TXPLANER TYPEBORING AND MILLING CENTERS

Series

TX1TX1

222

HIGH PRECISION HORIZONTAL

OUTSTANDING FEATURESON STANDARD MACHINES

· OVERSIZED CAST IRON STRUCTURE

· LINEAR GUIDES WITH RECIRCULATING ROLLER SHOES ON X/Y/Z AXES

· THERMO-SYMMETRIC COLUMN WITH CENTERED HEADSTOCK

· VERTICAL TRAVEL UP TO:

· BORING BAR Ø:

2500 mm (TX1)

3000 mm - 4 guided (TX3)

110 -130 / W=600 mm (TX1)

130 -150 / W=800 mm (TX3)

TX3TX3

3

BORING AND MILLING MACHINES

OUTSTANDING FEATURESON STANDARD MACHINES

3000 min-1 / 37 kW (TX1)

3500 min-1 / 37-46 kW (TX3)

WORMSHAFT AND CENTRAL GEAR (TX1)

DOUBLE PINION AND BACKLASH FREE SYSTEM (TX3)

1600 x 2000 / 8 ton (TX1)

2000 x 2500 / 20 ton (TX3)

· SPINDLE SPEED/POWER:

· HYDROSTATIC TABLE ROTATION:

1600 x 2000 / 8 ton (TX1)

2000 x 2500 / 20 ton (TX3)· TABLE SIZE/CAPACITY UP TO:

TX7

4

HIGH END MACHINES WITH UNBEATABLE PERFORMANCE

· OVERSIZED CAST IRON STRUCTURE

· LINEAR GUIDES WITH RECIRCULATING ROLLERS SHOES ON X/Y/Z AXES: 8-16/10/8 units

· THERMO-SYMMETRIC COLUMN WITH CENTERED HEADSTOCK

· 2 BALL SCREWS WITH 2 MOTORS ON Y AXIS

· VERTICAL TRAVEL 4 GUIDED UP TO 4000 mm

· HIGH DYNAMICS: RAPID FEED 30 m/min

· BORING BAR Ø 150 – 180 mm / W=1000 mm

· SPINDLE SPEED/POWER 3000 min-1/46-70 kW

· TABLE ROTATION : HYDROSTATIC B-AXIS WITH DOUBLE PINION AND BACKLASH-FREE SYSTEM

· TABLE SIZE/CAPACITY UP TO:2500 x 3000 / 40 ton

3000 x 3500 / 60 ton

5

INNOVATION, QUALITY AND ERGONOMICS

Operator control panel: Hydraulic maintenance unit:Articulated pendant panel with flexible configuration to facilitate the machine operation at different positions. Ergonomic position of keyboard and screen

All different hydraulic groups ( main hydraulic group, oil mist lubrication unit, guides lubrication unit, etc ) and air supply unit are centralized in a cabinet with a very easy access.

Central headstock:· Minimum machine temperature deflection

· 4 vertical guides for maximum rigidity (TX3 and TX7)

· High precision bearings oil mist lubricated

· Oil cooling jackets around main bearings.

· Temperature sensors for bearings control in real time

· Lubricated and oil cooled gear box

· Direct measuring system for W-axis

· 2 Ball screws with 2 motors on Y-axis (TX7)

6

D-typeDifferent type of milling heads, fully automatic, with indexing range 2,5ºx2,5º / 1ºx1º / 0,001ºx0,001º.

Any angle in space can be reached and 5-sided workpieces machined in just one setup.

Manual or automatic loading of heads on to the machine by means of head changer magazine.

Universal automatic head

FLEXIBLE CONFIGURATIONState-of-the-art spindle design with oil mist lubrication in ultra-precision paired bearings and effective cooling system for minimal thermal expansion.

Boring barBoring barS-type

7

AND MODULAR DESIGNLong nose with fixed spindle for higher rigidity and rotation speed.

H-type Horizontal fi xed spindleHorizontal fi xed spindle

K-type5-axis head with superior rigidity to machine complex surfaces in any material with high chip removal capacity.

Electrospindle version available for light materials machining with high spindle speed.

5-axis Continuous rotation head

8

WIDE RANGE OF OPTIONS AVAILABLE

Spindle supportShort Angular head ISO 50 1ºx1ºUniv. Auto. Head 1ºx1º / 0,001º x 0,001ºUniv. Auto. Head 1ºx1º / 0,001º x 0,001º37 kW – 6000 min-1 / 60 kW – 3000 Nm

Orthogonal head 1ºx1ºOrthogonal head 1ºx1º37 kW – 5000 min-1

Facing Head

ATC chain type 30-160 tools ATC Robot type up to 400 tools

4 pallets with safe loading-unloading area and rotary pallet changer unit

Perimeter enclosure according to CE Full enclosure around machine (Roof optional)

9

FOR DIFFERENT APPLICATIONS HIGH PRODUCTIVITY

ON MULTI FUNCTION MACHINES

Tool management system Automatic head changer

Tool presetting touch probe Tool wear and calibration laser systemIn-process workpiece measuring touch probe

