Underground Construction Manual Issue 14 - Ergon Energy · UNDERGROUND CONSTRUCTION MANUAL LV CONSTRUCTION Back to MAIN INDEX Go to SECTION INDEX . DESCRIPTION DWG INDEX B 15.03.05

UNDERGROUND CONSTRUCTION MANUAL

LV CONSTRUCTION Go to SECTION INDEX Back to MAIN INDEX

DESCRIPTION DWG

INDEXB 15.03.05

E

11.08.10

T.Borg57 5075 1

1

C 11.08.10

5074/1

5074/3

5025/2

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

5025/1

5027/1

LV CONSTRUCTION

Construction code guide - LV pillar

Construction code guide - Pole termination

and switch

Construction code guide - Cable termination

indoor

Construction code guide - Distribution cabinet

Construction code guide - Pillar upgrade

5074/2

5074/4

5074/5

SUPPLY PILLAR CONSTRUCTION

LVPN1

Supply pillar 1 way 4 core cable - Material

Supply pillar 1 way 4 core cable





5026/1

5026/2

5027/2

LVPN2

LVPN3

5041/1

5041/2

CROSS ROAD PILLAR CONSTRUCTION

Cross-road pillar 4 core cable - Material

Cross-road pillar 4 core cableLVPX

LARGE PILLAR CONSTRUCTION

LVPL2

LVPCIA

5042/1

5102/2

5042/2

5102/1

Linking pillar with CFS unit 2 way 4 core

cable - Material

Linking pillar with CFS unit 2 way 4 core cable

Commercial & Industrial pillar type ’A’ up to

160amp, 4 core cable - Material

Commercial & Industrial pillar type ’A’ up to

160amp, 4 core cable

5056/1

5056/3

LVCTP 5056/2

5056/4

LV switchgear connection cable terminationLVCT

5209/1

POLE TERMINATION CONSTRUCTION

Pole termination - with switch 240mm† core

cable - Material


U/G to open wire


U/G to LVABC

Pole termination cable guard to pole

LVCTP

LVCTP

LVSWP/4

LVSWP/4

LV SWITCHGEAR CONSTRUCTION

4 core XLPE

5087

11kV padmount LV cubicle 4 core sector

cable connection 240mm† AL XLPE - Material

11kV padmount LV cubicle 4 core sector 5209/2

cable connection 240mm† AL XLPE

HARD COPYUNCONTROLLEDD 14.04.15

E 25.10.19

5382/2Linking pillar with 400A switch 3 way 4 core

5382/1

cable - Material

LVPL3 Linking pillar with 400A switch 3 way 4 core

cable - Construction

5383/1

cable - Material

5383/2

5383/3Pole termination cable guard to pole

LVCTPD

Pole termination - 2 x 240mm† 4 core

Pole termination - 2 x 240mm† 4 core

cable - Construction

A. Bletchly

K. Slater

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION

DESCRIPTION DWG

INDEX18.12.19

T.Borg57 5075 2

2

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

LV CONSTRUCTION

LVDC6

5136/1

5136/2

Distribution cabinet 6 module 4 core XLPE

cable - Material

Distribution cabinet 6 module 4 core XLPE cable

DISTRIBUTION CABINET CONSTRUCTION

HARD COPYUNCONTROLLED

5307/1

5307/2

Distribution cabinet 2 module 4 core XLPE

cable - Material

Distribution cabinet 2 module 4 core XLPE cable

5307/3Distribution cabinet 2 module with flood zone ext.

4 core XLPE cable

LVDC2

5309/1

4 core XLPE cable

5309/3

5309/2LVPGE

Distribution cabinet non flood zone & flood zone

4 core XLPE cable - Material

4 core XLPE cable

Distribution cabinet flood zone 1 extension

Distribution cabinet flood zone 2 extensionLVPG2E

A. Bletchly

K. Slater

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


6 = Six fuses

FUSE PANEL

EXAMPLE:-

EXAMPLE:-

5074

PILLAR TYPE

11/2/03

CABLE SIZE

PILLAR

EXAMPLE:-

2

2

2

2

2

PILLAR CONSTRUCTION CODE

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

PN1 = Normal 1 way

PN2 = Normal 2 way

PN3 = Normal 3 way

CONSTRUCTION CODE GUIDE

57 5074 11

L.V. CONSTRUCTION

VOLTAGE

LV = Low Voltage

PX = Cross-road

PL2 = Linking 2 way

LVPL2/6/240 = Low Voltage, Pillar Linking 2 way, 6 fuse panel, 2 x 240mm cables

PCIA1 = Commercial & Industrial type A 1 way

PCIA2 = Commercial & Industrial type A 2 way

240 = 240mm Al 4 core

16CU = 16mm Cu 4 core

B 2.2.05

E

C 11.04.12

T.Borg

K. Slater

50CUI = 50mm Cu 4 core insect protected2


LV PN2/6S/240

LVPN2/6S/240 = Low Voltage, Pillar Normal 2 way, 6 fuse panel + streetlight fuse, 2 x 240mm cables.

