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Bayram ALTINTOP
Turkish Ceramics, Glass and CementRaw Materials Manufacturers
Association
TURKISH CERAMIC INDUSTRY
& RAW MATERIALS
inTURKEY
LADİES AND GENTLEMAN
WELCOME
In the field of sanitary-ware, our country has become Europe’s largest producer and exporter.
The Turkish ceramic industry employs totally 246,000 people in the field of production, design, sales and marketing.
Turkish Ceramic Industry
1
In 2015, the established capacity of ceramictiles reached to 411 million m2, production is 320 million m2 and the export is 77 millionm2.
The established capacity of sanitary wareproduction is 23 million pcs, production is 20 million pcs. and export is 8 million pcs.
2
RAW MATERIAL DEMANDS
OF
TURKISH CERAMIC INDUSTRY
3
2015
CERAMIC TILES (Floor and wall tiles, granite tile)
Ceramic Tiles Raw Materials Amount (tons/year)
Clay 2.048.000
Feldspars, aplite, pegmatite etc. 1.792.000
Kaolin 768.000
Quartz, quartz sand 512.000
4
SANITARY WARE
2015
Sanitary Ware Raw Materials Amounts(ton/year)
Clay96.000
Kaolin 75.000
Feldspar 90.000
Quartz, quartz sand 39.000
5
USAGE
OF RAW MATERIALS
IN TURKISH CERAMICS
6
CLAY
The clay reserves of Turkey, especially for ceramic and refractory productions are estimated to be nearly 200 million tons.
Nearly half of these reserves are not very efficient to use in ceramic industry for today.
But we believe, these inefficient clays will be used after continuous R&D studies, thus will be very necessarily used for the sector.
7
IMPORTANCE Of CLAY-SAND BASIN
in
İSTANBUL-ŞİLE REGION
8
Approximately 90% of the 200 million tons of clay reserve is included in Şile-Istanbul region for ceramic industry.
Nearly half of these reserves are not very efficient to use in ceramic industry for today.
But we believe, these inefficient clays will be used after continuous R&D studies, thus will be very necessarily used for the sector.
No significant clay deposits have been found up tonow except Şile-İstanbul Basin.
9
89,650
76,855
49,653
78,327 80,301
46,98849,744
90,723
61,976
49,761 47,834
39,234
46,412
21,472
12,195 12,226 14,173 16,60119,670
90,376
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
EXPORTED CLAY AMOUNT
10
00
to
ns
years İMMİB
89,650166,505
216,157
294,484
374,785421,773
471,518
562,241624,217
673,977721,811
761,045807,457828,929841,123853,349867,522884,123903,793
994,169
0,000
200,000
400,000
600,000
800,000
1.000,000
1.200,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE EXPORTED CLAY AMOUNT
10
00
to
ns
years İMMİB
10
31,72967,305 78,485 71,521
146,387
76,597
156,993
278,249
321,117
375,096394,669
461,692468,709
241,805
328,669
444,955430,224
298,715
431,148
320,262
0,000
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
500,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
IMPORTED CLAY AMOUNT
10
00
to
ns
yearsİMMİB
31,729 99,034 177,520249,040395,428472,025629,018907,267
1.228,3841.603,480
1.998,150
2.459,841
2.928,5513.170,356
3.499,024
3.943,979
4.374,2034.672,917
5.104,0655.424,328
0,000
1.000,000
2.000,000
3.000,000
4.000,000
5.000,000
6.000,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE IMPORTED CLAY AMOUNT
10
00
to
ns
years İMMİB
11
KAOLİN
Kaolin reserves of Turkey are estimated to benearly 89 million tons, composed of %15-37Al2O3 content.
12
141
109
151
213 223211
173
249 241
172185
126 129
54
138
83110
90116
150
0
50
100
150
200
250
300
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
EXPORTED KAOLINE AMOUNT
10
00
to
ns
years
141250
401
614
838
1.0481.222
1.470
1.7111.883
2.0682.194
2.323 2.3772.515
2.5982.708
2.7992.914
3.064
0
500
1.000
1.500
2.000
2.500
3.000
3.500
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE EXPORTED KAOLINE AMOUNT
10
00
to
ns
yearsİMMİB
İMMİB
13
55,495
112,752178,909
[DEĞER]290,203
390,710402,683
418,791
429,371
472,701
524,561
584,675
662,663843,445
1.109,941
1.380,725
1.654,209
1.871,746
2.141,034
2.539,778
0,000
500,000
1.000,000
1.500,000
2.000,000
2.500,000
3.000,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE IMPORTED KAOLINE AMOUNT
10
00
to
ns
years İMMİB
[DEĞER]
[DEĞER][DEĞER]
[DEĞER][DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER][DEĞER]
[DEĞER][DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
[DEĞER]
0,000
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
IMPORTED KAOLINE AMOUNT
10
00
to
ns
years İMMİB
14
QUARTZ, SİLİCA SAND
It is produced over 4 million tons/year from Şileregion and is refined by the following processes of washing, enriching and grading.
