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SERVICE MANUAL Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List When servicing the deck mechanism, refer to MK12.5 Deck Mechanism Section. Deck Mechanism Part No.: N2226FT 13" COLOR TV/VCR COMBINATION EWC1304 SC313E 6313CE

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  • SERVICE MANUALMain SectionI SpecificationsI Preparation for ServicingI Adjustment ProceduresI Schematic DiagramsI CBAsI Exploded ViewsI Parts List

    When servicing the deck mechanism, refer to MK12.5 Deck Mechanism Section.

    Deck Mechanism Part No.: N2226FT

    13" COLOR TV/VCR COMBINATION

    EWC1304 SC313E 6313CE

  • IMPORTANT SAFETY NOTICEProper service and repair is important to the safe, reliable operation of allFunai Equipment. The service procedures recommended by Funai anddescribed in this service manual are effective methods of performing serviceoperations. Some of these service special tools should be used when and asrecommended.

    It is important to note that this service manual contains various CAUTIONSand NOTICES which should be carefully read in order to minimize the risk ofpersonal injury to service personnel. The possibility exists that improper ser-vice methods may damage the equipment. It also is important to understandthat these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could notpossibly know, evaluate and advice the service trade of all conceivable waysin which service might be done or of the possible hazardous consequences ofeach way. Consequently, Funai has not undertaken any such broad evalua-tion. Accordingly, a servicer who uses a service procedure or tool which is notrecommended by Funai must first use all precautions thoroughly so that nei-ther his safety nor the safe operation of the equipment will be jeopardized bythe service method selected.

  • MAIN SECTION

    13" COLOR TV/VCR COMBINATION

    EWC1304/SC313E/6313CE

    TABLE OF CONTENTSSpecifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1Mechanical Trouble Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-7Power Supply Trouble Shooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-9Schematic Diagrams / CBAs and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1Cabinet Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1Packing Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-3Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

    Main SectionI SpecificationsI Preparation for ServicingI Adjustment ProceduresI Schematic DiagramsI CBAsI Exploded ViewsI Parts List

  • 1-1-1 T5553SP

    SPECIFICATIONS*Mode---------SP mode unless otherwise specified*Test input terminal -------------Video input (1Vp-p) Audio input (-10dB) -----------------------Ant. input (80dBV) Video: 87.5% Audio: 25kHz dev (1kHz Sin)

    Description Condition Unit Nominal Limit

    1. Over Scan % 90 5

    2. Linearity Horizontal % 15

    Vertical % 10

    3. High Voltage kV 22

    Description Condition Unit Nominal Limit

    1. Misconvergence Center m/m 0.3

    Corner m/m 1.5

    Side m/m 1.2

    2. Tint Control Range deg 30

    3. Contrast Control Range dB 12 8

    4. Brightness APL 100% ft-L 55 40

    5. Color Temperature K 9200

    Description Condition Unit Nominal Limit

    1. Horizontal Resolution (R/P) Line 230 2002. Jitter (Low) (R/P) S 0.05 0.23. S/N Chroma AM(SP) (R/P) dB 38 33 PM(SP) (R/P) dB 36 334. Wow & Flutter (RMS) (R/P) % 0.25 0.5

    Description Condition Unit Nominal Limit

    1. Video S/N dB 45 40

    2. Audio S/N (W/LPF) dB 43 40

  • 1-1-2 T5553SP

    All items are measured across 8 resistor at speaker output terminal.

    Note: Nominal specifications represent the design specifications. All units should be able to approximate these.Some will exceed and some may drop slightly below these specifications. Limit specifications represent the abso-lute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifica-tions.

    Description Condition Unit Nominal Limit

    1. Audio Output Power (Max.) (R/P) W 1.0 0.82. Audio S/N (W/LPF) (R/P) dB 40 363. Audio Distortion (W/LPF) (R/P) % 3.0 5.04. Audio Freq. Response (-10dB Ref. 1KHz)

    200Hz (R/P)8kHz (R/P)

    dBdB

    -2.00

    -2.05.006.0

  • 1-2-1 SFTY_2

    IMPORTANT SAFETY PRECAUTIONSPrior to shipment from the factory, our products are strictly inspected for recognized product safety and electricalcodes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equallyimportant to implement the following precautions when a set is being serviced.

    Safety Precautions for TV Circuit 1. Before returning an instrument to the custom-

    er, always make a safety check of the entire instru-ment, including, but not limited to, the followingitems:

    a. Be sure that no built-in protective devices are de-fective and have been defeated during servicing.(1) Protective shields are provided on this chassisto protect both the technician and the customer.Correctly replace all missing protective shields, in-cluding any removed for servicing convenience. (2)When reinstalling the chassis and/or other assem-bly in the cabinet, be sure to put back in place allprotective devices, including but not limited to,nonmetallic control knobs, insulating fishpapers,adjustment and compartment covers/shields, andisolation resistor/capacitor networks. Do not oper-ate this instrument or permit it to be operatedwithout all protective devices correctly in-stalled and functioning. Servicers who defeatsafety features or fail to perform safety checksmay be liable for any resulting damage.

    b. Be sure that there are no cabinet openings throughwhich an adult or child might be able to insert theirfingers and contact a hazardous voltage. Suchopenings include, but are not limited to, (1) spacingbetween the picture tube and the cabinet mask, (2)excessively wide cabinet ventilation slots, and (3)an improperly fitted and/or incorrectly securedcabinet back cover.

    c. Antenna Cold Check - With the instrument ACplug removed from any AC source, connect anelectrical jumper across the two AC plug prongs.Place the instrument AC switch in the on position.Connect one lead of an ohmmeter to the AC plugprongs tied together and touch the other ohmme-ter lead in turn to each tuner antenna input ex-posed terminal screw and, if applicable, to thecoaxial connector. If the measured resistance isless than 1.0 megohm or greater than 5.2 mego-hm, an abnormality exists that must be correctedbefore the instrument is returned to the customer.Repeat this test with the instrument AC switch inthe off position.

    d. Leakage Current Hot Check - With the instru-ment completely reassembled, plug the AC linecord directly into a 120V AC outlet. (Do not use anisolation transformer during this test.) Use a leak-

    age current tester or a metering system that com-plies with American National Standards Institute(ANSI) C101.1 Leakage Current for Appliancesand Underwriters Laboratories (UL) 1410, (50.7).With the instrument AC switch first in the on posi-tion and then in the off position, measure from aknown earth ground (metal water pipe, conduit,etc.) to all exposed metal parts of the instrument(antennas, handle brackets, metal cabinet, screwheads, metallic overlays, control shafts, etc.), es-pecially any exposed metal parts that offer an elec-trical return path to the chassis. Any currentmeasured must not exceed 0.5 milli-ampere. Re-verse the instrument power cord plug in the outletand repeat the test.

    ANY MEASUREMENTS NOT WITHIN THE LIMITSSPECIFIED HEREIN INDICATE A POTENTIALSHOCK HAZARD THAT MUST BE ELIMINATEDBEFORE RETURNING THE INSTRUMENT TOTHE CUSTOMER OR BEFORE CONNECTINGTHE ANTENNA OR ACCESSORIES.

    e. X-Radiation and High Voltage Limits - Becausethe picture tube is the primary potential source ofX-radiation in solid-state TV receivers, it is special-ly constructed to prohibit X-radiation emissions.For continued X-radiation protection, the replace-ment picture tube must be the same type as theoriginal. Also, because the picture tube shieldsand mounting hardware perform an X-radiationprotection function, they must be correctly in place.High voltage must be measured each time servic-

    DEVICELEAKAGECURRENT

    TESTER

    ALSO TEST WITHPLUG REVERSEDUSING ACADAPTER PLUGAS REQUIRED

    TEST ALL EXPOSEDMETAL SURFACES

    READING SHOULDNOT BE ABOVE 0.5 mA

    EARTHGROUND

    BEINGTESTED

  • 1-2-2 SFTY_2

    ing is performed that involves B+, horizontal de-flection or high voltage. Correct operation of theX-radiation protection circuits also must be recon-firmed each time they are serviced. (X-radiationprotection circuits also may be called "horizontaldisable" or "hold down.") Read and apply the highvoltage limits and, if the chassis is so equipped,the X-radiation protection circuit specifications giv-en on instrument labels and in the Product Safety& X-Radiation Warning note on the service datachassis schematic. High voltage is maintainedwithin specified limits by close tolerance safety-re-lated components/adjustments in the high-voltagecircuit. If high voltage exceeds specified limits,check each component specified on the chassisschematic and take corrective action.

    2. Read and comply with all caution and safety-relat-ed notes on or inside the receiver cabinet, on thereceiver chassis, or on the picture tube.

    3. Design Alteration Warning - Do not alter or addto the mechanical or electrical design of this TV re-ceiver. Design alterations and additions, including,but not limited to circuit modifications and the ad-dition of items such as auxiliary audio and/or videooutput connections, might alter the safety charac-teristics of this receiver and create a hazard to theuser. Any design alterations or additions will voidthe manufacturer's warranty and may make you,the servicer, responsible for personal injury orproperty damage resulting therefrom.

    4. Picture Tube Implosion Protection Warning -The picture tube in this receiver employs integralimplosion protection. For continued implosion pro-tection, replace the picture tube only with one ofthe same type number. Do not remove, install, orotherwise handle the picture tube in any mannerwithout first putting on shatterproof gogglesequipped with side shields. People not soequipped must be kept safely away while picturetubes are handled. Keep the picture tube awayfrom your body. Do not handle the picture tube byits neck. Some "in-line" picture tubes are equippedwith a permanently attached deflection yoke; be-cause of potential hazard, do not try to removesuch "permanently attached" yokes from the pic-ture tube.

    5. Hot Chassis Warning - a. Some TV receiver chassis are electrically connect-

    ed directly to one conductor of the AC power cordand maybe safety-serviced without an isolationtransformer only if the AC power plug is insertedso that the chassis is connected to the ground sideof the AC power source. To confirm that the ACpower plug is inserted correctly, with an AC volt-meter, measure between the chassis and a known

    earth ground. If a voltage reading in excess of 1.0Vis obtained, remove and reinsert the AC powerplug in the opposite polarity and again measurethe voltage potential between the chassis and aknown earth ground.

    b. Some TV receiver chassis normally have 85VAC(RMS) between chassis and earth ground re-gardless of the AC plug polarity. This chassis canbe safety-serviced only with an isolation transform-er inserted in the power line between the receiverand the AC power source, for both personnel andtest equipment protection.

    c. Some TV receiver chassis have a secondaryground system in addition to the main chassisground. This secondary ground system is not iso-lated from the AC power line. The two ground sys-tems are electrically separated by insulationmaterial that must not be defeated or altered.

