Underground Construction Manual Issue 14 › __data › assets › pdf_file › ...ABB 11kV Safelink - HV switchgear Construction Ring main unit installation 5255/1 ABB 11kV Safeplus

UNDERGROUND CONSTRUCTION MANUAL

HV SWITCHGEAR Go to SECTION INDEX Back to MAIN INDEX

DESCRIPTION DWG

INDEX31/5/11

62 5254 11

5229/1

5229/3

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

5234/1

5229/2

HV SWITCHGEAR

C. Noel

A. Bletchly

L. Burton

Construction code guide - Foundation & site finish

Construction code guide - 22kV Ring main unit

Construction code guide - 11kV Ring main unit

Location in council parklands

Location in council parklands 5234/2

Location in residential allotments 5233

5230

Site finish concrete suround

Outdoor RMU with precast concrete fdn - 5217

RING MAIN UNIT

5232/1

5232/2

Culvert Foundation details - Material

Culvert Foundation details - Construction

11RMU/ASL

5236/1

5236/2

ABB 11kV ring main unit Safelink - Material11RMU/O/ASL2S1F

11RMU/O/ASL2S2F

11RMU/O/ASL3S1F

11RMU/O/ASL3S

11RMU/O/ASL4S

Construction

ABB 11kV ring main unit Safelink -

Maximum cut & fill

Site preperation sloping site -

5237/1

5237/2

5238/1

5238/2

5253/1

HV switchgear schematic

ABB 11kV Safeplus / Safering -

ABB 11kV Safeplus / Safering - Material

5243/1

5243/2

22RMU/O/FGA2S1F F & G 22kV ring main unit - Material

F & G 22kV ring main unit - Construction22RMU/O/FGA2S2F

22RMU/O/FGA3S1F

22RMU/O/FGA2S1CB

22RMU/O/FGA3S

22RMU/O/FGA4S

22RMU/O/FGA1S1CB1F

22RMU/O/FGA1S1CB2F

5252/1

5252/2

F & G 22kV ring main unit - Schematic

F & G 22kV ring main unit - Schematic

schematic

ABB 11kV Safelink - HV switchgear

schematic

ABB 11kV Safelink - HV switchgear

Construction

ABB 11kV Safeplus / Safering5255/1Ring main unit installation

5255/2Ring main unit installation



B 14.01.14

D

5290Site requirement - separate earthing

schematic

ABB 11kV Safelink - HV switchgear 5237/3

5308/1ABB 11kV RMU Safelink2 - Material

ABB 11kV RMU Safelink2 - Material 5308/2

5308/3

schematic

ABB 11kV Safelink2 - HV switchgear

schematic

ABB 11kV Safelink2 - HV switchgear 5308/4

schematic

ABB 11kV Safelink2 - HV switchgear 5308/5

11RMU/O/ASL22S1F

11RMU/O/ASL22S2F

11RMU/O/ASL23S1F

11RMU/O/ASL23S

11RMU/O/ASL24S

C 13.04.15

D 19.01.17

5253/2

HV switchgear schematic

ABB 11kV Safeplus / Safering -

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

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APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION

DESCRIPTION DWG

INDEX19/01/17

62 5254 22

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

HV SWITCHGEAR

C. Noel

A. Bletchly

22kV Outdoor RMU - site finish paved surround

T. Borg

5364

5359/1F & G RMU - raised foundationgeneral arrangement

5359/2

5359/3

5359/4general arrangement

5359/5

5359/6

5359/7general arrangement

F & G 3 switch switching stationraised blockwork foundation

F & G 3 switch switching stationraised blockwork foundation

F & G 3 switch switching station

raised blockwork foundation

raised blockwork foundation





A ORIGINAL ISSUE

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ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-

CONSTRUCTIONSVOLTAGE

CONSTRUCTION CODE GUIDE

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

522962 5229 1

T.Borg

11kV RING MAIN UNIT CONSTRUCTION CODE

11 RMU/O/ASL 2S1F

11 = 11kV RMU = Ring Main Unit

LOCATION

O = Outdoor

HV SWITCHGEAR

ASL = ABB SafeLink

ASP = ABB SafePlus

ASR = ABB SafeRing

CONFIGURATION

2S1F = 2 switch + 1 fuse


3S = 3 switch

4S = 4 switch


1S1CB1F = 1 switch + 1 circuit breaker + 1 fuse

2S1CB = 2 switch + 1 circuit breaker

11RMU/O/ASL2S1F = 11kV, Ring Main Unit, outdoor, ABB SafeLink, 2 switches + 1 fuse.

C. Noel

A. Bletchly

1

11kV RING MAIN UNIT

9/9/10HV SWITCHGEARB 03.01.14

C

ASL2 = ABB SafeLink 2

C 11.01.17




A ORIGINAL ISSUE

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APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


CONSTRUCTION CODE GUIDE

5229 262 5229 2

C. Noel

A. Bletchly

EXAMPLE:-

is not provided by others.

Required only where foundation

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

FOUNDATION AND SITE FINISH

3/5/11

RING MAIN UNIT FOUNDATION & SITE FINISH CONSTRUCTION CODE

11 RMUF / ASL

11 = 11kV

VOLTAGE RMU FOUNDATION

RMUF = Ring Main Unit Foundation

HV SWITCHGEAR

ASL = ABB Safelink

11RMUF/ASL = 11kV, Ring main unit foundation, ABB Safelink

L. Burton

HV SWITCHGEARHARD COPYUNCONTROLLED

B 01.10.14

B

22 = 22kV FGA = Felton & Guillaume (F & G)

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ABN 50 087 646 062Dwg Sh

FILE: 5


1 SITE

INSTALLATION

General1.1

Stable (soil conditions)

Free from steep batters

Flood free

Level (topography) where possible

1.4

1.2

1

1/6/11

Site Size

1.3

URD

Along coastal areas the site must be located as far as possible

from the shoreline and sheltered from salt spray.

Common earthing sites

Level sites - 3000mm width x 2800mm depth.

Retaining wall sites - 3400mm width x 3000mm depth.

The site shall be to the satisfaction of Ergon Energy, including

A site should not be located where impact by traffic is likely and,

if at a truncated section of the street alignment or other non-regular

shaped site the following shall apply:

The specified rectangular size of the site shall not be reduced.

a) In the Road Reserve:-

The Developer shall obtain all necessary approvals from the

Department of Transport or the Local Authority.

b) On Freehold property (including residential or parkland):-

The Developer shall provide Ergon Energy with a registered

easement at no cost to Ergon Energy.


L. Burton

A. Bletchly

C. Noel

62 5255 15255

HV SWITCHGEAR

RING MAIN UNIT

The minimum area required to accommodate a ring main unit

shall be:

Ring Main Unit Orientation

The developer shall provide a ring main unit site(s) as

required by Ergon Energy at no cost to Ergon Energy. The site shall

be included in the road reserve, or located on freehold property.

No ring main units are to be located in Trustee Reserves.

Where the developer required the ring main unit to be included:

Acceptable separation of ring main unit to adjacent dwellings is

provided if the front of dwellings are set back 6.0m from the R.P.

Street Alignment and the padmount is located as shown in

drawings No. 5233, 5234 Sheets 1 or 2.

Developments including streets where the allowable dwelling set

back is less than 6.0m will require ring main unit siting on either an

alternative street, where the dwelling set back is 6.0m, or in Parklands.

RING MAIN UNIT INSTALLATION

Free from other services

The front edge of the ring main unit shall be as near to

parallel as possible to the R.P. Street Alignment.

Ring main units shall be oriented such that the HV panels

are easily accessible from the dedicated footpath.

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�DRAWN

DATE

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APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


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2

1 SITE

1.5

(CONT’D)

Commercial and Industrial or Landscaped Areas

1.6 Parklands - for other than URD

1.7

Cabling Only

Cabling and Access

2 SITE PREPARATION

Sites shall be prepared in accordance with the included

construction drawings.

3 CONSTRUCTION OF RETAINING WALLS

4

4.1 Uniculvert

Cabling and Access Requirement

A 3.0m wide easement, or road reserve, from the front of

the site is required for cabling and access.

��

62 5255 25255

HV SWITCHGEAR

INSTALLATION

RING MAIN UNIT

1/6/11

C. Noel

A. Bletchly

L. Burton

Whether the ring main unit is for the sole use of that

complex, or is required as part of the distribution network, the

owner is required to grant Ergon Energy an easement for the

ring main unit site, access and cabling.

Obtain the necessary approval for an easement to accommodate

the ring main unit, cabling and access to site.

