UK & Ireland Coating Selector - NetX · Coating Selection 3 ... coloured metals in the manufacture of highly ... coated with a liquid paint by roller-coating; other technologies

UK & IrelandCoating Selector

A Guide to the Kingspan Range of Coatings

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Contents

Introduction 3Coating Selection 3

The Coil Coating Process 4

Coating Types & Metal Substrates 5

External Applications 6Kingspan XL Forté 8

Kingspan Spectrum 10

Kingspan Altaris 12

Kingspan Destral 14

Internal Applications 16Kingspan CLEANsafe 15 18

Kingspan CLEANsafe 25 19




Special Applications 23Kingspan AQUAsafe 24

Kingspan AQUAsafe 55 25

Maintenance Guide 26Inspection 26

Cleaning Procedures 27

Panel Repair 28

Special Care 29

Ultimate Panel Guarantee 30

Sustainability 31

Blue Planet Distribution Centre, Chatterley Valley, UK.

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Kingspan Insulated Panels uses prepainted coloured metals in the manufacture of highly efficient insulated panels.

The panels are made up of Kingspan’s unique FIREsafe PIR

(Polyisocyanurate) insulation core which is sandwiched between

two layers of metal – the external weather side and the pre-finished

internal liner.

Prepainted coloured metals are manufactured under strict quality

control in the coil coating process. Metal coils are most commonly

coated with a liquid paint by roller-coating; other technologies

include a pre-formed film laminated to the coil surface or a powder

paint applied on top of it. Steel and aluminium are the most

common metal substrates for prepainting.

Prepainted coloured metals are often considered more durable and

more corrosion-resistant than most post-painted metals because

the metal is treated before it is cut and formed, and the entire

surface is cleaned and treated, providing tightly-bonded finishes.

The choice of prepainted coloured metal is fundamental as both

the exterior and the interior metal skins play a critical role in defining

the insulated panel performance, durability and appearance.

Exterior metal skin

Interior metal skin

High performance insulation – low U-Values, FIREsafe and FIBREfree

Coating Selection

Introduction

Selecting the right coating can be a challenging task.

The requirements for a prepainted coloured metal product are

defined by the end use to which it will be put, so before choosing

a product it is worthwhile to answer a number of questions:

Which environment is the insulated panel destined for;

external or internal?

How long is the insulated panel required to last?

What elements will it be exposed to throughout its lifetime;

UV radiation, rain, sea salt spray, pollutants, chemicals?

Are there any specific temperature / humidity / chemical

corrosion resistance requirements?

Will the insulated panel need to demonstrate superior

resistance to scratching or indentation either in the

manufacturing process or in the final application?

What finish is required; smoothness, gloss, texture and

colour?

Answering as many of these questions as possible will determine

what coating properties are important and what prepainted

coloured metals are suitable.

Kingspan Insulated Panels offers the following coatings:

External Applications

Kingspan XL Forté

Kingspan Spectrum

Kingspan Altaris

Kingspan Destral

Internal Applications

Kingspan CLEANsafe 15




Kingspan CLEANsafe 304*

Special Applications

Kingspan AQUAsafe

Kingspan AQUAsafe 55

* Stainless steel, non-coloured coating

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Typical Coil Coating Process

Decoiler

Entrance accumulator

Pre-treatment (cleaning and

conversion coating)

Top coater

Finish oven

Water quench

Cut-off

Recoiler

Dryer

Prime coater

Curing oven

Exit accumulator

Coil coating is a continuous and highly automated industrial process for efficiently coating coils of metal before fabrication into end products (such as insulated panels).

The coil coating is a high-speed process, reaching the speed

of up to 200 metres per minute.

The metal substrate (steel or aluminium) is delivered in coil form

from the rolling mills. The metal coil is positioned at the beginning

of the coating line, and in one continuous process, the coil is

unwound at a constant speed, passing through the various

pre-treatment and coating processes before being recoiled on

the other end and packaged for shipment.

Introduction

The Coil Coating Process

The following steps take place on a modern coating line:

Cleaning the strip

Power brushing

Pre-treating with chemicals

Drying the strip

Applying primer on one or both sides

Curing (often only 15 to 60 seconds)

Cooling the strip

Top coating on one or both sides

Second curing

Cooling down to room temperature

Rewinding of the coated coil

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The coil coating process allows for different coatings to be applied,

so the possibilities for creating complex prepainted metal products

with unique properites are virtually unlimited. The combination

of applied layers provides final properties of the precoated

metal product.

The top coat plays a critical role in defining the product

performance, durability and appearance, which is why prepainted

coloured metals are generally referred to by their top coat.

The back-side top coat can also be selected, depending on

the end use requirements, to give improved appearance or

performance, additional functionality or reduced cost. However,

most often the back-side has a simple, low-cost top coat.

The coating’s thickness is usually quoted in μm for the top coat and

primer combined. In the majority of cases, the primer is a thin layer,

of the order of 4μm, the majority of the coating being the top coat.

Liquid paints account for more than 90% of the coatings used

for prepainted metal. Liquid paints are made up of four main

constituents:

1. Solvents

Solvents are used as a delivery mechanism, allowing the paint

to flow-out and give a smooth wet film before drying and curing.

Solvents are not incorporated into the finished product.

2. Binders

Binders are polymeric materials that give structure to the paint,

which is why coatings are usually categorised by the type of

binding polymer used. The main types of binders are:

Polyvinyl chloride (PVC), e.g. Kingspan XL Forté

Polyurethane (PU), e.g. Kingspan Spectrum

Polyvinylidene fluoride (PVDF), e.g. Kingspan Altaris

Polyester (PE), e.g. Kingspan Destral

3. Pigments

Pigments used in coil coatings are generally inorganic. They

provide colour and certain physical properties such as corrosion

protection.

