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COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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Turn Used Tyres into Diesel Fuel 4000 Ltr. Diesel from 10 Ton Tyre Invest 7.5 Million Rs. Payback 2 Yrs. Tyre Diesel Oil @ Rs. 60 /Liters
Produce in House Diesel from Used Tyre@ Rs. 60 /Liters Or Buy Tyre Diesel at 70 Rs/Ltr. Save 50 Rs./Ltr. (w.r.t open market) Run you Boilers, Diesel Engines, Furnace Foundries, Steel Mills The Pyrolysis Process turns Waste tires into:
1- Diesel Fuel 40% (for Gen & Boiler) 2- Carbon Black Powder 33% (to sale out) 3- Steel wire15% (to sale out ) 4- Gas Fuel to burn 10% (in pyrolysis.)
30 Billion Waste Tyre available in the world
unused.
300 Million Tyres waste /Yr. in Europ & USA
This is permanent fuel source for ever.
Europian Tyres @ 18000 Rs/Ton,local Tyres@16000
Each Ton Tyre Produce = 400 Liter Diesel
Each Ton Tyre produce = 330 Kg carbon
Powder
Each Ton Tyre prodice = 150 Kg Steel wires
Each Ton Tyre produce = 120 Kg Gas LPG
Invest Rs. 75,00,000 /- Payback = 3 Month
Raw Material Feed = 10 Ton/day
Liquid Fuel Diesel produced=4,000 Ltr./Day
Gas Fuel produced =1000 Kg(self used un
heating pyrolysis plant(
300 Million Ton/Yr. Waste Tyre
24% USA
21% Europe
17% China
Lowest cost Fuel used Tyre @ Rs.
18,000 /Ton. Produce Fuel Diesel @
70 Rs/Liter.
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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Carbon Powder produced=3500 Kg
Steel wire produced=1500 Kg
17% Asia
14% Japan
FEASIBILITY
Input
Waste Tyre feed =10Ton @18,000 =1,80,000
Electricity 50 KWe x 6 Hr @ 60,000
Cooling Water and chem. =2,000
Wood as pilot burn=500Kg@20 Rs/kg=10,000
Labour 5 workers x 500/day= 25,00/day
------- Total input = 2,54,500 ------
Diesel Produced 4000 Ltr@75Rs/Litr=3,00,000
Carbon Black 350 Kg @7.5 Rs/Kg=26,250
Gas Produces 1000 Kg @100 Rs/Kg=10000
Steel wire =1500 Kg@50Rs/Kg=75,000
Total income =501250
Net saving/profit = 4,01250- 2,54,500
=2,46,750
Investment=75,00,000
Daily income = 246750
Payback = 75/2.46 = 30 days ( 2 Month)
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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CARBON BLACK POWDER RESALE
TYRE SHREDDED &
GRANULATED FOR FEED
TO PYROLYSER
PLANT,STEEL
RECOVERED
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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TYRE DERIVED FUEL (TDF) DIESEL @ 75 Rs. Ltr.
