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1 Trouble Shooting for AS-2003 Satellite Antenna ®

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Page 1: Trouble Shooting for AS-2003 Satellite Antenna - Winegard as troubleshoot.pdf · Trouble Shooting for AS-2003 Satellite Antenna ... dish assembly and turret. Are there ... forming

1

Trouble Shooting for AS-2003 Satellite Antenna

®

Page 2: Trouble Shooting for AS-2003 Satellite Antenna - Winegard as troubleshoot.pdf · Trouble Shooting for AS-2003 Satellite Antenna ... dish assembly and turret. Are there ... forming

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I. Will not turn on

This trouble-shooting guide will help you solve problems with Model AS-2003 satellite antenna. If, after following these steps, youneed further assistance, call Winegard Technical Services at 1-800-788-4417.

Are you using apower supply fromWinegard thatcame withthe unit?

YES YES YES YES

Is the powersource pluggedinto an active 120VAC outlet?

Are you using a 13.8 VDC fil-tered power source with atleast 3 amps of constant cur-rent and no current limiting?

Replace power supply.

Is the powersource turnedon?

Measure the DC volt-age between theblack (ground) andbrown wire at the pinon the back of yourwall plate. See Figure1. Does it measure13+ VDC? 5

Remove the electron-ics box lid. Find the3-terminal connectorand the pins con-nected to the red andblack (ground) wires.Measure the DC volt-age between thesepins. Does it measure13+ VDC? Figure 2.

Now measure thescrew heads con-nected to brown andblack wires on backof control panel. Doesthis measure 13+VDC? Figure 1.

Does the power sourcemeasure 13+ VDC?

Replaceconnector

YES

Replaceelectronicsbox.

Replacepower sup-ply with 13.8VDC filteredpowersource withat least 3amps ofconstantcurrent andno currentlimiting.

Now measure thescrew heads con-nected to the red andblack wires on the3-terminal connector.Does the voltagemeasure 13+ VDCbetween these screwheads? Figure 2.

NO

NO

YES

NO

Replace3-terminalconnector.

Replacecablecontainingthe powerwires.

YES

Figure 2

Figure 1

Pin connectedto red wire

Screw headconnected tored wire

Pin connectedto black(ground) wire

Screw headconnected toblack (ground) wire

YES

NO

YES

NO

NO

NO

Screw headconnected to red wire Screw head connected

to brown wire

Pin connected toblack (ground) wire

Pin connected tobrown wire

Screw headconnected toblack (ground)wire

Pin connectedto red wire

Control panel inside RV

Electronics box on RV roof

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YES

Replacecontrol panel.

Replace 9-terminalconnector.

Replace cable with9 colored wires.

YES Replace connector

Measure the DC volt-age between theblack (ground) andred wires at the pin.Does it measure 12.5VDC?

Now measure thescrew heads con-nected to red andblack wires on backof control panel. Doesthis measure 12.5VDC also? Figure 1.

NO

NO

Remove the electron-ics box lid. Find the9-terminal connectorand the pins con-nected to the red andblack (ground) wires.Measure the DC volt-age between thesepins. Does it measure12.5 VDC? Figure 3.

NO

Now measure thescrew heads con-nected to the red andblack wires on the9-terminal connector.Does the voltagemeasure 12.5+ VDCbetween these screwheads? Figure 3.

NO

YES

Figure 3

Replaceelectronics box

YES

Screw head connected to red wire

Pin connected toblack (ground) wire

Pin connectedto red wire

Screw headconnected toblack wire

Electronics box on roof

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II. On, Park, Search & Off LEDs are on (No LNB power)

Is the receiverplugged into anactive 120 VACoutlet? Power onreceiver to verify.

YES

NO

Plug into receiver,turn on and setmenu to signalstrength screen.

Is the bright white primary coax cable connectedfrom Satellite In jack on the back of the receiver tothe coax connection on the left side of theelectronics box? Figures 4 and 5.

NO

Connect the whiteprimary coaxcable correctly.

Figure 4 Figure 5

Coax cable connects from electronicsbox to receiver.

Control panel inside RV

Wall PlateControl Panelinside vehicle

SEARCH/MOVING

WINEGARD

ON OFF

PARK

AS-2003SATELLITE SYSTEM

Do the lightsflush once?then remainON?

YES

NO

Replaceelectronicsbox.

YES

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Is LNBF coaxcable con-nected fromthe LNBF tothe coax posi-tioned on theright connec-tor on theelectronicsbox? Figures6, 7.

Are all coaxconnectionsproperlycrimped andfree of shorts?

YES YES

Does thecoax cableconnected tothe LNB mea-sure 11-18VDC betweenthe coppercenter con-ductor (+) andconnector (-)?Figure 8.

SubstituteLNBF with anLNBF known tobe good.Power down,then try to runagain. On thecontrol panel,do all lights re-main on?Replace

connectors.

Replace receiver.

Does voltageon Satellite Inreceiver jackmeasure be-tween 12 & 18volts?See Note.