4. Additives

Additives are included in the paint formulation to modify aspects

such as paint flow, speed of curing, UV absorption and gloss.

The nature of the coating is usually the main consideration in

choosing a prepainted coloured metal. However, the substrate

is also a fundamental part of the product.

The choice of metal substrate is usually determined by the

requirements of the final product and its manufacturer; in most

cases it is either steel or aluminium. Kingspan uses S220GD steel

coil substrate in 0.4-0.63mm thicknesses as standard.

To improve corrosion resistance when using steel as substrate,

a thin metallic coating is applied to the steel surface. This acts

as a sacrificial protective layer, corroding slowly in preference

to the steel.

The most common metallic coating for steel is hot dip galvanising,

which gives a thin zinc layer on the steel. Kingspan uses a more

advanced metallic protection with superior corrosion resistance.

Introduction

Coating Types & Metal Substrates

Storagebase Self Storage, Wednesbury, UK.

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Overview

Mill Street Student Accommodation, Leeds, UK.

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Excellent corrosion resistance

Kingspan coatings are best in class for corrosion resistance.

They use innovative metal alloy substrates, which provide

maximum resistance to corrosion from scratches and on

cut edges.

Advanced colour stability and UV resistance

Kingspan coatings use state-of-the-art thermoplastic paint

technology with improved UV resistance, gloss retention and

weather resistance.

Environmentally safe

Our coatings have been designed in accordance with

Kingspan’s sustainable development policy. They are

phthalate-free, contain no heavy metals and are fully

recyclable. Phthalate-free chemistry contributes to maintaining

a safe and healthy environment.

Maintenance-free, saving time, trouble and cost

Kingspan coatings do not require any special maintenance

regime and their performance will not deteriorate during

their lifetime.

Extra reassurance where you need it:

Corrosion UV Chemical Condensation

Meeting individual needs

The range of Kingspan coatings is designed to offer a choice

of specifications and guarantees to meet the needs of every

application. Whatever the technical, environmental or budget

requirements, the Kingspan range of coatings offers the

ultimate solution.

Guarantee

Kingspan offers a unique Ultimate Panel Guarantee that

includes a coating guarantee against corrosion, chemical

attack, UV rays, humidity and abrasion for up to 40 years (in

nominated geographic zones), so the building owner can be

sure his building will continue to look good year on year.

Kingspan offers the following range of coatings suitable

for external applications:

Kingspan XL Forté

Kingspan Spectrum

Kingspan Altaris

Kingspan Destral


Overview

Kingspan coatings offer many important advantages:

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Kingspan XL Forté

Technical Properties Kingspan XL Forté

Nominal thickness 200μm

Gloss (Gardner 60ºC) 15-45GU

Appearance Embossed leathergrain

Adhesion of the coating (T-bend) ≤0.5T

Scratch resistance (Clemen) ≥4.5kg

Abrasion resistance (Taber) ≤30mg

Impact resistance 18J

Surface pencil hardness 4 – 6B

Resistance to cracking on bending (T-bend) ≤1.5T

Corrosion resistance: Salt spray test 1000 hours Category RC5

Condensation resistance (QCT test) 1500 hours

Temperature resistance Maximum 60ºC

UV resistance (QUV-A test 2000 hours): Colour change ΔE≤2 Gloss retention ≥80% Category (EN 10169-1/2) RUV4

Resistance to acids and bases Good to very good

Resistance to solvents: Aliphatics and alcohols Very good Ketones Low Aromatics Good to very good

Resistance to mineral oils Very good

Fire classification (EN 13501-1) Cs2,d0

What is Kingspan XL Forté?Kingspan XL Forté is a superior polyvinyl chloride (PVC) coating

featuring organic multi-layer materials applied on a metal substrate

with advanced metallic protection, which guarantees the necessary

protection and a long life.

Kingspan XL Forté is a 200μm thick leathergrain embossed

coating, which is very robust and offers excellent abrasion

resistance. The thickness of the coating also provides an element

of corrosion protection to the metal substrate, which is not possible

with thinner coatings.

Although the coating is very thick, the thermoplastic nature means

that stress forming is very low, making Kingspan XL Forté highly

flexible with little thinning in formed areas, ideal for use when sharp

bending and fabrication are required.

Kingspan XL Forté is offered in three distinct colour ranges, is

highly durable and is guaranteed for up to 40 years.

ApplicationsThe Kingspan XL Forté range has been specially developed for

roof and wall cladding applications that require long-term corrosion

resistance and durability. It is particularly recommended for roofing

where rainwater run-off can promote corrosion.

It is also favoured due to its robustness, making damage during the

construction phase less likely than with other thinner coatings.

It is most suited for temperate weather conditions, such as in

the UK and Ireland and is not recommended for hot climates.

Embossed PVC coating

Pre-treatmentBack coat

Primer

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

Few materials are as colourful and durable as Kingspan XL Forté, a world class protective coating, that is available in a range of colours and provides a barrier against the elements when used in architectural roof and wall applications.

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Kingspan XL Forté

Coating Guarantee Periods Inland Roof Inland Wall Coastal Roof* Coastal Wall*

Kingspan XL Forté 40 years 40 years 30 years 30 years

Kingspan XL Forté** 30 years 40 years 25 years 30 years

Key Features & Benefits Embossed leathergrain finish

Kingspan XL Forté coating surface is embossed with a

traditional leathergrain finish, and is available in a wide range

of modern colours for both large surface areas and accent

features.


