Upload
sekhar37
View
437
Download
15
Embed Size (px)
Citation preview
Om namo Bhagavate Jagannathaya
Let your Intelligence never fail you in this Kali Yuga
Om namo Bhagavate Jagannathaya
Let your Intelligence never fail you in this Kali Yuga
This page is intentionally left blank
Truck Tippler System Phase #1
The Truck Tippler System Phase #1 Comprises various equipments which ultimately feed the
Coal brought through trucks from different mines into the existing Coal Handling Plant system Phase
#1 particularly conveyor 2A & 2B.There are mainly three conveyors , CPP-1A,CPP-2A & CPP-3A.CPP-3A
has a option to dump the coal into 2A & 2B of existing system through Flap Gate.
The various other equipments which comprise the truck tippler system are Apron Feeders,
Single Roll Crusher, Dribble Conveyors, Magnetic Separator, Metal Detector , Flap Gates. There is also
a provision for suppressing coal dust particles through the Dry Fog Dust Suppression System (DFDS
System) which comprises Multistage Pumps, Compressors and Duplex Filter.
The Technical Details of the various equipments are listed in the following pages. The data has
been sourced and in most cases verified from various manuals, drawings and personal consultation
with Project Engineers, Technicians from Vedanta and McNally Bharat Engineering. The author is
solely responsible for typographical errors and not any other. Any comments, wishes are welcome.
The author wishes to thank all of them who were associated in making this manuscript and
help me donate this on the third day of the bright half of the lunar month of Vaishaka celebrated as
Akshaya Trutheeya
1) Dribble Conveyor
Belt Type & Rating N-N FR Grade & 800/5 HD Type-III
Length 13.6m
Width 1800 mm
Thickness 12 mm
Ply 5
Quantity 2
Capacity 60 TPH
Material Conveyed
Material Coal
Maximum Lump Size 300mm
Bulk Density 0.8 T/m3
Conveyor Parameters
Belt Width 1800mm
Length along Belt 6000m
C/C distance (Horizontal) 1200mm
Capacity (Design) 60 TPH
Speed (Nominal) 0.5 m/s
Belting
Type N/N
Rating 800/5
Cover Grade FR
Belt Thickness 12mm
Idlers
Carrying 5
Return 2
Take Up
Type Screw Take- Up
Travel 400mm
Protection Switches
Pull Chord @ 25m 1 pair
Belt Sway @ 50m 1 pair
Zero Speed Tail End
Drive Details
Manufacturer Bonfiglioli Riduttori
Serial No 804509/804510
Voltage 430 V
Frequency 50 Hz
Power 4 kW
Power Factor 0.81
2) CPP 1A Conveyor
Length 240 m
Width 1200 mm
Thickness 12 mm
Ply 5
Capacity 550 TPH
Material Conveyed
Material Coal
Maximum Lump Size 300mm
Bulk Density 0.8 T/m3
Conveyor Parameters
Belt Width 1200mm
Length along Belt 108239mm
C/C distance (Horizontal) 107400mm
Lift 12820mm
Capacity (Rated/Design) 500/550 TPH
No of Feed Points 2
Wrap Angle 210o
Speed (Nominal) 2.0 m/s
Conveyor Inclination 2o & 8o
Belting
Type N/N
Rating 500/4
Cover Grade FR
Actual Tension (Maximum) 38.0 kN
Belt Thickness 12mm
Idlers
Carrying@1m 96
S.A. Carrying@15m 7
Impact@400mm 5
Transition 1+1
Return(Flat)@3m 32
S.A. Return@30m 3
Deflector 1
Counterweight 6500kg
Skirt Board 14m
Take Up
Type V.G.T.U
Travel 2707mm
Protection Switches
Pull Chord @ 25m 5 pairs
Belt Sway @ 50m 3 pairs
Zero Speed Tail End
Gear Box
Manufacturer Premium Energy Transmission Ltd.
Type H2-225 RHB
Gear Ratio 18.9:1 P2 ACW
Serial No HGF-24370
Design kW Mechanical 108/1500 rpm
Design kW Thermal 180/1500 rpm
Nominal Ratio 18.9:1
Actual Ratio 19.111:1
Lubrication Type Splash
Lubricant Greaves Traxol G32
Lubricant Oil Quantity 27 l (approx)
Gearbox Net Weight 470 kg
GD^2 Value 0.060 kgm2
Output Shaft Material 45C8N IS: 1875
Gear & Pinion 815M17/EN353/EQUIV BS:970 Case hardened &
Ground. Hardness 58-62 Rc
Fluid Coupling
Manufacturer Premium Energy Transmission Ltd.
Serial No 41569
Type Solid Shaft Delayed Filling Chamber
Fluid Coupling
Size 410
Consumed Power 45.54 kW
Oil Filling Angle 80o
Recommended Oil Servo System 68
Oil Quantity 15.8 l
Max Temperature of Fusible Plug 140oC±5oC
Max Allowable Slip @ demand power 3%
Low Speed Coupling
Manufacturer Rathi Transpower Pvt. Ltd.
