Underground Distribution Construction Manual Version 23€¦ · PILOT CABLE JOINTS 4.1 Straight - Resin Filled Body - 20 Pair 2 PILLARS 5.1 Construction - One Way (240 4C XLPE) 2

© Energex Limited 2014

ABN 40 078 849 055

MANUAL 00305

Underground Distribution Construction

Manual

Section E5 – LV Joints and Terminations

Approved by: A Smith - de Perez

Uncontrolled Document When Printed

ELECTRICAL

SECTION E5 - LV JOINTS AND TERMINATIONS

Sub-Sect. Description Sheets

GENERAL

1.1 Selection Matrix 101.2 Overhead to Underground Service 2

JOINTS

2.1 Heatshrink (Straight PLY) 12.2 Heatshrink (Straight 3.5/4C Belted Paper) 22.3 Heatshrink (Straight 16 4C XLPE) 12.4 Repair Compound Box - 16 4C XLPE Cu 12.5 Heatshrink (Transition) 32.6 Parallel (3.5C PLYSWPVC 185) 22.7 Parallel (Branch) 22.8 Heatshrink (Live End) 22.9 Heatshrink (Tee) 4

TERMINATIONS

3.1 Heatshrink 16 4C Cu (Pole) 13.2 Heatshrink 16 4C Cu (Pole/Bridging) 33.3 120 & 240 sqmm 4C (Pole) 33.4 25, 70 & 185 sqmm (Pole) 53.5 185 sqmm 4C Al. (Pole) 13.6 LV Cubicle 120, 185 & 240 sqmm (PMT) 13.7 Supply Service Pit 1

Sub-Sect. Description Sheets

PILOT CABLE JOINTS

4.1 Straight - Resin Filled Body - 20 Pair 2

PILLARS

5.1 Construction - One Way (240 4C XLPE) 25.2 Construction - Two Way (240 4C XLPE) 25.3 Construction - Three Way (240 4C XLPE) 25.4 Construction - Four Way (240 4C XLPE) 25.5 Construction - Cross Road (4C cables) 15.6 Stripping Details 15.7 C & I use up to 200A. 45.8 Service Panel Fuse Details 45.9 Indoor Service Term. (4C 185 & 240sqmm) 25.10 Indoor Service Term. (4C 16, 25 & 70 Cu 2

& 35 to 120 Al)5.11 Large Commercial Industrial Sevices Pillar 1

with 14 fuse Panel5.12 AFLC Filter Pillars 25.13 LV Joints & Terms 2 + 1

2 Way Link Pillar 15.14 LV Joints & Terms 3 Way Link Pillar 15.15 LV Disconnect Box 2 & 4 Way 1


udc-E5-1.1C.doc

© COPYRIGHT 2011 ENERGEX

This drawing must not be reproduced

in part or whole without written

permission from ENERGEX G. Treagle

6229-A4 D ELECTRICAL

LV JOINTS AND TERMINATIONS SELECTION MATRIX

D.Taylor

SUB-SECT.

WORD

Added P10 connectors for repairs.