    6. Observe original lead dress. Take extra care to as-sure correct lead dress in the following areas: a.near sharp edges, b. near thermally hot parts-besure that leads and components do not touch ther-mally hot parts, c. the AC supply, d. high voltage,and e. antenna wiring. Always inspect in all areasfor pinched, out of place, or frayed wiring. CheckAC power cord for damage.

    7. Components, parts, and/or wiring that appear tohave overheated or are otherwise damagedshould be replaced with components, parts, or wir-ing that meet original specifications. Additionally,determine the cause of overheating and/or dam-age and, if necessary, take corrective action to re-move any potential safety hazard.

    8. Product Safety Notice - Some electrical and me-chanical parts have special safety-related charac-teristics which are often not evident from visualinspection, nor can the protection they give neces-sarily be obtained by replacing them with compo-nents rated for higher voltage, wattage, etc.. Partsthat have special safety characteristics are identi-fied by a ( # ) on schematics and in parts lists. Useof a substitute replacement that does not have thesame safety characteristics as the recommendedreplacement part might create shock, fire, and/orother hazards. The Product's Safety is under re-view continuously and new instructions are issuedwhenever appropriate. Prior to shipment from thefactory, our products are strictly inspected to con-firm with the recognized product safety and electri-cal codes of the countries in which they are to besold. However, in order to maintain such compli-ance, it is equally important to implement the fol-lowing precautions when a set is being serviced.

  • 1-2-3 SFTY_2

    Precautions during Servicing A. Parts identified by the ( # ) symbol are critical for

    safety.Replace only with part number specified.

    B. In addition to safety, other parts and assembliesare specified for conformance with regulations ap-plying to spurious radiation. These must also bereplaced only with specified replacements.Examples: RF converters, RF cables, noise block-ing capacitors, and noise blocking filters, etc.

    C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardous

    live parts. Note especially: 1) Insulation Tape 2) PVC tubing 3) Spacers 4) Insulators for transistors. E. When replacing AC primary side components

    (transformers, power cord, etc.), wrap ends ofwires securely about the terminals before solder-ing.

    F. Observe that the wires do not contact heat produc-ing parts (heatsinks, oxide metal film resistors, fus-ible resistors, etc.)

    G. Check that replaced wires do not contact sharpedged or pointed parts.

    H. When a power cord has been replaced, check that5~6 kg of force in any direction will not loosen it.

    I. Also check areas surrounding repaired locations. J. Use care that foreign objects (screws, solder drop-

    lets, etc.) do not remain inside the set. K. Crimp type wire connector

    When replacing the power transformer in setswhere the connections between the power cordand power transformer primary lead wires are per-formed using crimp type connectors, in order toprevent shock hazards, perform carefully and pre-cisely the following steps.Replacement procedure

    1) Remove the old connector by cutting the wires ata point close to the connector. Important: Do not re-use a connector (discard it).

    2) Strip about 15 mm of the insulation from the endsof the wires. If the wires are stranded, twist thestrands to avoid frayed conductors.

    3) Align the lengths of the wires to be connected. In-sert the wires fully into the connector.

    4) Use the crimping tool to crimp the metal sleeve atthe center position. Be sure to crimp fully to thecomplete closure of the tool.

    L. When connecting or disconnecting the VCR con-nectors, first, disconnect the AC plug from AC sup-ply socket.

  • 1-2-4 SFTY_2

    Safety Check after ServicingExamine the area surrounding the repaired locationfor damage or deterioration. Observe that screws,parts and wires have been returned to original posi-tions. Afterwards, perform the following tests and con-firm the specified values in order to verify compliancewith safety standards.

    1. Clearance DistanceWhen replacing primary circuit components, confirmspecified clearance distance (d) and (d') between sol-dered terminals, and between terminals and surround-ing metallic parts. (See Fig. 1)

    Table 1 : Ratings for selected area

    Note: This table is unofficial and for reference only.Be sure to confirm the precise values.

    2. Leakage Current TestConfirm the specified (or lower) leakage current be-tween B (earth ground, power cord plug prongs) andexternally exposed accessible parts (RF terminals,antenna terminals, video and audio input and outputterminals, microphone jacks, earphone jacks, etc.).Measuring Method : (Power ON)Insert load Z between B (earth ground, power cordplug prongs) and exposed accessible parts. Use anAC voltmeter to measure across both terminals of loadZ. See Fig. 2 and following table.

    Table 2 : Leakage current ratings for selected areas

    Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

    AC Line Voltage Region Clearance Distance (d) (d')110 to 130 V USA or CANADA

    3.2 mm (0.126 inches)

    Chassis or Secondary Conductor

    dd'

    Primary Circuit Terminals

    Fig. 1

    Fig. 2

    AC Voltmeter(High Impedance)

    Exposed Accessible Part

    B One side of Power Cord Plug Prongs

    Z

    AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:

    110 to 130 V USA or CANADA0.15F CAP. & 1.5k

    RES. connected in parallel

    i0.5mA rms Exposed accessible parts

  • 1-3-1 SFTY_Z13N

    STANDARD NOTES FOR SERVICINGCircuit Board Indications1. The output pin of the 3 pin Regulator ICs is indi-

    cated as shown:

    2. For other ICs, pin 1 and every 5th pin is indicatedas shown:

    3. The 1st pin of every pin connector are indicated asshown:

    Instructions for Connectors1. When you connect or disconnect FFC cable (con-

    nector), be sure to disconnect the AC cord.2. FFC cable (connector) should be inserted parallel

    into the connector, not at an angle.

    [ CBA= Circuit Board Assembly ]

    How to Read the Values of the Rect-angular Type Chip ComponentsExample:(a) Resistor

    (b) Capacitor

    Caution:Once chip parts (Resistors, Capacitors, Transistors,etc.) are removed, they must not be reused. Alwaysuse a new part.

    Pb (Lead) Free SolderPb free mark will be found on PCBs used Pb freesolder. (Refer to figure.) For PCBs with Pb freemark, be sure to use Pb free solder. For PCBswithout Pb free mark, use standard solder.

    Replacement Procedures for Leadless (Chip) ComponentsThe Following Procedures are Recom-mended for the Replacement of the Lead-less Components Used in this Unit.1. Preparation for replacementa. Soldering Iron

    Use a pencil-type soldering iron (less than 30watts).

    b. SolderEutectic solder (Tin 63%, Lead 37%) is recom-mended.

    c. Soldering timeDo not apply heat for more than 4 seconds.

    Top View

    Out In

    Bottom ViewInput

    5

    10

    Pin 1

    Pin 1

    FFC Cable

    Connector

    CBA

    * Be careful to avoid a short circuit.

    (Top View)

    473= 473 = 47 [k]

    (Top View)= Not Shown

    Pb free mark

  • 1-3-2 SFTY_Z13N

    d. PreheatingLeadless capacitor must be preheated beforeinstallation. (130C~150C, for about two minutes.)

    Notes:a. Leadless components must not be reused after

    removal.b. Excessive mechanical stress and rubbing for the

    component electrode must be avoided.2. Removing the leadless componentGrasp the leadless component body with tweezersand alternately apply heat to both electrodes. Whenthe solder on both electrodes has melted, removeleadless component with a twisting motion.

    Notes:a. Do not attempt to lift the component off the board

    until the component is completely disconnectedfrom the board by the twisting action.

    b. Take care not to break the copper foil on the printedboard

    3. Installing the leadless componenta. Presolder the contact points of the circuit board.b. Press the part downward with tweezers and solder

    both electrodes as shown below.

    Note:Do not glue the replacement leadless component tothe circuit board.

    How to Remove / Install Flat Pack ICCaution:1. The Flat Pack-IC shape may differ by models. Use

    an appropriate hot-air flat pack-IC desolderingmachine, whose shape matches that of the FlatPack-IC.

    2. Do not apply the hot air to the chip parts around theFlat Pack-IC for over 6 seconds as damage mayoccur to the chip parts. Put Masking Tape aroundthe Flat Pack-IC to protect other parts from dam-age. (Fig. S-1-2)

    3. The Flat Pack-IC on the CBA is affixed with glue, sobe careful not to break or damage the foil of eachpin or solder lands under the IC when removing it.

    1. RemovalWith Hot - Air Flat Pack - IC Desoldering Machine:a. Prepare the Hot - Air Flat Pack - IC Desoldering

    Machine, then apply hot air to Flat Pack - IC (about5~6 seconds). (Fig. S-1-1)

    b. Remove the Flat Pack- IC with tweezers whileapplying the hot air.

    With Soldering Iron:a. Using desoldering braid, remove the solder from all

    pins of the Flat Pack - IC. When you use solder fluxwhich is applied to all pins of the Flat Pack - IC, youcan remove it easily. (Fig. S-1-3)

    b. Lift each lead of the Flat Pack - IC upward one byone, using a sharp pin or wire to which solder willnot adhere (iron wire). When heating the pins, usea fine tip soldering iron or a hot air DesolderingMachine. (Fig. S-1-4)

    With Iron Wire:a. Using desoldering braid, remove the solder from all

    pins of the Flat Pack - IC. When you use solder fluxwhich is applied to all pins of the Flat Pack - IC, youcan remove it easily. (Fig. S-1-3)

    b. Affix the wire to a workbench or solid mountingpoint, as shown in Fig. S-1-5.

    c. Pull up on the wire as the solder melts so as to liftthe IC leads from the CBA contact pads, whileheating the pins using a fine tip soldering iron orhot air blower.

    Chip

    Tweezers

    Soldering Iron

    Soldering IronTweezers

    Solder

    Soldering Iron

    Presolder

  • 1-3-3 SFTY_Z13N

    Note:When using a soldering iron, care must be takento ensure that the Flat Pack - IC is not being heldby glue, or when it is removed from the CBA, itmay be damaged if force is used.

    2. Installationa. Using desoldering braid, remove the solder from

    the foil of each pin of the Flat Pack - IC on the CBA,so you can install a replacement Flat Pack - ICmore easily.

    b. The "I" mark on the Flat Pack - IC indicates pin 1(See Fig. S-1-6). Make sure this mark matches the1 on the CBA when positioning for installation.Then pre - solder the four corners of the Flat Pack-IC (See Fig. S-1-7).

    c. Solder all pins of the Flat Pack - IC. Make sure thatnone of the pins have solder bridges.

    Fig. S-1-1

    Fig. S-1-2

    Hot-airFlat Pack-ICDesolderingMachineCBA

    Flat Pack-IC

    Tweezers

    Masking Tape

    Fig. S-1-3

    Flat Pack-IC Desoldering Braid

    Soldering Iron

    Fig. S-1-4

    Fine TipSoldering Iron

    SharpPin

    Fig. S-1-5

    To Solid Mounting Point

    Soldering Iron

    Iron Wire

    or

    Hot Air Blower

  • 1-3-4 SFTY_Z13N

    Instructions for Handling SemiconductorsElectrostatic breakdown of the semiconductors mayoccur due to a potential difference caused by electro-static charge during unpacking or repair work.