LVPX/6/16Cu = Low Voltage, Pillar Cross-road, 6 fuse panel, 1 x 16mm copper 4 core cable.

streetlight fuse

6S = Six fuses + additional

(PCI only)

streetlight fuse

3S = Three fuses + additional

9 = Nine fuses

PGE = GRP pillar with base extension

PG2E = GRP pillar with precast foundation & 2 extensions

E 25.10.19

A. Bletchly

PL3 = Linking 3 way

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


31/1/03

5074

CABLE SIZE

SWITCH

CONNECTION TO O/H MAINS

EXAMPLE:-

EXAMPLE:-

2

ABC = LVABC

VOLTAGE2

2

CABLE GUARD

000 = Unknown

LV SW P/4/ABC

POLE

SW = Switch P = Pole

SWITCH RATING

4 = 400 amp

POLE TERMINATION AND SWITCH

POLE TERMINATION CONSTRUCTION CODE

SWITCH/FUSE - POLE TERMINATION CONSTRUCTION CODE




A




A

57 5074 22


L.V. CONSTRUCTION

TERMINATION

240 = 240mm

VOLTAGE

LV = Low Voltage

CU = Copper

AL = Aluminium

LVSWP/4/ABC = Low Voltage, Switch/fuse, Pole mounted, 400 amp switch, suit 95mm LVABC overhead mains

O/H MAINS TYPE

ABC = LVABC

OW = Open Wire

B 17.12.19

B

K. Slater

T. Borg

LV CTP/240/M/ABC

P = Polymeric

M = MetalLV = Low Voltage

CTPD = Cable Termination Pole (double)

CTP = Cable Termination Pole

LVCTP/240/M/ABC = Low Voltage, Cable termination pole, 240mm 4C cable, Metal cable guard, LVABC overhead mains

(omit for double termination)

A. BletchlyA ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


21/1/03

5074

DISTRIBUTION CABINET

EXAMPLE:-

TYPE ISOLATOR

FUSE SWITCH

2 = 2 Isolator

1 = 1 Isolator

DISTRIBUTION CABINET CONSTRUCTION CODE




A


57 5074 44

W = Wall mounted

CI = Cast in situ

PC = Precast concrete

L.V. CONSTRUCTION

LV DC6/1 2/PC

LV = Low Voltage

LVDC6/12/PC = Low Voltage, Distribution cabinet 6 module, 1 Isolator, 2 Fuse switch, Precast concrete foundation.

FOUNDATION/MOUNTINGVOLTAGE

B 3.07.03

C

C 01.09.14

C. Noel

A. Bletchly

T. Borg

DC6 = Distribution Cabinet 6 module

DC2 = Distribution Cabinet 2 moduleRefer note 1.}

4 = 4 Fuse Switch

3 = 3 Fuse Switch

2 = 2 Fuse Switch

Refer note 1.}

NOTE:-

1. For DC6 units only.

GB = GRP base only

GE = GRP base & extension


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-

5074

5/11/03

CABLE SIZE

2

2

2


57 5074 15

L.V. CONSTRUCTION

VOLTAGE

LV = Low Voltage

PILLAR UPGRADE CONSTRUCTION CODE

PILLAR UPGRADE

PILLAR TYPE UPGRADE

PNU1-2 = Pillar Normal Upgrade 1 way to 2 way



240mm Al 4 core insect protected

240 = 240mm Al 4 core and

B 04.08.14

B

C. Noel

A. Bletchly

T. Borg

LV PNU1-2/240

LVPNU1-2/240/N = Low Voltage, Pillar Normal Upgrade 1 way to 2 way, 240mm cable.


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

Cartridge fuse link 63A HRC

Cartridge fuse link 32A HRC AR

66

1 1

1 1

1.

SUPPLY PILLAR - 1 WAY

4 CORE CABLE - MATERIAL

5025

ASSY

500-1

507-6

507-3

DESCRIPTION

Pillar (tall) electricity supply

Connection cable 1 way501-1

504-1

551-2

551-6

13/2/03

any other connection.

the earth can be disconnected without disturbing

Bolt MEN pillar earthing lug to bus bar such that

1

4

1

1

1

4

1

1

157 5025 1

L.V. CONSTRUCTION

Additional fuse, street light 1506-4

Connection cable 1 way insect protected501-2

1

PILLAR

6 FUSE

PILLAR

6 FUSE + S/L

QTY

B 3.2.05

D

C 17.7.07

506-6 Panel, 6 fuse supply pillar

Glove insulating 240mm† 4C cable

Lug set Al 240mm† sector cable

Heatshrink lug seal set 240mm† cable


C. Noel

A. Bletchly

T. Borg

MATERIAL

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


PIL

LA

R S

EC

TIO

N

FR

ON

T VIE

W

F

F

F

F

F

F

400

75

-+25

00

F

Assy 5

00-1


4 CORE CABLE

5025

F

F

F

F

F

F

F

F

F

F

F

57 5025 2

L.V. CONSTRUCTION

2

Gro

und Line

Construction Type

Assy 5

04-1

LVPN1

Assy 5

51-6

13/2/03

20 Min

Sheath off

Cable

Cross R

oad

Cable

Distrib

ution

dra

win

g N

o.5

085

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Electricity s

upply pillar

507-6 or 3

Assy S

election

501-1 or 2

Assy S

election

B 2.2.05

D

506-6 a

nd 4

506-6 or

Assy S

election

C 17.7.07


C. Noel

A. Bletchly

T. Borg

Assy 5

51-2

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:



5026

1. Where MEN earth required:

Bolt MEN pillar earthing lug to bus bar such that



13/2/03

Additional fuse, street light



66

1 1

1

1 1

ASSY

500-1

506-4

507-6

507-3

DESCRIPTION

QTY


504-1

551-2

551-6

4 4Connection cable 2 way502-1

2 2

57 5026 1

L.V. CONSTRUCTION

1

Connection cable 2 way insect protected

2 2

2 2

502-2

1

PILLAR

6 FUSE

PILLAR

6 FUSE + S/L

D

B 3.2.05





C 18.7.07


C. Noel

A. Bletchly

T. Borg

MATERIAL

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


PIL

LA

R S

EC

TIO

N

FR

ON

T VIE

W

4 CORE CABLE


5026

Assy 5

00-1

75

-+25

00

400

Gro

und Line

Construction Type

L.V. CONSTRUCTION

57 5026 22

Assy 5

04-1

LVPN2

Assy 5

51-6

13/2/03

Cable

Distrib

ution

EA

RT

HIN

G dra

win

g N

o.5

085

earthin

g c

onstruction.

Refer

Electricity s

upply pillar

20 Min

Sheath off

Cable

Cross R

oad

507-6 or 3

Assy S

election

502-1 or 2

Assy S

election

B 3.2.05

D

506-6 a

nd 4

506-6 or

Assy S

election

C 18.7.07

HARD COPYUNCONTROLLED04.08.14D

C. Noel

A. Bletchly

T. Borg

Assy 5

51-2

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5




5027

13/2/03




66

1 1

1

1 1

ASSY

500-1

506-4

507-6

507-3

DESCRIPTION

QTY


504-1

551-2

551-6

4 4

3 3

Connection cable 3 way503-1

L.V. CONSTRUCTION

157 5027 1

Connection cable 3 way insect protected

3 3

3 3

503-2

PILLAR

6 FUSE

PILLAR

6 FUSE + S/L

1

B 4.2.05

D

C 18.7.07






C. Noel

A. Bletchly

T. Borg

MATERIAL

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5



4 CORE CABLE

5027

PIL

LA

R S

EC

TIO

N

FR

ON

T VIE

W

Assy 5

00-1

400

75

-+25

00

Construction Type

L.V. CONSTRUCTION

257 5027 2

Gro

und Line

Assy 5

04-1

LVPN3

Assy 5

51-6

Cable

Distrib

ution

Cable

Cross R

oad E

AR

THIN

G dra

win

g N

o.5

085

earthin

g c

onstruction.

Refer

Electricity s

upply pillar

20 Min

Sheath off

13/2/03

507-6 or 3

Assy S

election

503-1 or 2

Assy S

election

B 7.2.05

D

506-6 a

nd 4

506-6 or

Assy S

election

C 18.7.07

D 04.08.14

C. Noel

A. Bletchly

T. Borg

Assy 5

51-2


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


20/1/03

5041


CROSS-ROAD PILLAR




66

1 1

1

1 1

ASSY

500-2

506-4

507-6

507-3

DESCRIPTION

QTY

Pillar (short) electricity supply

504-9 1 1

551-1 2 2

L.V. CONSTRUCTION

157 5041 1

1

PILLAR

6 FUSE + S/L

PILLAR

6 FUSE

B 3.2.05

E

C 18.7.07

506-5 Panel, 6 fuse cross-road pillar

Lug set 16mm† cross-road cable


D 11.04.12A.Bletchly

C.Noel

T.Borg

Glove insulating 50mm† 4C cable 2 2

Lug set 50mm† cross-road cable 1 1504-11

551-3


E 04.08.14

MATERIAL

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


PILLAR SECTION

FRONT VIEW

F

F

F

75 -

+2500

F

F

Assy 500-2

CROSS-ROAD PILLAR

4 CORE CABLE

Cross Road

Cable

Ground

Line

507-6 or 3

Assy Selection

5041

F

F

F

F

F

F

F

Construction Type

L.V. CONSTRUCTION

57 5041 22

LVPX

20/1/03

20 Min

Sheath off

cable connection

To supply pillar

F

B 2.2.05

E

506-5 and 4

506-5 or

Assy Selection

C 18.7.07

D 11.04.12A.Bletchly

C.Noel

T.Borg

504-9 or 504-11

Assy Selection


E 04.08.14

551-1 or 551-3

Assy Selection

551-1 or 551-3

Assy Selection

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


1


ASSY DESCRIPTION

04/12/19

1

L.V. CONSTRUCTION

QTY

507-7 Cartridge fuse link 80A HRC


T. Borg

MATERIAL

538257 5382 1

PILLAR - 3 WAY LINK

616-1 Pillar - 3 way link

6

100A

80A

Connection

Generator

Single Pole Single Pole Service Fuses

Single Pole Operation

3 Pole Switch Are

100A

80A

100A

80A

100A

80A

100A

80A

100A

80A

NOTES:

1.



Bolt MEN pillar earthing lug to neutral bar such that

2. One of three cables shown for clarity.

3.

4.

with pillar.

All hardware, lugs, heat shrink and shroud included

Generator connection M12 stud through Ø12 lugs.