J.Lansley

A.Smith de Perez

D.Taylor

31.03.10

FILE

29.10.14 DATE R.English

SHEET 1 OF 10

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REC’D

SECTION

E5 1.1

UNDERGROUND DISTRIBUTION CONSTRUCTION MANUAL

LV CABLE STRAIGHT & TRANSITION JOINTS

Conductor Size & Cable Type

Conductor Size &

Cable Type

16 Cu 4/c

XLPE/

PVC

25 Cu

PLY

25 Cu 4c

XLPE/

PVC

70 Cu

PLY

70 Cu 4c

XLPE/

PVC

/HDPE

185 Cu

PLY

185 Cu

XLPE/SWA

/HDPE

120 Al 4/c

XLPE/

PVC

240 Al 4/c

XLPE/PVC

300 Cu 1c

XLPE/PVC

300 Cu

XLPE/

SWA/

HDPE

300 Cu 1c

XLPE/PVC & SWS

22171 355

LJSC30PC18D

22172 356

LJSC30XC18D

22173 357

LJSC30XA24D

22174 358

LJSC30SC30D

22175 359

LJXC30SC30D

300 Cu

XLPE/SWA/HDPE

22176 360

LJXC30PC18D

22177 361

LJXC30XC18D

22178 362

LJXC30XA24D

22179 363

LJXC30XC30D

300 Al PLYPVC &

SWS

22180 364

LJPA30XC70D

22181 365

LJPA30XC18D

20440 366

LJPA30XA24D

22182 367

LJPA30SC30D

22183 368

LJPA30XC30D

258 Al PLYPVC &

SWS

22184 369

LJPA25XC70D

22185 370

LJPA25XC18D

20510 371

LVXNJ240/258

22186 372

LJXA25SC30D

22187 373

LJPA25XC30D

240 Al XLPE 3/c

N/S

22188 374

LJXA24XC25

20511 375

LVXNJ123/185

20512 376

LVJ185SWA243

20513 377

LVJ3240/4120

17711 378

LVJ240A1; LVJ4C240/120

22189 379

LJXA24SC30D

22190 380

LJXA24XC30D

240 Al XLPE 4/c ` 22191 381

LJXA24PC70D

22192 382

LJXA24XC25D

16457 383

EXJNT9MAT; LVXNJ120/185

20521 384

EXJNT7MAT; LVJ185SWA244

20515 385

LJXA24XA12D

17711 386

LVJ240A1; LVJ4C240/120

185 Cu PLYHDPE

& SWS

22193 387

LJPC18XC16D

22194 388

LJPC18PC25D

22195 389

LJPC18XC25D

22196 390

LJPC18PC70D

22197 391

LJPC18XC70D

16456 392

LVHSJ185; LVHSJ185L;

16457 393


22198 395

LJPC18SC30D

LEGEND XXXXX

xxx xxxxxxxx

STOCK CODE CONTRACT 09011 ITEM No. COMPATIBLE UNIT


udc-E5-1.1C.doc







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A.Smith de Perez

D.Taylor

31.03.10

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SECTION

E5 1.1


LV CABLE STRAIGHT & TRANSITION JOINTS (CONTINUED)

Conductor Size & Cable Type

Conductor Size &

Cable Type

16 Cu

4/c

XLPE/

PVC

25 Cu

PLY

25 Cu

4c

XLPE/

PVC

70 Cu

PLY

70 Cu 4c

XLPE/

PVC

/HDPE

185 Cu

PLY

185 Cu

XLPE/

SWA

/HDPE

120 Al 4/c

XLPE/PVC

240 Al 4/c

XLPE/

PVC

300 Cu 1c

XLPE/

PVC

300 Cu

XLPE/

SWA/

HDPE

185 Cu

XLPE/SWA/HDPE

20517 396

LJXC18PC70D

22199 397

LJXC18XC70D

20518 398

EXJNT6MAT

20519 399

LVJ185SWA

20520 400

LVJ120/185

161 Cu PLYSWS 22200 401

LJPC61XC70D

16456 402

LVHSJ185; LVHSJ185/70; LVHSJ185/70L;

LVHSJ185L; LVHSJ70; LVHSJ70L;

20523 403

LVXNJ185/161

16457 404


16457 405


22201 406

LJPA15XC30D

150 Al PLYPVC &

SWS 22202

407

LJPA15XC70D

20526

408 LVXNJ120/150

129 Al CONSAC 20527 409

LJCA29PC70D

22203 410

LJCA29XC70D

20448 411

LVXNJ120/12C

129 Al PVC & SWS

4/c

16456 412

LVHSJ185; LVHSJ185/70; LVHSJ185/70L;

LVHSJ185L; LVHSJ70; LVHSJ70L

22204 413

LJPA29XC70D

20450 414

LVXNJ120/12P

120 Al XLPE 3/C +

N/S

20451 415

LVXNJ1203/70

22205 416

LJNA12XC70D

20452 417

LVJ1204C/3NS

LEGEND XXXXX

xxx xxxxxxxx



udc-E5-1.1C.doc







D.Taylor

SUB-SECT.