Kingspan XL Forté uses a substrate with advanced metallic

protection, which provides excellent corrosion resistance,

especially on cut edges. It is proven by 1000 hours of

salt spray testing, where it has demonstrated excellent

performance.

Robustness and durability

Kingspan XL Forté provides a good barrier against

weathering, delivering long-term durability. It is highly flexible

due to its thermoplastic nature, making it easy to install.


Kingspan XL Forté achieves RUV4, the highest performance

within the UV resistance classification, according to

EN10169-1/2, and provides good gloss retention.

Guarantee

As part of the Ultimate Panel Guarantee package, Kingspan

XL Forté is guaranteed for up to 40 years, depending on the

location of the building.

* Coastal refers to buildings within 1km of the coast.** Please note the reduction in the roof guarantee that is applicable to specific colours within this range. For more information on colours please refer to the Kingspan Insulated Roof & Wall Panels Colour Range chart.

Morrisons South West Regional Distribution Centre, Bridgwater, Somerset, UK.

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Kingspan Spectrum

Kingspan Spectrum is a proven coating that delivers aesthetic brilliance and guaranteed performance in a variety of applications. Kingspan Spectrum provides a robust barrier against the elements when used on façades or in architectural roof and wall systems.


Kingspan Spectrum Solid 30 years 30 years 25 years 25 years

Kingspan Spectrum Metallic 30 years 30 years 25 years 25 years

Kingspan Spectrum Diamond 40 years 40 years 20 years 20 years

What is Kingspan Spectrum?Kingspan Spectrum is a technically advanced polyurethane (PU)

coating featuring multi-layer materials applied on a metal substrate

with advanced metallic protection, which guarantees the necessary

protection and a long life.

Kingspan Spectrum is a high-build smooth material, which is

finding increasing use in applications where durability is important,

due to its thicker 55μm coating, comparing to standard polyesters.

Kingspan Spectrum offers high corrosion resistance to the metal

substrate and is available in three colour ranges: Solid, Metallic

and Diamond, making it an ideal solution for a large variety

of applications.

* Coastal refers to buildings within 1km of the coast. For more information on colours please refer to the Kingspan Insulated Roof & Wall Panels Colour Range chart.

PU coating

Back coat

Primer

Pre-treatment

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

ApplicationsThe Kingspan Spectrum coating system is widely used in roof and

wall cladding applications because of its good corrosion and UV

resistance, which allows for the product to be used in demanding

environments, including industrial and coastal.

Another important feature of Kingspan Spectrum is its improved

flexibility / scratch-resistance balance, making it easier to transport

and install.

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Kingspan Spectrum

Technical Properties Kingspan Spectrum

Solid Metallic Diamond

Nominal thickness 55μm 55μm 35-45μm

Gloss (Gardner 60ºC) 30-50GU 30-50GU 30-35GU

Appearance Smooth Smooth Smooth

Adhesion of the coating (T-bend) ≤0.5T ≤0.5T ≤1T

Impact resistance 18J 18J ≥7.5Nm/mm

Surface pencil hardness F to H F to H F

Resistance to cracking on bending (T-bend) ≤1.5T ≤1.5T ≤1.5T

Corrosion resistance: Salt spray test 700 hours 700 hours 1000 hours Category RC5 RC5 RC4

Condensation resistance (QCT test) 1500 hours 1500 hours 1000 hours

Temperature resistance Maximum 80ºC Maximum 80ºC Maximum 60ºC

UV resistance: Colour change ΔE≤2 ΔE≤2 – Gloss retention ≥80% ≥80% >50% Category (EN 10169-1/2) RUV4 RUV4 RUV4

Resistance to acids and bases Good to very good Good to very good Good

Resistance to solvents: Aliphatics and alcohols Very good Very good Good Ketones Low Low Poor Aromatics Good to very good Good to very good Good

Resistance to mineral oils Very good Very good Good

Fire classification (EN 13501-1) A1 A2 A1

Key Features & Benefits Smooth aesthetic finish

Kingspan Spectrum coating has a smooth surface, and is

offered in a wide variety of colours for both large surface areas

and accent features. Due to the smoothness of the finish, the

coating does not retain dirt, keeping its original appearance.


Kingspan Spectrum uses a metal substrate with advanced

metallic protection, which provides excellent corrosion

resistance, especially on cut edges. It is proven by 700 hours*

of salt spray testing, where it has demonstrated excellent

performance.

Durability and temperature resistance

Kingspan Spectrum provides a good barrier against

weathering, delivering long-term durability. High level of

temperature resistance* contributes to the longevity of the

coating.


Kingspan Spectrum achieves RUV4, the highest performance

within the UV resistance classification, according to EN10169-

1/2, and provides good gloss retention.

Guarantee


Spectrum is guaranteed for up to 40 years depending on the


*Solid and Metallic ranges of Kingspan Spectrum.

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Kingspan Altaris


Kingspan Altaris is the finest-looking exterior coating in our range, featuring colour purity, strength, resistance and stability. It provides unparalleled protection against environmental weathering and is perfectly suited for high-end applications. It is available in a wide range of highly polished and two-tone colours.

What is Kingspan Altaris?Kingspan Altaris is a technically advanced polyvinylidene fluoride

(PVDF) coated system featuring multi-layer materials applied on a

metal substrate, which guarantees the necessary protection

and a long life.

Kingspan Altaris is a thermoplastic coating consisting of a highly

stable resin fused into the paint layer. It is not cured in the same

way as standard polymers, which is why it is hardly affected by

UV radiation and remains stable for long periods in sunlight.

Kingspan Altaris coatings vary in thickness from 25μm to 55μm

and consist of up to 4 layers of paint. The multi-layer structure

is used to ensure UV stability for specific colours, the richness

of particularly bright colours, a high-gloss finish, or to provide

additional robustness to the product.