    Ground for Human BodyBe sure to wear a grounding band (1M) that is prop-erly grounded to remove any static electricity that maybe charged on the body.

    Ground for Work BenchBe sure to place a conductive sheet or copper platewith proper grounding (1M) on the work bench orother surface, where the semiconductors are to beplaced. Because the static electricity charge on theclothing will not escape through the body groundingband, be careful to avoid contacting semiconductors toclothing.

    Fig. S-1-6

    Example :

    Pin 1 of the Flat Pack-ICis indicated by a " " mark.

    Fig. S-1-7

    Presolder

    CBA

    Flat Pack-IC

    CBA

    Grounding Band

    Conductive Sheet orCopper Plate

    1M

    1M

    CBA

  • 1-4-1 T5553PFS

    PREPARATION FOR SERVICINGHow to Enter the Service ModeCaution: 11. Optical sensors system are used for Tape Start and

    End Sensor on this equipment. Read this pagecarefully and prepare as described on this pagebefore starting to service; otherwise, the unit mayoperate unexpectedly.

    Preparing: 11. Cover Q202 (START SENSOR) and Q201 (END

    SENSOR) with Insulation Tape or enter the servicemode to activate Sensor Inhibition automatically.

    Note: Avoid playing, rewinding or fast forwarding thetape to its beginning or end, because both Tape EndSensors are not active. How to Enter the Service Mode1. Turn power on.2. Use service remote control unit and press WAKE-

    UP/SLEEP key. (See page 1-6-1)3. When entering the service mode, one of the num-

    ber (1, 2 or 4) will display at corners of the screen.4. During the service mode, electrical adjustment

    mode can be selected by remote control key (ser-vice remote control unit).Details are as follows.

    Caution: 21. The deck mechanism assembly is mounted on the

    Main CBA directly, and SW211 (REC-SAFETYSW) is mounted on the Main CBA. When deckmechanism assembly is removed from the MainCBA due to servicing, this switch can not be oper-ated automatically.

    Preparing: 21. To eject the tape, press the STOP/EJECT button

    on the unit (or Remote Control).2. When you want to record during the Service mode,

    press the Rec button while depressing SW211(REC-SAFETY SW) on the Main CBA.

    Key Adjustment Mode

    MENU

    Picture adjustment mode: Press the MENU button to change from BRT (Bright), *CNT (Contrast), *COL (Color), *TNT(Tint) and *V-T. Press CH UP/DOWN key to display Initial Value. *Marked items are not necessary to adjust normally.

    0

    C-Trap and Y DL Time TV/Y DL Time EXT/Y SW LPF/Black Stretch Off/ Black Stretch CONT/C. Angle adjustment mode: See adjustment instructions page 1-6-2 and 1-6-3.

    1 No need to use.

    2 H adjustment mode: See adjustment instructions page 1-6-2.3 No need to use.

    4Auto record mode: Perform recording (15 Sec.)-->Stop-->Rewind (Zero return) automatically.

    5Head switching point adjustment mode: See adjustment instructions page 1-6-6.

    6 No need to use.

    7Purity check mode: Shows Red, Green, Blue or White cyclically on the screen each time the "7" key is pressed.

    8 H. Shift adjustment mode: See adjustment instructions page 1-6-4.

    9 V.size/V. shift adjustment: See adjustment instructions page 1-6-4.

    VOL pInitial Setting mode: See adjustment instructions page 1-6-1.Cut-off Adjustment mode: See adjustment instructions page 1-6-4.

    Key Adjustment Mode

    MAIN CBA

    Q201(END SENSOR)

    SW211(REC-SAFETY SW)

    Q202(START SENSOR)

  • 1-5-1 T5500DC

    CABINET DISASSEMBLY INSTRUCTIONS1. Disassembly FlowchartThis flowchart indicates the disassembly steps for thecabinet parts and the CBA in order to gain access toitem(s) to be serviced. When reassembling, follow thesteps in reverse order. Bend, route and dress thecables as they were.Caution !When removing the CRT, be sure to discharge theAnode Lead of the CRT with the CRT Ground Wirebefore removing the Anode Cap.

    2. Disassembly Method

    (1): Order of steps in Procedure. When reassembling,follow the steps in reverse order. These numbersare also used as the Identification (location) No. ofparts in Figures.

    (2): Parts to be removed or installed.(3): Fig. No. showing Procedure of Part Location.(4): Identification of part to be removed, unhooked,

    unlocked, released, unplugged, unclamped, ordesoldered.S=Screw, P=Spring, L=Locking Tab, CN=Connec-tor, *=Unhook, Unlock, Release, Unplug, or Desol-der2(S-2) = two screws (S-2)

    (5): Refer to the following Reference Notes in theTable.

    Reference Notes in the Table1. Removal of the Rear Cabinet.

    Remove screws 4(S-1) and (S-2).Caution !Discharge the Anode Lead of the CRT with the CRTGround Wire before removing the Anode Cap.2. Removal of the Tray Chassis.

    Discharge the Anode Lead of the CRT with theCRT Ground Wire before removing the Anode Cap.Disconnect the following: Anode Cap, CN505, CRTCBA, CN601, CN571 and CN801. Then, pull theTray Chassis backward.

    3. Removal of the Deck Unit. Remove screws 7(S-3), (S-4) and (S-5). Then, des-older connectors (CL201, CL401, CL402, CL403)and lift up the Deck Unit.

    4. Removal of the Main CBA. Remove screws 5(S-6) and (S-7). Then, pull up theMain CBA.

    5. Removal of the CRT. Remove screws 4(S-8) and pull the CRT backward.

    ID/LOC.No.

    PART

    REMOVAL

    Fig.No.

    REMOVE/*UNHOOK/UNLOCK/RELEASE/UNPLUG/DESOL-DER

    Note

    [1] Rear Cabinet 1, 2 4(S-1), (S-2) 1

    [2] Tray Chassis 3, 5Anode Cap, CN505, CRT CBA, CN601, CN801, CN571

    2

    [3] Deck Unit 3, 57(S-3), (S-4), (S-5), Desolder (CL201, CL401, CL402, CL403)

    3

    [4] Main CBA 3, 5 5(S-6), (S-7) 4[5] CRT 4 4(S-8) 5(1)

    (2)

    (3)

    (4)

    (5)

    [5] CRT

    [4] Main CBA

    [3] Deck Unit

    [2] Tray Chassis

    [1] Rear Cabinet

  • 1-5-2 T5500DC

    S-1

    [1] REAR CABINET

    S-1

    S-2

    Fig. 1

    Fig. 2

    [1] REAR CABINET

    S-1

    S-2

    S-1S-1

    S-1

  • 1-5-3 T5500DC

    Fig. 3

    [2] TRAY CHASSIS

    [3] DECK UNIT

    S-3S-3

    S-3

    [4] MAIN CBA

    S-6

    S-5 S-4

    S-6

    S-6

    S-6

    S-7

  • 1-5-4 T5500DC

    Fig. 4

    S-8

    S-8

    S-8

    S-8

    ANODE CAP.

    [5] CRT

    CRT CBA

  • 1-5-5 T5500DC

    Fig. 5

    CL502A

    CL501A

    SCREEN

    CN505

    CN801 CN601

    CN571

    FOCUS CRT CBA

    AC CORD

    CL403

    FE HEAD

    CYLINDER ASSEMBLY

    ACE HEADASSEMBLY

    CAPSTANMOTOR

    DECK UNIT

    MAIN CBA

    CL401

    CL502B

    CL201

    CL402

    CL501B

    CRT

    ANODE

    GND

    TO SPEAKER

    TO DEGAUSS COIL

  • 1-6-1 T5553EA

    ELECTRICAL ADJUSTMENT INSTRUCTIONSGeneral Note: "CBA" is abbreviation for "Circuit Board Assembly."NOTE: Electrical adjustments are required after replacing cir-cuit components and certain mechanical parts.It is important to perform these adjustments only afterall repairs and replacements have been completed.Also, do not attempt these adjustments unless theproper equipment is available.

    Test Equipment Required1. NTSC Pattern Generator (Color Bar W/White Win-

    dow, Red Color, Dot Pattern, Gray Scale, Mono-scope, Multi-Burst)

    2. AC Milli Voltmeter (RMS)3. Alignment Tape (FL8A, FL8N), Blank Tape4. DC Voltmeter5. Oscilloscope: Dual-trace with 10:1 probe,

    V-Range: 0.001~50V/Div,F-Range: DC~AC-60MHz

    6. Frequency Counter7. Plastic Tip Driver

    How to make service remote controlunit:1. Prepare remote control unit. (Part No. N0107UD or

    N0150UD) Remove 3 screws from the back lid.(Fig. 1-1)

    2. Remote control unit: Part No. N0107UDAdd J1 (Jumper Wire) to the remote control CBA.(Fig. 1-2)

    Remote control unit: Part No. N0150UDCut off pin 10 of the remote control microprocessorand short circuit pins 10 and 17 of the microproces-sor with a jumper wire.

    Note: The remote control with the unit cannot be usedas service remote control unit.

    How to Set up the Service mode:Service mode:1. Use the service remote control unit.2. Turn the power on. 3. Press "WAKE-UP/SLEEP" button on the service

    remote control unit.

    1. DC 105V (+B) AdjustmentPurpose: To obtain correct operation.Symptom of Misadjustment: The picture is dark andunit does not operate correctly.

    Note: D613 Cathode (+B), C613(-) (GND), VR601 --- Main CBA

    1. Connect the unit to AC Power Outlet.2. Connect DC Volt Meter to D613 Cathode (+B) and

    C613(-) (GND).3. Adjust VR601 so that the voltage of D613 Cathode

    (+B) becomes +1050.5V DC. 2. Initial SettingGeneral 1. Enter the Service mode. (See page 1-4-1) 2. Press "VOL p" button on the service remote control

    unit. Display changes "C/D," "7F," "FM," "ACCESSCODE," "9V," and "RC5" cyclically when "VOL p"button is pressed.

    3. To set each data value shown below, press "CH o/ p" buttons on the service remote control unit. 7F --- Set to "FF."FM --- Set to "OFF."ACCESS CODE --- Set to "OFF."9V --- Set to "OFF."RC5 --- Set to "OFF."

    Note: C/D data value does not need to be adjusted atthis moment.

    SCREW

    Fig. 1-1Remote control unit (Bottom)

    J 1

    Fig. 1-2Remote control CBA

    J 1

    Fig. 1-2Remote control CBA

    Test point Adj. Point Mode InputD613

    Cathode(+B)

    C613(-)(GND)

    VR601 --- -----

    Tape M. EQ. Spec.

