Ultrasonic Movement Detector

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    G R - 1 7

    D E B A J Y O T I A C H A R Y A

    A S I T K U . S A H O O

    A M A R E S H P A T T A N A I K

    P R A C H I P A R I M I T A

    P R A D H A N

    &

    R A S H M I R A N J A N P A N D A

    8 / 1 6 / 2 0 1 1

    The protector

    Ultrasonic Motion

    Detector

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    ULTRA N C V NT DETECTOR

    GENERAL DESCRIPTION

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    You will find many uses for this movement detector. It

    is

    built around a matched pair of ceramic transducers,

    which convert movement energy to electrical energy

    and vice versa. The operating frequency of the pair is

    40 KHZ. Any movement in the scanned by the pair of

    transducers will detected and a 6V pulse produced. In

    this kit the pulse turned on a LED. J1 pads are providedto take this pulse to add-on circuits where it may be

    used to turn on BUZZER , RELAY etc. A PCB mounted

    switch (S1) can be used to switch between an

    automatic reset after the detector has been triggered

    or to stay triggered. The unit will work reliably up to

    five meters after proper calibration.

    TECHNICAL SPECIFICATION

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    WORKING VOLTAGE - 9 TO 12V DC

    OPERATING CURRENT - 100MA

    TRANSDUCERS FREQUENCY - 40KHZ

    SENSITIVITY - ADJYSTABLE

    RANGE - 4 TO 6 METTERS

    CONTACT RATING - 230 VAC/1000W

    CIRCUIT EXPLANATION

    Two NAND Schmidt trigger circuits are connected as a

    multivibrator circuit , which delivers approximate

    square wave pulses to the transmitter unit, the

    frequency can range from about 11 kHz to 55 kHz and

    is controlled by 50k preset.

    The receiver uses a similar transducer to receive

    the signals that are reflected back to it. The electrical

    signals produced by it are then amplified by transistor

    T3. The op-amp IC1 that also references the negative

    picks of the signal to a predetermined pc level further

    amplifies them. The output of IC1 converted to the DC

    in a pick detector and then taken to the non inverting

    input of IC2, the feedback circuit on this op-amp can be

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    adjusted by the sensitivity preset to control there is no

    change in incoming signal level IC2 quickly adjusts to a

    steady high output.

    Sound waves reflected by different objects arrive

    at the receiver in different phases, if they are in phase

    they add to create a larger signal. If they are out of

    phase they cancel to give a smaller signal. As an object

    moves towards or away from the Rx unit by a smaller

    distance (about 1 cm) it causes the receiver signal to a

    cycle through a high/low cycle. It is this change from in-

    phase to out-of phase, which triggers the unit. The

    steady high output of IC2 is pulled down causing the

    NAND get output to go high. The high turns on the

    Darlington arrangement of transistors, which turns on

    the LED. This 6V signal is available at pads 1 and 2

    where it can be taken to manage other devices such as

    relays, buzzers opto couplers etc.

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    PART (COMPONENTS) EXPLANATION

    1.ULTRASONIC SENSOR

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    The ultrasonic sensor for the air which is made by the

    Nippon Ceramic company. This sensor separates into

    the two kinds for the transmitter and the receiver. For

    the transmitter, it is T40-16 and for the receiver, it is

    R40-16. T shows the thing for the transmitter and R

    shows the thing for the receiver. 40 shows the

    resonant frequency of the ultrasonic. (40kHz) 16 shows

    the diameter of the sensor. The one of the terminal is

    connected with the case, when grounding; the terminal

    on the side of the case should be used. More

    information please refers Data sheet of ULTRASONIC

    SENSOR.

    2.LM741The LM741 series are general-purpose operational

    amplifiers which feature improved performance

    over industry standards like the LM709. The

    amplifiers offer many features, which make there

    application nearly foolproof: overload protection

    on the input and output, no latch-up when the

    common mode range is exceeded, as well as

    freedom from oscillations.