Acceptable separation of ring main unit to adjacent dwellings is

shown in drawings No. 5234 Sheets 1 & 2.

Should the cabling route not be available in conjunction with

access, a 1.0m wide cable easement is required to the front

of the ring main unit. Additionally 2.0m x 3.0m (ring main unit

site width) is required immediately in front to allow spreading of

cables for entry to the ring main unit and also include the buried

earth cable.

Retaining walls shall be constructed around the perimeter of a

ring main unit site where:

A change in ground level of 300mm or more occurs within 2.0m

of the boundary of the ring main unit site.

RING MAIN UNIT FOUNDATION

Separation of 5.0m between ring main unit and the

nearest room or habitable area should be provided

where possible.

Uniculvert foundations shall not be constructed where site and

ground conditions do not provide an even or equal bearing

capacity for the ring main unit.

Uniculvert foundations for stable soil conditions shall

be constructed in accordance with Drawing No. 5232.


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DATE

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APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


INSTALLATION

3

BACKFILLING AND FINAL SITE FINISH

ADDITIONAL REQUIREMENTS

C. Noel

A. Bletchly

1/6/11

L. Burton 62 5255 35255

RING MAIN UNIT FOUNDATION

Ring Main Units in Landscaped Areas

HV SWITCHGEAR

RING MAIN UNIT

4.2


B 01.10.14

B

installation or replacement.

Easy access for a mobile crane must be available for the purpose of

sectioned with construction joints for ease of future removal.

front of the substation cabinet shall be finished with a concrete slab

with a concrete slab (refer to drawing No. 5004). The 2.0m apron in

finished surface level. The substation site surface is to be finished

foundation. Conduits shall be 750mm minimum depth below the

foundation. No conduits shall pass through or under the uniculvert

the substation site and shall pass down the sides of the uniculvert

Ergon Energy cable conduits for the development may be placed in

emergency operations.

working platform and access around latched open doors for

full width of the site (ie 4.8m depth). This will provide a safe

An additional 2.0m apron shall be provided in front of, and for the

accordance with the applicable drawing.

All backfill of the site must be compacted before final site finish in

5.2 Separate Earthing Sites

5.3 Raised Blockwork Foundation - Common Earthing Sites

No. 5290.

extremeties shall be finished in accordance with drawing

ground surface between the concrete surround slab and site

In addition to the requirements of Clause 5.1 the remaining

ground surface shall be in accordance with drawing No. 5217.

and construction of the concrete surround slab over the

Sealing of the cable apertures in the precast concrete plinth

Ergon Energy.

foundation construction shall be used without the approval of

consideration. No special designs for ring main unit

design from a Civil Engineer (RPEQ) for Ergon Energy’s

In such circumstances, the developer shall obtain a certified

and heavy equipment at all times.

areas where clear, all weather access is provided for personnel

Ring main units shall be located on the development in

area (gardens) the following shall apply:

Where the ring main unit is located in a landscaped

(refer to drawing No. 5217).

The ring main unit site surface is to be finished with a concrete slab

removal.

a concrete slab sectioned with construction joints for ease of future

The 2.0m apron in front of the ring main unit site shall be finished with

6

6.1

5.1

5

4

6.2

Commercial and Industrial Installation

Common Earthing Sites

Unstable Sites

(CONT’D)

be applied, a special design shall be required.

construction techniques as described in this document cannot

Where sites are very unstable, and conventional foundation

not be provided.

manufacturer’s installation specifications. A concrete slab shall

approved by Ergon Energy) installed in accordance with the

interlocking masonary paving (besser "interlock" or equivalent

The ring main unit 3.0m x 5.2m site surface is to be finished with

doors shall face the adjoining footpath.

developments is at the real property street alignment. Switchgear cabinet

The preferred location of ring main unit sites at commercial and industrial

open doors for emergency operations.

This will provide a safe working platform and access around latched

be provided in front of, and for the full width of the site (ie 4.8m depth).

between buildings, an additional minimum 2.0m of clear access shall

Should the site be located in restricted areas such as carparks and

5.4 Raised Blockwork Foundation - Separate Earthing Sites

No. 5317 Sh. 3.

extremities shall be finished in accordance with drawing

surface between the barrier kerb (around the paving) and site

In addition to the requirements of clause 5.3 the remaining ground

A ORIGINAL ISSUE

DRAWN

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APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


�INSTALLATION

4

6.2 (CONT’D)

6.3

7

Ring Main Unit in Landscaped Areas

When planting vegetation in landscaped areas and gardens,

ensure vegetation does not encroach on the ring main unit

site. Take into consideration the fully matured size

of vegetation to allow continuing access to the site.

Ergon Energy cable conduits for the development may be

placed in the ring main unit site and shall pass down the sides

of the uniculvert foundation. No conduits shall pass through

or under the uniculvert foundation. Conduits shall be 750mm

minimum depth below the finished surface level.

Ring Main Units Installation in Parklands

Where the ring main unit is located in Council

Parklands, the installation shall be in accordance with the

requirements of drawing No. 5234 Sheets 1 or 2.

A 2.0m apron as specified in Clause 6.2 shall be provided.

No buildings/residences, fences, including their foundations, LV

switchboard earths, or metalic objects are permitted within the

clearance zone around the RING MAIN UNIT.

Clearance to Telstra assets shall be as noted on EARTHING

drawing No. 5221 Sheet 1.

62 5255 45255

HV SWITCHGEAR

RING MAIN UNIT

1/6/11

C. Noel

A. Bletchly

L. Burton

SPACING BETWEEN RING MAIN UNIT AND OTHER

METAL OBJECTS


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APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


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�� L. Burton 523462 5234 1

C. Noel

A. Bletchly

10.3.11

NOTES:

Parklands

1.

2.

3.

2.5m Min.

2.5

m M

in.

4.

Apron

PLAN

Dwelling

Real Property

Boundary

1.5m

Min.

R.P. Street

Alignment

FOOTPATH

Kerb

ROAD2.0

m

F

F

F

F

F

F

F

F

F

F

F

F

F

F

Dwelling

1.5

m

Min

.

F

F

Site

Boundary

As Req’d

3.0m

Away from residential dwellings and surrounding

properties to minimise visual and sound impact;

As close as possible to the road kerb to allow 24 hour

all weather access for personnel, a coventional crane

and heavy equipment.

Refer

Note 4

Refer

Note 4

F

F

F

F

RMU SET BACK FROM R.P. STREET ALIGNMENT

When planting vegetation in parklands, ensure vegetation

does not encroach on the ring main unit site.

Take into consideration the fully matured size of vegetation

to allow continuing access to the site.

A ring main unit in parkland shall be located:

The location of ring main unit sites is based on acceptable

separation to adjacent dwellings located as shown.

Any reduction in the 1.5m minimum dimension shown on

the drawings requires a corresponding relocation of the

ring main unit site to maintain the acceptable separation.

LOCATION IN COUNCIL PARKLANDS

A 3.0m wide cable and access easement or road reserve

shall be provided between the ring main unit site and the

R.P. Street Alignment.

1

HV SWITCHGEARHARD COPYUNCONTROLLED�

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FILE: 5


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�� L. Burton 523462 5234 2

C. Noel

A. Bletchly

10.3.11

FOOTPATH

ROAD

Parklands

Kerb

PLAN

Dwelling

R.P. Street

Alignment

6.0m Min.

F

Site

Boundary

F

F

F

F

F

As Req’d

Real Property Boundary

FOOTPATH

ROAD

Parklands

Kerb

PLAN

Dwelling

F

Site

BoundaryF

F

F

F

F


Less than

6.0m2.5m Min.

F

F

1.5m

Min.

F

F

Refer Note 4

Sheet 1.

R.P. Street

Alignment

RMU ADJOINING R.P. STREET ALIGNMENT

LOCATION IN COUNCIL PARKLANDS

2


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FILE: 5


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�� L. Burton 523362 5233 1

8/3/11

C. Noel

A. Bletchly

F

F

FO

OT

PA

TH

R.P. Street

Alignment

F

6000

F

F

3000

NOTE:


F

F2800

Dwelling

Dwelling

As

Req’d

As

Req’d

FF

FF

Ring main units

may be in 1 or 2

allotments

F

A reduction in dwelling setback

of 6000mm from the R.P. Street

Alignment will require relocation

of the ring main unit to an

alternative site to achieve

the acceptable separation.