Type Gear Flex Coupling double engagement type
Coupling Material Alloy Steel EN-19
Coupling Size LFG-107
Coupling Rating 366kW@100 rpm
Coupling Rating @1500 rpm 5490kW@1500 rpm
Maximum RPM 2100 rpm
Maximum Bore 140 mm
Recommended Grease RSG(Lovejoy Special Grease)
Grease Quantity 1.0 kg
Specific Gravity of Grease 910 kg/m3
Outer Diameter 350 mm
Maximum Operating Temperature 120oC
Dynamic Balancing Standard ISO 1940
Rated Torque 3561 kg-m
Moment of Inertia of Coupling 1.313 kgm2
Weight 103 kg
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Manufacture Year 2010
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 56
Duty S1
Machine No 105622830002
Frame K2805
DE Bearing N917
NDE Bearing B317
Power 75 KW
Ambient Temperature 50oC
Full Load Current 129.6 A at 40oC
No Load Current 33.5 A
RPM 1480
Efficiency 93.6
Power Factor 0.86
Lubrication Grease Lithium Based
Lubricant Quantity 74 gm
Weight 850 Kg
3) CPP 2A Conveyor
Length 404 m
Width 1200 mm
Thickness 12 mm
Ply 5
Capacity 550 TPH
Material Conveyed
Material Coal
Maximum Lump Size 300mm
Bulk Density 0.8 T/m3
Conveyor Parameters
Belt Width 1200mm
Length along Belt 194407mm
C/C distance (Horizontal) 193690mm
Lift 13740mm
Capacity (Rated/Design) 500/550 TPH
No of Feed Points 1
Wrap Angle 210o
Speed (Nominal) 2.0 m/s
Conveyor Inclination 6o & 0o
Belting
Type N/N
Rating 500/4
Cover Grade FR
Actual Tension (Maximum) 45.0 kN
Belt Thickness 12mm
Idlers
Carrying@1m 184
S.A. Carrying@15m 13
Impact@400mm 5
Transition 1+1
Return(Flat)@3m 59
S.A. Return@30m 6
Deflector 1
Counterweight 3000kg
Skirt Board 5m
Take Up
Type V.G.T.U
Travel 4.6m
Protection Switches
Pull Chord @ 25m 8 pairs
Belt Sway @ 50m 5 pairs
Zero Speed Tail End
Gear Box
Manufacturer Premium Energy Transmission Ltd.
Type H2-225 RHB
Gear Ratio 18.9:1 P1 CW
Serial No HGF-24371
Design kW Mechanical 108/1500 rpm
Design kW Thermal 180/1500 rpm
Nominal Ratio 18.9:1
Actual Ratio 19.111:1
Lubrication Type Splash
Lubricant Greaves Traxol G32
Lubricant Oil Quantity 27 l (approx)
Gearbox Net Weight 470 kg
GD^2 Value 0.060 kgm2
Output Shaft Material 45C8N IS: 1875
Gear & Pinion 815M17/EN353/EQUIV BS:970 Case hardened &
Ground. Hardness 58-62 Rc
Fluid Coupling
Manufacturer Premium Energy Transmission Ltd.
Serial No 41568
Type Solid Shaft Delayed Filling Chamber
Fluid Coupling
Size 410
Consumed Power 50.42 kW
Oil Filling Angle 75o
Recommended Oil Servo System 68
Oil Quantity 15.8 l
Max Temperature of Fusible Plug 140oC±5oC
Max Allowable Slip @ demand power 3%
Low Speed Coupling
Manufacturer Rathi Transpower Pvt. Ltd.
Type Gear Flex Coupling double engagement type
Coupling Material Alloy Steel EN-19
Coupling Size LFG-108
Coupling Rating 470kW@100 rpm
Coupling Rating @1500 rpm 7050kW@1500 rpm
Maximum RPM 1900 rpm
Maximum Bore 160 mm
Recommended Grease RSG(Lovejoy Special Grease)
Grease Quantity 1.3 kg
Specific Gravity of Grease 910 kg/m3
Outer Diameter 380 mm
Maximum Operating Temperature 120oC
Dynamic Balancing Standard ISO 1940
Rated Torque 4573 kg-m
Moment of Inertia of Coupling 2.125 kgm2
Weight 138 kg
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Manufacture Year 2010
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 56
Duty S1
Machine No 105623710001
Frame K2805
DE Bearing N317
NDE Bearing B317
Power 75 KW
Ambient Temperature 50oC
Full Load Current 129.6 A at 40oC
No Load Current 33.5 A
RPM 1480
Efficiency 93.6
Power Factor 0.86
Lubrication Grease Lithium Based
Lubricant Quantity 74 gm
Weight 850 Kg
4) CPP 3A Conveyor
Length 42.8 m
Width 1200 mm
Thickness 12 mm
Ply 5
Capacity 550 TPH
Material Conveyed
Material Coal
Maximum Lump Size 300mm
Bulk Density 0.8 T/m3
Conveyor Parameters
Belt Width 1200mm
Length along Belt 21435mm
C/C distance (Horizontal) 21300mm
Lift 2200mm
Capacity (Rated/Design) 500/550 TPH
No of Feed Points 1
Wrap Angle 210o
Speed (Nominal) 2.0 m/s
Conveyor Inclination 6o
Belting
Type N/N
Rating 500/4
Cover Grade FR
Actual Tension (Maximum) 8.0 kN
Belt Thickness 12mm
Idlers
Carrying@1m 13
S.A. [email protected] 2
Impact@400mm 6
Transition 2+2
Return(Flat)@3m 5
S.A. Return@0m 3
Deflector 1
Counterweight 3000kg
Skirt Board 5m
Take Up
Type Screw
Travel 600mm
Protection Switches
Pull Chord @ 0m 1 pair
Belt Sway @ 0m 1 pair
Zero Speed Tail End
Gear Box
Manufacturer Premium Energy Transmission Ltd.