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    ASSEMBLY INSTRUCTION

    The most important thing is to make sure the

    ultrasonic transmitter (Tx) and receiver (Rx) units are

    put into there correct position on the small circuit

    board. If they are mixed up then damage to the

    receiver unit will probably result, the transmitter is

    marked with a T. The receiver is marked with an R.

    To make soldering easier (and not heat the Tx/Rx units)

    gently scrape the leads of each unit before soldering.

    The second most important thing is to connect the

    earth/case, Rx sensor pin (it is the pin which is

    connected to the metal case) to earth pad of the To

    RX pads on the main circuit board. The earth pad is

    the top pad. The polarity of the Tx unit is not importantin this circuit; it can be connected either way around.

    The circuit is very sensitive. Separate the two wires

    going to the ultrasonic units to prevent electrical

    crosstalk between them. If you want to locate the units

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    more than 1-2 feets from the main PCB then you

    should use co-axial cable to shield the two transducers.

    With these points to keep in mind assembly is straight

    forward and components may be added to the pcb in

    any order. Generally it is best to solder the lowest

    height components first such as resistors , diodes and

    IC sockets. Then move on to the physically taller

    components. Note in particular the polarity of the

    electrolytic capacitors, the ICs and diode, as

    mentioned clean. The lead of the Tx & Rx units so

    soldering is quick and easy. Do not overheat the

    ultrasonic units during soldering.

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    ASSEMBLY LAYOUT OF MAIN BOARD

    ASSEMBLY LAYOUT OF SENSOR BOARD (PCB)

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    ADJUSTMENT AND TESTING

    The 50K preset must be adjusted so that the

    multivibrator oscillates at 40 kHz, then the sensitivity

    pot must be adjusted so that the system will reset

    quickly and lock on, calibration can be done very easily

    by trial and error. First put the switch to self reset

    position and the sensitivity pot in the most sensitive

    position. Place the preset at the 9 o-clock position. Awave of the hand in front of the Tx/Rx pair may turn on

    the LED for about a second. Adjusts the position slights

    towards the 10 o-clock position then try again. Move

    further away about 2 to 3 yards/meters and try again.

    There will be one particular position, which is most

    sensitive at about 3 meters. Also simultaneouslyadjusts the sensitivity control as well either one way or

    other. No more than 2-3 minutes should be needed to

    calibrate the unit in this way.

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    If you have a CRO (cathode ray oscilloscope) then youcan very easily do the calibration by displaying the

    signal from the Tx pins and directly adjusting the

    driving frequency to 40 kHz.

    After Calibration you should be able to reliabletriggering of the unit in the 2 to 3 meter range. Up to 5

    meter is possible with good calibration.

    Note that the unit will not only operate at kHz but it

    will also operate but not as well at 20 kHz. Using a CROthis difference can be easily seen but using trial and

    error the difference may not be so easy. The correct

    position of the trim pot for 40 kHz is that is pointing in

    about the 10 o-clock position. The wrong 20 kHz

    setting is in the 12 to 1 o-clock position.

    Each unit best transmits and receives in a 40-degree

    cone spreading out from each unit. Naturally in the

    area to be monitored this imaginary cones must

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    overlap you cannot have the Tx pointing one way and

    the Rx unit pointing the other.

    WHAT TO DO IF IT DOES NOTWORK

    Poor soldering is the most likely reason that circuit

    does not work. Check all solders joints carefully under

    a good light. Next check that all components are in

    their correct position on the PCB especially diodes,

    electrolytic capacitors, and IC. If you put in the Tx/Rx

    around the wrong way they have probably been

    damaged.

    Did you CALIBRATE the transmitter? Check the

    transmitter is working. The easiest way to do this is to

    use a CRO to check that a DC pulse wave is being fed

    into the Tx unit or a portable frequency meter held in

    front of the Tx unit.

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    NOTE

    That this circuit is very sensitive. Even air moving (hot

    air rising,wind blowing) will trigger it when the trimpot

    is set near the most sensitive position. That is why we

    say to set it for your particular need.