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J.Lansley

A.Smith de Perez

D.Taylor

31.03.10

FILE


SHEET 3 OF 10

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REC’D

SECTION

E5 1.1


LV CABLE STRAIGHT & TRANSITION JOINTS (CONTINUED)

Conductor Size & Cable Type Conductor Size &

Cable Type

16 Cu 4/c

XLPE/PVC

25 Cu

PLY

25 Cu 4c

XLPE/PVC

70 Cu

PLY

70 Cu 4c

XLPE/PVC

/HDPE

185

Cu

PLY

185

Cu

XLPE/

SWA

/HDPE

120 Al

4c XLPE/

PVC

240 Al

4c

XLPE/

PVC

300 Cu

1c

XLPE/

PVC

300 Cu

XLPE/

SWA/

HDPE

120 Al XLPE 4/c 22206 418

LJXA12XC16D

22207 419

LJXA12PC25D

22208 420

LJXA12XC25D

20453 421

LVXNJ120/70

22209 422

LJXA12XC70D

22210 423

LJXNA12XA12D

70 Cu PLYHDPE &

SWS

16456 424

LVHSJ70; LVHSJ70L

70 Cu 4c

XLPE/PVC/HDPE

22211 425

LJPC70XC70D

22212 426

LJXC70XC70D

35 Al CONSAC 22213 427

LJCA35XC16D

20530 428

LVXNJ25/35

22214 429

LJCA35XC25D

25 Cu PLYHDPE &

SWS

22215 430

LJPC25XC16D

20457 431

LJPC25PC25D

25 Cu 4c XLPE/PVC 22216 432

LJXC25XC16D

22217 433

LJXC25PC25D

22218 434

LJXC25XC25D

22219 435

LJXC25PC70D

22220 436

LJXC25XC70D

16 Cu PLYSWS 20458 437

LVXNJ16/16

22221 438

LJPC16PC25D

22222 439

LJPC16XC25D

22223 440

LJPC16XC70D

16 Cu 4c XLPE/PVC 20531 441

LJXC16XC16D

22224 442

LJXC16PC25D

LEGEND XXXXX

xxx xxxxxxxx



udc-E5-1.1C.doc







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J.Lansley

A.Smith de Perez

D.Taylor

31.03.10

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SECTION

E5 1.1


LV SERVICE TEE JOINTS (HEAT SHRINK TYPE)

Main Cable Service Tee Cable

LEGEND

120/240 mm2 Al XLPE/PVC 16/70 mm

2 Cu XLPE or PLY 17715

443 LVHSJ240T16; LVHSJ240T25; LVHSJ240T70; LVPBJ4C240

XXXXX xxx

xxxxxxxx


185 mm2 Cu PLYHDPE & SWS 16/70 mm

2 Cu XLPE or PLY 17714

444 LVHSJ185T16; LVHSJ185T25; LVHSJ185T70;


udc-E5-1.1C.doc







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A.Smith de Perez

D.Taylor

31.03.10

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E5 1.1


LV RE-ENTERABLE SERVICE TEE JOINTS (RESIN TYPE)

Main Cable Service Tee Cable

LEGEND

120/240 mm2 Al XLPE/HDPE 16/70 mm

2 Cu XLPE or PLY, or

240 mm2 Al XLPE, or

185 mm2 Cu PLY, or

185 mm2 Cu XLPE/SWA/HDPE,

21406 447 1x4L

EXJNT8MAT LVJ240T240

XXXXX xxx

xxxxxx xxxxxxxx

STOCK CODE CONTRACT 09011 ITEM No. No. OF BUCKETS OF RESIN REQUIRED COMPATIBLE UNIT

185 mm2 Cu PLYHDPE

&SWS

16/70 mm2 Cu XLPE or PLY, or

240 mm2 Al XLPE, or

185 mm2 Cu PLY, or

185 mm2 Cu XLPE/SWA/HDPE

21406 448 1x4L


185 mm2 Cu

XLPE/SWA/HDPE

16/70 mm2 Cu XLPE or PLY, or

240 mm2 Al XLPE, or

185 mm2 Cu PLY, or


21406 449 1x4L


300 mm2 Cu

XLPE/SWA/HDPE

70 mm2 Cu XLPE or PLY, or

240 mm2 Al XLPE, or

185 mm2 Cu PLY, or

185 mm2 Cu XLPE/SWA/HDPE, or


22239 450 1x4L

LVJ300T300

RE-ENTERABLE RESIN

COMPOUND

STOCK CODE

4.0 Litres 21407


udc-E5-1.1C.doc







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A.Smith de Perez

D.Taylor

31.03.10

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SECTION

E5 1.1


LV PARALLEL BRANCH JOINTS (RESIN TYPE)

