Tyre Notes Ae

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    Wheels and Tyres

    Topics covered in this presentation:

    Tyres

    Wheels

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    Terminology

    Steel WheelsA very popular

    design of wheel. Very strong

    and cheap to produce.

    Alloy WheelsAttractive and

    light weight, but can be difficult

    to clean.

    Spoked WheelsUsed on

    older sports vehicles, butcannot be fitted with tubeless

    tyres.

    Divided rimsthe rims are

    made in two halves which are

    bolted together, the rims must

    never be separated while the

    tyre is inflated.

    Split rimsthe tyre is held in

    place by a large circlip, do not

    remove the tyre unless you

    have been properly trained

    Radial Ply Tyrethe main

    plies of the tyre run at 90

    degrees from one bead to the

    other.

    Cross Ply Tyrethe main

    plies of the tyre run at 45

    degrees from one bead to the

    other.

    Plies

    Layers of strong fabricwhich are built up to give the

    tyre its strength and shape

    Beadloops of steel which

    are the anchorage point for the

    plies. Treadthis provides the grip

    with the road surface, the

    pattern assists in clearing any

    water away

    Side Wall

    this connects thebeads to the tread of the tyre.

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    Wheel - Basics

    Some vehicles are fitted with alloy

    wheels that are made of

    magnesium or aluminium.

    The pilot bore fits to the hub.

    Most standard wheels are made of steel.

    The rimholds the tyre.

    The wellof the wheel allows the

    tyre to be removed and refitted

    The centre section iswelded to the rim.

    Centre mounting section

    Rim

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    Valve Stems and Cores Three functionsIt retains the air, it

    allows inflation and deflation.

    The rubber stem of the valve is

    pulled into the wheel.

    The valve core contains aspring loaded air valve insert.

    The valve core also has a sealing

    washer and a seat washer.

    The valve cap keeps out

    dust and helps keep air in.

    Valve caps

    Sealing

    washer

    Seat

    washer

    Valve stemValve core

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    Tyre pressures must only be checked and

    adjusted when the tyre is cold

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    Wheel studs usually have a

    right-hand thread.

    If it is a left-hand thread, it can be

    marked with L.

    Metric threads can be marked with M

    or METRIC.

    The wheel studs press through

    the hub or axle flange.

    The taper on the wheel nuts

    secures and centres the wheel.

    Wheel Fixings

    Wheel studs and nuts attach the

    wheel to the hub. Taper

    Hub flange

    Wheel mounting

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    Torque

    wrench

    Wheel Nut Torque

    Correct torque of wheel fixing is

    vital for all vehicles, and nearly

    all require the use of a

    torque wrench.

    Excessive torque can lead towheel or hub distortion, causing

    runout and vibration.

    Low torque may allow wheel

    nuts to work loose and wheels

    to come off.

    Nuts should be tightened in a

    diagonal pattern.

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    Wheel Sizes

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    Tyres (Introduction)

    Basis Functions The tyre acts as the primary suspension,

    cushioning the vehicle from the effects of a

    rough surface.

    It also provides frictional contact with the road

    surface.

    This allows the driving wheels to move the

    vehicle. The front tyres allows the wheels to steer .

    The tyres allow the brakes to slow or stop the

    vehicle

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    Pneumatic Tyres

    The tyre is a flexible casing, which contains air.

    Tyres are manufactured from reinforced syntheticrubber.

    The tyre is made from an inner layer of fabric plies,

    which are wrapped around bead wires at the inneredges.

    The bead wires hold the tyre in position on the wheelrim.

    The fabric plies are coated with rubber, which is mouldedto form the side walls and tread of the tyre. Behind thetread is a reinforcing band, usually made ofsteel,rayon,or glass fibre. Modern tyres are mostlytubeless, so they have a thin layer of rubber coating

    inside to act as a seal.

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    Tyre Construction

    Cross

    ply tyres are not usedon any mass produced modern

    cars. However, theconstruction details are usefulto show how tyre technologyhas developed.

    Several textile plies are laidacross each other, runningfrom bead to bead in alternatedirections.

    The number of plies dependson the size of the tyre and theload it has to carry.

    The same number of plies isused on the crown and thesidewalls.

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    Tyre Construction

    RadialPly tyres consist of a

    carcass ply formed by textile

    arcs running from one bead to

    the other.

    Each ply which is laid in an arc

    at an angle of 90 degrees to

    the direction the tyre rolls.

    At the top of the tyre crown

    (under the tread), there is a

    belt made up of several plies

    reinforced with metal wire, laid

    on top of the carcass ply.

    These crown plies, laid one on

    top of the other, overlap at an

    angle determined by the type

    of the tyre.

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    TyreSpecifications

    P 205/55 V R 16

    TYPEP - PASSENGER

    T - TEMPORARY

    LT - LIGHT TRUCK

    C - COMMERCIAL

    WIDTH

    (MILLIMETERS)

    145-315

    ASPECT RATIO

    (HEIGHT/WIDTH %)

    55, 60, 65 70 ETC

    TYPE

    B - BIAS-BELTED

    D - DIAGONAL BIAS

    R - RADIAL

    RIM DIAMETER

    (INCHES) 13, 14 ETC

    P205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16P 205/55 V R 16

    SPEED RATING

    B (31 MPH) -

    V (150 MPH) -

    Z (OVER 150 MPH)

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    Special Service Tyre

    This is a space-saver spare tyre.

    Used to replace flat tyre.

    It is not used for rotation(swapping).

    It uses a special wheel.

    It has no hub caps or wheel covers.

    Speed and pressurerestrictions apply.

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    Remember the tyre tread depth must be not less than 1.6mm over thecentral three-quarters of the tyre and must go all the way round thecircumference in an continuous unbroken band with no bald patchesanywhere on the tyre tread.

    If radial and crossply tyres are fitted to the same vehicle, the radial-plytyres must only be fitted to the rear.

    Cross-ply and radial ply tyres must never be fitted to the same axle.

    Tyre pressures must be set to the manufactures recommendations

    The tread and side wall must be free from large cuts, abrasions or

    bubbles

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    Wheel imbalance causes wheel

    tramp, or hop, makes the tyre

    vibrate up and down.

    Balance

    Centrifugal forces try to throw

    heavy areas outward when thewheel is spinning.

    Weight must be evenly distributed

    around the axis of rotation.

    Imbalance can be rectified in one of two

    ways by Static Balancing(stationary)

    or Dynamic Balancing(spinning).

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    Rotation

    A system of rotation is used to even out tyre

    wear and reduce the need for re-balancing.

    (b)5-wheel rotation (including spare).

    Radial tyres must be kept on the same

    side of the car.

    (d)5-wheel radials (including spare).

    (a)4-wheel bias (cross-ply) tyre rotation.

    (c)4-wheel radial tyre rotation.

    (a) (b)

    (c) (d)

    Care must be taken with spare as some

    modern tyres are directional.