    ---

    DC VoltmeterPlastic Tip Driver +1050.5V DC

  • 1-6-2 T5553EA

    3-1. H AdjustmentPurpose: To get correct horizontal position and size ofscreen image.Symptom of Misadjustment: Horizontal position andsize of screen image may not be properly displayed.

    Note: R583 --- Main CBA1. Connect Frequency Counter to R583.2. Set the unit to the VIDEO mode and no input is

    necessary. Enter the Service mode. (See page 1-4-1.)

    3. Operate the unit for at least 20 minutes.4. Press "2" button on the remote control unit and

    select H-Adj mode. (Press "2" button, then displaywill change H-Adj and AGC.)

    5. Press "CH o / p" buttons on the remote controlunit so that the display will change "0" to "7." At this moment, choose display "0" to "7" when theFrequency counter display is closest to15.734kHz300Hz.

    6. Turn the power off and on again.

    3-2. C-Trap AdjustmentPurpose: To get minimum leakage of the color signalcarrier.Symptom of Misadjustment: If C-Trap Adjustment isincorrect, stripes will appear on the screen.

    Note: J271 (B-Out)--- Main CBA1. Connect Oscilloscope to J271.2. Input a color bar signal from RF input.

    Enter the Service mode. (See page 1-4-1.) 3. Press "0" button on the remote control unit and

    select C-TRAP mode. 4. Press "CH o / p" buttons on the remote control

    unit so that the carrier leakage B-Out (3.58MHz)value becomes minimum on the oscilloscope.

    5. Turn the power off and on again.

    Test point Adj. Point Mode Input

    R583 CH o / p buttons Video ---

    Tape M. EQ. Spec.

    --- Frequency Counter 15.734kHz300Hz

    Test point Adj. Point Mode InputJ271

    (B-OUT)CH o / p buttons --- Color Bar

    Tape M. EQ. Spec.

    ---

    OscilloscopePattern Generator ---

    Figure

    minimum

    Fig. 2

  • 1-6-3 T5553EA

    3-3. Y DL Time TV/Y DL Time EXT/Y SW LPF/Black Stretch Off/ Black Stretch CONT/C. Angle Adjustment

    Purpose: To get minimum leakage of the color signalcarrier.Symptom of Misadjustment: If Y DL Time Adjust-ment is incorrect, stripes will appear on the screen.1. Enter the Service mode. (See page 1-4-1.) 2. Y DL Time TV Adjustment: Press "0" button on

    the service remote control unit twice to show "D-TTV" on the display.Y DL Time EXT Adjustment: Press "0" button onthe service remote control unit three times to show"D-T EXT" on the display.Y SW LPF Adjustment: Press "0" button on theservice remote control unit four times to show "YSW" on the display.Black Stretch Off Adjustment: Press "0" buttonon the service remote control unit five times toshow "B-S" on the display.Black Stretch CONT Adjustment: Press "0" but-ton on the service remote control unit six times toshow "BS2" on the display.C. Angle Adjustment: Press "0" button on the ser-vice remote control unit seven times to show "C-ANG" on the display.

    3. Y DL Time TV Adjustment: Select "2" by pressing"CH o / p" buttons on the service remote control.Y DL Time EXT Adjustment: Select "2" by press-ing "CH o / p" buttons on the service remote con-trol.Y SW LPF Adjustment: Select "1" by pressing"CH o / p" buttons on the service remote control.Black Stretch Off Adjustment: Select "OFF" bypressing "CH o / p" buttons on the service remotecontrol.Black Stretch CONT Adjustment: Select "0" bypressing "CH o / p" buttons on the service remotecontrol.C. Angle Adjustment: Select "103" by pressing"CH o / p" buttons on the service remote control.

    "0" button

    C-TRAP Adjustment (Factory mode)CH buttonC-TRP 0 C-TRP 1

    buttonCH

    Y DL Time TV AdjustmentCH buttonD-T TV 0 D-T TV 1

    buttonCH

    "0" button

    Y DL Time EXT AdjustmentCH buttonD-T EXT 0 D-T EXT 1

    buttonCH

    "0" button

    Y SW LPF Adjustment"0" button

    CH buttonY SW

    buttonCH

    0 Y SW

    "0" button

    1

    Black Stretch Off AdjustmentCH buttonB-S OFF

    buttonCH

    B-S 0

    Black Stretch CONT AdjustmentCH buttonBS2 0

    buttonCH

    "0" button

    BS2 1

    C. Angle AdjustmentCH buttonC-ANG 103

    buttonCH

    "0" button

    C-ANG 95

  • 1-6-4 T5553EA

    4. V. Size AdjustmentPurpose: To obtain correct vertical height of screenimage.Symptom of Misadjustment: If V. Size is incorrect,vertical height of image on the screen may not beproperly displayed.

    1. Enter the Service mode. (See page 1-4-1.) Press "9" button on the remote control unit andselect V-S mode. (Press "9" button then display willchange to V-P and V-S).

    2. Input monoscope pattern.3. Press "CH o / p" buttons on the remote control

    unit so that the monoscope pattern is 905% of dis-play size and the circle is round.

    5. V. Shift AdjustmentPurpose: To obtain correct vertical position of screenimage.Symptom of Misadjustment: If V. position is incor-rect, vertical position of image on the screen may notbe properly displayed.

    1. Enter the Service mode. (See page 1-4-1.) Press "9" button on the remote control unit andselect V-P mode. (Press "9" button then display willchange to V-P and V-S).

    2. Input monoscope pattern.3. Press "CH o / p" buttons on the remote control

    unit so that the top and bottom of the monoscopepattern are equal to each other.

    6. H. Shift AdjustmentPurpose: To obtain correct horizontal position andsize of screen image.Symptom of Misadjustment: Horizontal position andsize of screen image may not be properly displayed.

    1. Enter the Service mode. (See page 1-4-1.) Press "8" button on the remote control unit andselect H-P mode.

    2. Input monoscope pattern.3. Press "CH o / p" buttons on the remote control

    unit so that the left and right side of the monoscopepattern are equal to each other.

    4. Turn the power off and on again.

    7. Cut-off AdjustmentPurpose: To adjust the beam current of R, G, B, andscreen voltage.Symptom of Misadjustment: White color may bereddish, greenish or bluish.

    Test point Adj. Point Mode Input

    ---

    CH o / p buttons --- Monoscope

    Tape M. EQ. Spec.

    --- Pattern Generator 905%

    Test point Adj. Point Mode Input

    ---

    CH o / p buttons --- Monoscope

    Tape M. EQ. Spec.

    --- Pattern Generator 905%

    Test point Adj. Point Mode Input

    ---

    CH o / p buttons --- Monoscope

    Tape M. EQ. Spec.

    --- Pattern Generator 905%

    Test point Adj. Point Mode Input

    --- Screen-Control Ext.Black

    Raster / White Raster

    Tape M. EQ. Spec.

    --- Pattern Generator See Reference Notes below

    Figure

    PATTERN GENERATOR

    EXT. INPUT

    Fig. 3

  • 1-6-5 T5553EA

    Notes: Screen Control FBT --- MAIN CBA F.B.T= Fly Back Transformer Use the Remote Control Unit1. Degauss the CRT and allow CRT to operate for 20

    minutes before starting the alignment.2. Set the screen control to minimum position. Input

    the Black raster signal from RF input.3. Enter the Service mode. (See page 1-4-1.)

    Dimmed horizontal line appears on the CRT. 4. Press the "VOL p" button.

    (Press "VOL p" then display will change CUT OFF/DRIVE adjustment).

    5. Choose CUT OFF/DRIVE mode then press "1" but-ton. This adjustment mode is CUT OFF (R).

    6. Press the "CH o / p" button until the horizontal linebecomes white.

    7. Choose CUT OFF/DRIVE mode then press "2" but-ton. This adjustment mode is CUT OFF (G). Press"CH o / p" until the horizontal line becomes white.

    8. Choose CUT OFF/DRIVE mode then press "3" but-ton. This adjustment mode is CUT OFF (B). Press"CH o / p" until the horizontal line becomes white.

    9. Input the White Raster Signal from Video In.10.Choose CUT OFF/DRIVE mode then press "4."

    Adjust the RED DRIVE as needed with the "CH o /p" buttons to get the following value, X= 286, Y=294.

    11.Choose CUT OFF/DRIVE mode then press "5."Adjust the BLUE DRIVE as needed with the "CH o/ p" buttons to get the following value, X= 286.

    12.Turn the power off and on again.

    8. Sub-Brightness AdjustmentPurpose: To get proper brightness.Symptom of Misadjustment: If Sub-Brightness isincorrect, proper brightness cannot be obtained byadjusting the Brightness Control.

    Note: SYMPTE Setup level --- 7 IRE1. Enter the Service mode. (See page 1-4-1.)

    Then input SYMPTE signal from RF input. 2. Press MENU button. (Press MENU button then dis-

    play will change BRT, CNT, COL, TNT and V-T).Select BRT and press "CH o / p" buttons so thatthe bar is just visible (See above figure).

    3. Turn the power off and on again.

    Test point Adj. Point Mode Input

    ---

    CH o / p buttons ---

    SYMPTE 7.5IRE

    Tape M. EQ. Spec.

    ---

    PatternGenerator See below

    Figure

    BlackWhite

    This barjustvisible

    Fig. 4

  • 1-6-6 T5553EA

    9. Focus AdjustmentPurpose: Set the optimum Focus.Symptom of Misadjustment: If Focus Adjustment isincorrect, blurred images are shown on the display.

    Note: Focus VR (FBT) --- MAIN CBA FBT= Fly Back Transformer1. Operate the unit more than 30 minutes.2. Face the unit to the East and degauss the CRT

    using a Degaussing Coil.3. Input the monoscope pattern.4. Adjust the Focus Control on the FBT to obtain clear

    picture.

    10. Head Switching Position AdjustmentPurpose: Determine the Head Switching Point duringPlayback.Symptom of Misadjustment: May cause HeadSwitching Noise or Vertical Jitter in the picture.Note: Unit reads Head Switching Position automati-cally and displays it on the screen (Upper Left Corner).1. Insert the test tape (FL8A, FL8N).2. Set the unit to the stop condition.3. Enter the Service mode. (See page 1-4-1.)4. Press "PAUSE" button on the remote control unit.5. Confirm that indication of OSD is 6.5H.

    11. CCS Text Box LocationWhen replacing the CRT, the CCS Box might not stayin appropriate position. Then, replace micro computer.Note: This adjustment automatically done by themicrocomputer.

    The following 2 adjustments normally are notattempted in the field. They should be doneonly when replacing the CRT then adjust as apreparation.