Branch Cable

Main Cable (may be

joined)

16 mm2

Cu XLPE

or PLY

70 mm2 Cu

XLPE or

PLY

120 mm2 Al

XLPE/PVC

185 mm2

Cu

PLYHDPE

& SWS

185 mm2

Cu

XLPE/SWA

/HDPE

240 mm2 Al

XLPE/PVC

300 mm2

Cu

XLPE/SWA

/HDPE

LEGEND

120 mm2 Al

XLPE/PVC

21406 451

4x7.5L LVCAV5CAV

6

21406 451

4x7.5L LVCAV5CAV6

21406 452

4x7.5L LVCAV5CAV6

XXXXX xxx

xxxxxx xxxxxxxx

STOCK CODE CONTRACT 09011 ITEM No. No. OF BUCKETS OF RESIN COMPATIBLE UNIT

240 mm2 Al

XLPE/PVC

21406 453

4x7.5L LVCAV5CAV

6

21406 453

4x7.5L LVCAV5CAV6

21406 454

4x7.5L LVCAV5CAV6

21406 456

4x7.5L LVCAV5CAV6

21406 457

4x7.5L LVCAV5CAV6

21406 455

4x7.5L LVCAV5CAV6

185 mm2 Cu

PLYHDPE & SWS

21406 458

4x7.5L LVCAV5CAV

6

21406 458

4x7.5L LVCAV5CAV6

21406

459 4x7.5L

LVCAV5CAV6

21406 460

4x7.5L LVCAV5CAV6

21406 461

4x7.5L LVCAV5CAV6

185 mm2 Cu

XLPE/SWA/HDPE

21406 462

4x7.5L LVCAV5CAV

6

21406 462

4x7.5L LVCAV5CAV6

21406

463 4x7.5L

LVCAV5CAV6

21406 464

4x7.5L LVCAV5CAV6

21406 465

4x7.5L LVCAV5CAV6

300 mm2 Cu

XLPE/SWA/HDPE

22240 466

5x7.5L

LVC30CAV6

22240

467

5x7.5L

LVC30CAV6

22240 468

5x7.5L

LVC30CAV6

22240 469

5x7.5L

LVC30CAV6

22240 470

5x7.5L

LVC30CAV6

NON RE-ENTERABLE RESIN

COMPOUND

STOCK CODE

4.0 Litres 14250

7.5 Litres 16478


udc-E5-1.1C.doc







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A.Smith de Perez

D.Taylor

31.03.10

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SECTION

E5 1.1


LV PARALLEL JOINTS (BUTT JOINTS) - (RESIN TYPE)