Full enclosure with automatic doors, roof and oil-mist collection system

10

APPLICATIONS IN MOST DEMANDING SECTORS

NAVAL and RAILWAY – DIESEL ENGINES WIND POWER – HUBS and FRAMES

POWER TRANSMISSION - GEAR BOXES AUTOMOTIVE and AEROSPACE - MOLDS & DIES

OIL & GAS MINING and CONSTRUCTION EQUIPMENT

PUMPS and COMPRESSORS GAS / STEAM TURBINES

5200-6200-7200

5200-6200-7200

5200-6200-72006500-7500-8500

6700-7200-7700

7600-8100-8600

7900-8400-89008400-8900-9400

4160-4660-5160-5660

4160-4660-5160-5660

(-)-5250-5750-6250

X2000-3000-4000

TX1-MG8

TX3-MG20

TX7-MG40TX7-MG60

A B C

Y1500-2000-2500-3000

Z1500-2000-2500

11

mmmmkgs

mmkg

1120x1120 / 1450x16006000

1600x1600 / 2000x200020000

2000X2500 / 2500X300030000

mmmmmmmmmm

min-1

kW Nmmm

min-1

kWNm

º min-1

kWNm

º min-1

kWNm

mm/minmm/min

min-1

-

2000-3000-4000-50001500-2000-2500

600

2000-3000-4000-5000-60002000-2500-3000

1500-2000-2500-3000800

3000-4000-5000-60002000-2500-3000-3500-4000

1000130 (110)

300037/56

1650/2500

130 (150)3500 (4000)

37/56 - 46/651650/2500 – 2050/2900

150 (180)3000 (2500)

46/65 -70/1192620/3930 - 4120/6180

280x5506000

37 / 561400 / 2125

2,5ºx2,5º / 1ºx1º / 0,001ºx0,001º3500 / 6000

37 / 561300 / 1960

3000020000

8

1000x1200 / 1250x1600 / 1600x1600 / 1600x2000

1600x1600 / 1600x20002000x2000 / 2000x2500

2000x20002000x25002500x3000

2500x30003000x30003000x3500

3000020000

5

30000-2500020000

3

bar 20 - 30 - 40 - 60 - 80

1 - 2 - 3 - 4

kg 8000 20000 40000 60000

mm

TX1-MG8 TX3-MG20TX7-MG40TX7-MG60

DIN 69871BT50CAT 50

TECHNICAL SPECIFICATIONS

S-TypeBoring bar

ISO 50 (HSK100)

H-TypeFixed spindle

ISO 50 (HSK100)

D-TypeUniv. head (3+2)ISO 50 (HSK100)

K-Type5-axis Cont. headISO 50 (HSK100-

HSK63)

MACHINE TRAVELS

HEADSTOCK

FEED RATES

ROTARY TABLE

AUTOMATICPALLET CHANGER

AUTOMATIC HEAD CHANGER

AUTOMATIC TOOL CHANGER

COOLANT THROUGH SPINDLE

CE ENCLOSURE

CNC CONTROLLER

B-axisHydrostatic

X- Table cross Y- Headstock verticalZ- Column longitudinalW- Axial boring spindleBoring spindle ØSpindle speedSpindle power - S1/S6Spindle torque - S1/S6Fixed spindle ØxLSpindle speedSpindle power - S1/S6Spindle torque - S1/S6Aut. Head indexingSpindle speedSpindle power - S1/S6Spindle torque - S1/S6A –axis Spindle speed Mech./Elect.Spindle power Mech./Elect.Spindle torque Mech./Elect.X-Y-Z Rapid feed W Rapid feedB Rapid feed

Number of palletsPallet sizeLoad capacity

DiameterLengthWeight

Tool storage capacity

Tool change time

Max. toolsize

Table size

Load capacity

Number of heads

Adjustable Pressure

Optional

Optional

30-40-60-80-100-120-160 Chain Type150-400 Rack / Robot type

300600 - 1000

35 - 5015

Full enclosure around machine with manual/automatic doorsOPTION: Roof with oil-mist collection system

OPTION: Independent operator platform with 2 movementsSIEMENS 840 D-SL / HEIDENHAIN iTNC 530 / FANUC 31iB / FAGOR 8065

2-4 or more with FMS system

+/- 105º Continuous or 0,001º clamped6000 / 10000 / 18000

30 / 351030 / 300 / 90

JUARISTI BORING & MILLING MACHINES, S.L.Pol. Ind. Basarte, Parcela 2

P.O. Box, 2920720 Azkoitia

Gipuzkoa (Spain)T. +34 943 85 12 21F. +34 943 85 13 55info@juaristi.com

www.juaristi.com

ISO 9001 Cert. No. E199156Partner of the Engineering IndustrySustainability Initiative

Boring andMilling Experts

Since 1941