LOCATION IN RESIDENTIAL ALLOTMENTS


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ABN 50 087 646 062Dwg Sh

FILE: 5


FO

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PA

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NOTES:

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PLAN

L. Burton

MAXIMUM CUT & FILL

(shown dashed)

3000

800

A_

FIL

L

100 M

AX

R.P. Street

Alignment

_

150 M

AX

CU

T

2800

SECTION A

2. Ergon Energy’s 3000mm x 2800mm (minimum) site

shall be levelled and surrounding area graded to ensure

NO PONDING of water occurs.

523062 5230 1

8.3.11SITE PREPARATION SLOPING SITE

Outline of RMU foundation over

1. Refer drawing 5226 for installation requirements.

3. No services other than the Ergon Energy’s electric cables

shall pass through this RMU site.

4. Clear access to the RMU shall be maintained for

Ergon Energy’s personnel & heavy equipment.

6. Mature landscaping (including trees, sprinklers etc) shall

not encroach onto the RMU site.

7. The finished surface of the adjacent footpath, in front

of the RMU cabinet, shall be level to ensure that

the cabinet doors will swing into the fully open position.

FF

F

F

F

F

F

F

F

F

F

FF

R.P. Street

Alignment

= =

==

Site

Boundary

F

5. After installation is complete the site surface is to be

finished with a concrete slab. (Refer drawing 5217).

HV SWITCHGEAR

A.Bletchly

C.Noel


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ABN 50 087 646 062Dwg Sh

FILE: 5


5217

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23/11/01

62 5217 1

SITE FINISH CONCRETE SURROUND

OUTDOOR RMU WITH PRECAST CONCRETE FDN

F

30

00

F

F 2800F

Concrete Edge

Beam

F

Fall

F

F

F

Fall

Fall

F

F

surround slab cast

F

Site

Boundary

(Level Site)

A_

PLAN

FO

OT

PA

TH

Alignment

R.P. Street

F

Reinforced concrete

around plinth

between plinth and

Abelflex sealant joint

concrete slab

NOTES:

2. Reinforced concrete surround slab:

a) 100/125mm thick slab:

b) 11 TM trench mesh reinforcement in centre of slab:

c) 25 MPa grade concrete:

d) Finish by wood float or by nylon broom.

4. The concrete slab is to slope away from plinth falling

at a slope of 1 in 25.

5. Cable apertures through the precast concrete plinth

shall be backfilled to 50mm from the top of plinth.

A 30mm deep layer of 1:16 ratio weak mix concrete

shall be placed to seal aperture.

6. The surface of the surround slab may be finished with

a stencil pattern surface to match the surrounding

pavements of the development. (Use Textcrete or

equivalent product. Construct to supplier’s specifications).

3. The top face of the concrete surround slab shall be

100mm Min. above the final surface level (when turf is laid).

Line

Ground

Finished

_SECTION A

Backfill

Cable Pit

Refer note 1.

F

Earth grid under

concrete edge beam

Fall

F

F

Fall

50 F

F

F

F10

0 M

in.

F

F

HV SWITCHGEAR

_SECTION B

Concrete edge

beam to perimeter

150 wide x 150

deep below

finished surface.Foundation

Finish

ground line

_B

F

C. Noel

A. Bletchly

F

Construction Type

11RMUF/ASL

Pre-cast foundation

1. Backfill Cable Pit with bedding sand and compact in place.

Refer TRENCHING Drawing No. 5227.

B 02.11.11

B

Refer Note 7

FF

F

7. Concrete slab to be cast in separate sections on side/s

where cables enter/exit to allow future access.

Provide ’Abelflex’ between sections and around plinth.


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A ORIGINAL ISSUE

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�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

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1. Foundation design details are as follows:1

ASSY QTYDESCRIPTION

MATERIAL

1523262 5232 1

583-2 CulvertUnstable soils are soft clay to sandy gravel with a soil strength

50-150 kPa.

Stable soils are very stiff clay to shale/rock with soil strength of

150kPa or higher.

2. Lift the culvert separately with 4 x 1.3 tonnes

Reid Swiftlift lifting eyes.

3. Position the top face of the culvert at the finished ground level

of the site, as detailed on the Project’s Civil Construction drawings.

4. Do NOT remove the culvert end wall knockouts.

5. The culvert shall be constructed level. Under no circumstances

shall it be allowed to tilt forward towards the footpath.

7. Refer drawing No. 5217 for site finish concrete surround.

CULVERT FOUNDATION DETAILS

A. Bletchly

C. Noel

4/5/11

MATERIAL

HV SWITCHGEARHARD COPYUNCONTROLLED�

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DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


L. Burton62 5238 1

5238

C. Noel

A. Bletchly

ASSY DESCRIPTIONQTY

NOTES:

578-1

578-5

1

1.

MATERIAL - FREESTANDING RING MAIN UNIT

For circuit breaker setting refer to protection.

1S1CB1F 2S1CB

1

MATERIAL

9/5/11

1

11kV ABB safeplus RMU 1 switch 1 circuit breaker 1 fuse c/w cubical and plinth

11kV ABB safering 2 switch 1 circuit breaker c/w cubical and plinth

ABB 11kV SAFEPLUS / SAFERING

HV SWITCHGEARB 24.11.11

C

2.

in consultation with system operations staff.* Ring feeders - determine the circuit arrangement with CFI unit(s)* Radial feeders - switch disconnector(s) provided as follows:cable circuits (Refer dwg 5253 for schematic) Designer to nominate the position(s) of the outgoing

C 11.01.17

ASSY QTY

MATERIAL - DISTRIBUTION PADLOCK

REGION

Central

595-4

595-5

4

595-3

595-2

595-6

595-7

MENT

ARRANGE

SWITCH

North

Mackay

Wide Bay

South West

3

1

595-8

595-9

Central

595-4

595-5

5

595-3

595-2

595-6

595-7

North

Mackay

Wide Bay

South West

4

1

595-8

595-9

3S

2S1F

4S

3S1F

2S2F

555-4

555-5

555-7

555-8

555-9

555-10

ASSY DESCRIPTION QTY

3

MATERIAL - HV FUSE - EACH CIRCUIT

Refer note 3

555-2 Cartridge fuse link 10A HRC

Cartridge fuse link 20A HRC






578-7 11kV ABB safering 2 switch 2 circuit breaker c/w cubical and plinth

578-9 11kV ABB safering 3 switch 1 circuit breaker c/w cubical and plinth

2S2CB

1

3S1CB

1

3.Designer to nominate HV fuse link current rating.

4.Designer to nominate distribution padlock.


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


L. Burton62 5238 2

5238

C. Noel

A. Bletchly

9/5/11

2

CONSTRUCTION

F

Lifting point

F

Lifting pointF

Lifting point

F

F


HV SWITCHGEARB 11.01.17

B

578-1, 5, 7 or 9

Assy Selection

F

595-2 to 9

Assy Selection

F

555-2 to 10

Assy Selection

F

cable connections.

drawing No. 5270 for

Refer HV CONSTRUCTION


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


L. Burton62 5253 1

5253

C. Noel

A. Bletchly

HV SWITCHGEAR

1

9/5/11

HV SWITCHGEAR - SCHEMATIC

ABB 11kV SAFEPLUS / SAFERINGB 11.01.17

B

V FC

1 switch, 1 circuit breaker, 1 fuse

ABB Safeplus

11kV Ring Main Unit

(maintenance only)

1 switch, 1 circuit breaker, 2 fuse

ABB Safeplus

11kV Ring Main Unit

C V F F


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


62 5253 25253

C. Noel

A. Bletchly

HV SWITCHGEAR

2

HV SWITCHGEAR - SCHEMATIC


CC

11/01/17

T. Borg

2 switch, 1 vacuum circuit breaker

ABB Safeplus

11kV Ring Main Unit

V

F

F

Fault Indicator

Shortcircuit & Earth

CC V

F

F

Fault Indicator



ABB Safeplus

11kV Ring Main Unit

V CC V

F

Fault Indicator



ABB Safeplus

11kV Ring Main Unit

C

F

FF


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


ASSY DESCRIPTIONQTY

NOTES:

22/12/14

599-9

62 5308 15308

C. Noel

A. Bletchly

599-1

599-5

599-3

599-7

555-4

555-5

555-7

555-8

555-9

555-10

11kV ABB safelink2 3 switch c/w cubical and plinth

11kV ABB safelink2 4 switch c/w cubical and plinth

1

2S1F 2S2F 3S1F3S 4S

1.

2.

3.

MATERIAL - FREESTANDING RING MAIN UNIT

ASSY DESCRIPTION QTY

3

1

1

1

1

1

MATERIAL

MATERIAL - HV FUSE - EACH CIRCUIT

Refer note 1

555-2 Cartridge fuse link 10A HRC







Designer to nominate HV fuse link current rating

HV SWITCHGEAR

4.Designer to nominate distribution padlock.

