22

2017-V.1

ADHI

Company profileSERVICES COMPILATION

BIRAWA PRATA

MA

www.birawa.co.idinfo@birawa.co.id

2018-v1

Tech

nica

l Ser

vice

s - S

uppl

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CONT

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entsCorporate Mission Statement 02Mission - Vision - Value 03- SERVICESRope Access 05Welding Habitat 07Hot Tap - Line Stop 09Manpower Supply 11 WHCP | Well Head Control Panel 13In-SITU Machining 15NDT-Inspection 17Boiler-Steam 19Engine Overhaul 21Calibration 22------------------------------------

CONTWho we are? PT. BIRAWA ADHI PRATAMA formed in February 2015. Though we are new, we consist of Experienced personnel in Oil and Gas Industries, Manufacturing, Pipelines, Construction, Fabrication.

Having learned from past experienced we strive to do our best to fulfill our Clients demands and needs to its best satisfactory.

PT. BIRAWA ADHI PRATAMA, combines the capabilites of its highly skilled workforce and experience to develop and deliver effective solutions to complex projects tailored to meet the current and future challenges of local and international clients.

We offers solutions and services to local industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructures’ management, networks and Construction.

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entscorporate

missionstatement

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Brand EssenceWide variety of products local and abroad to cater the needs of our clients

MissionWe deliver quality, and service solutions industries and authorities in such domains as : water, oil & gas, civil aviation, urban development, infrastructures’ management, networks and Construction.

VisionTo Be the most Valued partner of customers and investors in every market we choose to enter. Improving our industry one job at a time.

Business corestrategy

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ValueEnergy - Capture Opportunities and make things happen.

Excellence - Do Things better than anyone else in our industry.

Excitement - Foster Openness,respect and trust to create excitement.

Innovation - Improve everything we do.

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04

01

02

05

MechanicalElectricalCable Tray - Cable ladder - Cable Trunking, Multitray SWITCHGEAR

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Rope AccessRope Access NDTRope Access WelderRope Access Building maintenance,cleaning,painting

Overhaul-On Site Machining Engine, Genset-Overhaul, Repair, Maintenance,Spare parts,

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08

Boiler-SteamPipe Replacement - Water Softener - Modification - Overhaul

09Hot TappingTapping Machine cover tapping range from ½” to 42”.

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06

Manpower SupplyWelder-Pipefitter-Scaffolder-Rigger-Mechanic-Electrician-PFM Operator,etc

Welding HabitatPressurized Hot Worksat Zone 1 and 2

NDT-InspectionUltrasonic Testing, Magnetic Particle Testing, Liquid Penetrant Testing, Hardness Testing, DroneInspection

PPE Gear-ClothingFlame Retardant, Non Flame Retardant, Protective Apparels,

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WHCPWHCP services offer ranging from designing, manufacturing, assembling and commissioning of Single-Well, Multi-Well, RTU

Radiator-Air CoolerIntercooler, Charge Air Cooler, Heavy Duty Radiator&Oil coolerMerchandise Jacket

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PWHTPreheatingStress Relieving (PWHT)Dry Out, PWHT Spherical Tank

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05

What is Rope Access?Industrial rope access is a method of work positioning that takes climbing and abseiling techniques to provide a cost effective access solution to areas which would be otherwise inaccessible, impractical or unsafe, without the use of scaffolding, cradles or an aerial work platform.

