Third Party Certified

◦ Documentation that your leak detection method works for your UST system

◦ http://www.nwglde.org

◦ Keep documents for inspection

◦ Pay attention to limitations Tank size Manifolded tanks Throughput Etc.

Page 86: Underground Storage Tanks (USTs)

Monthly methods – most common**

Automatic Tank Gauging (ATG)

Systems

Secondary Containment with

Interstitial Monitoring

Statistical Inventory

Reconciliation (SIR)

Page 87: Underground Storage Tanks (USTs)

ATG System

Page 88: Underground Storage Tanks (USTs)

How do I know if I use an ATG?

Console located inside facility

Probe installed at tank

Page 89: Underground Storage Tanks (USTs)

ATG Probe

Check:

•Capped

•Wires intact

Page 90: Underground Storage Tanks (USTs)

ATG Console

•Present and powered on

•No warnings or alarms

Page 91: Underground Storage Tanks (USTs)

UST Site Diagram

UST Site Diagram for: _____________________________________________

*

Fuel Mart 27

Raleigh Blvd

Hart Road

Fuel Mart 27

UST

Spill Bucket

Overfill PreventionFlapper Valve

*

*

*

Vapor RecoveryCoaxial

STP

ATG

Dispenser

ATG Console

probe

Page 92: Underground Storage Tanks (USTs)

ATG system on UST-10B

Page 93: Underground Storage Tanks (USTs)

ATG system description

Probe permanently installed

Wired to monitor

Product level and temperature info recorded

Calculates changes in product volume

Page 94: Underground Storage Tanks (USTs)

ATG system testing modes

Periodic (static) test mode◦ Tank needs “quiet” time

◦ Data collected over a period of time

Continuous test mode◦ Data gathered during many short

periods when no product is being

added to or taken from tank

◦ Ex. CSLD or SCALD

Page 95: Underground Storage Tanks (USTs)

ATG system operation and maintenance

Tank size

Manifolded tanks

Minimum fuel levels

Type of product (e.g. waste oil, E-85)

Maximum allowable monthly throughput

Duration of test

Waiting period after fuel delivery before test

Make sure your system is certified for your particular facility:

Page 96: Underground Storage Tanks (USTs)

ATG system operation and maintenance

Know how to access and printout leak test results

Check testing printouts routinely

Follow manufacturer’s recommendations for system tests and service

Check console after electrical storms

Do not ignore warnings or alarms

Page 97: Underground Storage Tanks (USTs)

ATG system testing **

How much is 0.2 gph leak?

Page 98: Underground Storage Tanks (USTs)

ATG system records

Must keep one valid 0.2 gph test result per tank, per month, for 12 months

Page 99: Underground Storage Tanks (USTs)

If you have an ATG system…

ATG system

12 months test results

--/--/--(ex. Every Monday)

Conduct test every

30 days

Page 100: Underground Storage Tanks (USTs)

Secondary Containment with Interstitial Monitoring

Page 101: Underground Storage Tanks (USTs)

How do I know if I use Secondary containment with interstitial monitoring?

Double-walled tank

May have sensors monitoring space between inner and outer walls

May have console located at facility

Page 102: Underground Storage Tanks (USTs)

Interstitial monitoring on UST-10B

Page 103: Underground Storage Tanks (USTs)

Interstitial monitoring description**

Periodic monitoring◦ Check interstice manually for liquids

Continuous monitoring◦ Electronic sensors in interstice connected to console

Page 104: Underground Storage Tanks (USTs)

Interstitial monitoring description**

Electronic sensors:

◦ Detect leaked substance

liquid or

gaseous

OR

◦ Detect change in condition

loss of vacuum or

monitoring liquid level change

Page 105: Underground Storage Tanks (USTs)

Interstitial monitoring requirements

Periodic monitoring:

◦ Manually check interstice and document at least once every 30 days

Continuous monitoring:

◦ Continuously monitor interstice with electronic sensors

◦ Check and print sensor status at least once every 30 days

Page 106: Underground Storage Tanks (USTs)

Interstitial monitoring records

Must keep all records per tank, per month, for 12 months

Page 107: Underground Storage Tanks (USTs)

If you have a secondary containment system with interstitial monitoring…

Interstitialmonitoring

12 months Periodic checks OR Sensor status

results

--/--/--(ex. Every Monday)

Manually check interstice

ORCheck sensor status

every 30 days

Page 108: Underground Storage Tanks (USTs)

Statistical Inventory Reconciliation(SIR)

Page 109: Underground Storage Tanks (USTs)

How do I know if I use SIR?