Type H2-125 RHB
Gear Ratio 18.9:1 P1 CW
Serial No HGF-24400
Design kW Mechanical 108/1500 rpm
Design kW Thermal 180/1500 rpm
Nominal Ratio 18.9:1
Actual Ratio 18.918:1
Lubrication Type Splash
Lubricant Greaves Traxol G32
Lubricant Oil Quantity 5 l (approx)
Gearbox Net Weight 210 kg
GD^2 Value 0.067 kgm2
Output Shaft Material 45C8N IS: 1875
Gear & Pinion 815M17/EN353/EQUIV BS:970 Case hardened &
Ground. Hardness 58-62 Rc
High Speed Coupling
Manufacturer Rathi Transpower Pvt. Ltd.
Type Gear Flex Coupling double engagement type
Coupling Material Alloy Steel EN-19
Coupling Size LGF-144 Type V
Coupling Rating 1.5kW@1000 rpm
Maximum RPM 4500 rpm
Recommended Grease RSG(Lovejoy Special Grease)
Grease Quantity 0.03 kg
Specific Gravity of Grease 910 kg/m3
Outer Diameter 290 mm
Maximum Operating Temperature 120oC
Weight 5 kg (with maximum bore)
Low Speed Coupling
Manufacturer Rathi Transpower Pvt. Ltd.
Type Gear Flex Coupling double engagement type
Coupling Material Alloy Steel EN-19
Coupling Size LFG-105
Coupling Rating 136kW@100 rpm
Coupling Rating @1500 rpm 2040kW@1500 rpm
Maximum RPM 2800 rpm
Maximum Bore 110 mm
Recommended Grease RSG(Lovejoy Special Grease)
Grease Quantity 0.46 kg
Specific Gravity of Grease 910 kg/m3
Outer Diameter 290 mm
Maximum Operating Temperature 120oC
Dynamic Balancing Standard ISO 1940
Rated Torque 1323 kg-m
Moment of Inertia of Coupling 0.488 kgm2
Weight 57 kg
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Manufacture Year 2010
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 55
Duty S1
Machine No 105623160410
Frame D160L
DE Bearing N309
NDE Bearing B209ZZ
Power 15 KW
Ambient Temperature 50oC
Full Load Current 27 A at 40oC
No Load Current 10 A
RPM 1450
Efficiency 89.4
Power Factor 0.87
Lubrication Grease Lithium Based
Lubricant Quantity 13 gm
Weight 140 Kg
5) Truck Tippler Assembly
Manufacturer Jaypee Hydraulics Pvt. Ltd.
Make HTU-40 MARK-II
Quantity 2
Serial No JP40-0910-G3G/JP40-0911-G3G
Maximum Capacity 40 T
Year of Manufacture 2009
Hydraulic Pump
Manufacturer Rexroth
Serial No C232290, C232289
Quantity 2
Pump Type Positive Displacement Pump
Oil Delivery 43 l/min @ 1440 rpm
Oil Tank Capacity 100 l
Hydraulic Oil Servo System 68
Drive Details
Type Squirrel Cage Induction Motor
Serial No A320858,A320857
Quantity 2
Power 15KW/20HP
RPM 1440 rpm
Voltage 415V
Amperage 28.0A
Phase 3
Connection Delta
Power Factor 0.82
Frequency 50Hz
Supply AC
Insulation Class F
Duty S1
Ambient Temperature 500C
IP 55
Efficiency 89.0%
Weight 160Kg
Exhaust Fan
Manufacturer Usha International
Model 0904
Serial No AYTX1825
Quantity 2
Size 230mm
RPM 1325
Supply AC
Phase 1
Frequency 50Hz
Power 48W
6) Magnetic Separator
Model Oil Cooled
Manufacturer Electro Zavod India Pvt. Ltd.