Cable 1 Cable 2

Cable 1 Cable 2 185 mm

2 Cu PLYHDPE or

SWS

185 mm2 Cu PLYHDPE or

SWS

21406 471

4x7.5L LJPCAV4PCAV4

185 mm2 Cu

XLPE/SWA/HDPE

240 mm2 Al XLPE/PVC 21406

477 4x7.5L

LJPCAV4PCAV4 185 mm

2 Cu PLYHDPE or

SWS

185 mm2 Cu

XLPE/SWA/HDPE

21406 472

4x7.5L LJPCAV4PCAV4

300 mm2 Cu

XLPE/SWA/HDPE

300 mm2 Cu

XLPE/SWA/HDPE 22240

478 6x7.5L

LJXCAV2XCAV2 185 mm

2 Cu PLYHDPE or

SWS

300 mm2 Cu

XLPE/SWA/HDPE

21406 473

4x7.5L LJPCAV4PCAV4

300 mm2 Cu

XLPE/SWA/HDPE 240 mm

2Al XLPE/PVC 22240

479 6x7.5L

LJXCAV2XCAV2 185 mm

2 Cu PLYHDPE or

SWS

240 mm2 Al XLPE/PVC 21406

474 4x7.5L

LJPCAV4PCAV4

240 mm2 Al XLPE/PVC 240 mm

2 Al XLPE/PVC 21406

480 4x7.5L

LJPCAV4PCAV4 185 mm

2 Cu

XLPE/SWA/HDPE

185 mm2 Cu

XLPE/SWA/HDPE

21406 475

4x7.5L LJPCAV4PCAV4

300 mm2 Cu XLPE/PVC 300 mm

2 Cu XLPE/PVC 22241

481

1x4L

LJQC30QC30

185 mm2 Cu

XLPE/SWA/HDPE

300 mm2 Cu

XLPE/SWA/HDPE

21406 476

4x7.5L LJPCAV4PCAV4

300 mm2 Cu XLPE/PVC 300 mm

2 Cu

XLPE/SWA/HDPE

22240 482

6x7.5L

LJXCAV2XCAV2

LEGEND

XXXXX

xxx xxxxxx

xxxxxxxx

STOCK CODE CONTRACT 09011 ITEM No. No. OF BUCKETS OF RESIN COMPATIBLE UNIT

NON RE-ENTERABLE RESIN

COMPOUND

STOCK CODE

4.0 Litres 14250

7.5 Litres 16478


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A.Smith de Perez

D.Taylor

31.03.10

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SECTION

E5 1.1


LV STOP-END JOINTS (LIVE END SEALS - (HEAT-SHRINK)

Cable LEGEND

To suit cable from 70 mm2 up to 185 mm

2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE,

or XLPE/SWA/HDPE

17146 483

LVDEJ185; LVEJ185; LVE170

XXXXX xxx

xxxxxx



2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE 17147 484

LVDEJ16; LVDEJ25; LVDEJ70; LVEJ25


2 Cu or Al PLYHDPE or PLYSWS, or XLPE/PVC/HDPE

or XLPE/SWA/HDPE

22225 485

LSJPCAV2D


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E5 1.1


LV INDOOR & OUTDOOR TERMINATION TYPES

Conductor mm

2 & Type Cable Type Outdoor termination Indoor Termination

1c 300 stranded Cu XLPE/PVC 22226 486

LTSC30D

22227 487

LESC30D

3.5 c 300 stranded copper XLPE/SWA/HDPE 22228 488

LTQC30D

22229 489

LEQC30D

4c 240 stranded or solid Al XLPE/PVC 20540 490

LTSA24D

20540 491

LTSA24D

4c 185 stranded copper XLPE/PVC/HDPE 20358 492

EXTERM8MAT

20358 493

EXTERM8MAT

3.5c 185 stranded copper PLYHDPE & PLYSWS 20544 494

LTPC18D

20544 495

LTPC18D

120 stranded or solid Al XLPE/PVC 20546 496

LTSA12D

20546 497

LTSA12D

70 stranded copper PLYHDPE & PLYSWS 20548 498

LTPC70D

20548 499

LTPC70D

4c 70 stranded copper XLPE/PVC/HDPE 22230 500

LTWC70D

22231 501

LEWC70D

25 stranded copper PLYHDPE & PLYSWS 20548 502

LTPC70D

20548 503

LTPC70D

16 stranded copper PLYSWS 20552 504

LTPC16D

20553 505

LEPC16D

4c 16 stranded copper XLPE/PVC 20554 506

LTSC16D

20554 507

LTSC16D

LEGEND


udc-E5-1.1C.doc







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D.Taylor

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E5 1.1


Cable Size LUGS FOR CABLE TERMINATIONS

Metric (mm2) Imperial (sq in)