ASSY QTY

MATERIAL - DISTRIBUTION PADLOCK

REGION

Central

595-4

595-5

4

595-3

595-2

595-6

595-7

MENT

ARRANGE

SWITCH

North

Mackay

Wide Bay

South West

3

1

595-8

595-9

Central

595-4

595-5

5

595-3

595-2

595-6

595-7

North

Mackay

Wide Bay

South West

4

1

595-8

595-9

3S

2S1F

4S

3S1F

2S2F


ABB 11kV RING MAIN UNIT SAFELINK2

T. Borg

11kV ABB safelink2 2 switch 1 fuse c/w cubical and plinth



CONTRACT No. 10179B

* Ring feeders - determine the circuit arrangement in consultation with system operations staff.

* Radial feeders - switch disconnector(s) provided with CFI unit(s)

(Refer sheets 3 to 5 for schematic) as follows:

Designer to nominate the position(s) of the outgoing cable circuits

and gland plates with RMU fitted.

The HV cables must be fitted with cable glands as per construction standards

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


C. Noel

A. Bletchly

2

Construction Type

F

F

F

Concrete plinth

F

for feeder cable connections

drawing no. 5244 or 5245

Refer HV CONSTRUCTION

Side View Plan

F

4 x M12 ferrules

Lifting points

4 x M12 ferrules

Lifting points

CONSTRUCTION

HV SWITCHGEAR

F

595-2 to 9

Assy Selection


530862 5308 2

ABB 11kV RING MAIN UNIT SAFELINK222/12/14

T. Borg

CONTRACT No. 10179B

11RMU/O/ASL22S1F

11RMU/O/ASL22S2F

11RMU/O/ASL23S

11RMU/O/ASL23S1F

11RMU/O/ASL24S

555-2 to 10

599-1 to 9 and

Assy Selection

2

SAFELINK SAFELINK SAFELINK SAFELINK

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


29/12/14

62 5308 35308

C. Noel

A. Bletchly

F

Note:

(CFI) on this switch disconnector unit

Represents circuit fault indicator

3

ABB 11kV SAFELINK2 - HV SWITCHGEAR

SCHEMATIC

HV SWITCHGEAR

F F F

FC C

Slide cable boot down to expose

Ø 8.5 Cable test point

& Earth Fault

Short Circuit

F F F

FC C



& Earth Fault

Short Circuit

F

F

F

Note:



F F


T. Borg

2S1F 11kV ABB safelink2 RMU 2 switch 1 fuse 2S2F 11kV ABB safelink2 RMU 2 switch 2 fuse

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


29/12/14

62 5308 45308

C. Noel

A. Bletchly

F

Note:



4


SCHEMATIC

HV SWITCHGEAR

F F

C C



& Earth Fault

Short Circuit

F

& Earth Fault

Short Circuit

C

F F F

FC C

F

C



& Earth Fault

Short Circuit

& Earth Fault

Short Circuit

F

Note:



F F F F


T. Borg

3S 11kV ABB safelink2 RMU 3 switch 3S1F 11kV ABB safelink2 RMU 3 switch 1 fuse

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


29/12/14

62 5308 55308

C. Noel

A. Bletchly

5

F

Note:




SCHEMATIC

HV SWITCHGEAR

F F

C C

& Earth Fault

Short Circuit

F

& Earth Fault

Short Circuit

C

F

C



& Earth Fault

Short Circuit

T. Borg

F F F


4S 11kV ABB safelink2 RMU 4 switch

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

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L. Burton


62 5252 15252

C. Noel

A. Bletchly

HV SWITCHGEAR

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

F

F

Note:



FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

F

Note:



FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

F

Note:



1

SCHEMATIC

9/5/11F & G 22kV RING MAIN UNIT

2S1F 22kV F & G

ring main unit

2 switch, 1 fuse

2S2F 22kV F & G

ring main unit

2 switch, 2 fuse

3S1F 22kV F & G

ring main unit

3 switch, 1 fuse

F F F

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DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

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L. Burton

10/3/11HARD COPYUNCONTROLLED

62 5252 25252

C. Noel

A. Bletchly

HV SWITCHGEAR

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

F

Note:



2

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

FEEDER

CABLE

F

Note:



SCHEMATIC

F & G 22kV RING MAIN UNIT

4S 22kV F & G

ring main unit

4 switch

3S 22kV F & G

ring main unit

3 switch

F F F F

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A ORIGINAL ISSUE

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�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 162 5359 1

C. Noel

A. Bletchly

27/07/16

T. Borg

GENERAL ARRANGEMENT

HV SWITCHGEAR

1.

2.

CONSTRUCTION NOTES

1.

2.

CONDUITS

3.

4.

5.

6.

All conduits to be sealed/fitted with caps before concrete pour.

All conduits to have 50mm min. projection above fsl of concrete.

All radius bends centreline radius to be 500mm min.

Conduit to be located as determined on masonry plan.

CONCRETE

1.

2.

3.

4.

5.

6.

Supply and lay concrete in accordance with AS3600.

Footings to be cast without construction joints unless otherwise indicated.

Concrete strength to N32 min.

Exposed concrete surfaces to be cured in accordance with AS3600.

7.

8.

9.

10.

Supply & lay reinforcement in accordance with AS3600.

Provide light broom finish to footings.

specification for excavation.

specification, standard specification for concrete and standard

This drawing should be read in conjunction with specific civil works

footing. Minimum 100kpa bearing capacity.

Footings to be found in sound material with 98% srdd subgrade under

with AS2053.

All conduits to be (class H.D.) orange PVC electrical in accordance

synthetic draw rope.

Unless otherwise specified all conduits to be fitted with one 8mm diameter

underlay the footing.

Supply & lay vapour barrier in accordance with AS2870 to continuously

to be class 3, true & free of blemishes & imperfections.

Concrete formwork in accordance with AS3610, exposed concrete surfaces

to ground.

Maintain 40mm concrete cover to top reinforcement and 50mm cover

1.

MASONRY BLOCKWORK

1.

2.

2.

3.

4.

5.

6.

7.

Mortar shall be class M3 in accordance with AS3700.

Grout shalll be 20mpa at 28 days - 10mm max. aggregate size.

Fill all cores with min 25mpa concrete.

Vertical reinforcement to block walls shall be 1-N12 as shown.

strength of 15mpa.

Concrete blocks shall have a min. unconfined compressive

with AS/NZS4455.

Concrete masonry material and workmanship shall comply

bars horizontally.

Reinforce single course bond beam at top of wall with 2-N12

BOLTS

with AS1111.

All bolts shall be of approved manufacture in accordance

under all nuts.

the thread from the shear plane. a suitable washer shall be used

All bolts shall be galvanised and of sufficient length to exclude

1.

2.

3.

4.

5.

6.

ALUMINIUM MATERIALS

Aluminium sheet shall comply with AS/NZS1734.

the drawing and shall be cleaned of all burrs and rough edges.

All holes shall finish accurately to size and in the position shown in

All holes shall be drilled.

noted otherwise in the drawing.

Bolts, nuts and washers shall be stainless steel grade 316 unless

AS1664 and AS/NZS1665.

All aluminium components shall be fabricated in accordance with

flat surfaces.

to produce clean straight bends with no distortion in the adjacent

Bending of aluminium plate or sheet shall be carried out in a press

Reinforcement supported by chairs for spacers appropriate to achieve cover.

F & G RING MAIN UNIT - RAISED FOUNDATIONHARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 262 5359 2

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR

RAISED BLOCKWORK FOUNDATION

540

F

560

F

1:30

345

F

290

F

F

360

F

F

1350

F

F

F

50200

PLAN VIEW 1:20

SIDE ELEVATION

555

F

F

290

F

F

345

F

F

610

F

F

200

F

200

F

F

F

bars @ min 400mm cts.

M12 reinforcing

1800

F

F

1400

F

F

50

F

F

900

FF

F

See Detail ’A’ Sh 4

Aluminium cover platerF

200 series blockwork

F

200mm thick

Concrete base

A

FGL FGL

F(760 radius)

150mm conduit (3 off)

F


B3

3

F & G 3 SWITCH SWITCHING STATIONHARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 362 5359 3

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR


FSL

1:20

1:20

50

F

F900

F

F200F

F

25

F

F

200F

F

200

F

F

200

F

F

F

ste two component epoxy pain system

blockwork surface with "dulux" durebild

Paint the stirrup to extend 100mm below

Fishtail stirrups - HDG

embedment 75mm

Chemset "REO 502" minimum

Pryda FS400/12 - 400 x 6mm M12 - 4.6/S

1400

F

F

200

F

F

F

50mm cover

SL82 mesh top and bottom

F

bedding sand 95% SRDD

Compacted, well graded course

400

90

60

200 1000 200FF

F F

1298 F

FF

F

centrally placed at end & cts.

