Training_Program_2013_ENGLISH.pdf

The Rexroth Training Program 2013Drive & Control Academy

The Rexroth Training Program

2013

Training program 2013 | Drive & Control AcademyGeneral information

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Drive & Control Academy | Training program 2013 1General information

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Foreword

Qualification can only be replaced by more qualification.

The frequently cited precious "raw material" education does not lose its rele-vance, it rather becomes an indispensable foundation, regardless whether in good or bad economic times. Only perfectly qualified personnel allow companies to react to the fluctuating economic climate in unsteady times in a sustainable and customer-oriented form.

Fast, solution-oriented and flexible measures against the up and down of indica-tors require solid training and further education which is up-to-date and adjusted to the business need.

New developments and advancements as well as refinement and optimization of technical drive and control solutions for ever increasing demands in increasingly faster development speed and short product life cycles are the specifications for the high-quality training and further education offer, also in 2013.

The linking of classical and digitalized learning and teaching methods also allows for flexible planning of further education. For despite the mentioned shorter development and production cycles, you need enough time for the knowledge transfer in order to teach the people the necessary know-how.

Trends and topics like energy efficiency and machine safety are only two of the future technologies which machine and system manufacturers cannot handle "without qualification".

The new Rexroth training program 2013 comprises an extensive, current and cus-tomized offer for the qualification of your employees.

Utilize the investment into safe values like the "raw material" education. Increas-ing returns and future-prove components of your company are the reward for the "investment risk".

Thomas Berger Burkhard Fasshauer Bosch Rexroth. The Drive & Control Academy.

2 Training program 2013 | Drive & Control AcademyGeneral informationeD

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▶ General information Drive & Control Academy, training systems, media, knowledge portal, training, topic areas, Bosch Rexroth LearnWorld, eDrive & Control Academy, certifications, training locations, customer service, icons, FAQ, GT&C, registration

▶ eDrive & Control Academy eLearning basic training

▶ Industrial Hydraulics Basic training, practice with error analysis, project planning, special topics

Contents

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▶ Mobile Hydraulics Basic training, advanced training

▶ Electric Drives and Controls Drive technology (IndraDrive, EcoDrive, DIAX04, REFUDrive), Sytronix, PLC (IndraWorks, IndraLogic), XLC/MLC, CNC (IndraMotion MTX), Motion Logic (Drivebased - IndraMotion MLD/IMH), resistance welding, tightening and pressfit technology, special training

▶ Pneumatics Basic training, practice with error analysis, special topics

▶ Mechatronics Basic training, practice with error analysis

▶ Linear Motion and Assembly Technology Linear motion technology: Basic training, practice with error analysis Assembly technology: Practice with error analysis

▶ Safety Technology Basic training, special topics

▶ Energy Efficiency Basic training, special topics

▶ Application Special topics


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Drive & Control Academy

Knowledge – The decisive competitive advantage


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Knowledge is everythingTechnical knowledge and competence of the employ-ees provide a company with the decisive advantage in global competition. Under the roof of the Drive & Control Academy, Rexroth offers an extensive portfo-lio of knowledge products in the area of drive and control technologies which is continuously based on the industrial practice. The Drive & Control Academy sets particularly stan-dards in the didactic presentation of specialized and integrated know-how for customers, employees and facilities for training and further development. Our offers have been compiled according to the following principles:

▶ Practice-oriented, state-of-the-art equipment ▶ Target group-specific training offers ▶ The latest training methods

Training systemsThe training systems impart inexperienced and experienced users practice-oriented knowledge in the areas hydraulics, pneumatics, electric drive and control technology, mechatronics and automation. They comprise industrial serial components and have internationally standardized programming languages and open interfaces.

Bosch Rexroth is one of the globally leading specialists in drive and control technology and has unique technological know-how. The Drive & Control Academy passes this knowledge on and supports the cus-tomized training and further development as well as the qualification of technical experts.

MediaRexroth's software-based training and learning media distinguish themselves by high practical relevance and are adjusted exactly to the training courses and training systems.They contain eLearning modules, technology and application trainers, animations of components and systems as well as simulation-based learning units. Apart from that there are dictionaries, technical books, manuals for trainers and trainees as well as working equipment.

Knowledge portalThe Knowledge portal will become the multimedia contact point for all drive, control and movement technology topics in industrial and academic further education and training as well as qualification. This unique contact point on the Internet will offer the user access to high-quality information and structured exchange of knowledge and experience.