    12.Purity AdjustmentPurpose: To obtain pure color.Symptom of Misadjustment: If Color Purity Adjust-ment is incorrect, large areas of color may not beproperly displayed.

    * This becomes RED COLOR if push 7KEY with aservice mode.

    1. Set the unit facing east.2. Operate the unit for over 30 minutes before adjust-

    ing.3. Fully degauss the unit using an external degauss-

    ing coil.4. Set the unit to the AUX mode which is located

    before CH2 then input a red raster from video in.5. Loosen the screw on the Deflection Yoke Clamper

    and pull the Deflection Yoke back away from thescreen. (See Fig. 6.)

    6. Loosen the Ring Lock and adjust the Purity Mag-nets so that a red field is obtained at the center ofthe screen. Tighten Ring Lock. (See Fig. 5,6.)

    7. Slowly push the Deflection Yoke toward the bell ofthe CRT and set it where a uniform red field isobtained.

    8. Tighten the clamp screw on the Deflection Yoke.

    Test point Adj. Point Mode Input--- Focus Control --- Monoscope

    Tape M. EQ. Spec.

    --- Pattern Generator See below.Test point Adj. Point Mode Input

    ---

    Deflection Yoke Purity Magnet --- *Red Color

    Tape M. EQ. Spec.

    --- Pattern Generator See below.

    Figure

    BLUEGREEN RED

    Fig. 5

  • 1-6-7 T5553EA

    13. Convergence AdjustmentPurpose: To obtain proper convergence of red, greenand blue beams.Symptom of Misadjustment: If Convergence Adjust-ment is incorrect, the edge of white letters may havecolor edges.

    1. Set the unit to the AUX mode which is locatedbefore CH2 then input a Dot or crosshatch pattern.

    2. Loosen the Ring Lock and align red with blue dotsor Crosshatch at the center of the screen by rotat-ing (RB) C.P. Magnets. (See Fig. 7.)

    3. Align red / blue with green dots at the center of thescreen by rotating (RB-G) C.P. Magnet. (See Fig. 8.)

    4. Fix the C.P. Magnets by tightening the Ring Lock.5. Remove the DY Wedges and slightly tilt the Deflec-

    tion Yoke horizontally and vertically to obtain thebest overall convergence.

    6. Fix the Deflection Yoke by carefully inserting the DYWedges between CRT and Deflection Yoke.

    Test point Adj. Point Mode Input

    ---

    C.P. Magnet (RB),C.P. Magnet (RB-G),

    Deflection Yoke---

    Dot Pattern or

    Crosshatch

    Tape M. EQ. Spec.

    --- Pattern Generator See below.

    Figure

    DY WEDGE

    DEFLECTION YOKE

    C.P. MAGNET

    RING LOCK

    SCREW

    SCREW RB-GRBPURITYCRT

    COIL

    COIL CLAMPER

    C.P. MAGNET CLAMPER

    Fig. 6

    Fig. 7

    Fig. 8

    B

    G

    R R

    G

    B

    C.P. MAGNET (RB)

    RB

    GRBG

    C.P. MAGNET (RB-G)

  • 1-7-1

    BLOCK DIAGRAMSServo/System Control Block Diagram

    T5500BLS

    CONT

    ROL

    HEA

    D

    CL40

    2 A

    C HE

    AD A

    SSEM

    BLY

    MA

    IN C

    BA

    KEY

    1

    ST-S

    ENS.

    T-R

    EEL

    KEY

    0

    DV-

    SYNC

    C-SY

    NCC-

    SYNC

    V-EN

    V

    REM

    OTE

    CTL(+

    )

    RES

    ET

    RO

    TA

    D-R

    EC-H

    D-R

    EC-H

    REC

    -SAF

    ETY

    A-M

    UTE

    SCL

    SDA

    A-M

    UTE

    CTL(-

    )

    DV-

    SYNC

    V-EN

    VR

    OTA

    END

    -SEN

    S.

    IC20

    1(S

    ERVO

    /SYS

    TEM

    CONT

    ROL)

    14 9495 9 7 80 34

    15101374 3344657265

    RS2

    01R

    EMOT

    ESE

    NSO

    R

    CTL

    AMP

    OUT

    97

    AL+5

    V

    D20

    3S-

    LED

    CTL

    TP20

    1

    (DEC

    K A

    SSEM

    BLY)

    END

    -SEN

    S.T-

    REE

    LST

    -SEN

    S.Q2

    02Q2

    06Q2

    01

    Q205

    RES

    ETTI

    MER

    +5V

    SP-M

    UTE

    SP-M

    UTE

    12

    SW21

    1R

    EC SAFE

    TY

    TO

    VID

    EO B

    LOCK

    TO AUDI

    O B

    LOCK

    KEY

    SWIT

    CH

    KEY

    SWIT

    CH

    SW20

    1

    SW20

    4,SW

    206

    SCL

    (MEM

    ORY)

    SDA

    6 5

    REC

    LED

    22R

    EC L

    ED23

    P-D

    OW

    N84

    P-O

    N-H

    P-D

    OW

    NP-

    ON-

    H31

    D20

    4R

    ECAL

    +5V

    LD-S

    W1

    I2 C-O

    PEN

    4571

    SW21

    2LD

    -SW

    CS7

    TO

    POW

    ER S

    UPPL

    Y BL

    OCK

    SW20

    5,SW

    207

    SW

    210

    SDA

    SCL

    TO

    CHRO

    MA

    /TUN

    ERBL

    OCK

    SDA

    SCL

    IC20

    2

    WF3

    22

    CTL(+

    )1

    1CT

    L(-)

    M

    M

    LOAD

    ING

    MO

    TOR

    CYLI

    NDER

    ASS

    EMBL

    YCA

    PSTA

    N M

    OTO

    R

    SENS

    OR

    CBA

    (ST-

    SENS

    OR)

    SENS

    OR

    CBA

    (END

    -SEN

    SOR)

    DR

    UMM

    OTO

    R

    PG SENS

    OR

    CL20

    1

    C-FG

    C-CO

    NT

    D-P

    FG907687

    LD-C

    ONT

    82D

    -CO

    NT77

    P-O

    N+12

    VP-

    ON+

    5V

    MCA

    PSTA

    NM

    OTO

    RC-

    F/R

    66

    D/L

    +12V

    DEF

    +B

    AFT-

    INAF

    T-IN

    8IF

    -MUT

    EIF

    -MUT

    E21

    1P-

    ON+

    12V

    2P-

    ON+

    5V(2)

    3C-

    FG4

    C-F/

    R5

    C-CO

    NT6

    FG-G

    ND7

    LD-C

    ONT

    8D

    -CO

    NT9

    D-P

    FG10

    M-G

    ND11

    D/L

    +12V

    12D

    /L+1

    5V

    26FM

    /TV-

    SWFM

    /TV-

    SW

    YCA-

    SOUT

    YCA-

    SCLK

    YCA-

    CS686970

    YCA-

    SCLK

    YCA-

    CSYC

    A-SO

    UT

    RF-

    SW18

    RF-

    SW

  • 1-7-2 T5500BLV

    Video Block Diagram

    LUM

    INAN

    CESI

    GNA

    L PR

    OCE

    SS

    MA

    IN C

    BA

    (D

    ECK

    ASSE

    MBLY

    )

    V(R)

    V-CO

    MV(

    L)

    CL40

    11 2 3

    VID

    EOAG

    CR

    P

    FBC

    Y/C

    MIX

    CCD

    1HD

    ELAY

    R P

    YNR

    /CO

    MB

    FILT

    ER

    CHRO

    MIN

    ANCE

    SIG

    NAL

    PRO

    CESS

    IC40

    1(V

    IDEO

    SIG

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    ROCE

    SS/ H

    EAD

    AMP)

    26

    REC

    VID

    EO S

    IGNA

    L PB

    VID

    EO S

    IGNA

    LM

    ODE

    : SP/

    REC

    57

    QV/Q

    H

    6dB

    AMP

    TO SERV

    O/S

    YSTE

    MCO

    NTRO

    L BL

    OCK

    TO SERV

    O/S

    YSTE

    MCO

    NTRO

    L BL

    OCK

    RF-

    SW

    RF-

    SW

    59V-

    ENVT

    P202

    DV-

    SYNC

    DV-

    SYNC

    53 24

    YCA-

    SCLK

    3637

    3934

    Q402

    BUFF

    ER

    54YC

    A-SO

    UT

    55YC

    A-CS

    SERI

    ALI/F

    VCA

    CLAM

    P

    69 70

    SP HEAD

    AMP

    727374

    V-EN

    V

    RO

    TA

    C-RO

    T/RF

    -SW

    WF1

    JK70

    1FR

    ONT

    V-IN

    42 30

    TO

    CHRO

    MA/

    TUNE

    RBL

    OCK

    32TU

    -VID

    EOLI

    NE-

    VID

    EO

    WF4

    TUNE

    R

    LIN

    E

    Q401

    TP30

    1V-

    OUT

    BUFF

    ER

    VID

    EO

    WF5

    TP40

    2V-

    ENV

    14 WF6

    4950

    X401

    3.58

    MHz

    VXO

    WF2

    VID

    EO (R

    ) HEA

    D

    VID

    EO (L

    ) HEA

    D

  • 1-7-3

    Audio Block Diagram

    T5500BLA

    BLO

    CK D

    IAG

    RAM

    FO

    R SE

    CTIO

    N 2

    (DEC

    K ME

    CHAN

    ISM)

    MA

    IN C

    BA

    PB-A

    UDIO

    SIG

    NAL

    REC

    -AUD

    IO S

    IGNA

    L

    IC30

    1(CHR

    OM

    A/DE

    FLEC

    TIO

    N SI

    GNA

    L PR

    OCE

    SS)

    IC40

    1

    Mod

    e : S

    P/RE

    C

    BIAS

    OSC

    Q872

    P-O

    N+5VP-

    ON+

    5V

    Q871

    Q873

    Q874

    Q875

    (AUD

    IO S

    IGNA

    L PR

    OCE

    SS)

    IC80

    1 (A

    MP)

    SPEA

    KER

    1SP

    -GND

    2

    JK80

    1EA

    RPH

    ONE

    JAC

    K

    SP80

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    R

    CN80

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    802

    SP-M

    UTE

    TU-A

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    MA/

    TUNE

    RBL

    OCK

    TP40

    1A-

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    AUDI

    O

    HEA

    D

    AC H

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    MBL

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    A-CO

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    PB/R

    ECCL

    402

    AUDI

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    AE-H

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    ERAS

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    CL40

    3

    3 4 6

    FE

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    DIO

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    CONT

    ROL

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    WF8

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    EQ AMP

    SP/L

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    24 14 15 26 21

    LIN

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    89

    58

    11

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    43

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    TO

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  • 1-7-4

    Chroma/Tuner Block Diagram

    T5500BLC

    X301

    3.58

    MHz

    CL50

    2B

    SAW

    FILT

    ER

    SF00

    1

    IC30

    1(C

    HRO

    MA/

    DEFL

    ECTI

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    SIG

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    PRO

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    )

    TU00

    1

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    111 5 4 8

    IC20

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    59 5860626364

    OSD

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    TU-A

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    O/ S

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    M

    CONT

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    H.V.

