TRYSTAR Docking Stations

Generator DoCKInG StatIonS

CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.

3507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

TRYSTAR® PORTAbLE POwER CAbLECam to cam cable extensions

Striped Cable Distribution equipment Cable with integrity

DESCRIPTION

• 2000V, 100A-400A rated to NEC table 400.5 (B)

• All portable power cable sold is highly flexible and UL & C-UL or CSA Listed

• MSHA Listed

• Dual layer jacket with inner safety liner of contrasting color

• Available in any color, including 208V & 480V phases

• Your custom print on every foot of the cable

• All cables are factory tested

Trystar® Generator Docking Stations provide reliable, affordable

assurance that your business stays up and running in any power outage.

Custom-mounted to your structure, each station allows for quick

and easy connection of external generator power. And our unique

design helps prevent theft and hazardous disconnects.

• Up To 4000A

• THEfT AND TAMpER RESiSTANT

• CAM Lok READY

• CUSToM CABLiNG AND powDER CoATiNG

• BREAkER pANELS AND MoRE

TRYSTAR® gENERATOR DOCKINg STATIONS

CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER. CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.

4507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com 5507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

Compression lug pin lug Bare end

TRYSTAR® PORTAbLE POwER CAbLE pig tails, male or female, any length

DESCRIPTION

• 2000V, 100A-400A rated to NEC table 400.5 (B)

• All portable power cable sold is highly flexible and UL & C-UL or CSA Listed

• MSHA Listed

• Dual layer jacket with inner safety liner of contrasting color

• Available in any color, including 208V & 480V phases

• Cam style to bare end with pin lugs or compression lugs available

gDS-044w-SM(pictured)


pad lockableDocking station 400A phase colored cable

TRYSTAR® COMMERCIAL gRADE gENERATOR DOCKINg STATION

DESCRIPTION

• Available for 100A to 400A service

• powder coated aluminum or stainless steel construction

• Lockable rake system reduces cable theft

• Non-angled vertical Cam style inputs

• UL and C-UL 50 listed enclosure, NEMA 3R

• options are not available with this unit

• provides safe and easy cam connections to existing transfer switches

• for use in residential and light duty environments

• Your custom print on every foot of the cable

• All cables are factory tested

2917 Industrial DriveFaribault, Minnesota 55021




Part #gDS-205w-LM(pictured)

optional leg kit 1200A output panel 400A docking station

TRYSTAR® gENERATOR DOCKINg STATIONUp To 4000A

DESCRIPTION



• Docking stations accommodate any style inlet or receptacle

• Lockable rake system reduces cable theft & cable disconnection

• Cam style inputs and/or outputs or other


• provides safe and easy cam connections to transfer switches


TRYSTAR® gENERATOR DOCKINg STATION wITh LOCKINg bLOCK Up to 4000A

4000A Closed 400A Closed 400A open with rake system

Part #gDS-405w-LM-K2(pictured lower left)

Part #gDS-045w-SM-K1(pictured center and lower right)

DESCRIPTION


• patented locking block incorporated into a standard Trystar GDS

• kirk key can be installed into a facility’s new or existing main breaker

• only the provided key will open Trystar’s GDS with locking block

• The key is captive and is only released by disconnecting the main breaker

• key releases only when doors of GDS are closed and locked

• Both doors will close only if the cable is not connected to the GDS

• The facility’s main breaker is used to lock out and transfer power from utility to generator




Part #gDR-125w-LM(pictured)

TRYSTAR® ROTARY gENERATOR DOCKINg STATIONUp to 1200A


Part #gDS-POSITRYSTAR® POSI-LOK gENERATOR DOCKINg STATION

DESCRIPTION

• integrated rotary transfer switch (oN - off - oN)



• Available with non-service entrance or service entrance rating


• Cam style inputs and/or outputs

• inside mount handle for added security


DESCRIPTION


• Mounts to switches, buildings and generators

• posi-Lok® is designed for sequential, fool-proof hook up



portable option Utility - off - Generator switch pad lockable Lockable posi-Loks connectedposi-Lok cable




Part #gDS-326P-LL(pictured)

phase colored cableSecondary door closed Hard wire connection

TRYSTAR® hARD-wIRE DOCKINg STATIONGenerator Roll-Up Box

DESCRIPTION

• includes mechanical lugs suitable for up to 500MCM THHN cable

• Trap door access for easy hard wire connection

• Secondary door offers additional protection between generator and electrical load



TRYSTAR® RENTAL TRANSfER SwITChES wITh bUILT IN DOCKINg STATIONS

integral docking station Two full door access fully wired

DESCRIPTION

• optional stainless steel or powder coated aluminum

• Double throw, manual (non-automatic) or automatic

• Docking Station integral to the switch

• Heavy duty reinforced frame with 2 door support & access

• Add gland plates for any inlet or receptacle

• Non service and service entrance rated

• UL and C-UL 50 Listed enclosure




Part #DbDS(pictured)