TrainingNew training courses and the continuous further development of the training methods guarantee that the knowledge transfer is always state-of-the-art. The method repertoire includes attendance training, eLearning, practical training and Blended Learning, combining the advantages of attendance training sessions and eLearning. With customer training sessions, the customer proximity principle is of utmost importance.


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PneumaticsIn the Pneumatics area, Bosch Rexroth offers exer-cises and device kits for standard pneumatics, electro-pneumatics, control technology and handling technology. The patented mounting system for the components offers flexibil-ity and at the same time safe mounting of the com-ponents. The industrial standard components used provide direct reference to the practical application.

Training systems

Rexroth's technical know-how and the solution competence in the area of indus-trial applications are smoothly integrated into the modularly structured training systems. In this way, they exactly meet the qualification levels requested by the industry and educational facilities.

HydraulicsThe Bosch Rexroth hydrau-lic training systems clearly show the operating behav-ior of modern, hydraulic circuits and perfectly prepare the trainees for their work in the company as industrial standard components are used. For the different practical applications, exercises and device kits e.g. for switch-ing hydraulics, proportional technology, control tech-nology or also for mobile applications are available.

AutomationThe training systems for automation technology integrate the Pneumatics, Sensor technology, Con-trol, Handling and Drive technologies and in this way support the extensive mechatronics teaching offer. Rexroth consistently relies on industrial serial components and stan-dards. For sensor technol-ogy, control technology and linear motion technol-ogy, separate training systems are available.

Practical exercises, adjusted training and learning media as well as special train-ing sessions impart the necessary technical knowledge and competencies to the employees and trainees.


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Rexroth's extensive training and learning media make knowledge available and are exactly adjusted to training and training systems of the control and drive spe-cialists. In this connection, digital media are becoming more and more important as both information medium and learning medium.

Media

SoftwareSoftware, software-based training and learning media and apps complement our product offer and are a crucial part of competent knowledge transfer in drive and control technology.

ReferencesDespite the increasing importance of digital media, print products cannot be completely replaced. At Rexroth, dic-tionaries, technical books, manuals for trainers and trainees as well as training and working equipment in printed form will also round off the training and learning media portfolio in the future.

Videos and animationsOur videos, 2D and 3D animations are perfectly suited to illustrate com-plex motion sequences and to clarify difficult techni-cal connections.


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Knowledge portal

The Drive & Control Academy's newly developed knowledge portal will establish itself as the multimedia benchmark in the industrial and academic further educa-tion and training. It includes all essential topics and aspects of drive, control and movement technology. The knowledge portal has been developed for people dealing with technology, learning technology and teaching technology.

... deal with technology

The online platform with unique know-how in drive & control technologies. The learning and knowledge platform by experts for experts!

... teach technology

Teaching using Rexroth's tried-and-tested and innova-tive teaching and learning material. Trainers, lecturers and teachers benefit from the innovative educational concepts. The decades of experience of the Rexroth training experts have been considered in the design and development of the offer. So training on a technically high level can be realized without problems.

... learn technology

Learning with the Drive & Control Academy means learning from the best. The extensive learning offer covers all requirements of professional and academic training and further educa-tion and qualification. Con-tents didactically prepared with the help of multimedia, effective illustrations, anima-tions and videos exemplify complex facts and make them quickly understandable.

The Drive & Control Academy for people who...


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Bosch trainer qualificationBosch's modular and certified trainer educa-tion guarantees high-quality, sustainable and refreshing training for the trainers regarding soft skills and technical topics. Even very experienced trainers hit the books again in order to be on the pulse of the times – so that the knowledge can be smoothly trans-ferred from the trainers to the participants.

Methods Attendance and practical training with personal con-tact, direct communication and particularly the "touch-ing" of the components consolidate the theoretical knowledge. That is why the majority of the Rexroth training courses comprises practical exercises. With the support of the trainers, the participants set up exercises at practical training systems. The interaction of eLearning and attendance courses be it during the preparation, during and/or after the training or, how-ever, the eLearning alone considerably extend(s) the set of methods with numerous advantages.

Training

For a long time, Rexroth has established itself in the market as a competent part-ner for further training for numerous companies and institutions. The Training Program 2013 comprises customized offers for almost any educational require-ment. The training courses impart the necessary knowledge in a practice-oriented form to the participants, suitable for the relevant target group.