Manufacture Year 2010
Type SM
Quantity 1
Serial No M-434/SM-1
Size 1340mm(L)*1340mm(W)*760mm(H)
Operating Height 400mm
Voltage 144V DC
Current (Hot) 48.0A
Current (Cold) 62.0A
Power (cold) 8.9 KW @ 144V DC
Power (Hot) 6.9 KW @144V DC
Insulation Class H
Total Weight 6 T (approx.)(With Oil)
Transformer Oil As per IS:335
Magnetic Strength 1000 Gauss @ 400mm OH
Force Index 100000
Force Index(Hot) 128538 Gauss sq/Inch
Force Index(Cold) 177505 Gauss sq/Inch
Conductor Double fiber glass covered Class-‘H’ insulated Aluminum
conductor
Magnet Core Material Low Carbon Steel as per IS: 4491
Max. Temp of Coil 140oC
DC Resistance of Magnet Coil@ 36oC 2.11 ohm
Insulation Resistance of Magnet Coil 80M ohm
@ 36oC (with 1000V Megger)
Ambient Temperature 36oC
7) Metal Detector
Manufacturer Prayas Engineering Ltd.(MHE Division)
Manufactured Year APR 2010
Quantity 1
Serial No 860
Equipment Type 120X45
Supply AC
Voltage 15 V
Frequency 16 kHz
Metal Detector Control Panel
Voltage 230±10%
Frequency 50Hz±3%
Phase 1
Power Consumption 30VA Maximum
Protection Grade IP-54
Mounting Wall Mounting
Weight 33kgs
Protection F-Glass Cartridge slow blow fuse rating 0.315 A
Output/Interlocks N/O Contact (5A)
Distance between search coil center
line and adjacent idler 600mm
8) Apron Feeder
Equipment Name Heavy Duty Apron Feeder
Serial Number 2010-I-05 to 2010-I-06
Quantity 2
Size - Length 13920mm (Centre to Centre)
Size – width 1800 mm (Inside Pan)
Inside Skirt 1660 mm
Inside Skirt Liner 1640 mm
Inclination Horizontal
Speed Variation Through VVVF Controller(AB)(Max Speed 15m/min)
Material Bed Depth 1300 mm (approx.)
Motor Rating 132 KW/1000 rpm
Chain Crawler Type, 215.9 mm(8.5”),Pitch*Two Strands
Gear Box Helical Gear Reducer,Ratio-40:1
Open Gearing Spur, Ratio—4.68:1
H.S. Coupling Geared Coupling
L.S. Coupling Geared Coupling
Take Up Manually Operated Screw Take Up
Lubrication Manual Grease Lubrication (Servogem EP2)
Material Handled Coal
Maximum Lump Size 1000mm
Material Bulk Density 0.8 T/m3 (For Vol. Calculation)
1.0 T/m3 (For Power Calculation)
Moisture Content 10% (Max)
Capacity 1200 TPH
Location Below Truck Tippler Side Hopper
Hopper Opening 1640*9000 Lg. (Bottom), 5100*14500 Lg.(Top)
Total Weight 46T (Approx.) Without Drive, Dribble Conv. Assembly &
Discharge Chute
Pan Material SAILMA 350 HI
Total No of Links in Chain 142
Gear Box
Manufacturer Premium Energy Transmission Ltd.
Type H3-280 RHB
Gear Ratio 106:1 P1
Serial No HGF-23986
Lubricant Greaves Traxol G32
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Manufacture Year 2010
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 55
Duty S1
Machine No 105623170005/105623170006
Frame VD180L
DE Bearing N310
NDE Bearing 6210ZZ
Power 15 KW
Ambient Temperature 50oC
Full Load Current 28.3 A at 40oC
No Load Current 15.25 A
RPM 965
Efficiency 89
Power Factor 0.83
Weight 208 Kg
9) Single Roll Crusher
Manufacturer McNally Sayaji Ltd
Quantity 2
Type Single Toothed Roll Crusher
Roll Diameter 1400 mm
Roll Width 1600 mm
Roll Tip Speed 4.7 m/s
Material to be Crushed Coal
Bulk Density 0.8 T/m3
Feed Size -500mm; Average -1000mm Max.
Product Size -300mm@80%
Capacity 250 TPH
No of teeth on Breaker Plate 60
No of teeth on Crushing Ring 102
No of nibs on Crushing Ring 56
V-Belt 106 SCO 7500 (8 SPC)
V-Groove Pulley
Machine 8 Groove; ‘SPC’-SEC; - 1660 PCD
Motor 8 Groove; ‘SPC’ –SEC; -310 PCD
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Manufacture Year 2010
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 55
Duty S1
Machine No 105622840005/105622840006
Frame D315L
DE Bearing N319
NDE Bearing 6319
Power 132 KW
Ambient Temperature 50oC
Full Load Current 236 A at 40oC
No Load Current 84 A
RPM 1485
Efficiency 94.7
Power Factor 0.85
Lubrication Grease Lithium Based
Lubricant Quantity 90 gm
Weight 1220 Kg
10) Flap Gate
Manufacturer Precision Processing Equipment Pvt. Ltd.
Quantity 2
Location JHCPP-2,JHCPP-3
Equipment ACTUATOR
Equipment No 5178/5179
Type P4
Thrust Torque 2500 kg
Motor Rating 5.5 kW
Output Speed 50 mm/s
Travel 450 mm
Drive Details
Manufacturer NGEF
Type Squirrel Cage Induction Motor
Make AMKW132S4
Serial No 69134033/69134034
Quantity 2
Power 5.5 kW/7.5 hp
RPM 1430 rpm
Voltage 415V
Amperage 11.0A
Phase 3
Connection Delta
Power Factor 0.82
Frequency 50Hz
Supply AC
Insulation Class F
Duty S4-40
Ambient Temperature 50oC
IP 55
11) Sump Pump
Manufacturer SAM Turbo Industry
Quantity 2
Serial No 16569/10, 16570/10
Type VO65/340-FF
Size 80*65
Capacity 20 m3/hr
Total Head 30 mwc
RPM 1450
Efficiency 16%
Specific Gravity of Slurry 1.09
Maximum Solid Size 40mm
Pump Weight 725 kg
Drive Details
Manufacturer Marathon Electric Motors (India) Ltd
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V
Frequency 50 Hz
IP 55
Duty S1
Machine No K1035616/K1035617
Frame D160L
DE Bearing NU309C3
NDE Bearing 6209ZZCC3
Power 15 KW
Ambient Temperature 50oC
Full Load Current 27.6 A at 40oC
RPM 1450
Efficiency 90.2
Power Factor 0.8
Weight 113 Kg
12) Dry Fog Dust Suppression System
Pump Details
Manufacturer SAM Turbo-machinery Pvt. Ltd.
