BAUSCH DATACOMBausch Datacom NV/SA Tel.: Int 32 (0)16 46 12 88 http://www.bausch.be/Tiensesteenweg 54/56 Fax: Int 32(0)16 46 31 51 http://www.bauschdatacom.beB-3360 Korbeek-Lo Belgium E-mail: info@bausch.be

DinBox RTU� -DIN rail mountable RTU, 4AI, 16DI, 2DO, GPRS, 85-264 VAC mains, power back-up

Open Communication Devices for the Industrial market

The Bausch DinBox range is especially designed for industrial use offering a DIN-rail housing,a wide range DC power supply (with power back-up), automated communication possibilities and mostimportant, they represent all-in-one solutions for the best price.

Traditional RTU builders are proud to offer different modular hardware building bricks: so they offer a data logger with optional products like analog and digital inputs and outputs, communication interfaces, telecom modems and power back-up devices. The customer has to make a choice and compose his own(expensive) solution if he wants the substation to exchange information with the central dispatching or scada system.

We at Bausch however wanted to engineer a micro-RTU which offers the best all-in one solution for the best price. This point of view resulted in a wireless, IP enabled all-in-one single device, the DinBox RTU.

The DinBox RTU is built inside a DIN-rail housing and has an embedded TCP/IP enabled GSM/GPRS modem as well as 4 AI, 16 DI, 2 DO, an integrated power-back-up and logging and data acquisition possibilities (time and event driven) with additional alarm management through SMS with acknowledgement. The DinBox RTU typically allows Wireless GPRS communications to IP enabled SCADA systems.

Typical Applications

° Substation communication with IP enabled Scada systems or central dispatch° IEC 60870-5-104 based communications between substation and control station (Scada)° NMKD-3085 protocol based communications between substation and ABB Scada° Scada installations in industries such as power and distribution, water and gas applications, oil and gas production° Distributed Control Systems (DCS), PLC...° Alarm management through SMS with acknowledgement (DinBox RTU SMS)

Product highlights

° Micro-RTU in DINrail housing w. integrated power supply (input voltage range of 85~264 Vac / 120-370 Vdc), RTC and FRAM's.° Industrial DINrail housing° Embedded TCP/IP enabled GSM and GPRS modem° Integrated I/O: 4 AI, 16 DI, 2 DO° Power back-up via integrated Supercaps (short time) or NiMH battery pack (long time)° Internal Data acquisition, handling and logging (time and event driven)° (Real time) alarm management through SMS with acknowledgement° Integrated ASCII protocol NMKD-3085 (ABB Scada over GPRS)° Integrated 60870-5-104 TCP/IP communication protocol

Data FeaturesGSM DATA: - Data circuit asynchronous, transparent and non transparent up to 14400 bit/s - Fax group 3 (Class 1 and Class 2)GPRS packet Data: - GPRS Class 10 - Coding Schemes : SC1 to CS4 - PBCCH supportMessage services - Point to point (MT/MO) and cell broadcast - EMSEmbedded IPAvailable TCP/IP features and protocols: PPP / ICMP / DNS / SMTP / POP3 / FTP / TCP socketGSM antennaDual band GSM antenna, mounted into the enclosure or external antenna (FME connection) - Frequencies: GSM dual band - Gain : 0dB - Impedance : 50 Ohm - Cable : 30 cm RG-178 Teflon coax (internal antenna) or 250 cm RG-174 coax (external antenna) - Dimensions : 105x15x3mm (internal antenna) or magnetic antenna (length: 116mm)

BAUSCH DATACOMBausch Datacom NV/SA Tel.: Int 32 (0)16 46 12 88 http://www.bausch.be/Tiensesteenweg 54/56 Fax: Int 32(0)16 46 31 51 http://www.proxima.be/B-3360 Korbeek-Lo Belgium E-mail: automation@bausch.be

Doc. ref. Proxima/RackMMU/DS1.30

DinBox RTU hardware specifications

The DinBox RTU is a micro-RTU, built inside a Phoenix DINrail housing, with real time clock, 4 isolated AI, 16DI , 2DO and integratedGPRS modem. It is powered via 85-264 Vac/120-370 Vdc mains (with optional power backup via 4 x Maxwell PC10 SuperCaps or NiMH rechargeble battery pack and fast battery charger.

Phoenix Contact housingArticle.nr. Phoenix Contact: 2956819 Article description Phoenix Contact: UEG-EU-BE Housing type: DINrail housing Housing material: Polyamide fiber reinforced Color: green Dimensions / positions: Length 172 mm / Width 35 mmArticle.nr. Phoenix Contact: 2956822 Article description Phoenix Contact: UEG-EU-SE Housing type: DINrail housing side element, two pieces necessary to close base element, 1.5 mm thick. Housing material: Polyamide fiber Color: green Dimensions housing : 172 mm x 35 mm x 135 mmDIN rail snapslot for easy DIN rail mountingGeneral technical data: Ambient temperature (operation) -40 °C ... 105 °C Inflammability class acc. to UL 94: HB Power dissipation at 20°C in the horizontal mounting position: 8.9 W 18.3 W

Power supply Mains power supply° Input voltage range 85 ~ 264 Vac / 120 ~ 370 Vdc° Frequency range 47 ~ 440 Hz° Safety standards UL1950, TUV EN60950° Withstand voltage 3 KVac Rechargeable NiMH backup battery (optional)° Fast battery charger (LTE4011) for 4 NiMH (4 AH) batteries° Batteries charging with a 1500 mA current and using -dV/dt, maximum voltage/temperature and/or maximum time termination.