TRYSTAR® DUAL KIRK KEY bREAKER DOCKINg STATIONS

DESCRIPTION

• Standby power breaker cannot be energized unless the utility breaker is locked in the off position

• Breaker A is for loadbanking a permanent generator

• Breaker B is for a temporary generator

• Ability to have a temporary generator connected during a load bank test

• Allows for quick, easy hook up of a portable generator if permanent generator goes down

• Up to 4000A per breaker

• phase rotation monitor included

• full CAD drawings available upon request

• Cam style connection or hard wire option available for input


Closed view open view

Part #SbDS(pictured)

TRYSTAR® SINgLE OR DUAL bREAKER DOCKINg STATIONS

DESCRIPTION

• Single breaker docking station with kirk key provision

• kirk key is provided for main breaker on building

• The key is captive in the building’s main breaker until it is shut off

• when the main breaker is off, use the same key to turn on the GDS breaker

• The key is captive in the GDS breaker until it is shut off

• Up to 4000A

• kirk-key adaptable





Closed view open view




PRODUCT NAME


Part #UOPTRYSTAR® UTILITY bREAKERED OUTPUT PANELPart #DPgLbDSTRYSTAR® DUAL PURPOSE gENERATOR/LOAD bANK DOCKINg STATION

open view open viewClosed viewClosed view

DESCRIPTION

• Quick and easier access to permanent generator for load banking

• kirk key access to lock out permanent generator, giving access for roll up rental generator

• Does not include any breakers

• Cam style or hard-wire inputs and/or outputs


• Up to 4000A

• UL 50 and C(UL) 50 Listed enclosure, NEMA 3R

DESCRIPTION



• output panels accommodate any style outlet

• Breakers included to match specification

• Cam style or hard-wire outputs, or other

• Lockable rake system reduces cable theft and cable disconnection

• UL 50 and C(UL) 50 Listed enclosure, NEMA 3R



Part #gDS-MgTRYSTAR® DOCKINg STATION fOR MObILE gENERATORS

Closed view Back view

DESCRIPTION

• Single or dual kirk key systems

• inserts into a mobile generator which provides flexibility for long or short-term projects

• Breaker A is generator’s main, breaker B is the building’s main


• Up to 4000A per breaker





inside wiring of an ATS

Docking station

TRYSTAR® gENERATOR DOCKINg STATIONS MOUNTED TO ATS

inside wiring of an ATS



Mounted to transfer switch Three phase 208V with pigtails Shown with lockable cover

TRYSTAR® INLET gENERATOR CONNECTION PANEL100A to 400A

DESCRIPTION


• Converts a panel from a mechanical lug connection to a quick connect panel

• Mounts to switches, buildings and/or generators

• Complete with 30” tails sized to your requirement

• option for lockable front cover



Part #TSSV

plastic collapsible bins plastic non collapsible bins

TRYSTAR® POwERTrystar Steel Storage Vault

DESCRIPTION

• Lockable

• Capable of holding up to 3000 lbs.

• Nearly impenetrable

• Custom colors available



TEMpERATURE CoRRECTioN fACToRS **

Ambient Temp °C

fACToR Ambient Temp °f

Number ofConductors

TemperatureAdjustment

21-25 1.04 70-77 4-6 80%

26-30 1.00 78-86 7-9 70%

31-35 0.96 87-95 10-20 50%

36-40 0.91 96-104 21-30 45%

41-45 0.87 105-113 41-40 40%

46-50 0.82 114-122 41+ 35%

51-55 0.76 123-131D RATiNG foR CoNDUiT oR TRAY AppLiCATioN56-60 0.71 132-140

61-70 0.58 141-158

71-80 0.41 159-176 28%

Adjustment factor for more than three current carrying conductors

* for ambient temperatures other than 30 C (86 f) multiply the allowable ampacities stated above by the appropriate conversion factor.

** indented into sheath: (UL) TYpE ppE 90°C DRY 75°C wET SUN RES 2000V E204219 p-07-kA070022-MSHA AwG 4/0 C(UL) ppC/TpE fT5 90°C SUN RES 600V

*** Values Listed are for single conductors, where the individual conductor is not installed in raceways or physical contact with each other except in the lengths not exceeding 24.0 inches.

Size Stranding Strand Nominal oD

finished Nominal oD

weight lbs. / MfT

Ampacity*

8 168 x 30 0.150 0.485 162 80

6 266 x 30 0.192 0.525 197 105

4 420 x 30 0.252 0.582 204 125

2 665 x 30 0.320 0.650 315 190

1 833 x 30 0.354 0.725 376 220

1/0 1064 x 30 0.397 0.775 480 260

2/0 1330 x 30 0.450 0.820 603 300

3/0 1691 x 30 0.510 0.880 716 350

4/0 2109 x 30 0.580 0.965 895 405

AVAILAbLE SIZES, SPECIfICATIONS & AMPACITY CORRECTION fACTORS

fEATURES

• Available colors: Black, blue, red, green, white, yellow, orange, brown or custom

• - 45°C to 105°C, 2000 Volt Rating, flame retardant

• Resistant to oil, water, acid, gas, ozone, cuts, tears and abrasion

• (UL) 2000 volt rating, C(UL) 600 volts continuous use

• Manufactured to UL & C(UL) standard 1650, & MSHA

• Surpasses NEC 400 requirements and may be used in any application where ppE, Type w, G or G-GC cable is used.