Sand reserves of Turkey for the industries such asceramic, casting, construction etc. are estimated tobe nearly more than 100 million tons in İstanbulŞile Region.
15
27,798 32,673 16,562 16,375 22,510 31,795 37,072 34,47562,674
40,968 45,918 44,725 36,952
195,132
295,986
359,382393,127
450,766475,452
502,200
0,000
100,000
200,000
300,000
400,000
500,000
600,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
EXPORTED QUARTZ AMOUNT
10
00
to
ns
years İMMİB
24,058 56,731 73,292 89,668 112,178143,973181,045215,520278,194319,161365,079409,804446,756641,889
937,875
1.297,256
1.690,383
2.141,149
2.616,601
3.118,801
0,000
500,000
1.000,000
1.500,000
2.000,000
2.500,000
3.000,000
3.500,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE EXPORTED QUARTZ AMOUNT
10
00
to
ns
years İMMİB
16
174,896 168,948213,632 225,031 230,257
147,602188,543
282,136312,937
393,051360,231 347,578
532,169
427,575
638,001
733,191697,861
0,000
100,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
1996 1997 1998 1999 2000 2001 2003 2005 2006 2007 2009 2010 2011 2012 2013 2014 2015
IMPORTED QUARZ AMOUNT
10
00
to
ns
years İMMİB
0,613 169,560383,193
608,223838,481 986,082
1.174,6261.456,761
1.769,6982.162,749
2.522,9792.870,557
3.402,7263.830,302
4.468,303
5.201,494
5.899,355
0,000
1.000,000
2.000,000
3.000,000
4.000,000
5.000,000
6.000,000
7.000,000
1996 1997 1998 1999 2000 2001 2003 2005 2006 2007 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE IMPORTED QUARZ AMOUNT
10
00
to
ns
years İMMİB
17
FELDSPAR
• Feldspar reserves in Turkey are estimated to be 330 million tons (visible & potential). Important feldspar reserves are located in Aydın/Çine and Muğla/Milasthe southwest of Turkey.
• Most of the feldspar is produced by the private sector and 75% of the production is exported. Feldspar exports started in 1990 and it reached approximately to 70 million tons in June 2016.
18
0,770 0,9501,283
1,8002,114
1,356
2,351
3,028
3,972 3,827
4,599 4,639 4,459
2,888
3,7273,962 4,082 4,097
4,559
5,151
2,972
0,000
1,000
2,000
3,000
4,000
5,000
6,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
EXPORTED FELDSPAR AMOUNT
mill
ion
ton
s
years İMMİB
0,770 1,720 3,003 4,8036,917 8,273
10,62413,652
17,62421,451
26,05030,689
35,14838,036
41,76345,725
49,80753,904
58,46363,614
66,586
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
CUMULATİVE EXPORTED FELDSPAR AMOUNT
mill
ion
to
ns
years İMMİB
19
10,1087,546
18,035
0,633
18,840 19,803
5,269
26,977
40,733 40,73944,159
46,323
28,594 28,171
39,95335,053
47,361
39,58241,695
65,406
0,000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
IMPORT FELDSPAR AMOUNT
years
10
00
to
ns
İMMİB
10,108 17,655 35,690 36,323 55,163 74,965 80,234107,211
147,944188,683
232,842279,164
307,758335,929
375,881410,935
458,296497,878
539,573
604,979
0,000
100,000
200,000
300,000
400,000
500,000
600,000
700,000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
CUMULATIVE IMPORTED FELDSPAR AMOUNT
10
00
to
ns
years İMMİB
High quality K-Feldspars are importing from India, Egypt and Spain due to insufficient reserves of Turkey.
20
• From the quarries, removal of the large amount of feldspar ore and its transportation to plants, stock areas and port, leads to environmental problems.
• The environmental rules are so strict in Turkey that as even the quarries are being stopped.
21
• In local markets, 25 million tons of feldspar is consumed. Totally 95 million tons of feldspar excavated without overburden.
22
• The mining of the elongated feldspar veins due to its geological formation require to open deeper(100-150 mt.depth) quarries, to remove huge overburden excavation forming mountains.
23
In order to produce the feldspar sustainably, themining companies have to consider the facts aboutthe production, enriching, logistics, and miningquarry rehabilitation by obeying the quality,environmental and safety rules.
For that reasons from now on, the importer companies should co-operate with the companies that are producing the feldspar by this sensitivity
24
• In addition, miners have to reforest the clearance land and deliver to the Ministry of Environment Forestry and Urbanization
25
26
THANK YOU / GRAZIE