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Stackable Directional Control Valve SystemStackable Directional Control Valve SystemThe TDV100 is a closed center, load sensing, sectional control valve with pre-compensation. The TDV100 can be confi gured with 1 to 10 working sections and can be used with fi xed displacement or with pressure/fl ow compensated variable displacement pumps.
When multiple functions are selected, the TDV100 will automatically resolve the highest function load pressure which is then transmitted to the pump or inlet unloader/by-pass compensator and drained to tank once all spools are returned to neutral.
Each TDV100 sectional valve is crossed by a pilot pressure supply line and a return rail to feed 16-20 bar to the MULTIDROM* electro-hydraulic actuators system.
Manual and Electro-hydraulic ControlsManual and Electro-hydraulic ControlsMLM - Multi-function / Manual control leverMLT - Multi-function / Manual control lever and MLT/FD5 feedback (closed loop) type electro-hydraulic proportional actuatorsMPP - Multi-function / Double-sided proportional non feedback (open loop) pilot pressure control actuators with screw type manual overridesMOP - Multi-function / Manual control lever and ON-OFF actuatorsSPO - Single function ON-OFF selection with pressure compensated 3-way proportional meter-in control of pump fl ow with manual overrides.
Specifi cationsSpecifi cationsMax. operating fl ow: 90 lt/minMax. fl ow per section: 70 lt/minMax. working pressure: 280 barMin. stand-by & pilot pressure: 14 barSpool stroke: +/- 6.5 mmSection width: 39 mm
P & T Ports: 3/4”- BSP (1.1/16”-UNF)Work ports (A & B): 1/2”- BSP (7/8”-UNF)
Fluid: Mineral based oil Fluid temperature range: -25°C/+115°COptimum fl uid viscosity range: 3
TDV 100 CutawaysTDV 100 Cutaways TDV 100 Series
Inlet comes standard with 1/2” or 3/4” BSP inlet P and outlet T ports.
Inlet comes standard with a load sense relief valve cavity
TDV 101-IFC version for fi xed displacement pumps incorporates an unloader valve with a 15 bar bias spring to create a pump-to-LS differential pressure
TDV 101-IV0 version for variable displacement pumps incorporates a pilot-operated system relief valve
TDV 101-IFC-EH versions incorporate a mechanical pressure reducing valve and a 3w-2p, solenoid operated cut-off valve for pilot pressure control of electro-hydraulic actuators MLT or MPP
TDV 102-MLM Spool section with manual control lever Closed center confi guration for proportional fl ow control extended to 95% of spool stroke
Individual pressure compensator for load-independent simultaneous control of two or more functions
LS Relief valve
Anti-shock / Anti-cavitation checks on A and B ports
TDV 102-MOP Spool section with manual control lever and ON-OFF solenoid - operated pilot pressure control
Single-sided dual ON-OFF cartridge valves for bidirectional control of a built-in servo-piston
TDV 102-MLT Spool section with manual control lever and electro-hydraulic proportional actuator with position sensor and built-in electronics
Proportional remote control requires a variable voltage signal for a MLT/FD5 D/A versions or CAN H/L connections for D/CAN versions(consult Tecnord engineering dpt for details)
TDV 102-MPP Spool section with open loop /non-feedback proportional pilot pressure control
Double-sided screw-type manual overrides in lieu of bidirectional manual lever control
Proportional remote control requires PWM external drivers
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TDV 101 - Inlet Sections
TDV 102 - Spool Sections TDV 102 - Spool Sections
Pressure cut off valve
Unloader valve
Pilot pressure cut off valve
Pressure reducing valveRelief valve
Anti-shock/anti-cavitation valve
Individual pressure compensator
Check valve
Manual control lever DT04-4P connector
Proportional/on-offelectro hydraulic actuator
Spool
Proportional pilot pressure valveDT04-2P connector
Spring cap withmanual operator
Inlet & End Sections Assembly OptionsInlet & End Sections Assembly Options TDV 100 Series
0
5
10
15
20
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Inlet flow (l/min)
P (
bar)
P (
IFC/IVO inlet section with auxiliary valves
IFR inlet section with meter-in proportional control of pump fl ow
IFC/IVO inlet section without auxiliary valves
Inlet section designationInlet section designation
TDV 101 - IFCLG34 - C15R28 - E49E9 - 12VDT - NNN TDV 101 - IFCLG34 - C15R28 - E49E9 - 12VDT - NNN
Inlet section
IFC= with pump unloader valve for fi xed displacement pumpsIVO= without pump unloader valve for variable displacement pumpsIFR= with meter-in proportional control of pump fl owLG12= 1/2”-BSP / LH sided versionLG34= 3/4”-BSP / LH sided version
C15= 15 bar unloader valve settingC00= no unloader valveR07= 70 bar min. relief valve settingR28= 280 bar max. relief valve setting
0000= without auxiliary valvesE4900= with 2w/2p NO full pump dump valveE3900= with 2w/2p NO LS signal dump valveE49E9= with 2w/2p NO full pump dump valve RPM pressure reducing valve 3w/2p pilot pressure cut-off valveE39E9= same as above with 2w/2p NO LS signal dump valve
12V= 12VDC24V= 24VDCDT= Deutsch connector
3 digits var.