YES Replace coaxcable connectingreceiver andLNBF.

NO

Connectthe LNBFcoax cablecorrectly.

Connects from LNBF toelectronic box

Figure 6 Figure 7

YES

NO

NO

NO

YES

Replace elec-tronics box.

NOTEDo not try to insert the test meter probes into thecoax cable connectors. This will cause permanentdamage to the connectors. Use a short piece ofcoax with a connector on one end, or Winegard’sTE-1400 voltage tester (available from yourWinegard Distributor).

Figure 8

+ to coaxcenter conductor

- to coaxconnector

The “Voltmeter”, com-monly called a Multimeter,can be purchased fromyour local retailer.

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Has the searchbeen selectedfor 10 minutes ormore? SeeNote. For theinitial search,time could equal10 minutes.

YES YES

Is the GPS an-tenna mounted atleast 3 feet fromsystem and freeof obstructions?

Reposition GPSantenna.NO

Wait 10 minutes.

Remove lid on the elec-tronics Box. Is GPS leadconnected correctly tojumper cable in theElectronic box? Fig. 9, 10

NO NO

Reconnect GPSantenna lead.

III. Does not initiate Search routine

NOTE: If the vehiclehas gone 600 or moremiles since the lastuse of the AS-2003,GPS acquisition maytake longer. Also,obstructions (buildings,trees, hills, etc.) willdelay acquisition time.

Figure 9 Figure 10

YES

Reposition GPSantenna and re-ini-tiate Search routine.

Electronics box on RV roof Electronics box on RV roof

GPS antenna lead

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Measure DC volt-age between theblack and brown(ground) wires atthe pin. Does itmeasure 13+VDC? Fig. 11.

Does the unitrun into an ob-stacle whileattempting to el-evate or rotate?

NO

Does the cablerestrict movementwhile elevating orrotating?

Adjust cables.Remove obstacle.

Remove thedish assemblyand turret. Arethere broken orstripped gears?

Replace gears.

IV. On and Off LEDs are on (Motor stall error)

Replace connector.Measure the screwheads connected tothe brown andblack wires on theback of the controlpanel. Does it alsomeasure at least 13VDC? Figure 11.

Does the powersource measure atleast 13 VDC?

Replace powersupply with a 13.8VDC power sourcewith at least 3amps of constantcurrent and no cur-rent limiting.

NO YES

YESYESYES

NO

NO

NO

YES

Remove lid to electronics box.Identify the 3-terminal connector.On connector, find pins connectedto the red and black (ground)wires. Measure the DC voltage be-tween these pins. Does it measureat least 13 VDC? Fig. 12.YES

YES

Measure the screwheads connected tothe red and blackwires on the 3-termi-nal connector. Doesthe voltage measureat least 13 VDC be-tween these screwheads? Figure 12.

NO

Figure 12

NO

Replaceelectronicsbox.

Replace cablecontaing thepower wires.

YES

Replace3-terminalconnector

Screw headconnects tored wire

Screw headconnects toblack wire

Pin connected toblack (ground) wire

Pin connected tored wire

Figure 11

Screw head connectedto brown wire

Screw head connectedto black wire

Pin connected toblack (ground) wire

Pin connectedto brown wire

Wall PlateControl Panelinside vehicle

SEARCH/MOVING

WINEGARD

ON OFF

PARK

AS-2003SATELLITE SYSTEM

Control panel inside RV

Electronics box on RV roof

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V. On, Search and Off LEDs are on (Will not find signal)

Clear view ofSW sky

Any satellite within 20° longitude of the desiredsatellite will be included as a required satellitein the Search routine. To find 119, for example,101, 110 and 119 are all required for a success-ful Search routine.

Satellites 101, 110 and 119 are within 20° of each otherIs the satellitedish level,within 3° withhorizon?

YES

NO

Try to level dish towithin 1° of horizon.The unit will find thesignal with a 1° to3° tilt, but searchtime increases.

VI. Will not pass “Check Switch” function (DISH Network only)Did you run CheckSwitch within 6 minutesafter unit has acquiredsatellite signal onsatellite 119?

YES YES NO

Did youretest theCheckSwitchfunction?

NO

Wait for unit to acquiresatellite signal on 119.Run Check Switch againwithin 6 minutes.

NO

Retest CheckSwitch function.

Does thedish movewhile per-forming theCheckSwitch?

Does the dish rotate almost a fullrevolution while trying to locatethe second satellite during theCheck Switch function? Fig. 20.

NO

Connect LNBF correctly.

NO

Is the bright white pri-mary coax connectedfrom the Satellite In jackon the receiver back tothe coax connection ofthe left side of the elec-tronics box? Fig. 14, 15.

YES

NO

YES

Is the LNBF coax con-nected from LNBF tocoax connection on theright of electronicsbox? Fig. 16, 17.

Connectwhiteprimarycoaxcorrectly.

YES

Move vehicle toa different angleso the stop isnot located be-tween the twosatellites.

Connects from elec-tronics box to LNBF.