Quantity 2
Serial No 165667/165668
Type 8MD80/205
Flow Characteristics Centrifugal, Radially Splitted,Barrel type
Suction Flooded
No of Stages 7
Size 100*80
Capacity 22m3/hr
Head 105 m
RPM 1450
Efficiency in % (W/L) 62
BKW (KW)(W/L) 10.15
Flange Standard DIN ND16/DIN ND40
NPSH (R/A) 1.0 m
Lubricant Servogem 3
Pump Drive Details
Manufacturer Bharat Bijlee Ltd.
Manufacture Year 2010
Quantity 2
Type Squirrel Cage Induction Motor
Phases 3
Winding Connection Delta
Insulation Class F/B
Voltage 415 V
Frequency 50 Hz
IP 55
Duty S1
Machine No K1027874/ K1027875
Frame VD180L
DE Bearing N310
NDE Bearing 6210ZZ
Power 15 KW
Ambient Temperature 40oC
Full Load Current 27.6 A at 40oC
No Load Current 15 A
RPM 1450
Efficiency 90.3
Power Factor 0.84
Weight 113 Kg
Compressor
Manufacturer Kirloskar Pneumatics Company Ltd.
Quantity 2
Model No. KES37-7.5
Free Air Delivered 6.94m3/min
Operating Pressure 7.0 kg/cm2
Maximum /Unloading Pressure 7.5 kg/cm2
Cut-in/Reloading Pressure 6.5 kg/cm2
MPVL Opening Pressure 4.0 kg/cm2
Capacity Control System LOAD-UNLOAD
Discharge Temp (at air end outlet) 850C to 1000C
Air Temp at Compressor Outlet Ambient +100C
Air Outlet Port Size and Quantity 1 ½ inch BSP *1 No
Sound Pressure Level of the
Compressor @ 1m distance 75 ± 3 dB(A)
Overall Dimensions of the Unit 1730mm*925mm*1530mm
Weight of the unit without oil 845 kg
Oil fill Capacity 16 l
Type of Coupling & size/model Flexible Claw Coupling - SW 226
Reference standard for FAD and SPC ISO 1217:1996 Annexure C
Reference standard for Sound
Pressure level Cagi Pneuerop PN8NTC2.2
Drive Details (Compressor Main Motor)
Make LHP
Quantity 2
Type Squirrel Cage Induction Motor
Mounting Type B5 with single point support
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V ± 10%
Frequency 50 Hz ± 5%
IP 55
Duty S1
Frame 200L
Power 37 kW
RPM 2950
Efficiency 90.3
Overload Relay Setting 47 A
Type of starting Wye-Delta
Drive Details (Compressor Fan Motor)
Quantity 2
Type Squirrel Cage Induction Motor
Mounting Type B5
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V ± 10%
Frequency 50 Hz ± 5%
IP 55
Duty S1
Frame YS-2200-4
Power 2.2 kW
RPM 1440
Efficiency 83
Overload Relay Setting 3.2 A
Type of starting DOL
Air Receiver
Manufacturer Kirloskar Pneumatics Co. Ltd.
Quantity 1
KPCL Part No 138010325
Capacity 1.2 m3
Maximum Working Pressure 10.6 kg/cm2
Design Pressure 11.66 kg/cm2
Hyd. Test Pressure 17.49 kg/cm2
Design Code IS 2825
Manufacturer Serial No R10031007
Manufacture Year 03/2010
Vendor Code 86938
Date of Test 21.03.2010
Ventilation System
Area of Application UG of Truck
Tippler,TT-7,TT-8
CPP Substation Toilet at CPP
Substation
Manufacturer DustVen DustVen Marathon
Model No. DCLLS 6.5 DCLLS 6 300Ø
Duty Continuous Continuous Continuous
Quantity 1 1 2
Capacity,m3/hr 37500 28000 1000
Operating Temp,0C 45 45 45
Operating Air Density,
kg/m3
1.1 1.1 1.1
Static Pressure, mmwc 75 60 5.0
Operating Speed, rpm 815 825 1400
Static Press at 1.2
kg/m3 air density,
mmwc
82 65 5.5
Shaft Power at
Operating Density, kW
10.1 6.4 0.055
Shaft Power at
200C,kW
11.0 7.0 0.06
Shaft Power at 40C,kW 11.6 7.4 0.063
Type of Drive V Belt V Belt Direct
Fan Total Efficiency,% 80 80 N/A
Motor Rating , kW/rpm 15/1460 9.3/1460 0.08kW single phase
Casing 3.15mm MS 3.15mm MS 1 mm MS
Impeller Blade 3.15mm MS 3.15mm MS 1 mm MS
Shaft 40C8 40C8 N/A
Bearing Type Ball/Roller Grease
Lubricated
Ball/Roller Grease
Lubricated
N/A
Filter Type 4Ply HDPE 4Ply HDPE N/A
Efficiency 90% down 10µm 90% down 10µm N/A
Size of each Filter 610*610*150 610*610*150 N/A
No of filters 16 12 N/A
Static Weight, kg 720 750 25
Dynamic Weight
inclusive of motor and
accessories, kg
1440 1500
Ventilation Fan Details
a)
Manufacturer DustVen Pvt.Ltd.