Use a tank stick to take daily measurements

Contract with a SIR vendor

Receive monthly SIR reports

Page 110: Underground Storage Tanks (USTs)

SIR on UST-10B

Page 111: Underground Storage Tanks (USTs)

SIR description

Statistical analysis of inventory, delivery, and dispensing data using computer software to

detect leaks

Page 112: Underground Storage Tanks (USTs)

SIR operation and maintenance**

Measure to nearest 1/8th inch daily

Measure water levels monthly

Supply daily inventory to SIR vendor at end of month

Know limitations listed in third-party certification provided by SIR vendor

Page 113: Underground Storage Tanks (USTs)

SIR operation and maintenance

Use appropriate calibration charts

Replace broken or unreadable tank sticks

Have same person stick tanks every day

Stick tanks and read meters at same time every day

Review SIR reports when received from vendor

Page 114: Underground Storage Tanks (USTs)

SIR records

Must keep DAILY product measurements per tank, for 12 months

Must keep one water measurement per tank, per month, for 12 months

Page 115: Underground Storage Tanks (USTs)

SIR records

Must keep SIR reports per tank, per month, for 12 months

Page 116: Underground Storage Tanks (USTs)

If you are using SIR…

SIR

Calibration charts,12 months daily fuel and

monthly water measurements,

12 months SIR reports

TODAY(product measurement)

--/--/--(30 days from previous

water measurement)--/--/--

(day of the month to send off data to vendor)

Measure product daily,Measure water every 30 days,

Submit to vendorevery 30 days

Page 117: Underground Storage Tanks (USTs)

Other Methods of Leak Detection

Page 118: Underground Storage Tanks (USTs)

Other methods on UST-10B

• Enhanced leak detection page 16

• Inventory control and tightness testing page 12

• Manual tank gauging and tightness testing page 13

• Groundwater monitoring page 15

• Vapor monitoring page 14

Page 119: Underground Storage Tanks (USTs)

EXAMTank Release DetectionPlease answer questions # 18-23

Page 120: Underground Storage Tanks (USTs)

Enhanced leak detection

Page 121: Underground Storage Tanks (USTs)

Enhanced leak detection on UST-10B

Page 122: Underground Storage Tanks (USTs)

UST systems required to conduct enhanced leak detection

Installed after Jan 1, 1991 and before May 1, 2000

AND

Within 100-500 feet of a public water supply well, and/or

Within 50-100 feet of any other well for human consumption, and/or

Within 500 feet of high class surface waters

Page 123: Underground Storage Tanks (USTs)

Enhanced leak detection description

Required for certain UST systems

A combination of monitoring and well sampling

Temporary method until upgrade required

Page 124: Underground Storage Tanks (USTs)

Enhanced leak detection testing

Conduct 0.1 gph ATG test at least once every 30 days OR

Conduct 0.2 gph ATG test at least once every 7 days

AND

Sample wells within zones specified at least once a year

Page 125: Underground Storage Tanks (USTs)

Enhanced leak detection records

Must keep one water sampling result per well for 12 months

AND

Must keep one valid 0.1 gph ATG test per tank, per month, for 12 months OR

Must keep one valid 0.2 gph ATG test per tank, per week, for 52 weeks

Page 126: Underground Storage Tanks (USTs)

Enhanced leak detection upgrade

Must upgrade to .0900 secondary containment standards by Jan 1 of:

◦ 2005 – all steel or metal connected piping and ancillary equipment

◦ 2008 – all fiberglass or non-metal connected piping AND all USTs installed on or before Jan 1, 1991

◦ 2016 – all USTs installed after Jan 1, 1991