A. Bletchly

K. Slater

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


4 CORE CABLE

L.V. CONSTRUCTION

2

Construction Type


T. Borg 538257 5382 2

PILLAR - 3 WAY LINK04/12/19

LVPL3

Gro

und Line

F

75

-+25

00

F

Assy 6

16-1

F

PIL

LA

R S

EC

TIO

N

SID

E VIE

W

F

See n

ote 2

Cable

Distrib

ution

F

dra

win

g N

o.5

085

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Electricity s

upply pillar

Assy 5

07-7

F

F

A. Bletchly

K. Slater

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


LINKING PILLAR WITH CFS UNIT - 2 WAY


5042

13/2/03

1

1

1 1 1

ASSY DESCRIPTION

QTY

2

551-2

551-6

PILLAR

3 FUSE

PILLAR

6 FUSE

PILLAR

+ S/L

6 FUSE

2 2

500-3

507-6 Cartridge fuse link 63A HRC 3 6 6

507-3 Cartridge fuse link 32A HRC AR AR

517-1fuse panel

Support frame, neutral bar and11

527-1

527-2

3 fuse

6 fuse

Additional fuse, street light527-4

1

1

1

1

Connection neutral bar (linking pillar)

518-1

518-3

519-1

33 3

1 1

1Shroud link holder

1

3Link solid din size 1 (250A)

CFS unit

528-2

528-1

507-11

NOTES:

1.

2. Mount CFS unit to frame. Fixings supplied with CFS unit.

3.

4.

to the phase terminals and neutral to the neutral bar.

Cross-road cable cores omitted for clarity. Bolt phase conductors

earth can be disconnected without disturbing any other connection.

Bolt MEN pillar earthing lug to neutral phase bar such that the

screws into underside of inserts for D head bolts.

Mount support frame to underside of pillar base. Locate fixing

and fuse panel

Connection phase terminal CFS unit


1

1

3

1

1

3

L.V. CONSTRUCTION

57 5042 11

Pillar (large) electricity

1

527-3 6 fuse insect protected

518-2and fuse panel insect protected


519-2insect protected

Connection neutral bar (linking pillar)

2 2 2

2 2 2

3 3 3

B 11.4.05

C

504-1 Lug set Al 240mm† sector cable



551-11Heatshrink tubing 2 2 2

C 05.08.14

C. Noel

A. Bletchly

T. Borg

MATERIAL


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


LINKING PILLAR WITH CFS UNIT - 2 WAY

4 CORE CABLE

13/2/03

5042

L.V. CONSTRUCTION

257 5042 2

B

C

PIL

LA

R S

EC

TIO

N

FR

ON

T VIE

W

75

-+25

00

F

F

F

F

20 Min

Sheath off

neutral bar.

neutral to the

terminals a

nd

to the p

hase

conductors

Bolt p

hase

FO

R C

LA

RIT

Y

CA

BLE

S O

MIT

TE

D

CR

OS

S-R

OA

D

Assy 5

00-3

Assy 5

28-1

Assy 5

07-1

1

Assy 5

18-3

Assy 5

17-1

Assy 5

28-2

F

F

F

F

F

F

FF

F

F

F

F

FF

EA

RT

HIN

G Dra

win

g N

o. 5085

earthin

g c

onstruction.

Refer

Electricity s

upply pillar

F

F

507-6 or 3

Assy S

election

(Pillar & switch)

Construction Type

Gro

und Line

LVPL2527-3 a

nd 4

527-1 or 3 or

527-2 a

nd 4 or

527-1 or 2 or

Assy S

election

518-1 or 2

Assy S

election

519-1 or 2

Assy S

election

Assy 5

51-6

Assy 5

51-6

Assy 5

04-1

Assy 5

04-1

11.4.05

Assy 5

51-1

1F


C 05.08.14

C. Noel

A. Bletchly

T. Borg

Assy 5

51-2

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5102

13/2/03

1

1

1 1

ASSY DESCRIPTION

QTY

AR504-5

AR551-2

AR551-6 2

PILLAR

3 FUSE

PILLAR

+ S/L

3 FUSE

AR

AR

AR

500-3

517-1 1

527-1 3 fuse

Additional fuse, street light527-4 1

1

518-1

519-1

3 3

1 1

1CFS unit528-1

NOTES:

1.

2. Mount CFS unit to frame. Fixings supplied with CFS unit.

3.

earth can be disconnected without disturbing any other connection.

Bolt MEN pillar earthing lug to neutral phase bar such that the

screws into underside of inserts for D head bolts.

Mount support frame to underside of pillar base. Locate fixing

and fuse panel


Heatshrink lug seal set 240mm cable

1

L.V. CONSTRUCTION

57 5102 11

Pillar (large) electricity

3


Fuse link 125A din size 1


QTYDESCRIPTIONASSY

507-3

507-7

529-3

529-4

529-5

507-6 Cartridge fuse link 63A HRC



AR

MATERIAL - FUSE LINK

COMMERCIAL & INDUSTRIAL PILLAR TYPE ’A’

Connection neutral bar (large pillar)

1AR

518-2and fuse panel insect protected


519-2insect protected

Connection neutral bar (large pillar)

B 12.4.05

D

Ergon to supply hearshrink tubing for Customer.