Fan Model DCLLS.6.D.L3
Serial No 010.648.VSF2CPP
Location Above Truck Tippler Control Room Building
Drive Details
Manufacturer ABB
Type Squirrel Cage Induction Motor
Make HX +160ML B4
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V±10%
Frequency 50 Hz
IP 55
Duty S1
Machine No A334011
DE Bearing 6309ZZC3
NDE Bearing 6308ZZC3
Power 9.3 KW
Ambient Temperature 50oC
Full Load Current 18.8 A
RPM 1455
Efficiency 88
Power Factor 0.81
Weight 125 Kg
b)
Manufacturer DustVen Pvt.Ltd.
Fan Model DCLLS.6.D.L3
Serial No 010.648.VSF1CPP
Location Near Truck Tippler
Drive Details
Manufacturer ABB
Type Squirrel Cage Induction Motor
Make HX +160ML E4
Phases 3
Winding Connection Delta
Insulation Class F
Voltage 415 V±10%
Frequency 50 Hz
IP 55
Duty S1
Machine No A334000
DE Bearing 6309ZZC3
NDE Bearing 6308ZZC3
Power 15 KW
Ambient Temperature 50oC
Full Load Current 28 A
RPM 1450
Efficiency 89
Power Factor 0.82
Weight 160 Kg
13) Belt Scale
Manufacturer IPA Weighing & Automation Pvt. Ltd.
Model No BCW55L0
Quantity 1
Location On CPP-1A Conveyor near Magnetic Separator
Power Supply 230V/110V ±10%, 50Hz ±3%
Mounting Wall
Operating Temperature 5oC to 50oC
Excitation to loadcell ± 5V DC, 120 mA
Inputs 0-15mV from Loadcell
Pulses from Speed Sensor
Outputs 4-20 mA corresponding to rate
(Loop Resistance: Maximum-1kΩ, Minimum-100Ω)
Display Annunciation 7-Digit 7-Segment red LED Display
Load Cell Specifications
Model No BR0-H0
Quantity 4
Rated Output 1.5 ±0.01mV/V
Combined Error ±0.1%
Repeatability ±0.05%
Creep on Load (30 minutes) ±0.1%
Zero Balance Voltage ±0.2 mV
Input Resistance 390±10 ohms
Output Resistance 350±2 ohms
Compensated Temperature Range 5-55oC
Operating Temperature Range 5-70oC
Temperature Effect on Span 0.006%/oC
Temperature Effect on Tare 0.008%/oC
Excitation Voltage 10V DC/AC (Maximum 12V)
Safe Overload 200%
Ultimate Overload 300%
Insulation Resistance, Bridge to Case
@ 30V DC @30oC >1000 M ohms
Protection Grade IP-68
Cable 4m, 4core shielded PU sheathed
14) Belt Sway Switch
Manufacturer Jayashree Electrodevices Pvt. Ltd.
Location 1 each @ every 50m of belt length
Quantity 20
Serial No 41006107 (last 3 digits change for other switches)
Type SW-4028H22
Contact Rating 10 A Resistive @ 240V AC,50 Hz
Contact Combination 2NO+2NC
Enclosure Die Cast Aluminum
Protection Grade IP-65
15) Pull Chord Switch
Manufacturer Jayashree Electrodevices Pvt. Ltd.
Location 1 each @ every 25m of belt length
Quantity 30
Type SW-4037HL22
Contact Rating 10 A Resistive @ 240V AC,50 Hz
Contact Combination 2NO+2NC
Enclosure Die Cast Aluminum
Protection Grade IP-65
Actuation (1-0-1) Bidirectional by Pull Rope
Reset Manual
LED bulb indicating lamp
Supply Voltage 110V AC
Supply Frequency 50 Hz
16) Zero Speed Switch
Manufacturer Jayashree Electrodevices Pvt. Ltd.
Location Tail end of individual belt
Quantity 5
Serial No S5032
Type RME261-NITD-CA-22-B60
Contact Rating 5 A Resistive @ 240V AC, 50 Hz
Contact Combination 2NO+2NC
Enclosure Die Cast Aluminum
Protection Grade IP-65
Paint Light Grey Epoxy(631 of IS 5)
Gasket Nitrile Rubber Moulded
Supply Voltage 240V AC ±10%
Supply Frequency 50 Hz ± 5%
Speed Setting Range RPM 10 to 100
Range Calibrated for 4 in/REV
Sensor Probe details
Type SP12B60
Enclosure Nickel Plated Brass Tube
Probe Size M60*1.5P*65L
Supply 12V DC±20%
Protection Grade IP 67
Sensing Distance 25mm ± 10%(Nominal)
15mm ± 10%(Effective)
Cable 3Core,PVC Flex,0.4 sq mm
Ambient Temperature 55oC Maximum
Weight 350 gm
17) Chute Block Switch
Manufacturer Protocontrol Instruments (India) Pvt. Ltd.