TYRE PYRO OIL (TPO) - WASTE TO FUEL PLANT FEASIBILITY
RAW MATERIALS /INPUT unit qty @ Rs. Feed
LOCAL TIRES TON 10 16000 160000 TYRE
WOOD /COAL PILOT FIRING TON 0.25 6000 1500 WOOD
COOL WTR TANKER 2000 GALLON TANKER 1 1000 1000 WATER
ELECTRICITY 50 KWE x 8 hrs KWEH 400 12 4800 ELECT
GAS FIRING SELF PRODUCED M3 100 0 0 GAS
LABOUR 6 NO @ 500 Rs/day NO 6 500 3000 LABOR
Total cost of feed/input to Pyrolysis 170,300
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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OUTPUT /PRODUCT % Tons Sale Rate Total Rs. TPO (TYRE PYRO OIL) 40% 40 4 65000 260000 OIL
GAS 10% (Re used in pyro heating) 0 0 100 0 GAS
CARBON POWDER 33% 33 3.3 4000 13200 CARBON
STEEL WIRE 15% 15 1.5 22000 33000 STEEL
OTHERS 2% 2 0.2 0 0 WASTE
SAVING /PROFIT Rs. 306,200
INVESTMENT 7,500,000
========================
PAYBACK Month 24
TYRE PYROLYSIS PLANT (REPLACEMENT OF
FURANCE OIL). (10-TON PLANT PRICE, 6.5 MILLION)
The pyrolysis process is the heat processing of waste
in the absence of oxygen at high temperatures and
pressures. The process is carried out at temperatures
typically above 400°C. The products of pyrolysis (from
organic waste) are gases, small quantities of liquid,
and a solid residue containing carbon and ash. The
gases produced in the process can then be used to
provide the heating energy for continuing the
process. The end products of the pyrolysis process will
be the commercial valuable materials such as fuel
Oil, crude Black Carbon and Steel wire. This pyrolysis
oil can then be used as a replacement diesel fuel or
an alternative fuel. So that is why at least 2 sets are
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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good in cost wise, as one system, first we run one set,
and 1.5hours later when the temp. Reaches to
120celsius, the gasses is produced, so we use
this enough fuel to (combustible gas) to power its
pyrolysis chamber independently and use no-
condensable gas generated from the process to
heat the other set of pyrolysis reactor, with no
exhaust pollutants emissions.
The yield as follow (take waste rubber, worn tyre as
example): 35-40% Hydrocarbons (fuel oil)
10% Combustible Gases
30-33% Carbon Black
10-15% Steel wire
The hydrocarbons recovered are converted in to Fuel oil
that is a substitute for Light Diesel Oil or Furnace Oil.
The Combustible Gases are used back for reheating there
by reducing the energy costs.
Carbon Black can be used to manufacture further value-
added products that have higher market value and
demand.
Steel extracted fetches good value in the market.
The products generated have been scientifically tested by
several lab with excellent results and good feedback thru
Clients.
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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The process developed is a 100% emission free
system, thus making the world cleaner and greener.
Technical Parameter Items Contents
Raw
Material
Waste tyres,scrap plastic,waste tyre
Structure
form
Horizontal
Size of
reactor
D2200mm*L6000mm(6Tones),D2600mm*L6000m
m(8 Tones),D2600mm*L6600mm(10 Tones).
Price 6 Tones (4 million), 8 Tones ( 6.5 million), 10 Tones
(8 million)
Operatin
g
pressure
Constant pressure
Heating
material
Coal,Wood,Fuel gas,Fuel oil
Average
out put
oil
35% to 40%
Thickness
of
reactor
14mm,16mm,18mm
Material
of
reactor
Jhazi sheet
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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Rotate
speed of
reactor
0.8 turn/minute
Mode of
cooling
Wate cooling
Delivery
time
60 days after deposit
Payment
term
75 % in advance, 20 % on delivery ,5 % after
plant running.
For power requirement: 50kva load electricity and
relevant power equipment.
(7.5 h/p motor*3, 5 h/p*2, 2.5 h/p*2).
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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8-9 TON PER HOUR CUTTING RATE OF THIS SHREDDER
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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TYRE SHREDDER MACHINE
Fuel -- TDF - Coal
Carbon (%) 83.87 73.92 Hydrogen (%) 7.09 4.85 Oxygen (%) 2.17 6.41 Nitrogen (%) 0.24 1.76 Sulfur (%) 1.23 1.59 Ash (%) 4.78 6.23 Moisture (%) 0.62 5.24
-----------------------------X---------------------
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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Tire Pyrolysis
Our system for the pyrolysis of tires and other rubber-based materials
are characterized in particular by its profitability. There are no
previous preparations necessary, as there are during shredding or
fractionating of tires. The tire pyrolysis system is modular and can be
expanded indefinitely. Each unit take 1000kg tires per reactor, which
are treated in a 4-6 hour process. Thus, the daily output of a reactor
is 4 tons. The follow-up is also modular, so that each customer can
choose in our tire pyrolysis system to what degree he wants to finish
treat the recovered products.