Applications Kingspan Altaris is used in applications that require high levels of

purity, strength and excellent levels of resistance to acids, solvents,

bases, and heat.

Its smooth untextured surface and high gloss level together with a

tough but flexible finish make Kingspan Altaris perfectly suited for

high-end residential, institutional and commercial applications.

Kingspan Altaris is recommended exclusively for external wall

cladding and façades, where the long-term colour durability

is appreciated, particularly on prestigious buildings.


Kingspan Altaris 2L N/A 30 years N/A N/A

Kingspan Altaris 3L N/A 40 years N/A 20 years


Base coat

Top coat


Primer

Pre-treatment

Metallic protection

Metal substrate

Metallic protection


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Technical PropertiesKingspan Altaris

2L 3L 4L

Nominal thickness 25μm 35-45μm 55-65μm

Gloss (Gardner 60ºC) 30GU 30GU* 30GU*

Appearance Smooth matt Smooth matt Smooth matt / gloss with Lumiflon top layer / gloss with Lumiflon top layer

Adhesion of the coating (T-bend) ≤1T ≤1T ≤1T

Impact resistance ≤7.5Nm/mm ≤7.5Nm/mm ≤7.5Nm/mm

Surface pencil hardness HB HB HB

Resistance to cracking on bending (T-bend) ≤1.5T ≤1.5T ≤2T / ≤1.5T with Lumiflon top layer

Corrosion resistance: Salt spray test 1000 hours 1000 hours 1000 hours Corrosion category RC4 RC4 RC4

Condensation resistance (QCT test) 1000 hours 1000 hours 1000 hours

Temperature resistance Minimum 60ºC / 1 hour Minimum 60ºC / 1 hour Minimum 60ºC / 1 hour

UV resistance (QUV-B test 1000 hours): Colour change ΔE<1 ΔE<1 ΔE<1 Chalking <10% <10% <10% Gloss retention >90% >90% >90% Category (EN 10169-1/2) RUV4 RUV4 RUV4

Resistance to acids and bases Very good Very good Very good

Resistance to solvents: Aliphatics and alcohols Good Good Good Ketones Poor Poor Poor Aromatics Fair Fair Fair

Resistance to mineral oils Very good Very good Very good

Kingspan Altaris


Key Features & Benefits Very attractive, highly polished two-tone colours

Kingspan Altaris is available in a wide choice of attractive

colours, including particularly bright and high gloss finishes,

perfectly suited for high end applications where fine

appearance is important.

Durability and temperature resistance

Kingspan Altaris provides a good barrier against weathering,

delivering long-term durability. High level of temperature

resistance contributes to the longevity of the coating.

Unrivalled colour stability and UV resistance

Kingspan Altaris is hardly affected by UV light as the resin

does not break down on exposure to sunlight. This means

that it has a very high resistance to fading and chalking,

offering a long-term retention of high gloss and colour.

Kingspan Altaris achieves RUV4, the highest UV resistance

classification, according to EN10169-1/2.

Guarantee


Altaris is guaranteed for up to 40 years depending on the


* Higher gloss levels (30-90 GU) are possible for 3L and 4L systems with Lumiflon top layer.

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Kingspan Destral

Kingspan Destral is a versatile organic polyester coating proven to satisfy the universal requirements for solidity, flexibility, durability, and cost-effectiveness.

Technical Properties Kingspan Destral


Gloss (Gardner 60ºC) <5GU

Appearance Grained

Adhesion of the coating (T-bend) ≤1T


Surface pencil hardness HB to H

Resistance to cracking on bending (T-bend) ≤2T





Resistance to acids and bases Good


What is Kingspan Destral?Kingspan Destral is a double-layer polyester (PE) coating,

which offers an economical solution with good performance across

the board.

Standard polyesters tend to be 15-25μm thick, offering only

moderate flexibility and durability. Kingspan Destral is thicker

at 40μm and is therefore more robust and durable than

standard polyesters.

Kingspan Destral has a grained surface, which, apart from the

aesthetic benefits, makes the coating highly scratch-resistant.

Applications Kingspan Destral is normally specified as a basic versatile coating

for roof tile applications. It represents the most economical choice

for such building applications, combining reasonable durability and

flexibility with cost-effectiveness.

Top coat


Primer

Pre-treatment

Metallic protection

Metal substrateMetallic protection

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Kingspan Destral


Kingspan Destral 15 years N/A 10 years N/A

Key Features & Benefits Cost-effective solution

Kingspan Destral offers an economical product with good

performance. It does not require any special maintenance

regime and will not deteriorate in performance during its

lifetime.

Good corrosion resistance

Kingspan Destral provides good resistance to corrosion on

scratches and cut edges. The coating is proven by up to

500 hours of salt spray testing.

The Oaks Golf Club, Wykeham, North Yorkshire, UK


Aesthetically pleasing appearance

Kingspan Destral is available in two popular colours for roof

tile applications: Jet Black and Terracotta. The coating surface

has a grained effect finish, that easily blends into existing

building envelopes.

Guarantee


Destral is guaranteed for up to 15 years depending on the


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Overview


Morrisons South West Regional Distribution Centre, Bridgwater, Somerset, UK.

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Overview


Each coating has specific properties, suited to different

environments, and it is therefore important to choose the right

coating to meet the appropriate classification of environment

and type of activities.

Kingspan CLEANsafe coatings are designed specifically for internal controlled environments.