N12 vertical starter bar

continuous 500 lap

2-N12 bond beam

F

and orientation

refer plan for location

F

refer detail ’A’ sh 4

& support angles

Aluminium cover plate

protection conduit

F

F

50mm cover

top and bottom

SL82 mesh

Fblockwork

200 series

SECTION B

SECTION A


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 462 5359 4

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR

GENERAL ARRANGEMENT

1:20

ELEVATION

1:5

DETAIL ’A’

F

blockwork

200 series

F

F

F

Refer detail ’A’


approx 300kg

F & G RMU

45F

F

25F

F

5

F

F

390

F

F

5

F

F

100F

F40

F

F

20

F

F

35

F

F

285

F

F

35

F

F

20

F

F

5

F

F 990

F

F 5F

F

F

blockwork

200 series

F

F

F

masonry anchors

M10 316 s/s dynabolt

alum. angle 355 long

75 x 50 x 6 marine grade

CFW all round

Weld cover plate to angle

& supplied by Ergon

in blockwork by contractor

alum support angles at opening

alum cover plate weld to the


each corner

200mm from

concrete plinth

to secure RMU

Fishtail stirrup (4 total)

F

CFW to alum. angle for earthing

F


DRAWN

DATE

PASSED

APPROVED


A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

5359 562 5359 5

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR


1:30

PLAN VIEW 1:20

SIDE ELEVATION

540F

560

F

1350

F

F

F

50200

1800

F

F

50

F

F

2200

F

F

345

F

290

F

F

380

F

F

345

F

F

440

F

F

200

F

555

F

290

F

F

345

F

F

610

F

F

F

900

FF

200F

F

F


F

200mm thick

Concrete base

F

See Detail ’B’ Sh 7

Aluminium cover plater

D

F

bars @ min 400mm cts.

M12 reinforcing

F


(760 radius)

150mm conduit (3 off)F

FGL FGL

C 6

6


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 662 5359 6

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR


1:20

200

F

F

F

and orientation

refer plan for location

F

refer detail ’B’ sh 7

& support angles


protection conduit

F

F

50mm cover

top and bottom

SL82 mesh

Fblockwork

200 series

200

F

F 900 F

F

50F

F

25

F

F

FSL

1:20

200F

F

200

F

F

F

1400

F

F

200

F

F

F

50mm cover

SL82 mesh top and bottom

F

bedding sand 95% SRDD

Compacted, well graded course

400

90

60

200 1000 200FF

F F

1298 F

F

F

F

centrally placed at end & cts.

N12 vertical starter bar

continuous 500 lap

2-N12 bond beam

F & G 4 SWITCH SWITCHING STATION

SECTION C

SECTION Dtwo component epoxy pain system

blockwork surface with "DULUX" Durebild STE

Paint the stirrup to extend 100mm below

Fishtail stirrups - HDG

embedment 75mm

Chemset "REO 502" minimum

Pryda FS400/12 - 400 x 6mm M12 - 4.6/S


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


5359 762 5359 7

C. Noel

A. Bletchly

27/07/16

T. Borg

HV SWITCHGEAR

GENERAL ARRANGEMENT

1:20

ELEVATION

1:5

DETAIL ’B’

F

blockwork

200 series

F

F

F

Refer detail ’B’


approx 300kg

F & G RMU

45F

F

25F

F

5

F

F

390

F

F

5

F

F

100F

F40

F

F

20

F

F

35

F

F285

F

F

35

F

F

20

F

F

5

F

F 990

F

F 5F

F

F

blockwork

200 series

F

F

F

masonry anchors

M10 316 s/s dynabolt

alum. angle 355 long


CFW all round

Weld cover plate to angle

& supplied by Ergon

in blockwork by contractor

alum support angles at opening

alum cover plate weld to the


each corner

200mm from

concrete plinth

to secure RMU

Fishtail stirrup (4 total)

F

CFW to alum. angle for earthingF


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

5364

05.10.16

62 5364 1

F

3000

F

F 2800F

A_

PLAN

FO

OTP

AT

HNOTES:

_SECTION A

F

F

F

F

F

F

HV SWITCHGEAR

C. Noel

A. Bletchly

Construction Type

F

T. Borg

22kV OUTDOOR RMU

SITE FINISH PAVED SURROUND

BARRIER KERB

BARRIER KERB

BA

RRIE

R K

ER

B

BA

RRIE

R K

ER

B

Refer note 1

Drainage slot

22RMUF/FGA

and on sloping sites at 2m max. spacing on ’down hill’ sides.

On flat sites provide slots at 2m max. spacing on all sides

level to drain sand bedding under paving.

Provide approx. 5mm wide slots down to finished ground

1. Drainage Slots:-

2. For foundation and cover plate details refer Drawing 5359.

storm tide or flooding (1:100 year risk) level for that location.

3. The base of the RMU is to be above tidal inundation,

surface level (when turf is laid).

4. The top face of barrier kerb shall be 50mm above the final

at a slope of 1 in 50.

5. The paving is to be sloped away from plinth / foundation

200

F

F150

Min. Fall 1 in 50

F

specification.

in accordance with manufacturers

Besser "Interlock" pavers laid

course bedding sand.

of compacted, well graded,

40mm min. levelling layer

2 N12 bars min. 600 lap, 40 cover


A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


MAIN_INDEXISSUE_14_CHANGESINTRODUCTIONConstruction Manual IntroductionProcedure for reporting a problem NA000303R100Construction Standards Feedback Form NA000303F100 - Sh 1Construction Standards Feedback Form NA000303F100 - Sh 25369/1 EO Terminology Changes5369/2 EO Terminology Changes

ASSEMBLIESAssemblies Index Sheet 1Assemblies Index Sheet 2Assemblies Index Sheet 3Assemblies Index Sheet 4Assemblies Index Sheet 5Assemblies Index Sheet 6Assemblies Index Sheet 7 Assemblies Index Sheet 8500 Electricity supply pillars500-1 Pillar (tall) electricity supply500-2 Pillar (short) electricity cross road500-3 Pillar (large) electricity

501 LV supply pillar 1 way connection501-1 Connection cable 1 way501-2 Connection cable 1 way insect protected

502 LV supply pillar 2 way connection502-1 Connection cable 2 way502-2 Connection cable 2 way insect protected

503 LV supply pillar 3 way cable connection503-1 Connection cable 3 way503-2 Connection cable 3 way insect protected

504 Lug set504-1 Lug set Al 240mm² sector cable504-5 Lug set bi-metal 240mm² sector cable504-9 Lug set 16mm² cross road cable504-11 Lug set 50mm² cross road cable

505 Earthing MEN to LV pillar and LV distribution cabinet505-1 Earth MEN to LV pillar505-2 Earth MEN to LV distribution cabinet

506 LV pillar fuse panel506-4 Additional fuse, street light506-5 Panel, 6 fuse cross - road pillar506-6 Panel, 6 fuse supply pillar

507 Low voltage fuse links507-3 Cartridge fuse link 32A HRC507-6 Cartridge fuse link 63A HRC507-7 Cartridge fuse link 80A HRC507-8 Cartridge fuse link 100A HRC507-11 Link solid din size 1 (250A)507-12 Link solid din size 2 (400A)

508 Cable termination and connection to transformer508-1 Term. & conn. to transformer 22kV 35mm² cable insect protected508-4 Term. & conn. to transformer 22kV 185mm² cable

509 Uniculvert and base slab509-1 Uniculvert509-2 Base slab

510 Earth connection elbow connector to station earth510-1 Earth connection elbow connector to station earth510-6 Earth extension elbow connector to station earth

511 Trefoil clamping arrangements to pole termination bracket511-1 Clamp trefoil to pole term. bracket suit 11kV 35mm² cable511-1 Clamp trefoil to pole term. bracket suit 11kV 35mm² cable insect protected511-2 Clamp trefoil to pole term. bracket suit 22kV 35mm² cable insect protected511-3 Clamp trefoil to pole term. bracket suit 11kV 185mm² cable511-3 Clamp trefoil to pole term. bracket suit 11kV 185mm² cable insect protected511-6 Clamp trefoil to pole term. bracket suit 22kV 185mm² cable511-8 Clamp trefoil to pole term. bracket suit 11kV 400mm² cable insect protected511-10 Clamp trefoil to pole term. bracket suit 11kV 400mm² Al cable 511-10 Clamp trefoil to pole term. bracket suit 11kV 400mm² Al cable insect protected511-11 Clamp trefoil to pole term. bracket suit 33kV 300mm² 3 cable 511-12 Clamp trefoil to pole term. bracket suit 22kV 630mm² cable