8 galvanically separated dry contact digital input channels - minimum input voltage : 5 Vdc (@ 1 mA) - maximum input voltage : 24 Vdc (@ 7 mA) - polarity dependant (protected with a diode)8 galvanically separated dry contact or active digital input channels / switchable via jumpersVia a Phoenix Combicon Connector located on the PCBConductor cross section: rigid min. 0.08 mm2 flexible min. 0.08 mm2 rigid max. 1.50 mm2 flexible max. 1.50 mm2° timer interruption function for higher accuracy and faster system reponse: interrupt based DI input check (3 x 3.3 ms, no debounce)° buffering of at least 3 changes of each DI to enhance accuracy and faster system response

4 analogue input channels - 10 bit single ended ADC's - input impedance > 100 Kohm - measurement precision > 1 % - input voltage : 0 - 5 VdcVia a Phoenix Combicon Connector located on the PCBConductor cross section: rigid min. 0.08 mm2 flexible min. 0.08 mm2 rigid max. 1.50 mm2 flexible max. 1.50 mm2Two AI's can be equipped with an optional AI board (100% separated 16bit ADC, powered via a DC/DC convertor and digitally connectedwith the Atmel processor via a galvanically separated SPI bus ).

2 Digital outputs2 galvanically separated digital output channels- OptoMos relay contact- Ron = +/- 30 Ohm- Iload = 100 mA maximum (not protected with a fuse !)- Ifuse = 62 mA- Umax = 350 VpeakVia a Phoenix Combicon Connector located on the PCBConductor cross section : rigid min. 0.08 mm2 flexible min. 0.08 mm2 rigid max. 1.50 mm2 flexible max. 1.50 mm2

GSM module and antennaGeneral Specifications - Wavecom Q24PL processor with OpenAT firmware version 6.57d - Dual-band 900/1800 MHz operation - Maximum power output: 2 Watt - 3V SIM reader - Asynchronous DTE interface with speeds up to 115.200 bps - Flow control (RTS/CTS – XON/XOFF) and speed buffering - AT command set support

RTC, FRAM's and Atmel processorReal time clock : 10 ppm2 x FRAM (ferro electric RAM) of 64 Kb (8.192 x 8 bits) to store configs, measured data and log informationGlobal management of hardware platform is regulated by an Atmel AVR processor: f.i. communication with the real time clock, Wavecom GSM/GPRS module, calculation on measured AI data, reading of DI data etc...

16 Digital inputs

4 Analogue inputs

Configuration interfaceLocal communication with the DinBox RTU for configuration, set-up and monitoring is done via a serial “configuration interface”. This RS-232 interface (RJ-45) can be connected to a computer or similar device via a RJ-45 to DB-9 serial cable. Only RxD, TxD and DTR are used (LED's). If DTR is active the LED DTR will illuminate. A terminal software program (eg. HyperTerminal) must be used to communicate with the micro-RTU. The DinBox RTU can be in configuration mode or running mode (LED 1 or 2).

DinBox RTU communication protocols

ASCII protocol NMKD-3085 (communication with ABB Scada system over GPRS)IEC 60870-5-104 TCP/IP communication protocol

DinBox RTU applications

Information coming from analog inputs (AI) and digital inputs (DI) can be transferred to a host system via TCP Socket (GPRS) or via SMS. When the micro-RTU communicates over SMS or GPRS the measured data are presented as ASCII messages in a AI or DI Telegram Format. In case of communication with a Scada system we either use the dedicated NMKD-3085 ASCII communication protocol, developed by ABB Sweden, or the IEC 60870-5-104 communication protocol (gas & oil industry). Bausch Datacom also developed SMS and Socket servers to collect the data telegrams sent from the DinBox RTU. The DinBox RTU is 100% developed from scratch by Bausch Datacom: we can (and will) create specific firmware for your specific application ! There are 2 major applications:

° Application software: embedded in Atmel AVR processor ° Menu structure with configurable parameters : GPRS and TCP/IP server parameters (Wavecom GPRS module) and DinBox RTU specific parameters such as Source Adress, Identification Id's, Date and Time, SMS Phone Numbers, AI info TX period, DI report hour etc...° AI and DI Telegrams are sent in a TCP/IP socket over a GPRS link to a socket server or to a Scada system. For communication with a Scada system the dedicated NMKD-3085 ASCII communication protocol is used or the IEC 60870-5-104 communication protocol.

GPRS communication with Scada

SMS communication with SMS server The DinBox RTU has 16 digital inputs. Each DI (1 to 16) has it's own configuration with 3 possible options: Alarm, Information and Signalisation.Each of the 3 options has its specific parameters to set. In general the DinBox RTU can send a single DI or a group DI or a group AI message by SMS. It also receives and handles programmed messages by SMS (for example to acknowledge or when a status report of the RTU is needed.Bausch Datacom developed a SMS server to collect the data telegrams sent by the micro-RTU.