Kingspan CLEANsafe

Corrosiveness Inspection Period Type of Application 15 25 55 120 304

Storage of dry packaged products, freezers (except unpacked fish), canteens, C1 Very low Annually locker rooms, toilets, offices, shops, schools, a a a a a hotels, airport terminals

Controlled atmosphere storage, chill stores, sorting and packing of fruit and vegetables, C2 Low Annually storage of packed meat and dairy products, - a a a a

exhibition halls, sports halls, vehicle depots

Food production and preparation areas, refrigeration of meat products, laundries, C3 Medium Bi-annually breweries, dairies, wine cellars, processing - - - a a of meat (cold cuts), bread-making labs

Waterparks, swimming halls, communal showers, dish-washing areas, industrial C4 High Quarterly kitchens, abattoirs, meat cutting, mushroom - - - a a industry, cheese maturing rooms, storage of unpacked fish, scalding and evisceration

Preparation of tripe, tanneries, dye or C5 Very high Quarterly paper mills, pickling, coking, preparation - - - - a of marine produce

The table below shows examples of types of facilities,

recommended inspection periods and the suitability of the

coating for each corrosive environment classification.

Kingspan offers the following range of coatings suitable

for internal applications:






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Kingspan CLEANsafe 15 is a basic coating suitable for standard internal environments, providing reasonable chemical and humidity corrosion resistance.

Technical Properties Kingspan CLEANsafe 15


Specular gloss (60º) 30-50% (medium gloss)

Appearance Smooth

Protective film No

Scratch resistance (Clemen) >3kg

Abrasion resistance (Taber) <15mg

Impact resistance Good

Corrosion resistance: Salt spray test 1000 hours



Fire classification (EN 13501-1) A1

What is Kingspan CLEANsafe 15?Kingspan CLEANsafe 15 is a chemically inert polyester (PE)

coating, applied to pre-treated metal, suitable for internal

environments.

ApplicationsKingspan CLEANsafe 15 coloured coating has been developed for

use in internal applications on insulated panels for ceilings, walls,

ancillaries and accessories. It is widely used as a basic coating for

low-risk areas or as a basic back coat.

Key Features & Benefits Efficient and durable internal lining system

Excellent light reflecting properties

Easy to clean

Resistant to staining, mould growth and surface extraction

Moderate robustness

Moderate chemical and humidity corrosion resistance

Non-toxic

Resistant to impact and surface wear

Easy to post-decorate

Top coat

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

Back coatPre-treatment

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Kingspan CLEANsafe 25 is a coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.



Gloss (Gardner 60ºC) 30GU

Appearance Smooth

Protective film Yes (standard)


Abrasion resistance (Taber) 35mg






What is Kingspan CLEANsafe 25?Kingspan CLEANsafe 25 is a chemically inert polyester (PE)

coating, applied to pre-treated metal, suitable for moderately

aggressive internal environments.


use in internal applications on insulated panels for ceilings, walls,

ancillaries and accessories.

Key Features & Benefits Food safety – suitable for surfaces immediately behind food

preparation, processing surfaces or equipment

Easy to clean


Good robustness

Good chemical and humidity corrosion resistance

Non-toxic



Top coat

Back coat

Primer

Pre-treatment

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

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Kingspan CLEANsafe 55 is a chemically inert polyester coating and film, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.



Gloss (Gardner 60ºC) 17GU

Appearance Smooth



Abrasion resistance (Taber) 20-30mg



Condensation resistance: QCT test 1500 hours Corrosion protection (interior) category CP14



What is Kingspan CLEANsafe 55?Kingspan CLEANsafe 55 is a chemically inert colaminated

polyethylene terephthalate (PET) film and polyester (PE) paint,

applied to pre-treated metal, suitable for humid and chemically

aggressive internal environments.


use in internal applications on insulated panels to ceilings, walls,




Easy to clean


Excellent robustness

Excellent chemical and humidity corrosion resistance

Non-toxic



Polyester

PET film


Primer

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

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Kingspan CLEANsafe 120 is a chemically inert polymer film, laminated to pre-treated metal, and suitable for applications in the most demanding internal environments.



Specular gloss (60º) 10-20% (low gloss)

Appearance Smooth lightly embossed finish


Scratch resistance (Clemen) >3.5kg

Abrasion resistance (Taber) 13mg

Impact resistance Very good





What is Kingspan CLEANsafe 120?Kingspan CLEANsafe 120 is a chemically inert polyvinyl chloride

(PVC) film, laminated to pre-treated metal, suitable for internal for

controlled environments.

ApplicationsKingspan CLEANsafe 120 coloured coating has been developed

for use in internal applications on insulated panels to ceilings, walls,




Easy to clean


Excellent robustness


Non-toxic



PVC film

Back coat

Adhesive

Pre-treatment

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

22



Kingspan CLEANsafe 304 is chemically inert, crevice free austenitic stainless steel, suitable for highly corrosive internal environments.


Nominal thickness 0.5mm

Specular gloss (60º) Semi-reflective

Appearance 2B – smooth unpolished

Protective film Yes

Scratch resistance Good

Abrasion resistance 3.2mg

Impact resistance Excellent




What is Kingspan CLEANsafe 304?CLEANsafe 304 is cold rolled annealed austenitic stainless steel,

suitable for highly corrosive internal environments.

ApplicationsKingspan CLEANsafe 304 is ideal for use in internal applications on

insulated panels for ceilings, walls, ancillaries and accessories in

highly corrosive internal environments.



Easy to clean

Good polishability



Non-toxic

Suitable for use in waste recycling facilities

Stainless Steel

2B unpolished

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Special Applications Overview

Tweed Regional Aquatic Centre, Murwillumbah, New South Wales, Australia.