512 Cable termination & connection to RMU512-1 Term. & conn. to RMU 22kV 35mm² cable insect protected512-4 Term. & conn. to RMU 22kV 185mm² cable512-7 Term. & conn. to RMU 22kV 630mm² cable

513 Connection earth bar to cover plate and service platform513-1 Connection earth bar to cover plate513-5 Connection earth bar to service platform

514 11kV ABB SD series RMU cable termination & connection 514-1 Term. & conn.(ABB SD) 11kV 35mm² cable514-2 Term. & conn.(ABB SD) 11kV 185mm² cable514-3 Term. & conn.(ABB SD) 11kV 35mm² cable insect protected 514-4 Term. & conn.(ABB SD) 11kV 185mm² cable insect protected

515 Cable clamping arrangements515-1 Clamp cable to P1000 channel515-2 Clamp cable to P3300 channel515-3 Clamp cable to wood pole bracket515-4 Clamp cable to wood pole

516 11kV magnefix MD series RMU & transformer. Cable termination & connection516-1 Term. & conn.(Magnefix MD & Transf.) 11kV 35mm² cable516-2 Term. & conn.(Magnefix MD & Transf.) 11kV 185mm² cable516-3 Term. & conn.(Magnefix & Transf.) 11kV 35mm² cable insect protected516-4 Term. & conn.(Magnefix & Transf.) 11kV 185mm² cable insect protected

517 LV pillar (large) support frame, neutral bar & fuse panel518 LV pillar (large) CFS unit phase connection518-1 Connection phase terminal CFS unit & fuse panel518-2 Connection phase terminal CFS unit & fuse panel insect protected518-3 Connection phase terminal CFS unit

519 LV pillar (large) neutral bar connection519-1 Connection neutral bar (large pillar)519-2 Connection neutral bar (large pillar) insect protected

520 Switch/fuse mounting pole & switch/fuse cable connection520-1 Switch/fuse mounting to wood pole520-2 Connection switch/fuse to open wire - 150mm² cable520-3 Connection switch/fuse to LVABC520-4 Connection switch/fuse to open wire - 95mm² cable

521 LV pole termination dropper connection521-1 Connection 240mm² sector cable to 150mm² Cu insulated521-2 Connection 240mm² sector cable to 95mm² Cu insulated521-6 Connection 240mm² sector cable to 95mm² LVABC

522 LV outdoor termination 240mm² Al & 16mm² Cu 4 core cable522-1 Termination outdoor 240mm² LV522-11 Termination outdoor 16mm² LV

523 Underground cable warning signs523-1 Warning sign 1 and post U/G cable523-2 Warning sign 2 and post U/G cable

524 Earth rod - additional524-1 Earth rod additional524-2 Earth rod additional depth524-3 Earth rod additional depth - suit 70mm² cable524-4 Additional earthing cable joint, 35mm²524-5 Additional earthing cable joint, 70mm²524-6 Additional earth connector 'C' type

525 Padmounted substation earth rod and connection525-1 Earth padmounted substation525-2 Earth connector additional525-3 Earth padmounted auto transformer

526 Grid to earth bar connection & earth - deep drilled526-1 Connection grid to earth bar - 35mm²526-2 Earth - deep drilled - 35mm²526-3 Connection grid to earth bar - 70mm²526-4 Earth - deep drilled - 70mm²

527 LV pillar (large) fuse mounting527-1 3 fuse527-2 6 fuse527-3 6 fuse insect prot.527-4 Additional fuse, S/L

528 LV pillar (large) CFS unit & link holder528-1 CFS unit528-2 Insulating Shroud (large)528-3 Insulating Shroud (small)

529 Low voltage fuse links529-2 Fuse link 80A din size 1529-3 Fuse link 100A din size 1529-4 Fuse link 125A din size 1529-5 Fuse link 160A din size 1529-6 Fuse link 200A din size 1529-7 Fuse link 250A din size 1529-10 Fuse link 100A din size 2529-11 Fuse link 125A din size 2529-13 Fuse link 200A din size 2529-14 Fuse link 250A din size 2529-15 Fuse link 315A din size 2529-16 Fuse link 355A din size 2529-17 Fuse link 400A din size 2529-23 Fuse link 500A din size 3529-24 Fuse link 630A din size 3529-26 Fuse link 35A din size 00

530 Insulation piercing connectors530-1 Connector I.P.C. 25/95mm² main to 6/35mm² tap530-6 Connector tap-off bare Al main 16.8/210mm² to 6/35mm² tap530-7 Connector tap-off bare Cu main 5.5/135mm² to 6/35mm² tap

531 Cable guard to pole531-1 Guard polymeric to wood pole531-2 Guard polymeric (small) to wood pole531-6 Guard metal (100) to wood pole531-7 Guard metal (130) to wood pole531-8 Guard metal (180) to wood pole

532 Saddle to pole, bracket cable support to x-arm532-1 Saddle (20mm) to wood pole532-2 Saddle (25mm) to wood pole532-6 Bracket cable support to x-arm

533 LV pole termination overhead mains connection\533-1 Connector Al./I.P.C. 95/240mm² Al. main to 35/95mm² ABC tap533-2 Connector Al./I.P.C. 50/150mm² Al. main to 35/95mm² ABC tap533-3 Connector Cu./I.P.C. 7/95mm² Cu. main to 35/95mm² ABC tap533-6 Connector I.P.C. 35/95mm² main to 35/95mm² tap533-11 Connector P.G. 95/240mm² Al. main 70/185mm² Cu. tap533-16 Connector P.G. 16/150mm² Cu. main to 16/150mm² Cu. tap

534 Distribution cabinet 6 module cast in situ foundation535 Distribution cabinet 6 module precast concrete foundation 536 Clamps to suit 3 x 1c 35mm² & 630mm cable fixings536-1 Clamps to suit 3x1 core 35mm² cable536-5 Clamps to suit 3x1 core 630mm² cable536-6 Fixings

537 11kV padmounted substation with LV switchgear537-1 Padmounted substation 100kVA with LV switchgear537-2 Padmounted substation 200kVA with LV switchgear537-3 Padmounted substation 315kVA with LV switchgear537-4 Padmounted substation 500kVA with LV switchgear537-5 Padmounted substation 750kVA with LV switchgear537-6 Padmounted substation 1000kVA with LV switchgear (Transformer disconnector only)

538 11kV padmounted substation HV switchgear538-1 RMU Magnefix 3 switch 1 fuse538-2 RMU ABB 2 switch 1 fuse538-3 RMU Magnefix 2 switch 1 fuse538-4 SFU Magnefix 1 switch 1 fuse

539 Bracket termination (11kV, 22kV & 33kV) mounting to wood pole540 11kV & 22kV pole termination arrester mounting to bracket540-1 Arrester 11kV mounting to bracket540-2 Arrester 22kV mounting to bracket (M12)540-3 Arrester 22kV mounting to bracket (M16) - 630mm² cable only540-4 Arrester 11kV mounting to bracket (M16) - 400mm² cable540-2 Arrester 33kV mounting to bracket (M12)

541 Trefoil clamp to channel541-4 Clamp trifoil to channel suit 11kV 35mm² cable541-4 Clamp trifoil to channel suit 11kV 35mm² cable insect protected541-5 Clamp trifoil to channel suit 22kV 35mm² cable insect protected541-7 Clamp trifoil to channel suit 11kV 185mm² cable541-7 Clamp trifoil to channel suit 11kV 185mm² cable insect protected541-9 Clamp trifoil to channel suit 22kV 185mm² cable541-12 Clamp trifoil to channel suit 11kV 400mm² cable541-12 Clamp trifoil to channel suit 11kV 400mm² cable insect protected

542 22kV padmounted substation with LV switchgear542-1 Padmounted substation 3.7m long. 500kVA with LV switchgear542-2 Padmounted substation 3.7m long. 1000kVA with LV switchgear542-3 Padmounted substation 4.1m long. 500kVA with LV switchgear542-4 Padmounted substation 4.1m long. 1000kVA with LV switchgear542-5 Padmounted substation 4.1m long. 315kVA with LV switchgear