Copper Compression Lug

Aluminium Compression Lug

Bi-metallic Shear Bolt Lug

16 15125 N/A

25 0.04 17700

22847

35 17660 39 0.06 65 0.1 70 77 0.12 95 11239 / 17702 17661 97 0.15

23929

161 0.25 185 11238 / 17705 240 11976 / 17706 17631

240 sector (LV URD) 15507

23926

258 0.4 300 12187 / 17707 323 0.5 400 10887 630 10888

1000 10889

RANGE TAKING SHEAR BOLT FERRULES FOR JOINTING

25-95 mm2 Cu or Al 23932 95-240 mm2 Cu or Al 18109 185 - 400 mm2 Cu or Al 23942

NOTES 1. Because of the significant increased cost for a mechanical bolted connector over a compression connector, the use of shear bolt connectors should be limited to staff who do not have suitable crimpers (eg Rapid Response staff attending a burnt off lug at pillar), or as an alternative for imperial cables where they can cover a range of sizes. 2. Conductor sizes are based on circular stranded conductors - sector type conductors will have a lower range of conductor sizes.
































































This drawing must not be

C COPYRIGHT 2012 ENERGEX

whole without writtenpermission from ENERGEX

reproduced in part or


ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

LV JOINTS & TERMINATIONS

2 + 1/2 WAY LINK PILLAR

CONNECTIONS - 185 Cu PLY & 240 Al XLPE

6229-A4 B

E5 5.131 1

UDC-E5-5.13-1B.DWG

F.Zaini

28/5/14

B.BRUNSMANN

J.LANSLEYA

LVSP57STOCK

01081

01053

11

22

00412

CODE

11

MATERIAL

- 2+1/2 WAY LINK PILLAR 240 MM CABLELVSP572

Bolt & Washer

15865

Base

15197

Assembly M10

06677

Cover

3 Way Link Pillar

6844

6507

Neutral Bar

06844

06677

1

1

06507 1

21298

15197

9

415507 12

Sleeve (150mm)

Heatshrink

21298

Bolt, Machine Washer Flatx2

412 1053

Washer Lock

1081

Terminal Lug

15507

SIDE ELEVATION - 3 WAY PANEL

Plan View (Links

Removed)

(only 1 phase shown connected for clarity)

Additional 400A Links

16448

11

22

11

1

1

1

9

4

LVSP53

- 2+1/2 WAY LINK PILLAR 185 MM CABLELVSP532

17705 12

B

WA

TER

MA

RK

AD

DE

D

A.

BLET

CHL

Y

T.

BO

RG

APP’D

CK

D

AT

HR

DA

TE

20.08.18

LEGA

CY - F

OR

MAIN

TENANC

E O

NLYB.

BR

UNS

MA

NN

This drawing must not be

C COPYRIGHT 2014 ENERGEX

whole without writtenpermission from ENERGEX

reproduced in part or


ORIGIN

AL IS

SUE

DATE

APP’D

SECTION SUB-SECT.

CAD

RECD

CKD

DWN

SHT OF

FILE

LV JOINTS & TERMINATIONS

3 WAY LINK PILLAR

CONNECTIONS - 185 Cu PLY & 240 Al XLPE

6229-A4 C

E5 5.141 1

UDC-E5-5.14-1C.DWG

A.SmithdePerez

21/5/14

B.BRUNSMANN

J.LANSLEYA

LVSP58STOCK

01081

01053

12

24

00412

CODE

12

MATERIAL

- 3 WAY LINK PILLAR 240 MM CABLELVSP582

06932

06511

1

1

04889 1

15197 415507 12

Additional 400A Links

16448

12

24

12

1

1

1

4

LVSP59

- 3 WAY LINK PILLAR 185 MM CABLELVSP592

17705 12

Bolt & Washer

6511

Base

15197

Assembly M10

06932

Cover

3 Way Link Pillar

4889

Neutral Bar

06507

Service Fuse

(if reqd)

Set screw M10 x 25

903 M10 Washer

1052

00903 4 4

01052 4 4

06507 1 1

Additional Service Fuses

1043-1

Bond Frame to MEN Link

1033-3 11

Top frame mounting bar

to be insulated

MEN pillar earth required at all

link pillars as per Section E7.

NOTES

16mm Cu XLPE2

WA

TER

MA

RK

AD

DE

D

A.

BLET

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Documents

Underground Distribution Construction Manual Version 23€¦ · PILOT CABLE JOINTS 4.1 Straight - Resin Filled Body - 20 Pair 2 PILLARS 5.1 Construction - One Way (240 4C XLPE) 2