Easier access to awkward or narrow areas. Rope access technicians can get access to all areas which ensure the integrity of plant and equipment is maintained

+ NDT (NON DESTRUCTIVE TESTING)+ ROPE ACCESS WELDING(WELDER)+ CONFINED SPACE INSPECTIONS+ CORROSION ASSESSMENT+ STRUCTURAL SURVEYS

+ PAINTING -BLASTING - COATING+ WATERPROOFING+ FIREPROOFING+ INDUSTRIAL COATING

+ REPAIR & MAINTENANCE+ HIGH RISE BUILDINGS+ FACTORY+ BRIDGES

+ CLEANING+ ALUMUNIUM COMPOSITE PANEL+ HIGH BUILDING EKSTERIOR MIRROR AND WALLacce

ssROPE

-SERV

APPLICATION :

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Certified CrewIRATA - Level 1-2-3ARAI - Indonesia Rope Access Association

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welding

habi

tat

PT. BIRAWA ADHI PRATAMA Provide Services for PositivePressure Enclosure | Hot Works habitats

* Welding

* Grinding

* Cutting

* Abrasive Blasting

* Brazing

* Soldering

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sizeDynamic size, modularsystem can be adapted to the work area. Standard size is: 4m x 4m 2m.

* Temperature >42 C

* Emergency Alarm Activated

* Equipment Malfunction

alarm warning system

RANGE OF USEABS CERTIFIED FOR USE IN ZONE 1 - ZONE 2

INDUSTRIESOffshore Oil and Gas, Petrochemical, Refinery,

Floating, Production, Storage and Offloading,

FPSO.

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Habitat is a tent made of flexible fire retardant panels designed to be enclosed over an area where hot work is performed in other to create an overpressure environment that acts as a barrier between an ignition source (hot work) and an explosive/fire hazard (hydrocarbon). It is portable and inflatable structure designed to facilitate hot work for use in hazardous areas.

It is a stand-alone system that does not require tie-in to vessel gas detection or control systems, or costly production shut downs. The fire retardant panels easily fit together to provide a pressurized environment, creating a safe enclosure when there is a requirement for hot work (welding, burning, cutting, grinding etc.) and electrical cabling in potentially hazardous areas.

PRESSURIZED HOT WORKS

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FEATURE - ADVANTAGES- Environment Friendly- Fire retardant and interchangeable- Provides a barrier between heat source and flammables- Audio and Visual warning system inside and outside the enclosure- Safe Hot Works In Hazardous Areas- Automatic Gas Detection and Emergency Shutdown (ESD)- No Down Time on Oil & Gas Installations and Drilling Operations- Perforation covers allow construction around pipes, cable ducts, beams etc.- Flexible Design and Various Sizes to suit all applications, Pipe/Structural Repairs, Inspec-tions and Maintenance

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09

hot-tap

line-

stop

COMMON HOT TAP APPLICATION

Hot Taps or Hot Tapping is the ability to safely tie into presurized system, by drilling or cutting, while it is on stream and under pressure.- Or it refers to the installation of connections to pipelines while they remain in service without the need of shutdown.- Typical fittings like Weldolet, Reinforced Branch or Split Tee. Split Tee often to be used as branch and main pipe has the same diameters.

- Preventing shutdown- New construction tie-ins- Installation of by-pass piping systems- Pressure and vacuum installations- New pipeline construction- Sight glass installation- Quality control sample points- Valve installations- Thermowell coupling installation- Orifice taps for flow meters

Common Pipeline Mediums:-

Natural Gas Process ChemicalsCondensate HeatingCompressed Air Chilled WaterRaw Water GlycolPotable Water SewagePetroleum productsDomestic Water Service (Hot & cold)

PT. BIRAWA PROVIDE HOT TAP FROM SIZE 1/2” UP TO 32”

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procedure-hot-tap

Common Pipeline Mediums:-

Natural Gas Process ChemicalsCondensate HeatingCompressed Air Chilled WaterRaw Water GlycolPotable Water SewagePetroleum productsDomestic Water Service (Hot & cold)

1. At the Existing pipeline, Fittings and valve is installed.2. Install Hot Tap Machine.3. Perform Hot Tap through the open valve.

