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8/11/2019 Tyre Notes Ae
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Wheels and Tyres
Topics covered in this presentation:
Tyres
Wheels
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Terminology
Steel WheelsA very popular
design of wheel. Very strong
and cheap to produce.
Alloy WheelsAttractive and
light weight, but can be difficult
to clean.
Spoked WheelsUsed on
older sports vehicles, butcannot be fitted with tubeless
tyres.
Divided rimsthe rims are
made in two halves which are
bolted together, the rims must
never be separated while the
tyre is inflated.
Split rimsthe tyre is held in
place by a large circlip, do not
remove the tyre unless you
have been properly trained
Radial Ply Tyrethe main
plies of the tyre run at 90
degrees from one bead to the
other.
Cross Ply Tyrethe main
plies of the tyre run at 45
degrees from one bead to the
other.
Plies
Layers of strong fabricwhich are built up to give the
tyre its strength and shape
Beadloops of steel which
are the anchorage point for the
plies. Treadthis provides the grip
with the road surface, the
pattern assists in clearing any
water away
Side Wall
this connects thebeads to the tread of the tyre.
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Wheel - Basics
Some vehicles are fitted with alloy
wheels that are made of
magnesium or aluminium.
The pilot bore fits to the hub.
Most standard wheels are made of steel.
The rimholds the tyre.
The wellof the wheel allows the
tyre to be removed and refitted
The centre section iswelded to the rim.
Centre mounting section
Rim
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Valve Stems and Cores Three functionsIt retains the air, it
allows inflation and deflation.
The rubber stem of the valve is
pulled into the wheel.
The valve core contains aspring loaded air valve insert.
The valve core also has a sealing
washer and a seat washer.
The valve cap keeps out
dust and helps keep air in.
Valve caps
Sealing
washer
Seat
washer
Valve stemValve core
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Tyre pressures must only be checked and
adjusted when the tyre is cold
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Wheel studs usually have a
right-hand thread.
If it is a left-hand thread, it can be
marked with L.
Metric threads can be marked with M
or METRIC.
The wheel studs press through
the hub or axle flange.
The taper on the wheel nuts
secures and centres the wheel.
Wheel Fixings
Wheel studs and nuts attach the
wheel to the hub. Taper
Hub flange
Wheel mounting
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Torque
wrench
Wheel Nut Torque
Correct torque of wheel fixing is
vital for all vehicles, and nearly
all require the use of a
torque wrench.
Excessive torque can lead towheel or hub distortion, causing
runout and vibration.
Low torque may allow wheel
nuts to work loose and wheels
to come off.
Nuts should be tightened in a
diagonal pattern.
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Wheel Sizes
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Tyres (Introduction)
Basis Functions The tyre acts as the primary suspension,
cushioning the vehicle from the effects of a
rough surface.
It also provides frictional contact with the road
surface.
This allows the driving wheels to move the
vehicle. The front tyres allows the wheels to steer .
The tyres allow the brakes to slow or stop the
vehicle
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Pneumatic Tyres
The tyre is a flexible casing, which contains air.
Tyres are manufactured from reinforced syntheticrubber.
The tyre is made from an inner layer of fabric plies,
which are wrapped around bead wires at the inneredges.
The bead wires hold the tyre in position on the wheelrim.
The fabric plies are coated with rubber, which is mouldedto form the side walls and tread of the tyre. Behind thetread is a reinforcing band, usually made ofsteel,rayon,or glass fibre. Modern tyres are mostlytubeless, so they have a thin layer of rubber coating
inside to act as a seal.
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Tyre Construction
Cross
ply tyres are not usedon any mass produced modern
cars. However, theconstruction details are usefulto show how tyre technologyhas developed.
Several textile plies are laidacross each other, runningfrom bead to bead in alternatedirections.
The number of plies dependson the size of the tyre and theload it has to carry.
The same number of plies isused on the crown and thesidewalls.
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Tyre Construction
RadialPly tyres consist of a
carcass ply formed by textile
arcs running from one bead to
the other.
Each ply which is laid in an arc
at an angle of 90 degrees to
the direction the tyre rolls.
At the top of the tyre crown
(under the tread), there is a
belt made up of several plies
reinforced with metal wire, laid
on top of the carcass ply.
These crown plies, laid one on
top of the other, overlap at an
angle determined by the type
of the tyre.
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TyreSpecifications
P 205/55 V R 16
TYPEP - PASSENGER
T - TEMPORARY
LT - LIGHT TRUCK
C - COMMERCIAL
WIDTH
(MILLIMETERS)
145-315
ASPECT RATIO
(HEIGHT/WIDTH %)
55, 60, 65 70 ETC
TYPE
B - BIAS-BELTED
D - DIAGONAL BIAS
R - RADIAL
RIM DIAMETER
(INCHES) 13, 14 ETC
P205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16
SPEED RATING
B (31 MPH) -
V (150 MPH) -
Z (OVER 150 MPH)
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Special Service Tyre
This is a space-saver spare tyre.
Used to replace flat tyre.
It is not used for rotation(swapping).
It uses a special wheel.
It has no hub caps or wheel covers.
Speed and pressurerestrictions apply.
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Remember the tyre tread depth must be not less than 1.6mm over thecentral three-quarters of the tyre and must go all the way round thecircumference in an continuous unbroken band with no bald patchesanywhere on the tyre tread.
If radial and crossply tyres are fitted to the same vehicle, the radial-plytyres must only be fitted to the rear.
Cross-ply and radial ply tyres must never be fitted to the same axle.
Tyre pressures must be set to the manufactures recommendations
The tread and side wall must be free from large cuts, abrasions or
bubbles
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Wheel imbalance causes wheel
tramp, or hop, makes the tyre
vibrate up and down.
Balance
Centrifugal forces try to throw
heavy areas outward when thewheel is spinning.
Weight must be evenly distributed
around the axis of rotation.
Imbalance can be rectified in one of two
ways by Static Balancing(stationary)
or Dynamic Balancing(spinning).
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Rotation
A system of rotation is used to even out tyre
wear and reduce the need for re-balancing.
(b)5-wheel rotation (including spare).
Radial tyres must be kept on the same
side of the car.
(d)5-wheel radials (including spare).
(a)4-wheel bias (cross-ply) tyre rotation.
(c)4-wheel radial tyre rotation.
(a) (b)
(c) (d)
Care must be taken with spare as some
modern tyres are directional.