Support frame, neutral bar & fuse panel

551-11 Heatshrink tubing

Lug set Bi-metal 240mm† sector cable


2 2

Designer to nominate fuse link size.6.

C 30.9.08UP TO 160 AMP, 4 CORE CABLE - MATERIAL


C. Noel

A. Bletchly

T. Borg

cable is used.Bolt bi-metal lug to inside of CFS unit when only one Distribution

4.

5.

MATERIAL

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


PIL

LA

R S

EC

TIO

N

FR

ON

T VIE

W

75

-+25

00

F

F

F

F

20 Min

Sheath off

Assy 5

00-3

Assy 5

28-1

Assy 5

17-1

F

F

F

F

F

F

F

F

F

F

EA

RT

HIN

G Dra

win

g N

o. 5085

earthin

g c

onstruction.

Refer

Electricity s

upply pillar

F

13/2/03

F

5102

507-3 to 7

Assy S

election

Construction Type

L.V. CONSTRUCTION

257 5102 2

Gro

und Line

A B

F

C

for

M12 b

olt

Slotted h

ole

LVPCIA

COMMERCIAL & INDUSTRIAL PILLAR TYPE ’A’

527-1 a

nd 4

527-1 or

Assy S

election

F

518-1 or 2

Assy S

election

519-1 or 2

Assy S

election

Assy 5

51-6

B 19.5.05

D

F

Assy 5

51-1

1

C 30.9.08

529-3 to 5

Assy S

election

UP TO 160AMP, 4 CORE CABLE


C. Noel

A. Bletchly

T. Borg

Assy 5

51-2

(Refer note 4)

Assy 5

51-1

1

(Refer note 5)

Assy 5

04-5

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

Clamp cable to wood pole bracket

Clamp cable to wood pole

3

Solid link din size 2 (400A)







1

AR

240mm 2

Switch/fuse mounting to wood pole 1

5056

QTY

MATERIAL - FUSE OR SOLID LINK

DESCRIPTIONASSY

507-12

529-3

529-4

529-5

529-6

529-7

529-15

QTY

MATERIAL - TERMINATION

DESCRIPTIONASSY

515-3

515-4

522-1

MATERIAL - SWITCH/FUSE

ASSY DESCRIPTION

520-1

1.

3.

4.

Do Not Obstruct climbing access.

529-2 Fuse link 80A din size 1

28/1/03

1

AR

4

1

240mm

to O/W

2

531-1

531-611

Guard metal to wood pole

Guard polymeric to wood pole

2.

where there is a high likelihood of impact.

where metal bladed brush cutter may be used

subject to grass fire

Polymeric cable guard is not to be use in areas:

traffic where possible.

Locate cable on opposite side of pole to oncoming

Fuse link 355A din size 2529-16

4

533-11

520-2 1

57 5056 11

L.V. CONSTRUCTION

1

533-6

4

to LVABC

POLE TERMINATION - WITH SWITCH

521-6 4

533-16

QTY

to O/W to LVABC

520-3 1

Connection switch/fuse to open wire

Connection switch/fuse to LVABC

Designer to nominate fuse link size or solid link.

Connection 240mm† sector cable to 95mm† LVABC

Termination outdoor 240mm† LV

Connector Al./IPC 35/95mm† LVABC main to 35/95mm† LVABC tap

Connector PG 95/240mm† Al main to 70/185mm† Cu tap

Connector PG 16/150mm† Cu main to 16/150mm† Cu tap

240mm† 240mm†

1

240mm† 4 CORE CABLE - MATERIAL

B 25.8.08

C


C 15.08.16

C. Noel

A. Bletchly

T. Borg

521-2 Connection 240mm† sector cable to 95mm† Cu insulated

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


28/1/03POLE TERMINATION - WITH SWITCH

5056

2

cL

L

cL

cL

LV Mains

200

400

Bolt

Assy 515-3

MEN

Wood Pole

Assy 520-1

200

Terminal

400

Bolt

Assy 515-3

Wood Pole

Terminal

Assy 520-1

c

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

OPEN WIRE

INTERMEDIATE

OPEN WIRE

TERMINATION

typical

at 1000 crs

Assy 515-4

529-2 to 16

507-12 or

Assy Selection

typical

at 1000 crs

Assy 515-4

529-2 to 16

507-12 or

Assy Selection

of LV Mains

Alternative Direction

LVCTP

LVSWP/4

Construction Type

57 5056 22

L.V. CONSTRUCTION

Assy 520-2 Assy 520-2

240mm 4 CORE CABLE U/G TO OPEN WIRE

Assy 522-1 Assy 522-1

533-11 or 16

Assy Selection

533-11 or 16

Assy Selection

B 15.08.16

B

Assy 521-2 Assy 521-2

C. Noel

A. Bletchly

T. Borg


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

QTYDESCRIPTIONASSY

522-1

Do Not Obstruct climbing access.