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procedure-line-stop

4. Retract Cutter assembly. A special device retains the “Coupon” removed during the Hot Tap operation.5. Close Hot Tapping valve

1. Remove Hot Tap Machine to allow connection for Line Stop machine.2. Line Stop equipment installed on the temporary tapping valve.3. The Valve is open.4. Line Stop head enters pipeline through the Hot connection. 5. Temporary seal is achieved and pipeline �ow is stopped (unless bypass is in place)-(repair, relo- cation or alteration of the pipeline is performed.6. Temporary valve is closed and the Line Stop equip- ment is removed.7. Completion Plug and Tapping machine are installed on the temporary tapping valve.8. Temporary tapping valve is opened and the completion Plug is put into position.

9. Temporary tapping valve is opened and the completion Plug is installed int the branch of the Line Stop �tting and locked into position10. Line Stop equipment and temporary tapping valve are removed from the line stop �tting.11. Blind Flange is installed on the line stop �tting.

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-SERVWe have the ability to source both locally and overseas the most qualifed personnel to fi�ll in your future projects. Their abilities cover the fields of mechanical, piping, qualified welder, instrumentation or electrical.

Determined for Teamwork, Quality, Commitment to Safety, Competitiveness. PT. BIRAWA ADHI PRATAMA has successfully owned highly experienced employee, a fully tested bussiness process and also an adequate Funding capability to enable PT. BIRAWA ADHI PRATAMA to perform in a broader spectrum and to compete manpower resources oriented services throughout the world.

We cater the demands and needs of oil & gas companies, whether upstream or downstream, onshore-offshore locations, that need the support of qualified manpower.We are able to deal with documentation from Visa, Work Permit, Medical Check up, prior Mobilization since our crew are experience to work abroad supp

lymanpower

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-SERVICES-12

WELDER SMAW | 6G/6GRWELDER GMAW | MIG WELDER FCAWWELDER GTAW | TIGWELDER STT | RMDWELDER DuplexSemi Automatic WELDERFull Automatic WELDER (familiar with Phoenix | Saturnax | Vermaat)PIPE FITTERRIGGERROPE ACCESS NDTROPE ACCESS WELDERROPE ACCESS BUILDINGSCAFFOLDERFLANGE TECHNICIANSPACERBEVELINGCRANE OPERATORQA/QCHSEELECTRICAL ENGINEERELECTRICIANINSTRUMENTINSULATION CREWFLOORMANDERRICKMANMECHANICMEDICMOTORMANRADIO OPERATOROILERPFM OPERATOR

ONSHORE-OFFSHORE CREWskilled worker

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whc

pwell head controlpanel

Wellhead Control Panels (WHCPs) are designed for monitoring, controlling and shutdown of - Subsurface Controlled Safety Valves (SCSSV)- Surface Safety Valves (SSV) - Master Valves (MV)- Wing Valves (WV)

and other wellhead safety valves, (e.g. Choke, ESD, HIPPS) to ensure safe operation of manned and unmanned platforms.

All systems are designed and tailored to suit the individual project specifications or client/SMS developed standardised design philosophies always incorporating safety, environmental and statutory requirements.

Birawa WHCP services offer ranging from designing, manufacturing, assembling and commissioning of Single-Well, Multi-Well, RTU & PLC-based, SOLAR-powered Wellhead Control Panels (WHCP) for all production fields, including onshore, offshore or artificial islands.

Our WHCPs are engineered and built in line with customer specifications and international standards.

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FEATURE - ADVANTAGES

- Hydraulic pressure testing and flushing- Preventative and correctivemaintenance routines- Hydraulic system modifications- Emergency and Fire Shutdown- Safe Operation of Riser Valves- Flow line Pressure control- Well Test Operation- System reliability control, repair and upgrade- Smaller systems such as test pumps and wireline units- Process instrumentation calibration and maintenance.- Commissioning and decommissioning

We are driven to support your business,with our dedicated project team always on hand for one-on-onecontact, providing you with the best possible service.From concept through to design, production, testing and delivery, ourproject team will know your operating environment, and will use thelatest technology to precisely meet your needs. “

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MACHINING

Onsite machining services for scheduled maintenance, construction and emergency repairs.

IN-S

ITU

“

Onsite Machining services for scheduled maintenance, construction,

emergency repairs.