543 22kV padmounted substation HV switchgear543-2 Ring Main Unit - 2 switch, 1 fuse543-3 Ring Main Unit - 2 switch, 2 fuse543-4 Ring Main Unit - 3 switch, 1 fuse534-5 Ring Main Unit - 3 switch534-6 Ring Main Unit - 4 switch

544 22kV padmounted substation transformer to RMU cable connection545 Earth connections545-1 Connection LV earth to earth bar545-2 Connection 35mm² earth bridge

546 11kV & 22kV outdoor termination triplex & 1 core XLPE cable546-1 Termination outdoor 11kV 35mm² cable546-2 Termination outdoor 11kV 185mm² cable546-3 Termination outdoor 11kV 35mm² cable insect protected546-4 Termination outdoor 11kV 185mm² cable insect protected546-6 Termination outdoor 11kV 400mm² cable546-7 Termination outdoor 11kV 400mm² cable insect protected546-10 Termination outdoor 22kV 185mm² cable546-11 Termination outdoor 22kV 630mm² cable546-12 Termination outdoor 22kV 35mm² cable insect protected

547 11kV & 22kV pole termination wildlife protection548 LV distribution cabinet 548-1 Distribution cabinet 6 module 1 isolator 2 fuse switch548-2 Distribution cabinet 2 module 2 fuse switch548-3 Distribution cabinet flood zone 9 fuse

549 LV distribution cabinet 6 module wall mounting support550 LV isolator and fuse switch550-1 Isolator550-6 Fuse switch550-7 Fuse switch - 630A Merlin Gerin

551 Insulating glove, heatshring tubing and heatshrink lug seal set551-1 Glove insulating 16mm² 4C cable551-2 Glove insulating 240mm² 4C cable551-3 Glove insulating 50mm² 4C cable551-6 Heatshrink lug seal set 240mm² cable551-11 Heatshrink tubing

552 Separate HV & LV earth modifications insulator busbar & labels552-1 Insulator busbar standoff552-2 Warning label552-3 Caution label

553 35mm² insect protected cable bonding brass tape to cable screens554 11kV fuse links - oil immeresed554-3 Cartridge fuse link 16A HRC - oil immersed554-5 Cartridge fuse link 25A HRC - oil immersed554-6 Cartridge fuse link 31.5A HRC - oil immersed554-8 Cartridge fuse link 50A HRC - oil immersed554-9 Cartridge fuse link 63A HRC - oil immersed554-11 Cartridge fuse link 80A HRC - oil immersed

555 11kV fuse links555-2 Cartridge fuse link 10A HRC555-4 Cartridge fuse link 20A HRC555-5 Cartridge fuse link 25A HRC555-7 Cartridge fuse link 40A HRC555-8 Cartridge fuse link 50A HRC555-9 Cartridge fuse link 63A HRC555-10 Cartridge fuse link 80A HRC

556 22kV fuse links556-3 Cartridge fuse link 16A HRC556-4 Cartridge fuse link 20A HRC556-7 Cartridge fuse link 40A HRC

557 Trefoil clamping arrangements557-8 Clamp trefoil to wood pole to suit 400mm² cable 11kV 1 core557-12 Clamp trefoil to wood pole to suit 630mm² cable 22kV 1 core557-20 Spring nut suit P1000 channel557-21 Spring nut suit P3300 channel

558 Conduit bends558-10 Conduit bend H.D. 40 dia.300R 90°558-20 Conduit bend L.D. 80 dia. 450R 90°558-30 Terminator conduit PVC flexible 16mm558-31 Terminator conduit PVC flexible 20mm558-32 Terminator conduit PVC flexible 25mm558-40 Conduit PVC flexible 16mm558-41 Conduit PVC flexible 20mm558-42 Conduit PVC flexible 25mm558-43 Conduit PVC flexible 50mm

559 Communications conduits & bends559-10 Conduit communication 50 dia.(white)559-55 Conduit bend communication 304 Rad. 50 Dia. 90 Deg.559-75 Conduit bend communication 304 Rad. 50 Dia. 45 Deg.

560 Communications splicing enclosure for fibre optic cable560-5 Splicing enclosure for 48/48 fibre optic cable communications560-10 Splicing enclosure for 36/36 fibre optic cable communications560-15 Splicing enclosure for 96/96, 48/48, and 36/36 fibre optic cable communications

561 Pits562 Communications HFT cable guard to pole562-1 HFT cable guard (25mm) single FOC to concrete pole562-6 HFT cable guard (25mm) double FOC to concrete pole562-11 HFT cable guard (25mm) FOC to wood pole

563 11kV padmounted substation with LV switchgear & RMU ABB SDAF3 2S1F563-3 Padmounted substation 315kVA with LV switchgear & RMU ABB SDAF3 2S1F563-4 Padmounted substation 500kVA with LV switchgear & RMU ABB SDAF3 2S1F563-5 Padmounted substation 750 kVA with LV switchgear & RMU ABB SDAF3 2S1F563-6 Padmounted substation 1000kVA with LV switchgear & RMU ABB SDAF3 2S1F

564 Conduits564-20 Conduit UPVC 80 dia. L.D. orange564-50 Conduit UPVC 40 dia. H.D. orange

565 11kV padmounted substation with LV switchgear 565-3 Padmounted substation 315kVA with LV switchgear565-4 Padmounted substation 500kVA with LV switchgear565-5 Padmounted substation 750kVA with LV switchgear565-6 Padmounted substation 1000kVA with LV switchgear

566 11kV padmounted substation with LV switchgear & ABB safelink RMU 2S1F566-3 Padmounted substation 315kVA with LV switchgear & RMU ABB SafeLink 2S1F566-4 Padmounted substation 500kVA with LV switchgear & RMU ABB SafeLink 2S1F566-5 Padmounted substation 750kVA with LV switchgear & RMU ABB SafeLink 2S1F566-6 Padmounted substation 1000kVA with LV switchgear & RMU ABB SafeLink 2S1F

567 11kV safelink ring main unit outdoor enclosure567-1 11kV ABB safelink 2 switch 1 fuse c/w cubical & plinth567-3 11kV ABB safelink 2 switch 2 fuse c/w cubical & plinth567-5 11kV ABB safelink 3 switch c/w cubical & plinth567-7 11kV ABB safelink 3 switch 1 fuse c/w cubical & plinth567-9 11kV ABB safelink 4 switch c/w cubical & plinth567-12 11kV ABB safelink 2 switch 1 fuse (RMU only)

569 Communications cable guard with bandit strap569-1 Guard metal (100) to concrete pole569-2 Guard metal (130) to concrete pole

570 11kV ABB safelink RMU in padmounted substation 1 core 400mm² Cu. cable term. & connection571 11kV ABB safelink RMU in padmounted substation cable termination & connection571-1 Term. & conn. (ABB SafeLink) 11kV 35mm² cable571-2 Term. & conn. (ABB SafeLink) 11kV 185mm² cable571-3 Term. & conn. (ABB SafeLink) 11kV 35mm² cable insect protected571-4 Term. & conn. (ABB SafeLink) 11kV 185mm² cable insect protected571-8 Term. & conn. (ABB SafeLink) 11kV 400mm² Cu cable 571-9 Term. & conn. (ABB SafeLink) 11kV 400mm² Cu cable insect protected

572 11kV outdoor termination 1 core 400mm² Cu. cable573 Cast aluminium single cable clamp to channel573-2 Clamp to channel suit 11kV 35mm² cable573-2 Clamp to channel suit 11kV 35mm² cable insect protected573-4 Clamp to channel suit 11kV 185mm² cable573-4 Clamp to channel suit 11/22kV 185mm² cable insect protected573-6 Clamp to channel suit 11kV 400mm² cable insect protected573-9 Clamp to channel suit 11kV 400mm² cable 573-9 Clamp to channel suit 11kV 400mm² cable insect protected573-11 Clamp to channel suit 22kV 35mm² cable

576 22kV padmounted substation with LV switchgear and F & G RMU576-2 Padmounted substation 315kVA 4.1m long with LV switchgear and RMU F & G 2 switch 1 fuse576-3 Padmounted substation 315kVA 4.1m long with LV switchgear and RMU F & G 3 switch 1 fuse576-4 Padmounted substation 315kVA 4.1m long with LV switchgear and RMU F & G 2 switch 2 fuse576-5 Padmounted substation 500kVA 4.1m long with LV switchgear and RMU F & G 2 switch 1 fuse576-8 Padmounted substation 1000kVA 4.1m long with LV switchgear and RMU F & G 2 switch 1 fuse576-9 Padmounted substation 1000kVA 4.1m long with LV switchgear and RMU F & G 3 switch 1 fuse