Fig. 14

Connectsfrom elec-tronics boxto receiver.

Fig. 15

Fig. 16 Fig. 17

61.5°

82°

92°101°

110°119°

148°

Figure 13

Wall PlateControl Panelinside vehicle

SEARCH/MOVING

WINEGARD

ON OFF

PARK

AS-2003SATELLITE SYSTEM

Does the unit runinto obstructionor catch the wireharness whiteraising or rotat-ing?

NO

YES

Removeobstruction.

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YES

On the connector on theback of the control panel,find the pins connected tothe purple and black(ground) wires. Measure theDC voltage between thesepins. Does it measure 4.8-5.0 VDC? Figure 19.

Have you triedchanging transpon-ders? 11 for DISH, 1or 3 for DIRECTV, 11for ExpressVu.

Change transponders.

Measure screw heads con-nected to purple and blackwires on back of controlpanel. Does it measure 4.8-5.0 VDC? Figure 19.

For DISH, haveyou cleared theCheck Switch,started a newsearch and run-ning the CheckSwitch again? ForDIRECTV, is thereceiver set to“Two Sat. OvalDish”?

For DISH, retestCheck Switchfunction; forDIRECTV, setreceiver correctly.

Figure 18

Remove toset switches

Is the primary (bright white) coax con-nected to receiver that’s operating theCheck Switch routine? Fig. 21, 22.

NO

Operate Check Switch routine fromprimary receiver.

YES

Are any devices inserted on the coaxbetween the satellite antenna and pri-mary receiver?

YES

Remove device.Fig. 21

Fig. 22

Fig. 20

t

Built-in stop (not visible)

119°

110°

t

t

Stop interrupts CheckSwitch operation

Stop does not interruptCheck Switch operation.

Built-in stop(not visible)

119°110°

t

Connects from electron-ics box to PRIMARYreceiver.

NO

YES

Replaceelectronics.

NO YES

Are the rotaryswitches set to theproper satellite?Figure 18.

Replaceconnector.

Set to 119 for DISHNetwork, 101 forDIRECTV and 092for ExpressVu.Switches will ap-pear upside downand numbers coun-terclockwise.

NONO

YES

NO

Figure 19

Screw headconnected topurple wire

Screw headconnectedto black wire

Pin connectedto black(ground) wire

Pin connectedto purple wire

Control panel inside RV

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VII. Unit will not park

Press Off button. PressOn button. Wait 5 sec-onds for all LEDs toflash. Press Park 1 time.Does unit park?

Now measure the screwheads connected to thewhite and black wireson the back of the con-trol panel. Does thismeasure 4.8-5.0 VDC?Figure 23.

On the connector onthe back of the controlpanel, find the pinsconnected to thewhite and black(ground) wires. Mea-sure the DC voltagebetween these pins.Does this measure4.8-5.0 VDC? Fig. 23.

YES

NO

NO

NO

Replace electronics.

Are you using a 13.8VDC filtered powersource with at least 3amps of constant cur-rent and no currentlimiting?

YES Replace connector.

NO

Replace power supply.

Fig. 23

Screw headconnected towhite wire

Pin connected towhite wire

Screw headconnected toblack (ground) wire

Pin connected toblack (ground) wire

Control panel inside RV

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1. WHITE

2. PURPLE

3. BLUE

4. GREEN

5. YELLOW

9. BLACK

8. BROWN

6. ORANGE

7. RED

CAUTION! Improper alignment of connector plug can cause system failure. USEEXTREME CARE when making connection. Unit MUST BE DISCONNECTEDFROM POWER SOURCE before connecting.

How to test voltages when checking electronics

Measuring voltages present at wall plate controlwill aid in determining damaged circuitry inelectronics housing.Set voltage meter to DC and touch black meter lead (-)on meter to #9 screw terminal on wall plate connector.(Black wire - ground)Touch red meter lead (+) to each of the colored wireslisted below.

Symptom: Unit may not park.1. White wire voltage range 4.8 VDC - 5 VDC.

(4.7 would indicate damaged circuitry in theelectronics housing — replacement of electronicshousing needed.)

Symptom: Unit may fail to rotate or elevate.2. Purple wire voltage range 4.8 VDC - 5 VDC.

(4.7 would indicate damaged circuitry in theelectronics housing — replacement of electronicshousing needed.)

3 - 6. Blue, green, yellow, orange. These wiresshould measure .5 VDC or 1.8 VDC, depending onLED states.

7. Red wire will read supply voltage to the unit whenwall plate is switched on.

8. Brown wire will read primary voltage supplied tounit (11 to 13.8 VDC)

9. Black wire is ground.

For more information, or help with yourproduct, call Winegard Technical Servicestoll-free at 800-788-4417, Monday throughFriday, 7:30 am to 5:00 pm, Central Time.

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Winegard Company • 3000 Kirkwood Street • Burlington, IA 52601 • 319/754-0600 • Fax 319/754-0787 • www. winegard.com 2452033 Rev. 7/04Printed in U.S.A. © Winegard Company 2004