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    ode

    : SP

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    TP30

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    18

    34358931 131011121514

    4 532 40 41

    166202523

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    1

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    SIG

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    VIF

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    O4.

    5MH

    z FI

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    LPF

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    GC

    DET

    EQ

    AMP

    RF

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    AMP

    AFT

    4.5M

    Hz

    TRAP

    FM

    DET

    AF

    AMP

    16 1113

    6

    174

    2 7

    1 9

    14

    C-SY

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    VCR

    LIN

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    REDF

    M/T

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  • 1-7-5

    CRT/H.V. Block Diagram

    T5500BLCRT

    PUM

    P UP

    AMP

    THER

    MAL

    PROT

    ECTI

    ON

    V-D

    RIV

    EH

    -DR

    IVE

    GRE

    EN A

    MP

    BLUE

    AM

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    Q511

    Q521

    Q531

    H.D

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    EQ5

    72

    Q571

    T572

    AFC

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    V- DR

    IVE

    H-

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    L551

    DEF

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    IC55

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    CONT

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    T571

    F.B.

    T.AN

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    FOCU

    SSC

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    IN C

    BA

    CRT

    CBA

    R G B HEAT

    ER

    ANO

    DE

    GND

    V501

    CRT

    GND

    FOCU

    SSC

    REEN

    JK50

    1

    CN50

    5

    CL50

    1ACL

    501B

    REC

    VID

    EO S

    IGNA

    LPB

    VID

    EO S

    IGNA

    L

    CN57

    1

    TO

    CHRO

    MA/

    TUNE

    R BL

    OCK

    FOCU

    S VR

    SCRE

    EN V

    R

    TO

    CHRO

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    TUNE

    R BL

    OCK

    CL5

    02B

    +B

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    POW

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    UPPL

    Y BL

    OCK

    D

    EF+B

    H.O

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    CL50

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    697108

    11SFHV

    33

    HEA

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    11

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    0V

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    GRE

    EN4

    BLUE

  • 1-7-6

    Power Supply Block Diagram

    T5500BLP

    6 4 2 1

    12 11 10 9 7 8

    LIN

    EFI

    LTER

    BRID

    GE

    REC

    TIFI

    ER

    T601

    IC60

    1ER

    ROR

    VOLT

    AGE

    DET

    W60

    1

    F601

    4A/1

    25V

    L601

    D60

    3 - D

    606

    SWIT

    CHIN

    G

    Q604

    VR60

    1

    DEG

    AUSS

    ING

    COIL

    CN60

    1

    Q601

    +B

    ADJ.

    FEED

    BACK

    LIM

    ITER

    Q602

    PS60

    1

    41

    32

    HOT

    COLD

    Q606

    Q605

    Q607

    DG

    601

    AL+3

    3V

    P-O

    N+5V

    MA

    IN C

    BA

    NOT

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    The

    volta

    ge fo

    r pa

    rts in

    hot

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    uit i

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    easu

    red

    usin

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    t GND

    as

    a co

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    rmin

    al.

    4A/1

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    TIM

    ER+5

    V

    P-D

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    (TO P

    IN84

    OF

    IC20

    1)

    P-O

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    N

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    N+5V

    P-O

    N+5V

    P-O

    N+8V

    AL+1

    2V

    P-O

    N+12

    VAL

    +5V

    P-O

    N-H

    (TO P

    IN31

    OF

    IC20

    1)

    +5V

    REG

    .

    +5V

    REG

    .

    +5V

    REG

    .

    +5V

    REG

    .

    +8V

    REG

    .

    IC60

    2Q6

    08

    Q611

    Q610

    Q609

    Q612

    +5.

    7VR

    EGUL

    ATO

    R

    IC30

    1

    3027

    +B DEF

    +B

    HO

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    RCUI

    T. B

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    CONT

    INUE

    D PR

    OTE

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    il.

    +5V

    REG

    .Q6

    13P-

    ON+

    5V

  • 1-7-7 T5553MTI

    MECHANICAL TROUBLE INDICATOR1, Each Malfunction IndicationIf the MONITOR is turned ON right after the Mechani-cal Malfunction occurs or POWER SAFETY is turnedON, display the following character to show Malfunc-tion after the EJECT display.

    Example: If REEL Malfunction

    2, Each Malfunction evaluationmethodP-SAFETY 1 protectIf P-SAFETY 1 port becomes continuously 2.5V ormore for 120 msec. (4 times 40 msec. interval), theunit shall immediately turn OFF the POWER/MONI-TOR and switch over to the Mechanical Malfunctionmode with POWER OFF.(To return from this mode shall become possible onlyby POWER Key as in the case of the Mechanical Mal-function).

    POWER SAFETY1) POWER SAFETY 2

    If P-SAFETY 2 port becomes continuously 2.5V orless for 120 msec. (4 times 40 msec. interval) whenP-ON-H port is ON, the unit shall be assumed to bethe Power Malfunction 2 and immediately turn OFFthe POWER/MONITOR and switch over theMechanical Malfunction mode with POWER OFF.(Shall not unload)(To return from this mode shall become possibleonly by POWER Key as in the case of the Mechan-ical Malfunction).* However the POWER SAFETY 2 function shall bedisabled during 500 msec. right after the P-ON-Hturns ON.

    2) POWER SAFETY 3If P-SAFETY 3 port becomes continuously 2.5V orover for 120 msec. (4 times 40 msec. interval)when MONITOR is ON, P-SAFETY 3 function isavailable. After that, if P-SAFETY 3 port becomescontinuously 2.5V or less for 120 msec. (4 times 40msec. interval), the unit shall be assumed to be thePower Malfunction 3 and immediately turn OFF thePOWER/MONITOR and switch over the Mechani-cal Malfunction mode with POWER OFF.(Shall not unload)(To return from this mode shall become possibleonly by POWER Key as in the case of the Mechan-ical Malfunction).

    Immediately preceding Malfunction Display character

    REEL Malfunction RDRUM Malfunction DCASSETTE LOADING Mal-function C

    TAPE LOADING Malfunction TP-SAFETY 2 2P-SAFETY 3 3P-SAFETY 1 1

    EJECT R

  • 1-7-8 T5553MTI

    Mechanical Malfunction determination1) REEL Malfunction detection

    Countermeasure for REEL and CAPSTAN motorrotation malfunction (Except CASSETTE LOAD-ING function)After the Malfunction detection with REEL/CAP-STAN sensor, the unit shall switch over to STOP(B) and be REEL Mechanical Malfunction.

    a) If the T-REEL pulse is not impressed after a lapseof 5 sec. at SP, 10 sec. at LP, 14 sec. at SLP, ormore in the REEL Rotation Mode like PLAY/REC,FS/RS Mode, and the T-REEL or S-REEL pulse isnot impress after a lapse of 4 sec. or more in REELRotation Mode of FF/REW, it shall be assumed tostop the rotation and switch over to STOP (B) posi-tion, then POWER be turned OFF and the unit beREEL Mechanical Malfunction. (T-REEL and S-REEL for the models on S-REEL and only T-REELfor other models)

    b) If the C-FG pulse is not impressed for a lapse of 1sec. or more during the CAPSTAN MOTOR rota-tion, it shall be MOTOR Rotation Malfunction(REEL Malfunction).

    2) DRUM Malfunction detectionDetect the DRUM rotation at the D-FG input termi-nal. If the variation of D-FG input level is not detectedfor a lapse of 1 sec. or more when D-CONT is "H",it shall be assumed to be Rotation Malfunction andbe DRUM Malfunction. When detect Drum Malfunction, POWER shall beturned OFF after the unit switches over to STOP(B) Mode.

    3) Countermeasure for TAPE LOADING MalfunctionDetect the Malfunction with the LOADING Switch.

    a) TAPE LOADING MalfunctionIf LD-SW does not go to the established positionafter a lapse of 7 sec. or more from TAPE LOAD-ING or TAPE UNLOADING start, the LOADINGfunction shall immediately be stopped and POWERbe turned OFF, and inform the Timer about theLOADING Mechanical Malfunction.

    b) LD-SW Position Malfunction at each modeWhen the unit operates at each mode, even if theLD-SW position changes from the established onein its mode, it keeps the function according to itsmode.

    4) Countermeasure for CASSETTE LOADING Mal-function

    a) CASSETTE IN operating MalfunctionIf LD-SW does not go to SB position after a lapseof 5 sec. or more from the CASSETTE insertionstart, the unit starts the CASSETTE OUT opera-tion. After switch over to CASSETTE OUT operation andthen a laps of 5 sec. or more from the CASSETTEOUT operation start, if LD-SW does not go to theEJ position or if START Sensor and END Sensordoes not turn "ON" at the EJ position, the unitstarts again to insert CASSETTE.(However in S-INH state, the START/END Sensorshall be disabled).

    b) CASSETTE OUT operating MalfunctionAfter a lapse of 5 sec. or more from CASSETTEOUT operation start, if LD-SW does not go to theEJ position or if START Sensor and END Sensordoes not turn "ON" at the EJ position, the unitstarts to insert CASSETTE.(However in S-INH state, the START/END Sensorshall be disabled).

    When the unit switches over to CASSETTE inser-tion at CASSETTE IN or CASSETTE OUT Mal-function, if LD-SW does not go to the SB positionafter a lapse of 5 sec. or more from CASSETTEinsertion start, the function shall immediately bestopped and POWER be turned OFF, and the unitbe CASSETTE LOADING Malfunction.

    c) When POWER is turned ON, if the CL position orGC position cannot be detected after 5 sec. LD-REV operation and 5 sec. LD-FWD operation, thefunction shall immediately be stopped and POWERbe turned OFF, and the unit be CASSETTE LOAD-ING Malfunction.

    d) When POWER is turned ON without CASSETTE(EJ position) and LD-SW is monitored all the time,if the CL or GC position is detected continuously for1 sec. or more, the POWER shall be turned OFFand the unit be CASSETTE LOADING Malfunction.

    Countermeasure for MechanicalMalfunctionIf the unit detects Mechanical Malfunction, turn thePOWER OFF. If the unit is Mechanical Malfunction,Key input except POWER key shall be disabled andCASSETTE insertion disabled. When POWER Key isentered, the POWER is turned ON and the unitswitches over the EJECT Mode. (Return with POWERON)

  • 1-7-9 T5553TR1

    Check Fuse (F601) is blown out or not. If fuse is blown out, do repair method #1

    Check whether the primary rectifying DC of the Switching power supply has an output.(Reading should be about 168V.