New training courses and the continuous further development of existing training courses as well as experienced and highly qualified trainers moreover guarantee that the qualification is always state-of-the-art.

The combination of conventional and digitalized teaching and learning methods stands for customized realization of the employee qualification.

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Topic areas

Rexroth is one of the globally leading specialists in drive and control technology and has unique technological know-how with regard to products and their appli-cation as well as solutions. The company passes this knowledge on and supports the customized training and further development as well as the qualification of technical experts via the Drive & Control Academy.

The huge store of technology knowledge which is available to Rexroth offers per-fect preconditions for the transfer of technical knowledge. The extensive scope of electric drive and control solutions, hydraulics, pneumatics as well as linear motion and assembly technology allows for technology-spanning insights and comparative presentations.


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Bosch Rexroth LearnWorld

Move around in your individual Bosch Rexroth LearnWorld. Make use of your train-ing documentation and any information on your booked training before and after the training date. Keep an eye on the dates for the follow-up training. A voluntary knowledge check per training which is only available to you allows you to deter-mine the knowledge location and ensures that the selected training corresponds to your target expectations.

Bosch Rexroth training LearnWorld

Training cus-tomers get a personal login to the Rexroth LearnWorld

Practical training

Face-to-face training

Train the Trainer

eTraining VirtualClassroom

Training program 2013… Information… NewsLetter

… more

WebBasedTrainings + knowledge check

Technical bookseBook

Handout eBook

Rexroth LearnWorld

▶ Personal login to the Bosch Rexroth LearnWorld ▶ Availability of the personal learning documentation

in eBook format ▶ Course-oriented eLearning modules ▶ Personal knowledge check ▶ Training catalog 2013

▶ Depending on the training: - Software and configuration tools - Information about the training: Hotel list,

directions sketch, location information, train-ing description

- Technical books - Access duration up to at least six months after

the end of the training - Bosch Rexroth NewsLetter upon request - Various knowledge documents

Training courses with your personal LearnWorld login are marked with LW

!

Prerequisites for the use are Internet access as well as a personal email address.

LW


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eDrive & Control Academy

eLearning, virtual classroom, videos, online meetings, eTutoring, mobile learning: Terms which are no longer dispensable in the modern LearnWorld.In the eDrive & Control Academy (eDCA), Rexroth offers electronic knowledge transfer sequences. Often available irrespective of time and place, in different languages and 24 hours a day. Use the offer as alternative learning method, as amendment and preparation for the classical face-to-face or practical training or also as straightforward knowledge transfer variant for autodidactic qualification.

Facts ▶ eLearning developed and prepared by the

globally leading hydraulic manufacturer ▶ State-of-the-art contents ▶ Development with specialized departments

and experienced trainers ▶ Developed from more than 50 years of

training experience of Rexroth ▶ Tried and tested qualification concepts and

integration of highly experienced Rexroth trainers

▶ Firsthand knowledge ▶ eLearning trend learning method

Target groups/contact partners at the customer ▶ Persons responsible for the qualification ▶ Persons responsible for the training ▶ Persons responsible for the further education ▶ Persons responsible for maintenance ▶ Persons responsible for service ▶ Managers ▶ Operations managers ▶ Trainers

▶ Reduction of the travel costs ▶ Reduction of the employee absence due to fewer

attendance days ▶ Perfect time management for employees who are

away on a construction job ▶ Learning irrespective of place and time ▶ Learning with latest and didactically valu-

able media ▶ More efficient attendance seminars due to a more

uniform level of knowledge of the group, ensured by eLearning in advance

▶ "Unlimited" repeatability and availability, worldwide ▶ Individual learning speed ▶ Use in attendance teaching ▶ Electronic reference work for trainees ▶ Multitude of languages, global use ▶ Solid basic knowledge of hydraulics after success-

ful completion


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We satisfy the requirements and are certified according to:

ZERTIFIKAT

Die Zertifizierungsstelle der TÜV SÜD Management Service GmbH

bescheinigt, dass das Unternehmen

Bosch Rexroth AG Business Unit Industrial Applications

Drive and Control Academy Bahnhofsplatz 2

D-97070 Würzburg

für den Geltungsbereich

Durchführung von Kundenschulungen sowie Entwicklung und Vertrieb von Trainingssystemen und Medien

ein Qualitätsmanagementsystem eingeführt hat und anwendet.