17/12/19

1

L.V. CONSTRUCTION

Termination outdoor 240mm† LV


T. Borg

515-3

538357 5383 1

K. Slater

A. Bletchly

MATERIAL - TERMINATION WOOD POLE

521-1 Connection 240mm† sector cable to 150mm† Cu insulated 8

2

Clamp cable to wood pole bracket 2

AR

2

2

515-4 Clamp cable to wood pole

531-1 Guard polymeric to wood pole

531-6 Guard metal to wood pole

where there is a high likelihood of impact.

where metal bladed brush cutter may be used

subject to grass fire

Polymeric cable guard is not to be use in areas:

traffic where possible.

Locate cable on opposite side of pole to oncoming

max. fuse size 500A.

Fuses supplied with overhead construction

POLE TERMINATION - 2 x 240mm† (SINGLE CIRCUIT)


1.

distribution cabinet.

Cables must terminate together in pillar or

This construction is only for single circuit only.

2.

3.

4.

5.

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


17/12/19L.V. CONSTRUCTION


T. Borg 538357 5383 2

K. Slater

A. Bletchly

2

B

C

A

N

Pole

Wood

14m

LVCTPD

Construction Type

400

TerminalCL

BoltCL

Cable Guard

2400 min

Assy 521-1

Assy 522-1

Assy 515-3

@ 1000 crs typical

Assy 515-4

4 CORE CABLE - CONSTRUCTION

Assy 515-3

Wood Pole

F

F

F

F

OPEN WIRE

typical

at 1000 crs

Assy 515-4

Assy 522-1

Assy 521-1

N

A

Refer to sheet 3

Assy 531-1 or 6


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


17/12/19

Ground Line

Wood Pole

Cable Support

Refer Overhead Construction

CABLE GUARD TO POLE

Max

150

Min

2400

Min

100

earthing details.

EARTHING for pole and cable guard

Refer Overhead Construction Manual

Metal cable guard shall be earthed.

Construction Type

L.V. CONSTRUCTIONHARD COPYUNCONTROLLED K. Slater

57 5383 3

A. Bletchly

T. Borg 5383 3

LVCTPD


(Refer note 3)

531-1 or 6

Assy Selection

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


20/11/01

NOTES:

1

1

1.

connection supplied with switchgear.

Bolts etc for phase connection and neutral bar

Channel

Unistrut

Phase Core

Neutral

BACK OF

SWITCHGEAR

Neutral Bar

Phase Connection

Cable

Distribution

CABLE TERMINATION 4 CORE XLPE

SIDE VIEW

ASSY

504-5

551-2

DESCRIPTION

QTY

2

2

5087

Lug set bi-metal 240mm sector cable

551-6 2

MATERIAL

Clamp cable to P1000 channel515-1

D/CABINET

22kV PMT

F

F

F

F

F

F

F

F

F

LVCT

57 5087 1

Construction Type

L.V. CONSTRUCTION

L.V. SWITCHGEAR CONNECTION

1

Assy 551-6

Assy 551-2

Heatshrink lug seal set 240mm cable

Glove insulating 240mm 4C cable

1

Assy 504-5

B 24.9.08

C

Assy 515-1


C 29.10.14

C. Noel

A. Bletchly

T. Borg

1

1

1

CABINET

LV DIST

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

C.Lindsay

D. M K.c

��

Clamp cable to P3300 channel

1.

ASSY

504-5

551-2

515-2

DESCRIPTION QTY

551-6

MATERIAL

1

1

L.V. CONSTRUCTION

��

1

��

1

57 5209 15209

11kV PADMOUNT L.V. CUBICLE 4 CORE SECTOR

CABLE CONNECTION 240mm† AL XLPE - MATERIAL

Lug set bi-metal 240mm† sector cable



1528-2 Shroud

CABLE CONNECTION NOTES:

Refer PADMOUNTED SUBSTATIONS for schematic drawings of

LV switchboards.

2. Fuse Switch No.1:

3. Fuse Switches No.2, 3 & 4:

Where 1 outgoing circuit is more heavily loaded than the rest

this fuse switch is to be used. Connect neutral conductor of

outgoing cable to Neutral Bar Extension on the left hand end

of the switchboard.

Connect remaining outgoing circuits to these fuse switches and

connect the neutral conductor to the Neutral Tail supplied with

the switchboard. Any unused fuse switches should be on the

right hand end of the switchboard.

Bolts etc for phase connection and neutral bar connection supplied

with switchgear.

4.

CONTRACT No. 2004/037/T

1

For URD and other installations where all outgoing circuits are

similiarly loaded, connect the first circuit to this fuse switch.

Connect neutral conductor of outgoing cable to Neutral Bar

Extension on the left hand end of the switchboard.

13/3/08HARD COPYUNCONTROLLED�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Neutral Bar

Phase Connection

SIDE VIEW

Construction Type

Assy 504-5

TRANSFORMER

ISOLATOR

A

B

C

F

F

F

Unistrut

Channel

Assy 551-6

F

DIS

CO

NN

EC

TO

R

No.1

No.2

No

.3

No

.4

Neutral Bar

Earth Bar

F

Fuse Switches

Neutral BarExtension

Assy 551-2

Distribution

Cable

C.Lindsay

13/3/08

D. M K.c

L.V. CONSTRUCTION

5209 257 5209 2

11kV PADMOUNT L.V. CUBICLE 4 CORE SECTOR

CABLE CONNECTION 240mm† AL XLPE

F

F

F

F

F

F

F

F

F

Assy 528-2

Neutral

Phase Core

F

LVCTPM11

Neutral Tail supplied

with LV switchgear.