    Voltage of the 105V line higher than normal?

    The transformer of the power supply makes a higher sound or the oscillation wave form is abnormal. (E.g. intermittent oscillation)Connect the positive probe of oscilloscope to the pin 16 of T601, then connect the negative probe to the pin 12. Observe the waveform and check to see if the waveform is out of limit of value shown in Fig.1.

    There is no problem on the SW power supply

    CHECK

    #1

    #2

    #3

    #4

    Repair method

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    NO

    Power Supply Trouble Shooting Guide

    It is highly recommended that a variable isolationtransformer which can monitor current be used.(Alternatively a variable AC source which monitorscurrent will do). Read directions below beforepower is added!

    Repair method #1(Power must be off)Short circuit in the secondary side. check diode D613,D614, D616, D617 and D618, switching transistor(Q601), control transistor (Q602), diode and resistorreplace as necessary.Disconnect 105V diode (D613), 25V diode (D614), 8Vdiode (D616), 12V diode (D617), 12V diode (D618)and Check the load continuity of 105V line, 25V line,8V line, 12V line through a tester (resistance range).If the tester indicates a lower resistance value around0 ohm, the line is short-circuited.Before repairing the switching power supply, find outthe short-circuited area of such line and repair it.If the tester does not indicate any low resistance value(around 0 ohm), no load is short-circuited and there isno problem.

    Check for any defective parts while the secondary rec-tifying diodes are disconnected (D613, D614, D616,D617 and D618) perform a diode check in both for-ward and reverse directions through a tester.

    Fig.1

    0V

    Voltage approx. 5Vp-p

    T=Approx. 6 to 14 sec

    Oscilloscope setting: 1V/DIV. 2 sec./DIV

  • 1-7-10 T5553TR1

    Repair method #2Check the primary rectifying diodes (D603-D606) aspossible problems. Remove the above mentionedparts and check them. Perform check according to thestep 1 and 2 of repair method #1 and check for defectsfollowing parts, then if necessary replace with factoryoriginals.R602 is open or not.Q601, Q602, D607, D608 and D611 are short or not.Repair method #3The feedback circuit which is monitored by the outputof D613 105V may not work and this may be regardedas a possible cause, remove IC601 (Photo Coupler),diode (D620) and transistor (Q604) check for defects.Repair method #4Check control circuitly which is connecting to Pin 2and 1 of Switching Transformer T601.

  • 1-8-1 SC_1

    (Top View) (Bottom View)

    (Bottom View)

    Electrolytic Capacitor+

    Transistor or Digital Transistor

    NPN Transistor PNP Transistor

    NPN Digital Transistor PNP DigitalTransistor

    (Top View)

    (Top View)E C B

    E C B

    Digital Transistor

    CBA Symbols

    Schematic Diagram Symbols

    E C B

    (Top View)

    (Top View)E C B

    E C B

    SCHEMATIC DIAGRAMS / CBAS AND TEST POINTSStandard NotesWarningMany electrical and mechanical parts in this chassishave special characteristics. These characteristicsoften pass unnoticed and the protection afforded bythem cannot necessarily be obtained by using replace-ment components rated for higher voltage, wattage,etc. Replacement parts that have these special safetycharacteristics are identified in this manual and itssupplements; electrical components having such fea-tures are identified by the mark " # " in the schematicdiagram and the parts list. Before replacing any ofthese components, read the parts list in this manualcarefully. The use of substitute replacement parts thatdo not have the same safety characteristics as speci-fied in the parts list may create shock, fire, or otherhazards.

    Capacitor Temperature Markings

    Capacitors and transistors are represented by the fol-lowing symbols.

    Note:1. Do not use the part number shown on these draw-

    ings for ordering. The correct part number is shownin the parts list, and may be slightly different oramended since these drawings were prepared.

    2. All resistance values are indicated in ohms (K=103,M=106).

    3. Resistor wattages are 1/4W or 1/6W unless other-wise specified.

    4. All capacitance values are indicated in F (P=10-6F).

    5. All voltages are DC voltages unless otherwisespecified.

    Mark Capacity change rateStandard

    temperatureTemperature

    range(B) 10% 20C -25~+85C(F) +30 -80% 20C -25~+85C

    (SR) 15% 20C -25~+85C(Z) +30 -80% 20C -10~+70C

  • 1-8-2 SC_2

    LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ONTHE FOLLOWING PAGES:

    1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAMETYPE_A,_V FUSE.ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MME TYPE DE_A,_V.

    2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defectivebefore you connect the AC plug to the AC power supply. Otherwise it may cause some components in thepower supply circuit to fail.

    3. Note:(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts

    list, and may be slightly different or amended since the drawings were prepared.(2) To maintain original function and reliability of repaired units, use only original replacement parts which are listed

    with their part numbers in the parts list section of the service manual.

    4. Wire Connectors(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).

    5. Note: Mark "" is a leadless (chip) component.

    6. Mode: SP/REC

    7. Voltage indications for PLAY and REC modes on the schematics are as shown below:

    8. How to read converged lines

    9. Test Point Information

    2 31 5.0(2.5)

    PLAY mode REC mode5.0

    The same voltage forboth PLAY & REC modes Indicates that the voltageis not consistent here.

    Unit: Volts

    3

    2

    1

    A B C D

    1-B1

    1-D3

    AREA D3AREA B1

    1-D3Distinction AreaLine Number(1 to 3 digits)Examples:

    1. "1-D3" means that line number "1" goes to area "D3".2. "1-B1" means that line number "1" goes to area "B1".

    : Indicates a test point with a jumper wire across a hole in the PCB.: Used to indicate a test point with a component lead on foil side.: Used to indicate a test point with no test pin.: Used to indicate a test point with a test pin.

  • A1

    A2

    A3

    A4

    B1

    B2

    B3

    B4

    C1

    C2

    C3

    C4

    D1

    D2

    D3

    D4

    E1

    E2

    E3

    E4

    F1

    F2

    F3

    F4

    Main 1/5 Schematic Diagram

    1-8-3 1-8-4 T5500SCM1

    MAIN 1/5Ref No. Position

    IC201 C-2IC202 D-1

    Q205 B-1Q206 D-3

    CL201 F-4

    TP201 B-4TP202 B-2

    TEST POINTS

    ICS

    TRANSISTORS

    CONNECTOR

  • G1

    G2

    G3

    G4

    H1

    H2

    H3

    H4

    I1

    I2

    I3

    I4

    J1

    J2

    J3

    J4

    K1

    K2

    K3

    K4

    L1

    L2

    L3

    L4

    REC Video SignalREC Audio Signal

    PB Video SignalPB Audio Signal

    Main 2/5 Schematic Diagram

    1-8-5 1-8-6 T5500SCM2

    MAIN 2/5Ref No. Position

    IC401 H-2IC801 K-4

    Q401 K-2Q402 K-3Q871 H-2Q872 H-1Q873 G-1Q874 G-1Q875 H-1

    CL401 G-3CL402 L-1CL403 G-1CN801 K-4

    TP301 K-2TP401 J-1TP402 J-1

    TEST POINTS

    CONNECTORS

    ICS

    TRANSISTORS

  • M1

    M2

    M3

    M4

    N1

    N2

    N3

    N4

    O1

    O2

    O3

    O4

    P1

    P2

    P3

    P4

    Q1

    Q2

    Q3

    Q4

    R1

    R2

    R3

    R4

    REC Video SignalREC Audio Signal

    PB Video SignalPB Audio Signal

    Main 3/5 Schematic Diagram

    1-8-7 1-8-8 T5500SCM3

    MAIN 3/5Ref No. Position

    IC001 Q-2IC301 M-2

    Q301 N-1

    TP302 O-1

    ICS

    TRANSISTOR

    TEST POINT

  • S1

    S2

    S3

    T1

    T2

    T3

    U1

    U2

    U3

    V1

    V2

    V3

    W1

    W2

    W3

    X1

    X2

    X3

    Main 4/5 Schematic Diagram

    1-8-9 1-8-10 T5500SCM4

    NOTE :The voltage for parts in hot circuit is measuredusing hot GND as a common terminal.

    CAUTION: FOR CONTINUED PROTECTION AGAINST RISKOF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DEMME TYPE DE 4A, 125V.4A/125V

    CAUTION !Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.If Main Fuse (F601) is blown, check to see that all components in the power supplycircuit are not defective before you connect the AC plug to the AC power supply.Otherwise it may cause some components in the power supply circuit to fail.

    VOLTAGE CHART (Power off mode)Ref. No. 1 4IC601 11.0 16.0

    Ref. No.IC602

    Ref. No.Q601

    Ref. No.Q602Q604Q605Q606Q607Q608Q609Q610Q611Q612Q613

    1.40

    1.90

    8.20.70

    6.5

    B0

    7.80

    30

    G1.8

    5.63.05.13.0

    8.80

    3.08.2

    5.10

    210.0

    D137.0

    C3.29.97.9

    05.80.90.1

    6.70

    8.90

    S0E0

    1 2 33.0 0 1.8

    MAIN 4/5Ref No. Position Ref No. Position

    IC601 W-2 Q609 T-2IC602 T-3 Q610 T-2

    Q611 T-1Q601 X-2 Q612 S-2Q602 W-2 Q613 S-1Q604 V-2Q605 U-2 CN601 X-1Q606 U-3Q607 U-2 VR601 V-2Q608 T-2

    ICS

    TRANSISTORS

    TRANSISTORS

    VARIABLE RESISTOR

    CONNECTOR

  • Y1

    Y2

    Y3

    Z1

    Z2

    Z3

    AA1

    AA2

    AA3

    BB1

    BB2

    BB3

    CC1

    CC2

    CC3

    DD1

    DD2

    DD3REC Video Signal PB Video Signal

    1-8-11 1-8-12 T5500SCM5

    Main 5/5 & CRT Schematic Diagram

    MAIN 5/5Ref No. Position

    IC551 Y-3

    Q571 AA-2Q572 Z-3Q591 Z-2

    CL501B BB-3CL502B BB-2CN571 Z-3

    CONNECTORS

    IC

    TRANSISTORS

    CRTRef No. Position

    Q511 CC-2Q521 CC-2Q531 CC-2

    CL501A BB-3CL502A BB-2CN505 DD-2

    TRANSISTORS

    CONNECTORS

  • WAVEFORMS

    Z13WF1-9-1

    WA

    VEFO

    RM N

    OTE

    SIN

    PUT:

    NTS

    C CO

    LOR

    BAR

    SIG

    NAL

    (WITH

    1kHz

    AUD

    IO S

    IGNA

    L)BR

    IGHT

    NESS

    , CO

    LOR

    AND

    TINT

    CO

    NTRO

    LS: C

    ENTE

    R PO

    SITI

    ON

    CONT

    RAST

    CO

    NTRO

    L: A

    PPRO

    X 70

    %

    VOLT

    AGES

    SHO

    WN

    ARE

    RANG

    E O

    F O

    SCIL

    LOSC

    OPE

    SET

    TING

    .