Durch ein Audit, Bericht-Nr. 70777215 wurde der Nachweis erbracht, dass die Forderungen der

ISO 9001:2008 erfüllt sind. Dieses Zertifikat ist gültig in Verbindung

mit dem Hauptzertifikat bis 2014-08-08 Zertifikat-Registrier-Nr. 12 100 41247/11 TMS

München, 2011-08-10

QMS-TGA-ZM-07-92

Certifications

▶ DIN EN ISO 9001:2008

ZERTIFIKAT

Bosch Rexroth AG Bahnhofplatz 2

D-97070 Würzburg

einschließlich den Weiterbildungsmaßnahmen gemäß Anlage

Zugelassene Weiterbildungsmaßnahme für die Förderung der beruflichen Weiterbildung

nach dem Recht der Arbeitsförderung zugelassen durch

die Zertifizierungsstelle der TÜV SÜD Management Service GmbH

von der Anerkennungsstelle der Bundesagentur für Arbeit anerkannte Zertifizierungsstelle.

Durch ein Audit, Bericht-Nr. 70752879 wurde der Nachweis erbracht, dass die Forderungen der

Anerkennungs- und Zulassungsverordnung – Weiterbildung - AZWV

erfüllt sind. Dieses Zertifikat ist gültig bis 2013-03-21 Zertifikat-Registrier-Nr. 12 720 36619/01 TMS

München, 2010-03-22

Seite 1 von 3

Die TÜV SÜD Management Service GmbH ist von der Anerkennungsstelle der Bundesagentur für Arbeit anerkannt:

BA-Registriernummer: 08 / 04 / 02.

▶ Educational institution according to AZWV (in the future AZAV)


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Nölle + Nordhorn GmbHCarl-Bertelsmann-Straße 5633332 GüterslohPhone: +49 5241 [email protected]@boschrexroth.de

Gütersloh

Training locations

Bosch Rexroth GmbHPetzoldstraße 124021 LinzAustriaPhone: +49 9352 [email protected]

Linz (Austria)

SICK Vertriebs-GmbHTraining & EducationWillstätterstraße 3040549 DüsseldorfPhone: +49 211 [email protected]

Dusseldorf

Bosch Rexroth AGDrive & Control AcademyBahnhofplatz 297070 WürzburgPhone: +49 9352 18-1920Fax: +49 9352 [email protected]

Würzburg

Bosch Rexroth AGService Center WaiblingenStuttgarter Straße 13071332 Waiblingen Phone: +49 9352 [email protected]

Waiblingen

Bosch Rexroth AGTraining centerFornsbacher Straße 9271540 MurrhardtPhone: +49 7192 [email protected]

Murrhardt

Hamburg

Gütersloh

Erbach

Würzburg

Saalfeld

MunichLinz (Austria)

Waiblingen

Horb

Ketsch

Lohr

Dusseldorf

Waldkirch

Bochum

Witten

Murrhardt

StuttgartDeggendorf

Ede (Netherlands)

Buttikon (Switzerland)

Elchingen


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Bosch Rexroth AGBgm.-Dr.-Nebel-Straße 297816 Lohr a. MainPhone: +49 9352 [email protected]

Lohr

Bosch Rexroth AGHemrietstraße 28863 ButtikonSwitzerlandPhone: +41 55 46 [email protected]

Buttikon (Switzerland)

Bosch Rexroth AG Service Center HamburgEssener Straße 422419 HamburgPhone: +49 9352 [email protected]

Hamburg

Institut PTC+Zandlaan 25-296710 BA EdeNetherlandsPhone: +31 318 [email protected]

Ede (Netherlands)

Hans Pregler GmbH & Co. KGKreuzäcker 694469 Deggendorf/RettenbachPhone: +49 9931 [email protected]

Deggendorf

Bosch Rexroth AGMobile ApplicationsGlockeraustraße 289275 ElchingenPhone: +49 7308 [email protected]

Elchingen

bz-SaalfeldAm Gewände 707333 UnterwellenbornPhone: +49 3671 [email protected]

Saalfeld/Unterwellenborn

Bosch Rexroth AGZum Eisengießer 197816 Lohr am MainPhone: +49 9352 [email protected]

Lohr

Bosch Rexroth AGService Center MünchenParkring 485748 Garching b. MünchenPhone: +49 9352 [email protected]