End section designationEnd section designationTDV 103 - ERSTDV 103 - ERS
End section Blank / RH sided version
Inlet to outlet stand-by differential pressure (bar) vs. pump fl ow (l/min) Meter-in prop. control characteristic (IFR version) at various compensator settings
0
10
20
30
40
50
60
0 200 400 600 800 1000 1200 1400 1600
I (mA)
Q (
l/min
) 5 bar
14 bar
20 barP (in-out)
0
10
20
30
40
50
60
70
80
90
1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5
Spool travel (mm)
Flo
w (
l/min
)
20 l/min
70 l/min
40 l/min
0
5
10
15
20
25
30
35
40
10 20 30 40 50 60 70 80 90
Inlet flow (l/min)
P IN
-A-O
UT
(ba
r)
P (IN-A
P (IN-A
Spool Section Assembly OptionsSpool Section Assembly Options TDV 100 Series
Work port fl ow (l/min) vs. spool travel (mm)
TDV 102 – MLM manual lever control
Inlet (P) to outlet (T) pressure drop at full fl ow through work port A&B of section 1 and 8
TDV 102 – MOP on-off type pilot pressure control
Spool section designationSpool section designation
TDV 102 - MLMG12 - Y40 - A07B28 - 12VDT - NNNTDV 102 - MLMG12 - Y40 - A07B28 - 12VDT - NNN
Spool section
MLM= manual lever onlyMOP= on-off pil. op. actuator MLT= closed loop proportional actuatorMPP= open loop proportional actuatorG12= 1/2” BSP
A00= no port relief on AA07= port A / 70 barB28= port B / 280 barB00= no port relief on B
12V= 12VDC24V= 24VDCDT= Deutsch connector
3 digits var.
X= closed center spoolY= motor spoolK= A to T / B blockedS= SE spool / P to A
20= 0 to 20 l/min40= 0 to 40 l/min70= 0 to 70 l/min
TDV 102 – MLT closed loop proportional actuator with built-in electronics TDV 102 – MPP open loop non feedback proportional pilot pressure control
Spool type: Y KX S
P (IN-A8-OUT)
P (IN-A1-OUT)
Sectional Valve Assembly OptionsSectional Valve Assembly Options TDV 100 Series
Sectional valve designation example (ordering code)Sectional valve designation example (ordering code)
TDV 100 - IFCLG12 - 1MLM/1MLT/1MMP/1MOP - 12VDT - NNNTDV 100 - IFCLG12 - 1MLM/1MLT/1MMP/1MOP - 12VDT - NNN
Valve family Inlet sectionIFCLG12= for fi xed displacement pumpsIV0LG12= for variable displacement pumpsIFRLG12= with meter-in prop. fl ow control
Inlet sectionMLM= manual lever onlyMOP= on-off pil. op. actuator MLT= closed loop proportional actuatorMPP= open loop proportional actuator
Voltage12V= 12VDC24V= 24VDCDT= Deutsch connector
3 digits var.
Configuration example Configuration example
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TECNORD comprehensive range of remoteTECNORD comprehensive range of remotecontrol electronicscontrol electronics
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Via Malavolti, 36 - 41122 Modena - ItalyTel. +39-059-254895 - Fax +39-059-253512 - www.tecnord.com - e-mail: [email protected]