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Kingspan AQUAsafe

Kingspan AQUAsafe is a durable polyvinyl chloride coating specifically designed for applications in facilities with high humidity, that require long-term corrosion resistance and durability.

What is Kingspan AQUAsafe?Kingspan AQUAsafe is a technically advanced polyvinyl chloride

(PVC) coating featuring organic multi-layer materials applied on

pre-treated steel, which provides the necessary anti-corrosion

protection in high humidity environments.

ApplicationsKingspan AQUAsafe coating is suitable for applications in shower/

wash rooms, indoor ski slopes, paper mills, laundry facilities,

breweries/distilleries, wineries, lace/linen/fabric manufacturing,

vehicle wash facilities, water treatment works, agricultural and

livestock facilities.

Key Features & Benefits Good chemical resistance

Kingspan AQUAsafe provides very good corrosion resistance

in humid environments. The coating has been proven by 1000

hours of salt spray testing and has demonstrated condensation

resistance for up to 1500 hours.


Kingspan AQUAsafe achieves RUV4, the highest UV

resistance classification according to EN10169-1/2.

Embossed PVC coating


Primer

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

Technical Properties Kingspan AQUAsafe



Appearance Embossed leathergrain


Scratch resistance (Clemen) ≥4.5kg

Abrasion resistance (Taber) ≤30mg


Surface pencil hardness 4 – 6B









Fire classification (EN 13501-1) Cs2,d0

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Kingspan AQUAsafe 55 is a durable polyurethane coating specifically designed for applications in facilities with high humidity, that require long-term corrosion resistance and durability.

Kingspan AQUAsafe 55


Technical Properties Kingspan AQUAsafe 55



Appearance Smooth



Surface pencil hardness F to H



Condensation resistance: QCT test 1500 hours Corrosion protection (interior) category CPI4


UV resistance: Colour change ΔE≤2 Gloss retention ≥80% Category (EN 10169-1/2) RUV4





What is Kingspan AQUAsafe 55?Kingspan AQUAsafe 55 is a technically advanced polyurethane

(PU) coating featuring multi-layer materials applied on pre-treated

steel, which provides the necessary anti-corrosion protection

in most aggressive swimming pool environments.

ApplicationsKingspan AQUAsafe 55 coating has been specially developed for

internal and external applications in swimming pools and leisure

centres that require long-term corrosion resistance and durability.

Key Features & Benefits Good chemical resistance

Kingspan AQUAsafe 55 provides very good corrosion

resistance in humid environments, such as swimming pools or

aqua parks. The coating has been proven by 700 hours of salt

spray testing and has demonstrated condensation resistance

for up to 1500 hours.


Kingspan AQUAsafe 55 achieves RUV4, the highest UV

resistance classification according to EN10169-1/2.

PU coating

Back coat

Primer

Pre-treatment

Pre-treatment

Metallic protection

Metal substrate

Metallic protection

26

Maintenance Guide

Inspection

Area to be Checked Risk Factor Actions

Blocked gutters Blockage may cause overflow Clean and wash out any blockage. into a building.

Build-up of debris, including A build-up can rust and cause Remove debris and wash the area as outlined in

drilling swarf, rivet stems

staining and wet poultice corrosion. “Cleaning Procedures”.

and other fixing debris*

Dirt retention in areas of This affects the appearance of the cladding not washed naturally building and could, if left, cause Wash down, see “Cleaning Procedures”. by rainwater, e.g. overhangs breakdown of the coating.

This rarely occurs but can arise Mould growth in extreme conditions and affect Wash down and treat as described under “Mould Growth”. the appearance.

Assess extent and type of damage, see “Panel Repair” section. Action may involve: Local damage* (scratches,

Breakthrough of protective paint 1. Touch-up of affected area

dents, penetrations, etc.) coating could cause corrosion

2. Over-paint of affected area

of steel substrate. 3. Replacement of damaged sheets (contact the profiler

who supplied the sheets).

Faulty or inappropriate fasteners Check the grip of the screws. If loose and not possible to Condition of fasteners* can cause leakage, rust staining, tighten, replace with larger screws. Replace faulty fasteners mechanical failure, or all of the above. and any missing caps.

Corrosion of cut edges at sheet Corrosion of cut edges overlaps and at overhangs can, Treat as described under “Treatment of Edge Corrosion”. if neglected, spread up the sheet.

Peeling of coating, uneven fading, Assess extent, severity and type of damage, see Condition of colour coating blistering and cracking and local “Panel Repair” section. Follow the painting instructions of scratching. the recommended paint suppliers.

Regular inspection and maintenance will ensure that the coating remains in good condition and the performance of the insulated panels is maintained.

The inspection is based upon good practice. It should be carried

out annually throughout the life of the building.

The areas marked with asterisks (*) below should be checked, not

only at every inspection, but also soon after the building is erected.

It is recommended to watch for changes in the condition of the

coating, particularly upon approach to the end of the ‘Period to

Re-paint Decision’, which is the length of time before a building

owner needs to consider whether to re-paint the cladding.

Building owners should record details of the building and keep a

record of inspections and maintenance. This is an important part

of the documentation for any building.

27

Maintenance Guide

Cleaning Procedures

Rainfall alone is often sufficient to keep exterior surfaces looking clean and bright. However, to achieve maximum life from the insulated panels, it is important that accumulations of dirt and debris, which are not removed by normal rain washing, are removed regularly by cleaning.

Areas of cladding that lie beneath overhanging building details,

such as those beneath gutters for example, are particularly

susceptible to a build-up of dirt. Such accumulations may hold

water and pollutants which can lead to ‘wet poultice’ corrosion.

The frequency of cleaning and cleaning agents used is dictated by

the types of activities conducted in any given area. It is important

that coatings are cleaned using the recommended procedures

described below.