Munich

Bosch Rexroth AG An den Kelterwiesen 1472160 Horb am NeckarPhone: +49 7451 92-1424 [email protected]

Horb

Bosch Rexroth AGTraining Center ErbachBerliner Straße 2564711 Erbach/OdenwaldPhone: +49 6062 [email protected]

Erbach

Bosch Rexroth AGLoewentorstraße 68-7070376 Stuttgart/Bad CannstattPhone: +49 9352 [email protected]

Stuttgart / Bad Canstatt

Bosch Rexroth AGMannesmannstraße 2958455 WittenPhone: +49 9352 [email protected]

Witten

Sick AGTraining & EducationErwin-Sick-Straße 179183 WaldkirchPhone: +49 211 [email protected]

Waldkirch

Bosch Rexroth Filtration Systems GmbHHardtwaldstraße 4368775 Ketsch/RheinPhone: +49 9352 [email protected]

Ketsch

For more detailed information on our training locations please refer to: www.boschrexroth.com/trainingsorte

Bosch Rexroth AGHarpener Feld 844805 BochumPhone: +49 9352 [email protected]

Bochum


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We would be happy to advise you regarding our training! Answers to frequently asked questions are available in the FAQ section (pages 217 - 220).

Customer service

Bosch Rexroth AGDrive & Control AcademyBahnhofplatz 297070 WürzburgPhone: +49 9352 18-1920Fax: +49 9352 [email protected]

Please imperatively observe our current training offer on the Internet at:www.boschrexroth.com/academy


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In this training catalog, we use the following icons as guidelines for our training methods, products and general information:

3

Training methods

Drive & Control Academy products

Drive & Control Academy

Trainer

eLearning

Theoretical training

Bosch Rexroth LearnWorld

Software

General information

Trainees

Blended learning

Attendance training

Media

Training systems

New training

Practical training with error analysis

Animations

Duration of the training in days

Project planning

References

General information


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Notes

Drive & Control Academy | Training program 2013 19eDrive & Control Academy

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eDrive & Control AcademyContents

Today, independent learning at the computer is an integral part of the knowledge trans-fer. Learning that is not bound by place or time, unlimited repeatability, individual speed of learning and interactive learning contents make this method an indispensable learning instrument.

Specifying the desired order number and invoice address, please send orders to the sales channel known to you or to [email protected].

Try our eLearning using the free guest account: www.boschrexroth.com/eLearning

eLearning basic training20 eHTG Basic knowledge of hydraulics (eLearning)21 ePTG Basic knowledge of pneumatics (eLearning)22 eLTG Basic knowledge of linear motion technology (eLearning)23 eFSi Basic knowledge of functional safety (eLearning)24 NEW e4EE Basic knowledge of energy efficiency (eLearning)25 NEW e4EE Sytronix Energy efficiency of variable-speed pump drives (eLearning)26 More eLearning courses

20 Training program 2013 | Drive & Control AcademyeDrive & Control AcademyeD

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eHTG

Basic knowledge of hydraulics(eLearning)

From the function and the properties of selected components to the set-up of hydraulic diagrams – Many basics that hydraulic engineers need to know. The training is recommended to anybody who wants to attend more advanced training courses. The eHTG training contents are identical with the contents of the conven-tional four-day HTG attendance training.

Contents

▶ Hydraulics in general, properties of hydraulics ▶ Set-up and function of a hydraulic system ▶ Physical bases and their meaning in hydraulics ▶ Symbols according to DIN ISO 1219 ▶ Hydraulic fluids ▶ Hydraulic pumps, hydraulic motors and cylinders ▶ Control technology (isolator, directional, pressure

and flow control valves) ▶ Preparing and reading simple circuit diagrams

Learning targets

▶ Understanding the basic set-up of a hydraulic system ▶ Understanding the function and set-up of selected

hydraulic components ▶ Preparing a hydraulic diagram ▶ Effectively using technical documentation (catalog

sheets, DIN ISO 1219, etc) ▶ Handling hydraulic systems during planning and in

the operational everyday life

Prerequisites

▶ Technical understanding ▶ PC with Internet access and email address for

personal login. You will get your personal login approx. three to four days after receipt of your registration (receipt of order). You are then released for participation in the eLearning.