In-Situ Machining comes into its own when a workpiece is too large or fixed

in application and cannot be moved to a machine shop. Portable machines

can be used in some of the most remote situations and produce equally high standards of quality and finish to

that of a machine shop. Be it Pipe Cutting, Flange Facing, Milling, Drilling

or Boring, the range of portable machines can be mobilised to the

location at minimal notice.

In on-site machining work, technical specifications and practical demands

often vary from job to job, site to site.Where the application is unique or

requires special considerations, BIRAWA has the technical expertise

and experience to develop customized work procedures, modifying machines

and fixtures to suit the job.

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metal-stiching Metal Stiching is one of our ser-vices we provide for In-Situ Machining. - “Metal Stitching” allows us to per-manantly repair a crack or blow-out hole without welding. The cracked metal is replaced with special metal stitching pins that we install by drilling and tap-ping to draw the sides of the crack together. This results in a continuous row of interlocking stitching pins to create a strong, pressure-tight repair. To restore the casting to its origi-nal strength, we install locks across the joint line of the pins by drilling a precision hole pattern with special drill fixtures. After the hole pattern is created, the locks are driven in, pulling the repair togther even tighter.

THE PROCESSUsing a drill jig, rows of blind holes are drilled perpendicular to the direction of the crack, each row to act as a key.

The intermediate partitions are removed with pneumatic chisel.

Lock keys are driven into the opening and caulked.

Holes for lock screws are drilled along the crack between the keys.

The screws are fitted to ensure they over-lap, effecting a seal along the fracture.

Finally, the entire installation is caulked to ensure stability and pressure tightness.

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Metal Stitching Is Ideal For Repairing:-

- Frost damaged blocks and cylinder heads- Stress fractures- Holes in blocks- Broken lugs and studs- Fractured transmission and diff

Intended Application-

Automotive EnginesCompressorsShip EnginesDiesel EnginesEarth Moving EquipmentArchitectural CastingsGearsKilnsPumps, Earthmoving Equipment Gear Boxes StampingPressesStationary EnginesTurbinesPrinting and Embossing Machinery

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Using a drill jig, rows of blind holes are drilled perpendicular to the direction of the crack, each row to act as a key.

The intermediate partitions are removed with pneumatic chisel.

Lock keys are driven into the opening and caulked.

Holes for lock screws are drilled along the crack between the keys.

The screws are fitted to ensure they over-lap, effecting a seal along the fracture.

Finally, the entire installation is caulked to ensure stability and pressure tightness.

Birawa Inspection team offers a broad range of Non-Destructive Testing and Inspection services both onshore and offshore site. Our technicians are supported by the latest equipment which can be mobilised to provide non destructive testing services for assets such as pipelines, storage tanks, pressure vessels, heat exchangers, condenser tubes, boiler tubes and process columns.

The 6 (six) most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine.

insp

ectio

nndt

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non destructive testing

BIR

AW

A18

skilled worker

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ULTRASONIC TESTING | UT

MAGNETIC PARTICLE TESTING | MT

LIQUID PENETRANT TESTING | PT

HARDNESS TESTING | HT

VISUAL INSPECTION| VI

DRONE INSPECTION SURVEILLANCE

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19

boiler

stea

m

Modify the the old Burner system with a new, simpler , easy to care for and can save fuel and prevent the frequent occurrence of the damage and also it is easy on the spare part can be in the public market.

Modify the use of diesel fuel by using the residue is mixed with Heater Tube Heater , to reduce the cost of purchasing diesel fuel is more expensive and can save a lot more.

Modify or improving old Boiler becomes new boiler and Boiler spare parts complement incomplete or deficient / lost can be replaced with spare parts that are easily available and can be used as the original.