577 ABB bushing boots 16-300mm² cable - ABB safelink only. Raychem bushing boots 35-400mm² cable577-1 ABB bushing boots 16-300mm² cable (ABB safelink only)577-5 Raychem bushing boots 35-400mm² cable

578 11kV ABB safeplus & safering ring main unit - outdoor enclosure578-1 11kV ABB safeplus RMU 1 switch 1 circuit breaker 1 fuse c/w cubical & plinth578-5 11kV ABB safeplus RMU 2 switch 1 circuit breaker c/w cubical & plinth578-7 11kV ABB safering RMU 2 switch 2 circuit breaker c/w cubical & plinth578-9 11kV ABB safering RMU 3 switch 1 circuit breaker c/w cubical & plinth

579 22kV F & G ring main unit - outdoor enclosure579-1 22kV F & G RMU 2 switch 1 fuse c/w cubical & plinth579-3 22kV F & G RMU 2 switch 2 fuse c/w cubical & plinth579-5 22kV F & G RMU 3 switch c/w cubical & plinth579-7 22kV F & G RMU 3 switch 1 fuse c/w cubical & plinth579-9 22kV F & G RMU 4 switch c/w cubical & plinth579-11 22kV F & G RMU 1 switch 1 circuit breaker 1 fuse c/w cubical & plinth579-13 22kV F & G RMU 1 switch 1 circuit breaker 2 fuse c/w cubical & plinth579-11 22kV F & G RMU 2 switch 1 circuit breaker c/w cubical & plinth

580-1 Cable separation mounting bracket for termination leads581 Sign, asset identification numerals and letters581-0 Asset identification number '0'581-1 Asset identification number '1'581-2 Asset identification number '2'581-3 Asset identification number '3'581-4 Asset identification number '4'581-5 Asset identification number '5'581-6 Asset identification number '6'581-7 Asset identification number '7'581-8 Asset identification number '8'581-9 Asset identification number '9'581-A Asset identification letter 'A'581-B Asset identification letter 'B'581-C Asset identification letter 'C'581-D Asset identification letter 'D'581-E Asset identification letter 'E'

582 Sign, asset identification label tray582-2 Asset identification backing plate to polymeric / powder coated assets582-4 Asset identification backing plate to steel / aluminium assets

583-2 Concrete culvert - ABB safelink ring main unit584 33kV outdoor termination triplex & 1 core XLPE cable584-1 termination outdoor 33kV 50mm² cable584-3 termination outdoor 33kV 300mm² cable

586 LV Circuit Breaker586-1 Circuit Breaker, 1200A including busbar sub assembly to suit Webber 750kVa586-2 Circuit breaker, 1600A including busbar sub assembly to suit Webber 1000kVA586-3 Circuit breaker, 1600A, to suit Opus LV board in Schneider 22kV 1000kVA Padmount586-4 Circuit breaker, 1250A including busbar sub assembly - suit Jean Muller 750kVA Padmount LV Board586-5 Circuit breaker, 1600A including busbar sub assembly - suit Jean Muller 1000kVA Padmount LV Board

587 11kV Padmounted Substation with LV switchgear & Schneider Electric FBX RMU 2S1F587-3 Padmounted Substation 315kVA with LV switchgear & Schneider Electric FBX RMU 2S1F587-4 Padmounted Substation 500kVA with LV switchgear & Schneider Electric FBX RMU 2S1F587-5 Padmounted Substation 750kVA with LV switchgear & Schneider Electric FBX RMU 2S1F587-6 Padmounted Substation 1000kVA with LV switchgear & Schneider Electric FBX RMU 2S1F587-7 Padmounted Substation 1500kVA with LV switchgear & HV switchgear 2S1CB

588 Termination & Connection to 11kV HV Switchgear588-1 Term. & Conn. to HV switchgear 11kV 35mm² cable588-4 Term. & Conn. to HV switchgear 11kV 185mm² cable588-7 Term. & Conn. to HV switchgear 11kV 400mm² cable

589 Cover cable entry - retro fit kit590 22kV Padmount Substation with LV switchgear and Schneider Electric RM6590-1 200kVA 4.1m long with LV switchgear & RM6 1 switch 1 fuse590-2 315kVA 4.1m long with LV switchgear & RM6 2 switch 1 fuse590-3 315kVA 4.1m long with LV switchgear & RM6 3 switch 1 fuse590-4 315kVA 4.1m long with LV switchgear & RM6 2 switch 2 fuse590-5 500kVA 4.1m long with LV switchgear & RM6 2 switch 1 fuse590-6 500kVA 4.1m long with LV switchgear & RM6 3 switch 1 fuse590-7 500kVA 4.1m long with LV switchgear & RM6 2 switch 2 fuse590-8 1000kVA 4.1m long with LV switchgear, circuit breaker & RM6 2 switch 1 fuse590-9 1000kVA 4.1m long with LV switchgear, circuit breaker & RM6 3 switch 1 fuse590-10 1000kVA 4.1m long with LV switchgear, circuit breaker & RM6 2 switch 2 fuse

591 Gland Plate Kit591-1 Gland plate kit & glands to suit 35mm² cable - 3 unit config. 591-2 Gland plate kit & glands - 35mm² cable - additional for LHS of 4 unit config.591-3 Gland plate kit & glands to suit 630mm² cable - 3 unit config591-4 Gland plate kit & glands - 630mm² cable - additional for LHS of 4 unit config591-5 Gland kit with glands to suit 185mm² cable

592 Asset Identification Number592-0 Asset Identification Number '0'592-1 Asset Identification Number '1'592-2 Asset Identification Number '2'592-3 Asset Identification Number '3'592-4 Asset Identification Number '4'592-5 Asset Identification Number '5'592-6 Asset Identification Number '6'592-7 Asset Identification Number '7'592-8 Asset Identification Number '8'592-9 Asset Identification Number '9'

593 Adapter Fuse Link HV594 Paralleling Kits for fuse strips594-1 Paralleling kit to suit Jean Muller - (suits 630A Jean Muller strips only)594-2 Paralleling kit to suit Opus Schnieder - (suits 630A Opus & Fuseway 1260A only)594-3 Phase segregation device retrofit to Jean Muller ganged switch adapter

595 Distribution Padlock596 Anti-Galling Paste597 Service Fuse bracket to pole597-1 Bracket 32mm x 8mm to wood pole597-2 Fuse holder 100A to bracket

598 Distribution cabinet floodzone precast concrete foundation599 11kV Safelink2 RMU outdoor enclosure599-1 11kV ABB Safelink2 - 2 switch 1 fuse c/w cubical & plinth599-3 11kV ABB Safelink2 - 2 switch 2 fuse c/w cubical & plinth599-5 11kV ABB Safelink2 - 3 switch c/w cubical & plinth599-7 11kV ABB Safelink2 - 3 switch 1 fuse c/w cubical & plinth599-9 11kV ABB Safelink2 - 4 switch c/w cubical & plinth

600 Cable gland for ABB Safelink2 freestanding RMU600-1 Cable gland to suit 185mm² IP & Non IP Al cable 600-3 Cable gland with heatshrink to suit 400mm² Al non IP & 240mm² Cu IP cable 600-5 Cable gland to suit 400mm² Cu IP & 400mm² Al IP cable

601 LV Distribution cabinet base and floodzone extension601-1 Distribution cabinet base601-2 Distribution cabinet flood zone extension

602 Neutral Voltage Displacement - ABB REF 615 IED602-1 Neutral voltage displacement ABB ref 615 IED

603 Parallel cable adapter to suit Weber fuse switch603-1 Parallel cable adapter - to suit Weber fuse switch

604 Cable insulated604-5 Cable insulated 6mm² 2C Cu

605 Neutral Voltage Displacement Voltage Sensor605-1 Neutral voltage displacement voltage sensor - suits Prysmian & Elastamold type c connectors605-3 Neutral voltage displacement voltage sensor - suit Tyco (TE) Raychem type c connectors

606 11kV Padmounted substation with LV switchgear & RMU 2S1F606-1 Padmounted Substation 315kVA with LV switchgear & RMU 2S1F606-2 Padmounted Substation 500kVA with LV switchgear & RMU 2S1F606-3 Padmounted Substation 750kVA with LV switchgear &

Documents

Underground Construction Manual Issue 14 › __data › assets › pdf_file › ...ABB 11kV Safelink - HV switchgear Construction Ring main unit installation 5255/1 ABB 11kV Safeplus