Target group

People interested in hydraulics, planning, operating, maintenance, assembly personnel, design engineers

Training times

During the license period (one year), the training contents are available 24 hours a day.

Price

The eHTG eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.

Industrial companies Order no.Individual license € 940.00/year R9610066266 licenses € 2,217.00/year R96100663712 licenses € 3,089.00/year R96100663824 licenses € 4,305.00/year R96100663948 licenses € 5,999.00/year R961006641100 licenses € 8,526.00/year R961006640500 licenses € 18,424.00/year R961006642

Educational institutions/schools/universities:Individual license € 313.00/year R96100664312 licenses € 1,030.00/year R96100664424 licenses € 1,435.00/year R96100664548 licenses € 2,000.00/year R961006646100 licenses € 2,842.00/year R961006647500 licenses € 6,141.00/year R961006648


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ePTG

Basic knowledge of pneumatics (eLearning)

From the function and the properties of selected components to the set-up of pneumatic diagrams – Many basics that pneumatic engineers need to know. The training is recommended to anybody who wants to attend more advanced training courses. The ePTG training contents are identical with the contents of the conven-tional four-day PTG attendance training.

Contents

▶ Physical bases and connections ▶ Features of pneumatics ▶ Compressed air generation, compressor types ▶ Introduction to the compressed air conditioning,

drying, distribution and vacuum technology ▶ Directional, flow, pressure and isolator valves ▶ Single- and double-acting cylinders ▶ Holding element control, impulse valve ▶ Velocity and stop control ▶ Distance-dependent controls, limit switches ▶ Time- and pressure-dependent controls ▶ Basic circuits of electro-pneumatic systems ▶ Symbols and circuit diagrams according

to DIN ISO 1219 ▶ Bases of the component design

Learning targets

▶ Understanding the basic set-up of a pneumatic system ▶ Understanding the function and set-up of selected

pneumatic components ▶ Being able to prepare pneumatic diagrams ▶ Handling pneumatic systems during planning and

in the operational everyday life

Prerequisites

See "eHTG", page 20

Target group

People interested in pneumatics, planning, operating, maintenance and assembly personnel, design engineers

Training times


Price

The ePTG eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.


Educational institutions/schools/universities:Individual license € 185.00/year R96100706612 licenses € 608.00/year R96100706524 licenses € 847.00/year R96100706448 licenses € 1,181.00/year R961007069100 licenses € 1,678.00/year R961007068500 licenses € 3,626.00/year R961007067

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eLTG

Basic knowledge of linear motion technology (eLearning)

From the physical bases to the products and the applications and bases of the design – This training is recommended to anybody who wants to attend more advanced training courses. The eLTG training contents are identical with the contents of the conventional two-day LTG attendance training.

Contents

▶ Introduction to the linear motion technology ▶ Set-up, function and fields of application of pro-

filed rail systems ▶ Set-up, function and fields of application of linear

bushings and shafts ▶ Set-up, function and fields of application of ball

screw assemblies ▶ Set-up of the linear systems ▶ Overview of the ready-to-use linear systems

Learning targets

▶ Getting to know the physical and theoretical bases of linear motion technology

▶ Knowledge of structure, function and areas of appli-cation of linear motion technology components Selection of suitable components of linear motion technology

Prerequisites

▶ Technical understanding ▶ PC with Internet access and email address for


Target group

Planning, operating, maintenance and assembly personnel, design engineers

Training times


Price

The eLTG eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.


Educational institutions/schools/universities:Individual license € 216.00/year R96100668812 licenses € 711.00/year R96100668924 licenses € 991.00/year R96100669048 licenses € 1,381.00/year R961006691100 licenses € 1,962.00/year R961006692500 licenses € 4,240.00/year R961006693

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eFSi

Basic knowledge of functional safety (eLearning)

In the eFSi eLearning modules on functional safety we will provide you with learning contents which have been prepared according to the latest didactic findings in a multimedia form; the topics are "Bases of machine safety" as well as "10 Steps to Performance Level".

Contents

▶ Bases of machine safety ▶ Machinery Directive, laws, standards ▶ 10 Steps to Performance Level

Learning targets

▶ Getting to know the Machinery Directive and relevant standards

▶ Bases of functional safety according to ISO 13849

Prerequisites

▶ Founded knowledge of automation technology ▶ PC with Internet access and email address for


Target group

Developers, design engineers, planners, safety offi-cers in mechanical engineering

Training times


Price

The eFSi eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.