APPLICATIONS

Designed for use with industrial equipment, including portable generators, chillers, air conditioning, motor and welding leads, submersible wells, grounding, heavy tools, power extensions, marine dockside, mining and oil drilling applications, where long term, quality performance at all operating temperatures is desired.

CONSTRUCTION

Conductor• Bare, annealed electrolytic copper• 30 AwG Class k rope lay stranding

DUAL INSULATED JACKETINg TEChNOLOgY

inner Jacket- Added for Your SafetyA separator of high contrast color is applied between the conductor and outer sheath for your added safety.This provides: increased insulation, added flexibility, and allows you to easily identify damage or wear.

outer JacketTYpE ppE (fT5) provides: oil, water, acid, gas, ozone, resistance, flame retardant, durability and extreme flexibility at all operating temperatures.

indented into outer jacket: (UL) TYpE ppE 90°C DRY 75°C

wET SUN RES 2000V E204219 p-07-kA070022-MSHA AwG

4/0 C(UL) ppC/TpE fT5 90°C SUN RES 600V

TRYSTAR® PORTAbLE POwER CAbLE (UL) C(UL)AVAILAbLE IN: CUSTOM COLOR, ANY LENgTh, CUT, COILED, COMPLETE wITh CONNECTOR ASSEMbLY

TRYSTAR® gENERATOR DOCKINg STATION SPECIfICATION

AMPERAgE VOLTAgE MOUNT STYLE PERMANENT bUS CONNECTION

02 - 200A 1 - 120/240 (2H + N + G) w - wall hanging L - Mechanical Lugs (std)

04 - 400A 3 - 208/120V (3H + N + G) p - pad (free standing) Qty and size per phase

08 - 800A 4 - 480V (3H + G) f - flush (front flange) 200 - 400A — 2 x 600 MCM

12 - 1200A 5 - 480/277 (3H + N + G) 800A — 3 x 500 MCM

16 - 1600A 6 - 600V (3H + N + G) 1200A — 4 x 500 MCMSample Construction:

1600A, 208/120V, wall Mount S

Mechanical Lug permanent busbar connection

Male cam style receptacle generator connection

phase Rotation Monitor, 2x Duplex GfCi, Generator Signal Terminal Block

gDS-163w-LM-AC2h

20 - 2000A 1600A — 6 x 500 MCM

24 - 2400A 2000A — 8 x 500 MCM

28 - 2800AVoltage Colors for Cam Style Receptacles

1 - Black, Red, white & Green3 - Black, Red, Blue, white and Green4 - Brown, orange, Yellow and Green5 - Brown, orange, Yellow, white and Green6 - Black, Black, Black, white and Green

2400A — 10 x 500 MCM

32 - 3200A 3200A — 14 x 500 MCM

40 - 4000A 4000A — 16 x 500 MCM

C - Long Barrel Compression

S - 1/2” x 13 Threaded Stud (400A and below)

o - other (Specify)

gENERATOR CONNECTION (OPTIONAL LOADbANK CONNECTION) (OThER OPTIONS - LIST ALL AfTER DASh)

M - Male Cam Style Receptacles (std) Lf - female Cam Style Receptacles A - phase rotation monitor

L - Mechanical Lugs LL - Mechanical Lug B - 1Ø 120V 20A Duplex outlet

o - other (Specify) C - 1Ø 120V 20A Duplex GfCi outlet

D - 1Ø 120V 30A NEMA L5‐30 outlet

E - 1Ø 120V 50A Twist‐Lock outlet

f - 1Ø 125/250V 50A Twist‐Lock outlet (Add number after letter if requesting more than one)

H - Generator Signal Terminal wiring Block

i - Stainless Steel construction

J - Bottom conduit access (increased panel depth - contact factory for details)

k# - kirk‐key door interlock (# - number of key cylinders)

L - Custom lug size or compression type

p - Custom powder coat color (Specify - ANSi grey standard)

S - Special (explain)

NOTES:

for 400-800A choose up to 2 from B-E

for 1200-4000A choose up to 3 from B-E

Make selections from the listed options.

ExAMpLE SHowN: gDS-325P-LM(-LfA)

gDS AMPERAgE VOLTAgE MOUNT STYLE PERMANENT bUS CONNECTION

gENERATOR CONNECTION ( - (OPTIONAL LOADbANK

CONNECTION)(OThER OPTIONS -

LIST ALL AfTER DASh) )

gDS - 32 5 P - L M ( - Lf A )

2917 Industrial DriveFaribault, Minnesota 5502122507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

NOTESMANUfACTURINg

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TRYSTAR PRODUCTION

trystar.com

CUSTOM CAbLE & POwER SOLUTIONS

507.333.3990866.TRYSTAR

Documents

TRYSTAR Docking Stations