Refer Note 3.

TYPICAL LV SWITCHBOARD

Neutral Tail supplied

with LV switchgear.

Refer Note 3.F

CONTRACT No. 2004/037/T

F

To StationEarth

Assy 515-2


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

1

1.

5136

ASSY

534-1

535-1

548-1

549-1

550-1

550-6

DESCRIPTION QTY

21/11/01DISTRIBUTION CABINET 6 MODULE

4 CORE XLPE CABLE - MATERIAL

Foundation cast in situ 6 module distribution cabinet

Foundation precast concrete 6 module distribution cabinet

1

Wall mounting support 6 module distribution cabinet

MATERIAL

Isolator additional AR

Fuse switch additional AR

2.

3.

location is as near as practical to R.P. street alignment.

For foundation mounted cabinet on footpath, preferred

Distribution cabinet 6 module 1 isolator, 2 fuse switch

ASSY

529-10

DESCRIPTION QTY


AR








conduit or cables.

Do not undermine foundation with excavation for

L.V. CONSTRUCTION

157 5136 1

B 20.11.03

D

installation.

Note removable panel beneath door to aid cable

4. Designer to nominate fuse link size.

C 25.06.13

C. Noel

A. Bletchly

T. Borg

5.

& 1 x 160A fuse switch with 35A fuses.

1 x 1000A isolator & 2 x 630A fuse switch

Distribution cabinet is supplied fitted with

6.

630A fuses.

Supplied fuse switches are rated to accept Din 3

7.

PROV.

F/S

PROV.

F/S

PROV.

F/S160A

35A

630A

XXX 1000A

630A

XXX

SYMBOL


8. Designer to nominate distribution padlock.

ASSY QTY

South West

595-6

MATERIAL - DISTRIBUTION PADLOCK

REGION

North

Mackay

Central

Wide Bay

595-2

595-4

595-5

595-7

595-8

595-9

1

The 160A rate fuse switch accepts Din 00.

595-1Far North

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Barrier Panel

Foundation

5136

22/1/03

Assy 5

48-1

Assy 5

49-1

Door

DISTRIBUTION CABINET 6 MODULE

4 CORE XLPE CABLE

F

F

F

F

F

F

F

F

F

F

L.V. CONSTRUCTION

2

Construction Type

57 5136 2

LVDC6

B 9.5.03

D

F

C 26.06.13

C. Noel

A. Bletchly

T. Borg

F

(supplied with cabinet)

630

A F

use S

witch

(location)

Assy 5

50-6

dra

win

g N

o. 5087.

LV C

ON

ST

RU

CTIO

N

cable c

onnection, refer

For

mains distrib

ution

dra

win

g N

o. 5085.

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Distrib

ution cabinet

(location)

Assy 5

50-1

(location)

Assy 5

50-6

529-1

0 to 1

7

Assy S

election

Refer

Note 3.

Re

movable p

anel

F

cabinet)

(supplied with

1000

A Isolator

F

(supplied with cabinet)

630

A F

use S

witch

F cabinet)

(supplied with

Switch

160

A F

use

535-1

534-1 or

Assy S

election


F

Assy 5

95-1 to 9

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:ASSY DESCRIPTION

QTY

01/09/14


1

MATERIAL

ASSY

529-10

DESCRIPTION QTY


AR








L.V. CONSTRUCTION

1

Designer to nominate fuse link size.

C. Noel

A. Bletchly

T. Borg

3.

4.

630A fuses.

Supplied fuse switches are rated to accept Din 3

5.

SYMBOL

530757 5307 1


548-2

1601-1

630A

XXX

630A

XXX

Distribution cabinet 2 module, 2 fuse switch


160A

35A

1.

2.

with separate phase switching.

2 x 630A fuse switch & 1 x 160A fuse switch


The 160A rated fuse switch accepts Din 00.

base to aid cable installation.

Note removable panels beneath door and front panel of

6. Base install depth differs from markings on base.

ASSY QTY

South West

595-6


REGION

North

Mackay

Central

Wide Bay

595-2

595-4

595-5

595-7

595-8

595-9

1

7.

8.

Use stabilised backfill.

Designer to nominate distribution padlock.

601-2

Distribution cabinet - base

Distribution cabinet - floodzone extension -

NO EXT 1 EXT

1

1

1

595-10Far North

B 15.08.16

C

9.

front of the base to accommodate the cable bend radius.

If necessary excavate an additional 300 to 400mm at the

10. Relocate neutral bar from base into cabinet or extension.

C 11.04.18

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


01/09/14

4 CORE XLPE CABLE

L.V. CONSTRUCTION

2

C. Noel

A. Bletchly

T. Borg 530757 5307 2


F

Assy 5

48-2

F

529-1

0 to 1

7

Assy S

election

F

Assy 6

01-1

685mm220mm F

FF

F

F

dra

win

g N

o. 5085.

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Distrib

ution cabinet

F

dra

win

g N

o. 5087.