1. Pre-clean. Spray all surfaces with a diluted solution of fresh

potable water and good quality household detergent or

proprietary cleaner using a pressure washer to entrap dust

particles and spores. The maximum water temperature should

be 60°C with a maximum pressure of 1000lbs per square inch.

2. Wash. While surface is still wet, wash using a soft bristle

brush to remove any grease and dirt. Use a bucket containing

a solution of fresh potable water and good quality household

detergent or proprietary cleaner.

3. Rinse. Rinse thoroughly to remove any loose dirt or detergent

foam using water spray at the lowest effective pressure.

To maximise performance and maintain high standards of hygiene

in internal controlled environments, the above cleaning procedures

can be followed by disinfection.

4. Disinfect. Apply a suitable disinfectant to all surfaces by

low-pressure spray with a water temperature of ≤10°C.

Allow disinfectant to penetrate surface for sufficient time

(according to manufacturer’s recommendations).

5. Final rinse. Wash off disinfectant using warm water spray

at the lowest effective pressure.

6. Dry. Use a food grade squeegee with flexible blade to wipe

surplus water and then use a vacuum system to dry.

Cloths and sponges should be avoided because of the

potential contamination risk.

When cleaning, the following points should be noted:

Stronger concentrations of cleaners than those recommended

can damage coating surfaces.

Always clean coated surfaces from top to bottom.

Over-cleaning or scrubbing can do more harm than good.

Steam cleaning can cause damage if the coating overheats.

Water-spray must not be applied too close or perpendicular

to the coating. At panel joints, the water spray should be

directed at a downwards angle to avoid spraying pressurised

water directly into the joints. Old coatings should be treated

with care.

For proprietary cleaners, follow manufacturer’s

recommendations.

28

Maintenance Guide

Panel Repair

Before performing any panel repair, the surface must be cleaned as described under the “Cleaning Procedures” section and allowed to dry properly. Surface preparation is important and should be carried out by specialist contractors using recommended methods and approved maintenance paints.

DentsWhere the external steel sheet of the panel has been dented

and the coating has not been scratched or damaged, it is not

necessary to treat the affected area. For aesthetic reasons, it may

be a requirement to have the affected areas repaired as described

in the “Indentations” section.

Heavy Dents or PuncturesThe affected areas can be repaired as described in the

“Indentations” section. This work should be carried out by specialist

repair companies who are approved over-paint applicators and

provide guarantees for the repair work.

Indentations1. Mask-off and protect all adjacent areas not to be treated.

2. Clean the surface to be treated with high strength degreaser

to remove contaminates.

3. Scuff repair area prior to filling.

4. Fill and repair damaged area and repeat process until dent

is fully filled and rubbed down.

5. Clean the surface to be treated with high strength degreaser

to remove contaminates before panel spraying.

6. Apply suitable primer to exposed metal and repair area

to fill minor surface defects.

7. Rub down repair area to insure sound surface for top coat.

8. Apply external top coat.

9. Leave to dry; length of time will be determined by the

local temperature.

10. De-mask and commission.

Minor Scuffs

Occasionally sheets are damaged during handling, erection or

in use. It is not necessary to treat the affected area unless the

paint surface is visibly damaged.

Scratches Where the coating has been scratched down to the substrate,

the affected area should be treated with suitable touch-up paint

in accordance with the paint company’s recommendations. It is

important to ensure that the applied paint is no wider than the

original scratch. To achieve this, the paint should be applied with an

artist’s or child’s medium to fine paint brush. Touch-up paints are

by definition air drying, therefore, over the years they will change

colour differently from the original stoved coating. For this reason,

it is good practice to keep the applied area as small as possible.

Over-paintingExternal Sheets: Surface preparation and over-painting of

cladding should be carried out by specialist contractors using

approved maintenance paints.

Kingspan CLEANsafe 15 (internal liner): It has been designed

for easy over-painting. When over-painting is deemed necessary,

the panels or trays should be cleaned as explained under

“Cleaning Procedures” and painted with brush, roller or spray

using a standard household undercoat and finish system.

Cellulose-based paints should not be used.

Treatment of Edge CorrosionCorrosion at the edges of the profiled steel cladding should be

rectified as described below.

1. Cut and remove, or abrade, any loose organic coating back

to a firm point.

2. Remove all white and red rust by sand blasting or by abrading

to bright, firm metal, ensuring that the surface is not polished.

Thoroughly clean and dry these surfaces before applying the

specified materials as directed by the recommended paint

system manufacturer.

3. Coat the prepared areas with the relevant anti-corrosive primer

recommended by the paint system manufacturer.

4. When the first primer coat has dried, apply a further primer

coating so that it extends beyond the prepared area covering

the original surface.

5. Apply a top coat to the dry, primed area.

29

Maintenance Guide

Special Care

PollutionColour coated metal sheets used on the roofs and façades of

buildings are exposed to many kinds of pollution in the air.

These, together with water and increasing amounts of UV radiation

affect the coatings. The effects are worse on those areas of the

building where impurities are not washed away by rainwater.

Some impurities may also cause internal stress in the coating

and even cracking.

From the point of view of the durability of coated sheet, the most

detrimental are knocks and scratches, in which the impurities

come into direct contact with zinc, which is easily soluble, and as a

result of which, it is rapidly consumed. In addition, a number of the

impurities absorb water, which keeps the damaged area wet longer

and as a consequence rusting is active longer.

The effect of the impurities in the air is greatest when close to

polluted industrial areas and in coastal areas. These are typically

produced from power stations burning fuels containing sulphur.