Location @ each transfer chute
Quantity 4
Type RFLS R 400 1I1
Rod Probe
Mounting Screwed 1.5 inch BSP
Operating Temperature 150oC
Rod Length 400mm/600mm
Control Unit
Supply 230 V AC
Frequency 50 Hz ± 15%
Contact Rating 5 A Resistive @ 230V AC
Output 2 C/O Relay Contact
Switching Delay 2 to 20 seconds
Ambient Temperature 60oC Maximum
Enclosure Housing Die Cast Aluminum
Protection Grade IP-66
Housing Integral with Probe Housing
18) Transformer
Manufacturer Crompton Greaves Ltd.
Quantity 2
Maker’s Serial No DT2514/1 & DT2514/2
KVA 1600
Phases 3
Frequency 50 Hz
Volts at no load (H.V.) 6600 V
Volts at no load (L.V.) 433 V
Amperes (H.V.) 140.0 A
Amperes (L.V.) 2133.4 A
Impedance (Volts) 6.10%
Core and Windings 1900 kg
Weight of Oil 1130 kg
Total Weight 5200 kg
Quantity of Oil 1290 liters
Year of Manufacture 2010
19) OFF Load Isolator
Manufacturer A Bond Strands Pvt. Ltd. Switchgear Division
Manufacturer’s Designation OFF Load Isolator Switch
Year of Manufacture 2010
Quantity 2
Serial No P4813/P4814
Type of Switch Air
Type of Reference TKL3/12 KV/630 A
Construction Fixed type
No of Poles Three
Method of Operation Quick Make and Gang Operated
Method of Closing Manually Operated
Method of Opening Manually Operated
Operating Mechanism Handle Mounted on Front
Rated Voltage (Normal/Maximum ) 6.6 KV/7.2 KV
Rated Frequency 50 Hz ± 6%
Rated Current 630 A
Rated Duty Continuous
Short Time Withstand Current 40KA/3 second
Peak Withstand Current 100 KA Peak
Rated Making Capacity 100 KA Peak
Temperature Rise above 50oC ambient
@rated current 40oC
Clearance (Minimum as per Panel)
Phase to Phase 127 mm
Phase to Earth 76 mm
Fixed Contact to blade in open position 140 mm
Rated Insulation Level
Standard Impulse Withstand Voltage
Positive and Negative Polarity
Across the Isolating Distance 70 KV Peak
To Earth and between Poles 60 KV Peak
One Minute Power Frequency
Withstand Voltage
Across the Isolating Distance 23 KV RMS
To Earth and between Poles 20 KV RMS
Torque Required to Operate
the switch 18 Kg-m
Main Contacts
Type of Contacts Snap Action
Auxillary Contacts :Main
Spare Contacts (Minimum)
Normally Open 4 nos
Normally Closed 4 nos
Auxillary Contact Rating
Continuous (Make) 10 A
Break (Inductive) 5 A
No of Operation –Switch can
Withstand without deterioration
of Contacts 1000
Type of Interlock- Mechanical a) between Earth Switch and OFF Load Switch
b) Door Interlock
Reference Standards IS: 9921
20) UPS
Input
Nominal Voltage 415V AC Three Phase, 3 wire (± 10%)
Nominal Frequency 50 Hz (±5%)
Input Power Factor >0.92
Rectifier
Type Full Wave, Advance PFC Rectifier
Charger
Type IGBT based
Nominal Voltage Regulation ±1%
Ripple (Without Battery) <1%
Charging Method Constant Voltage Constant Current (CVCC) Auto &
Manual
Battery
Battery Voltage 240 V DC
Type & Rating SMF, 12V, 65AH,20 Nos. Exide Make
Output
Power Capacity 10 KVA/8 KW
Load Power Factor 0.7 lag to Unity within KVA & KW rating
Nominal Voltage 240 V, 1 Phase
Voltage Regulation ± 1%
Frequency 50 Hz (± 0.1 Hz) in Free Running Mode,50 Hz (± 2.5
Hz) in Synchronous Mode
Waveform True Sine Wave
Total Harmonic Distortion < 2% Maximum for 100% linear load
<5% Maximum for 100% Non-Linear Load (Ref : IEC
62040-Part III)
Overload Capacity 125% for 15 minutes. 150% for 60 seconds
Inverter IGBT based PWM with INSTANTANEOUS SINEWAVE
CONTROL
Dynamic Response For 0 to 100% step load change the output shall remain
within ±5% & recover to 98% within < 3 cycles
Crest Factor 3:1
Duty Continuous
Static Switch
Frequency Synchronisation Band ± 2.5Hz
Slew Rate 0.2 Hz/Sec
Transfer (Inverter to Bypass) In Synchronous Mode-No break in transfer
In Asynchronous Mode-<10mSec
ReTransfer (Bypass to Inverter) In Synchronous Mode-No break in ReTransfer
In Asynchronous Mode-Not Applicable
Overload Capacity 1000% for 100mSec
Manual Bypass Make before Break
System Configuration Parallel Redundant UPS with Common Battery Bank &
SCVS in Bypass Path
Environmental
Acoustic Noise Level <68 [email protected] m
Ambient Temperature 0 to 40oC
Storage Temperature 0 to 55oC
Humidity Upto 95% RH, Non Condensing
Altitude <1000m above sea level
Physical
Enclosure Protection & Grade IP-41
Cooling Forced Air
Color Hawells Gray-RAL7035 Structure Finish
Panel Dimension UPS 1&2:- W800*D900*H1850+20mm(With Plinth,
Name Plate Canopy & Anti-Vibration Pad)
SCVS:- W500*D900*H1850+20mm(With Plinth,
Name Plate Canopy & Anti-Vibration Pad)
Cable Entry Bottom
Testing Standard IEC 62040-Part III
21) Electric Hoist
a)
Manufacturer Brady & Morris Engineering Company Ltd.