From a ton of tires following products are obtained:
Carbon Black: approx 380kg
pyrolysis oil: approx 300kg
Steel: approx 170kg
gas: approx 150kg (at about 40% methane content)
OVERVIEW OF THE TIRE PYROLYSIS ADVANTAGES
Scrap tires are cleaned and placed or stacked inside the
Reactor as whole tires, un-shredded.
Reactor is placed inside Furnace, after evacuation process of
oxygen, the thermal process starts.
The tire pyrolysis process inside Reactor initiates at contents and
will be Homogeneously heated.
Than the depolymerization / degassing process runs 3-5 hours
depending on the ingredients.
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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During the tire pyrolysis process the gas by-products are
generated & flows through a special heat exchanger for
hydrocarbons, it separates the pyrolysis gas from the oil, called
condensation.
The non-condensable pyrolysis gas will flow through a Gas-
Scrubber for desulfurization and cleaning, like a special filtration
and thereafter pumped in a Gas pressure tank for storage.
From this pressurized Tank the Gas flows to a Generator for
electrical energy generation, or alternatively is sold and
pumped into a Gastank on a Truck.
The condensable Hydrocarbon is collected as pyrolysis oil and
available for filtration and than useable as heating oil, to
generate power or Hydrogen production or making fresh
carbon black.
After the end of whole tire pyrolysis process, the reactor is
removed from oven. A new batch is placed inside. Due to the
modular design, a production plant can be built easely for any
desired capacity.
The pyrolyzed tires as composite batch (Carbon char and Steel
wires), will be transfered to the discharge station where the steel
is separated from the carbon char.
The cleaned carbon char is now transfered via bucket conveyor
to a Milling/Grinding section.
After grinding process the CB will be transfered for finishing
process to pelletizing equipment.
Finally the pelletized CB (pellets/granule) will be packaged into
Jumbo bags or 20 kg sacks ready for selling and/or temporary
storage.
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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The entire work steps and processing is done without any
harmful pollution to the environment.
DIFFERENCES / BENEFITS OF TIRE PYROLYSIS VERSUS RUBBER
GRANULATION
Pyrolysis means 100% recycling of tires: All high valuable raw
materials are extracted smoothly.
TIRE PYROLYSIS HARVEST 4 NO. OF GREEN PRODUCTS:
1. Carbon Blacks (CB).@1500 US $/ Ton Re sale Market
2. Steel @ 300 US $/Ton ReSale market
3. Oil, (TPO) @ 350 US $/Ton
4. High Caloric Combustible Gas SNG, (SNG can be used for
generating electrical Engergy, heat, steam, or hydrogen.
The international market price of quality virgin CB for rubber
applications (made from oil) is approx. 1.500 USD/t and a huge
demand already exists (8 million ton p.a. worldwide). Rubber
granules has limited demand and a market price of 100 to 200
USD/t and it is difficult to sell.
Tire Pyrolysis delivers clean steel after processing and sells for
regular scrap price approx. 300 US$/t, steel from rubber
shredding/grinding has still too much rubber attached what the
profit let decrease.
Tire Pyrolysis harvests Oil & Gas adding substantially higher
revenue of approx. 350 US$/t
Tire Pyrolysis processing plant need very minor maintenance in
comparison with the heavy Shredding Machines who makes
rubber granules. Costly knifes etc. to be renewed frequently.
COGEN
CONSULT
[POWER PLANT –COGEN-COMBINED CYCLE & CONSERVATION E-MAIL: [email protected], MOB- 0300 8287009, PH-021-35340068 & 71 , ADDRESS : COGEN HOUSE # 111-A/2,3RD.
STREET,]
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The world Oil prices will increase but recycled CB will have
stable prices so it's price advantage is even higher in the future.
Same economic point applies to the recycled steel, oil and gas.