Impurities stress the coatings and reduce their useful life, so the

regular cleaning of wall and roof surfaces is an important part of the

servicing and maintenance of coatings.

Mould GrowthSome types of local environment are particularly conducive to

mould growth, i.e. areas of wet, dark, wooded surroundings or

low lying marshland. In these areas, mould will grow, even on inert

materials such as glass.

Mould growth can be removed by treatment with a basic solution

of the following ingredients, by weight, which should be available

from local chemical suppliers. Before using the first three of these

ingredients, you should refer to the manufacturers’ Health & Safety

information.

Quality household detergent / proprietary cleaner 0.5 %

Trisodium phosphate 3.0 %

5% sodium hypochlorite solution 25.0 %

Fresh water 71.5 %

Before applying this mixture, wash down the coated surface first,

as explained under “Cleaning Procedures”, then apply the mixture

to all surfaces by low-pressure spray or brush. All surfaces must

then be rinsed with cold water within twenty-four hours. Most

Kingspan coating formulations have been specifically developed to

resist fungal growth, therefore, in most areas of the UK and Ireland,

this should not arise.

Castle College Training Centre, Nottingham Science Park, Nottingham, UK.

30

Ultimate Panel Guarantee

Overview

In recognition of the many different demands that are placed on construction professionals today, Kingspan Insulated Panels guarantees not just one aspect of its products, but all of the key performance areas under its Ultimate Panel Guarantee package.

Kingspan Ultimate Panel Guarantee is the only guarantee

that covers the coating, durability, structural, fire and thermal

performance of the product in a single, unique package.

Kingspan Insulated Panels sources its colour coated metal from

several world class coating suppliers and the Ultimate Panel

Guarantee includes a coating guarantee against corrosion,

chemical attack, ultra-violet rays, humidity and abrasion for up to

40 years (in nominated geographic zones), so the building owner

can be sure his building will continue to look good year on year.

Kingspan Ultimate Panel Guarantee Benefits Available directly to the property owner and fully transferable,

within the period of the Guarantee.

All coatings guaranteed are maintenance-free under the terms

of the Ultimate Panel Guarantee for up to 40 years.

Cut edge protection for the period of the Guarantee.

No restrictions applied to the area of surface affected.

No requirement for annual inspection of the coating.

Applicable to most Kingspan insulated panels and ancillaries

down to a minimum roof pitch of 4° with the exception of

Topdek (minimum installed roof pitch of 0.72°), Lo-Pitch,

Trapezoidal Secret-Fix, KingZip IP (minimum installed roof

pitch of 1.5°) & Roof Tile (minimum installed roof pitch of 12°).

Orientation-independent.

Simple and uncomplicated administration through our online

customer service portal.

No notice requirement for end of Guarantee period.

Geographic CoverageKingspan Ultimate Panel Guarantee is available in most countries,

however, the present document covers the UK & Ireland only. For

more information on guarantee periods in other countries, please

contact your local Kingspan sales representative.

Coating Guarantee Periods - OverviewExternal Applications

Inland Roof Inland Wall Coastal Roof* Coastal Wall*

Kingspan XL Forté 40 years 40 years 30 years 30 years

Kingspan XL Forté ** 30 years 40 years 25 years 30 years

Kingspan Spectrum Solid 30 years 30 years 25 years 25 years

Kingspan Spectrum Metallic 30 years 30 years 25 years 25 years

Kingspan Spectrum Diamond 40 years 40 years 20 years 20 years

Kingspan Altaris 2L N/A 30 years N/A N/A



Kingspan Destral 15 years N/A 10 years N/A

* Coastal refers to buildings within 1km of the coast.** Please note the reduction in the roof guarantee that is applicable to specific colours within this range. For more information on colours please refer to the Kingspan Insulated Roof & Wall Panels Colour Range chart.

31

Sustainability

Kingspan’s sustainability vision is “to be a global leader in

sustainable business and establish a leading position in providing

sustainable, renewable and affordable best practice solutions for

the construction sector.”

Our coloured coating systems have been designed in accordance

with Kingspan’s sustainable development policy. They are

phthalate-free, contain no heavy metals and are fully recyclable.

Phthalate-free chemistry contributes to maintaining a safe and

healthy environment.

Approximately 20-25% of the prepainted coated steel used by

Kingspan Insulated Panels in Europe is recycled. Currently, core

waste is recycled back into the manufacturing process at our site

in Ireland, and systems and methodologies for responsibly dealing

with waste insulation are in place at the other manufacturing sites.

All our sites in the UK are zero waste to landfill.

Kingspan Insulated Panels has attained ISO 14001 for its sites

in the UK and Ireland. All manufacturing sites have achieved

ISO 9001, ISO 50001 and the majority also have OHSAS 18001.

All our key suppliers are either working towards ISO 9001 / 14001

and OHSAS 18001, or have already achieved it.

At Kingspan Insulated Panels, we provide both materials and

services that can help a project to be more cost-effective,

sustainable and gain higher ratings in the different environmental

assessment methods.

For more information, see our UK & Ireland Product Selector or

contact Kingspan Technical Services.

Kingspan Group HQ, Kingscourt, Co. Cavan, Ireland.

We don’t just manufacture and supply sustainable products, we also aim to operate within a sustainable business.

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

Kingspan Limited Greenfield Business Park No. 2, Greenfield, Holywell, Flintshire, North Wales CH8 7GJ t: +44 (0) 1352 716100 f: +44 (0) 1352 710161 www.kingspanpanels.co.uk

Carrickmacross Road, Kingscourt, Co Cavan, Ireland t: +353 (0) 42 96 98500 f: +353 (0) 42 96 98572 www.kingspanpanels.co.uk

For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com

05/2015

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