    WF1

    1DIV

    : 2V

    5

    mse

    cTP

    202

    RF-

    SW

    WF3

    1DIV

    : 1V

    1

    0mse

    cTP

    201

    CTL

    WF2

    1DIV

    : 0.2

    V 0

    .1s

    ec

    IC40

    1 PI

    N 49

    WF4

    1DIV

    : 0.2

    5V

    20s

    ec

    IC40

    1 PI

    N 32

    Uppe

    r: W

    F6 L

    ower

    : WF1

    1DIV

    : 0.2

    V 2

    DIV

    : 5V

    5m

    sec

    TP40

    2 V

    -EN

    V

    WF5

    1DIV

    : 0.5

    V

    20s

    ec

    TP30

    1 V

    -OUT

    WF8

    1DIV

    : 0.5

    V 0

    .5m

    sec

    TP40

    1 A

    -OUT

    WF7

    1DIV

    : 0.2

    V 0

    .5m

    sec

    IC00

    1PIN

    7

    WF9

    1DIV

    : 0.5

    V 0

    .5m

    sec

    IC40

    1 PI

    N 9

    WF1

    11D

    IV: 1

    V

    20

    sec

    IC30

    1 PI

    N41

    WF1

    01D

    IV: 2

    V

    5m

    sec

    IC30

    1 PI

    N 9

    WF1

    21D

    IV: 2

    00V

    20

    sec

    Q571

    COL

    LECT

    OR

    WF1

    7

    WF1

    8

    1DIV

    : 1V

    2

    0se

    cIC

    201

    PIN

    58

    1DIV

    : 1V

    5

    mse

    cIC

    201

    PIN

    59W

    F14

    1DIV

    : 20V

    2

    0se

    cQ5

    11 C

    OLLE

    CTOR

    WF1

    51D

    IV: 2

    0V

    20

    sec

    Q521

    COL

    LECT

    OR

    WF1

    61D

    IV: 2

    0V

    20

    sec

    Q531

    COL

    LECT

    OR

    WF1

    31D

    IV: 1

    0V

    5m

    sec

    CN57

    1 PI

    N 5

  • WIRING DIAGRAM

    T5500WI1-10-1

    FULL

    ERA

    SE H

    EAD

    WIR

    ING

    DIA

    GRA

    M F

    OR

    SECT

    ION

    2 (D

    ECK

    MECH

    ANIS

    M)

    CRT

    CBA

    BT5

    500F

    0101

    1FO

    CUS

    SCRE

    EN

    GND

    D.Y.

    VDHD

    CL40

    3

    CL50

    1ACL

    501B

    MA

    IN C

    BAB

    T550

    0F01

    011

    CL50

    2BCN

    505

    21CN6

    01

    W60

    1

    T571

    FBT

    CRT

    1 2 3 4 5CN57

    1

    CL50

    2A

    ANO

    DE

    FE H

    EAD

    SP80

    1SP

    EAKE

    R

    CN80

    1CL

    802

    AUDI

    O H

    EAD

    CONT

    ROL

    HEAD

    AC H

    EAD

    ASSE

    MBL

    Y

    AUDI

    O E

    RASE

    HEA

    D

    MLO

    ADIN

    GM

    OTO

    R

    CYLI

    NDER

    ASS

    EMBL

    Y

    CL20

    1

    CAPS

    TAN

    MO

    TOR

    MD

    RUM

    MO

    TOR

    PG SENS

    OR

    CL40

    2

    1FE

    -H-G

    ND2

    FE-H

    1P-

    ON+

    12V

    2P-

    ON+

    5V(2)

    3C-

    FG4

    C-F/

    R5

    C-CO

    NT6

    FG-G

    ND7

    LD-C

    ONT

    8D

    -CO

    NT9

    D-P

    FG10

    M-G

    ND11

    D/L

    +12V

    12D

    /L+1

    5V

    6AE

    -H5

    AE-H

    /FE-

    H4

    A-CO

    M3

    A-PB

    /REC

    2CT

    L(+)

    1CT

    L(-)

    1SP

    EAKE

    R2

    SP-G

    ND

    1G

    ND2

    RED

    3G

    REEN

    4BL

    UE

    1G

    ND2

    RED

    3G

    REEN

    4BU

    LE

    1+

    160V

    2G

    ND3

    HEA

    TER

    1+

    160V

    2G

    ND3

    HEA

    TER

    CL40

    1VI

    DEO

    (L) H

    EAD

    VID

    EO(R

    ) HEA

    D

    3V(

    L)2

    V-CO

    M1

    V(R)

    SENS

    OR

    CBA

    (END

    -SEN

    SOR)

    BH

    B30

    0F01

    014A

    ,B

    SENS

    OR

    CBA

    (ST-

    SENS

    OR)

    BH

    B30

    0F01

    014A

    ,B

  • 1-11-1 T5553TI

    SYSTEM CONTROL TIMING CHARTSChart 1

    0.2S

    1. EJECT (PO

    WER

    OFF) -> CASSETTE IN (PO

    WER

    ON) -> STO

    P(B) -> STOP(A) -> PLAY -> RS -> FS -> PLAY -> STILL(N-CANCEL) -> PLAY -> STO

    P(A)

    EJECT

    CASS.LOAD

    ST-S "OFF"

    RECSFT-SW

    POWER

    PLAY

    REW

    FF

    PLAY

    PLAY

    STOP/EJECT

    0.2S

    STOP(B)

    0.4S

    0.2S

    LD-FWD

    STOP(A)

    STOP(A)

    LD-FWD

    LD-REV

    0.2S

    LD-FWD

    LD-FWD

    LD-FWD

    STILL

    STILL

    STILL

    RS1(RS2)

    FS1(FS2)

    PLAY

    PLAY

    PLAY

    LD-REV

    LD-FWD

    LD-FWD

    LD-REV

    LD-REV

    LD-REV

    0.2S

    0.5S

    PIN NO

    .

    CLEJ

    SSSS

    AUAU

    TLLD

    -SW

    CL/SS

    LD-CO

    NT

    C-DRIVE "Z"

    ON

    ON

    C-F/R

    DRUM

    ROTATIO

    N

    P-ON

    A-M

    UTE-H

    D-R

    EC-H

    D-PB

    -H

    PAUSEON

    PAUSE

    PAUSEON

    PAUSEOFF

    PAUSEOFF

    AUAL

    AUSF

    SM

    EJAURSSFSMTLFBALSB

    1

    8266316544

    POWER

    -OFF

    STOP

    PLAYRS

    FSPLAY

    STILLSTO

    PPLAY

    DISPLAY

    SBTL

    SBFB

    SMSM

    SFAL

    ALRS

    AUAL

    SM

    0.8S0.2S

    0.3S

    1.0S0.2S

    +100mS(NTSC)after channel setting

    +620mS(PAL)1.0S

    0.12S0.8S

    0.2S

    1.2S0.2S

    20mS0.4S

    40mS

    0.2S0.2S

    0.2S0.2S

    0.3S

    NOISECANCEL

    NOISECANCEL

    6mS6mS

    240mS80mS

    NTSC6mS

    6mS160mS

    80mSPAL

    >5.0S5.0S

    SP MODELP/SLP MODE

    0.3S

    0.2S

    20mS0.4S40mS

  • 1-11-2 T5553TI

    Chart 2

    PIN NO

    .

    LD-SW

    CL/SS

    LD-CO

    NT

    C-DRIVE "Z"

    ON

    ON

    C-F/R

    DRUM

    ROTATIO

    N

    P-ON

    A-M

    UTE-H

    D-R

    EC-H

    D-PB

    -H

    EJAURSSFSMTLFBALSB

    1

    8266316544

    DISPLAY

    ST-S "ON"

    REC

    REW

    FF

    STOP/EJECT

    0.5S

    1.0S

    0.2S

    0.2S

    0.5S

    0.2S

    0.5S

    0.5S

    0.5S

    0.2S

    0.2S

    0.2S

    1.5S

    2.5S Short REV

    1.0S

    0.2S

    0.2SLD-FWD

    REV

    LD-FWD

    STOP(A)

    STOP(A)

    STOP(A)

    CASS. UNLDEJECT

    STOP(A)

    LD-REV

    FF

    LD-REV

    LD-REV

    LD-FWD

    LD-FWD

    LD-FWD

    LD-FWD

    LD-FWD

    LD-FWD

    LD-FWD

    REC PAUSE

    REC

    REC

    REWLD-REV

    LD-REV

    LD-REV

    LD-REV

    LD-REV

    LD-REV

    LD-REV

    PAUSE

    REC or PAUSE

    STOP/EJECT

    STOP/EJECT

    STOP/EJECT

    2. STO

    P(A) -> FF -> STOP(A) -> REW

    -> STOP(A) -> REC -> PAUSE -> PAUSE or REC -> STO

    P(A) -> EJECT

    STOP

    FF

    STOP

    REW

    STOP

    REC

    REC

    REC PAUSE

    STOP

    TLTL

    SMSM

    SFSF

    ALAL

    SMAL

    ALAL

    AUAU

    SMTL

    SBEJ

    RSRS

    SMSM

    SFFB

    SMAU

    AUSS

    SSSS

    SFAU

    ALAL

    AUSS

    FBCL

    SFFB

    SMFB

    SFAU

    AUFB

    SF

    1.0S1.2S

    0.2S

    40mS

    0.4S

    0.2S

    0.4S20mS

    40mS

    0.2S

    20mS

    0.2S

    0.4S1.5S(NTSC)1.0S(PAL)

    40mS

    20mS0.1S

  • 1-12-1 T5500PIN

    IC PIN FUNCTION DESCRIPTIONSIC201 (TV/VCR Micro Controller)

    H 4.5V, L 1.0VPin No.

    IN/OUT

    SignalName Function

    1 IN LD-SW Loading Switch Input2 - NU Not Used

    3 IN P-SAFETY 2 Power Supply Failure Detection 2

    4 IN P-SAFETY 3 Power Supply Failure Detection 35 IN KEY0 Key 0 Input6 IN KEY1 Key 1 Input7 IN END-SENS End-Sensor8 IN AFT-IN AFT Input9 IN ST-SENS Start-Sensor10 IN V-ENV Video Envelope Input11 - NU Not Used12 OUT SP-MUTE Speaker Mute Output13 OUT DV-SYNC Artific