LV C

ON

ST

RU

CTIO

N

cable c

onnection, refer

For

mains distrib

ution

F

Assy 5

95-2 to 1

0

F100

Construction T

ype

LV

DC2

F100

F

F

excavate

d top s

oil

Reinstate with

B 29.09.16

C

C 11.04.18

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


01/09/14

C. Noel

A. Bletchly

T. Borg 530757 5307 3

F

F

Assy 5

48-2

Assy 6

01-1

F

F

Assy 5

95-2 to 1

0

3

DISTRIBUTION CABINET - 2 MODULE WITH FLOOD ZONE EXT.

L.V. CONSTRUCTION

4 CORE XLPE CABLE

F

F

F

dra

win

g N

o. 5085.

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Distrib

ution cabinet

dra

win

g N

o. 5087.

LV C

ON

ST

RU

CTIO

N

cable c

onnection, refer

For

mains distrib

ution

F

785mm120mm F

FF

F

F100

480

mm

Max. flood h

eig

ht

F

(

max 1)

Assy 6

01-2

F

Ensure it is level and s

mooth.

100

mm c

om

pacte

d sand b

ase.

F

backfill

Sta

bilised sand

Construction T

ype

LV

DC2

F100

F

F

excavate

d top s

oil

Reinstate with

Assy 5

29-2

6

B 11.04.18

B

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:ASSY DESCRIPTION

01/09/14


1

MATERIAL

ASSY DESCRIPTION QTY

AR


L.V. CONSTRUCTION

1

Designer to nominate fuse link size.

C. Noel

A. Bletchly

T. Borg

3.

SYMBOL

530957 5309 1

548-3

601-1

100A

XXX

601-2

507-3

507-6



Distribution cabinet - flood zone base

Distribution cabinet - flood zone extension

Distribution cabinet - flood zone 9 fuse

1.

2.

9 x 100A fuse holders.


base to aid cable installation.

Note removable panels beneath door and front panel of

ASSY QTY

South West

595-6


REGION

North

Mackay

Central

Wide Bay

595-2

595-4

595-5

595-7

595-8

595-9

1

4.

5.

Use stabilised backfill.

Designer to nominate distribution padlock.

DISTRIBUTION CABINET - NON FLOOD ZONE & FLOOD ZONE

598-1 Precast concrete foundation

1

1

QTY

1 EXT 2 EXT

1

- 1

2

595-10Far North

-

6. Base install depth differs from marking on base.

100A

XXX

100A

XXX

100A

XXX

100A

XXX

100A

XXX

100A

XXX

100A

XXX

100A

XXX

2 x 240 / phase)

(space to terminate

Outgoing Feeder

2 x 240 / phase)

(space to terminate

Incoming Feeder

B 22.11.16

C

7.

front of the base to accommodate the cable bend radius.

If necessary excavate an additional 300 to 400mm at the

C 11.04.18

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


30/10/14

4 CORE XLPE CABLE

L.V. CONSTRUCTION

C. Noel

A. Bletchly

T. Borg 530957 5309 2

2

F

Assy 6

01-1

F

785mm120mm F

FF

F

F100

(

max 1)

Assy 6

01-2

F

Ensure it is level and s

mooth.

100

mm c

om

pacte

d sand b

ase.

F

backfill

Sta

bilised sand

F

F

Assy 5

95-2 to 1

0

Assy 5

48-3

F

Assy 5

07-3 or 6

F

dra

win

g N

o. 5087.

LV C

ON

ST

RU

CTIO

N

cable c

onnection, refer

For

mains distrib

ution

dra

win

g N

o. 5085.

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Distrib

ution cabinet

F

gro

und level

480

mm a

bove

Max. flood h

eig

ht

DISTRIBUTION CABINET - FLOOD ZONE 1 EXT

Construction T

ype

LV

PG

E

F

F100

F

excavate

d top s

oil

Reinstate with

B 11.04.18

B

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


30/10/14

4 CORE XLPE CABLE

L.V. CONSTRUCTION

C. Noel

A. Bletchly

T. Borg 530957 5309 3

3

DISTRIBUTION CABINET - FLOOD ZONE 2 EXT.

EL

EV

ATIO

N

F

dra

win

g N

o. 5085.

Refer

EA

RT

HIN

G

earthin

g c

onstruction.

Distrib

ution cabinet

F

dra

win

g N

o. 5087.

LV C

ON

ST

RU

CTIO

N

cable c

onnection, refer

For

mains distrib

ution

F

F

(

max 2)

Assy 6

01-2

F

F

F

Assy 5

95-2 to 1

0

Assy 5

48-3

F

Assy 5

07-3 or 6

F

gro

und level

1025

mm a

bove

Max. flood h

eig

ht

F

Assy 5

98-1

SU

PP

OR

T A L

AD

DE

R

IS N

OT D

ESIG

NE

D T

O

THIS C

ON

ST

RU

CTIO

N

backfill

sand

Sta

bilised

and s

mooth.

Ensure it is level

sand b

ase.

100

mm c

om

pacte

d

Construction T

ype

LV

PG

2EF100

F

F

soil

excavate

d top

Reinstate with

B 11.04.18

B

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Documents

Underground Construction Manual Issue 14 - Ergon Energy · UNDERGROUND CONSTRUCTION MANUAL LV CONSTRUCTION Back to MAIN INDEX Go to SECTION INDEX . DESCRIPTION DWG INDEX B 15.03.05