Capacity 10.0 T
Location Truck Tippler
Quantity 1
Height of Lift (Hoist) 14.0m
Cross Travel 23.0 m
Class of Duty Class II, Indoor Duty as per IS:3938
Hoist Speed 6.0 meters per minute
CT Speed 15.0 meters per minute
Power Supply Voltage 415 V AC±10%
Frequency 50Hz ±5%
Phases 3
Control Supply Voltage 110 V AC
Control Through Pendant from Floor
Ambient Temperature 50oC
Hoist Brake ACEM Disc Type; Make Morris
CT Brake ACEM Disc Type; Make Morris
Hoist Limit Switch
Manufacturer Jai Balaji
Power Supply 415V,50Hz, 1.5A
Contact 1NO+1NC
Wire Rope Ø16mm,6*36,4 Fall as per IS:2266,Fibre Core
Make: USHA MARTIN
Hook Forged Steel as per IS:15560
Rope Drum M.S. Seamless Pipe
Trolley Wheel Cast Steel
Bearing Ball & Thrust Type, Make : SKF
Sheave M.S./C.I.
Hoist Motor
Power 20.0 HP
RPM 960
Poles 6
Duty S4
Insulation Class F/B
No of Starts per hour 150
IP 55
CT Motor
Serial No 2400
Power 1.0 HP
RPM 1400
Poles 4
Duty S4
Frame 80
Connection Star
Current 2.2A
Insulation Class F/B
Torque 1.1 kg-m
No of Starts per hour 150
IP 55
b)
Manufacturer Brady & Morris Engineering Company Ltd.
Capacity 2.0 T
Location JHCPP-2
Quantity 1
Height of Lift (Hoist) 20.0m
Cross Travel 11.0 m
Class of Duty Class II, Indoor Duty as per IS:3938
Hoist Speed 6.0 meters per minute
CT Speed 15.0 meters per minute
Power Supply Voltage 415 V AC±10%
Frequency 50Hz ±5%
Phases 3
Control Supply Voltage 110 V AC
Control Through Pendant from Floor
Ambient Temperature 50oC
Hoist Brake ACEM Disc Type; Make Morris
CT Brake ACEM Disc Type; Make Morris
Hoist Limit Switch
Manufacturer Jai Balaji
Power Supply 415V,50Hz, 1.5A
Contact 1NO+1NC
Wire Rope Ø8mm,6*36,4 Fall as per IS:2266,Fibre Core
Make: USHA MARTIN
Hook Forged Steel as per IS:15560
Rope Drum M.S. Seamless Pipe
Trolley Wheel Cast Steel
Bearing Ball & Thrust Type, Make : SKF
Sheave M.S./C.I.
Hoist Motor
Power 5.0 HP
RPM 1440
Poles 4
Duty S4
Insulation Class F/B
No of Starts per hour 150
IP 55
CT Motor
Power 0.5 HP
RPM 1440
Poles 4
Duty S4
Connection Star
Insulation Class F/B
No of Starts per hour 150
IP 55
c)
Manufacturer Brady & Morris Engineering Company Ltd.
Capacity 7.5 T
Location Magnetic Separator
Quantity 1
Height of Lift (Hoist) 7.0m
Cross Travel 3.0 m
Class of Duty Class II, Indoor Duty as per IS:3938
Hoist Speed 6.0 meters per minute
CT Speed 15.0 meters per minute
Power Supply Voltage 415 V AC±10%
Frequency 50Hz ±5%
Phases 3
Control Supply Voltage 110 V AC
Control Through Pendant from Floor
Ambient Temperature 50oC
Hoist Brake ACEM Disc Type; Make Morris
CT Brake ACEM Disc Type; Make Morris
Hoist Limit Switch
Manufacturer Jai Balaji
Power Supply 415V,50Hz, 1.5A
Contact 1NO+1NC
Wire Rope Ø14mm,6*36,4 Fall as per IS:2266,Fibre Core
Make: USHA MARTIN
Hook Forged Steel as per IS:15560
Rope Drum M.S. Seamless Pipe
Trolley Wheel Cast Steel
Bearing Ball & Thrust Type, Make : SKF
Sheave M.S./C.I.
Hoist Motor
Power 15.0 HP
RPM 1440
Poles 4
Duty S4
Insulation Class F/B
No of Starts per hour 150
IP 55
CT Motor
Power 1.0 HP
RPM 1440
Poles 4
Duty S4
Connection Star
Insulation Class F/B
No of Starts per hour 150
IP 55