PT. BIRAWA ADHI PRATAMA Provide Services for Boiler and Steam our services includes :* Overhaul* Modification* Steam Pipe Installation & Equipment* Pipe Steam Cleaning* Pipe Replacement* Service / Repair* Water Softener* Steam Header

modification

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Cleaning Water side with Special Chemicals

Water side Neutralizer

Cleaning Fire Lane

Open/Setup Valves : Manhole, Handhole, Mobrey, Safety, Blowdown, Measure Glass

Burner Services/Repair

Automatic Control Panel Checking

Cleaning,Painting in/outside boiler

Testing/Checking by Depnaker (License for extend of use boiler).

Duration 2-3 days

Cleaning Water side with Special Chemicals

Opening old Fire Lane Pipe with Act. & O2

Cleaning/Enlarge Tube Plate

Unloading old Fire Lane Pipe

Boiler inside cleaning

Installment,Welding new Fire Lane Pipe

Cleaning,Painting in/outside boiler

Hydraulic Test

Thickness Test (If needed)

Capable to provide Fire Lane Pipe all size Certificate from German

Certified Welding crew

Testing/Checking by Depnaker (License for extend of use boiler)

Duration 4-6 days (depends on Fire Lane Pipe condition and quantityWater filtration equipment to

use boilers using Resin and with systems that can neutralize the water by way of regeneration and salt leaching by using pumps press.

overhaul pipe replacement

water softener

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1. VALVE

2. SHAFT

3. GEAR

4. PUMP

5. PIPE

ENGI

NEOVERHAUL

A. Overhaul

Engine which has been disassembled, cleaned, inspected, repaired as necessary

B. Repair

Approved allowable wear fits and tolerances that a new limit part may deteriorate to and still be a useable component. This may also be accomplished using standard and approved undersized and oversized tolerances.

An OVERHAULED ENGINE is an engine which has

been disassembled, cleaned, inspected,

repaired as necessary and tested. The engine may be

OVERHAULED to NEW LIMITS or SERVICE LIMITS

and still be considered approved OVERHAUL. The

engine's previous operating history is

maintained and it is returned to you with zero

time since major OVERHAUL and a total

time since new that is the same as before the

OVERHAUL.

Additional Services Metal Work - Pneumatic Services*Hydraulic Pneumatic Services - Recondition - Lathe - Rubber Relining - Chrome

Top Overhaul

Semi - Minor Overhaul

General Overhaul

REPAIR SERVICES :

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Intended Application-

Automotive EnginesCompressorsShip EnginesDiesel EnginesEarth Moving EquipmentArchitectural CastingsGearsKilnsPumps, Earthmoving Equipment Gear Boxes StampingPressesStationary EnginesTurbinesPrinting and Embossing Machinery

serv

icecalibration

Why Calibrate?-

Measuring instruments are the “heartbeat” of your compa-ny as they check and measure your production processes. They control the quality of your products and in the end are responsible for the success and the profitability of your business.A regular check of your “heartbeat” with traceable calibra-tion equipment ensures your quality always matches the customer’s expectations. Regular calibration lets you:

- Assure consistent quality of your production output- Lower operating cost due to enhanced reliability- Gain optimal access to international markets- Establish a quality system- Address quality audit and reviews- Maintain quality of specifications- Meet production control criteria- Measure inspection and testing results- Establish calibration traceability

We provide the following calibration-

PRESSURE GAUGEVACUUM TRANSDUCERSSURVEY METERVISCOMETERSPRESSURE TRANSDUCERSTORQUE (DRIVERS, TRANSDUCERS, WATCHES AND WRENCHES)

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BIRAWA

BIR

AW

APerkantoran Plaza Ciputat MasJl Ir.H.Juanda No.5A Blok D/C, Ciputat Tangsel Banten 15412

www.birawa.co.id

Workshop | JL. Cikunir Raya No.4. Jati Asih Kota Bekasi Jawa Barat

Talavera Office Park, 28th Floor, Suite M281Jl.TB.Simatupang Kav 22-26 Jakarta 12430. INDONESIA P :(62) 021 - 7599-9962, F: (62) 021 - 7599-9888

Head Office.

Operational Office.

info@birawa.co.id