Industrial companies Order no.Individual license € 198.00/year R9610070356 licenses € 467.00/year R96100703612 licenses € 651.00/year R96100703724 licenses € 907.00/year R96100703848 licenses € 1,264.00/year R961007039100 licenses € 1,796.00/year R961007040500 licenses € 3,881.00/year R961007041

Educational institutions/schools/universities:Individual license € 66.00/year R96100704212 licenses € 217.00/year R96100704324 licenses € 302.00/year R96100704448 licenses € 421.00/year R961007045100 licenses € 599.00/year R961007046500 licenses € 1,294.00/year R961007047

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Training times


Price

The e4EE eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.

Industrial companies Order no.Individual license € 69.00/year R9610066616 licenses € 163.00/year R96100666212 licenses € 227.00/year R96100666324 licenses € 316.00/year R96100690448 licenses € 440.00/year R961006665100 licenses € 626.00/year R961006660500 licenses € 1,325.00/year R961006666

Educational institutions/schools/universities:Individual license € 23.00/year R96100667012 licenses € 76.00/year R96100667524 licenses € 105.00/year R96100668048 licenses € 147.00/year R961006667100 licenses € 209.00/year R961006672500 licenses € 451.00/year R961006930

e4EE

Basic knowledge of energy efficiency (eLearning)

Energy becomes increasingly scarce and more expensive. At the same time, the global demand increases. So one focuses more and more on technologies helping to solve the problem. Intelligent automation solutions make a decisive contribution. Prerequisites are the awareness of the topic Energy Efficiency and its effective real-ization. In this eLearning module, we provide you with the necessary basic knowl-edge of energy efficiency.

Contents

▶ Energy, a scarce resource ▶ Definition of energy efficiency ▶ Basic conditions ▶ Energy efficiency in the company ▶ Rexroth 4EE systematics ▶ Useful things regarding energy efficiency

Learning targets

▶ Recognizing the meaning of energy efficiency for society and companies

▶ Knowing the Rexroth 4EE concept for the optimiza-tion of energy efficiency

▶ Knowing the typical approaches for optimizing a system

▶ Understanding costs and benefits of energy- efficient solutions

Prerequisites

▶ Interest in the Energy Efficiency topic ▶ PC with Internet access and email address for


Target group

Commercial and technical professions


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e4EE Sytronix

Energy efficiency of variable-speed pump drives (eLearning)

With Rexroth's variable-speed Sytronix pump drives, the reliability of powerful hydraulics and the energy efficiency and dynamics of compact electronics go hand in hand.In the e4EE Sytronix eLearning training, we provide you with the necessary basic knowledge and technical backgrounds and technical knowledge of "Smart Inter-play of Hydraulics and Electronics".

Contents

▶ Valve and displacer control ▶ Demand control ▶ Components of variable-speed pump drives ▶ Parameters for selecting such drive

Learning targets

▶ Basic knowledge energy efficiency ▶ System knowledge ▶ Adjustment to operating behavior of the individ-

ual components ▶ Project planning aids for the design of overall systems ▶ Knowledge of the work cycles and possibilities of

energy recovery ▶ Selection of the drive components

Prerequisites

▶ Participation in the HTG/eHTG, EATG-1 and HTPPu training sessions or comparable knowledge

▶ PC with Internet access and email address for personal login. You will get your personal login approx. three to four days after receipt of your registration (receipt of order). You are then released for participation in the eLearning.

Target group

Service engineers and engineers from the areas operational maintenance and commissioning

Training times


Price

The e4EE Sytronix eLearning training is available as single- or multi-user license.With its attractive price/performance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.




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▶ eEATG Basic knowledge of the Electric drive technique (eLearning)

▶ eESTG Basic knowledge of the Electric control technology (eLearning)

For the availability of the training courses please refer to our website:www.boschrexroth.com/eLearning

More eLearning courses

This training program contains the currently available eLearning offer. The following eLearning courses are in preparation:

Drive & Control Academy | Training program 2013 27Industrial Hydraulics

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Industrial HydraulicsContents

Basic training30 HTG Basic knowledge of hydraulics 32 HTSG-1 Basic knowledge of system technology

Practice with error analysis33 EHG Electrical engineering for hydraulic engineers34 HTP-1 Industrial hydraulics – on/off valves36 HTP-2 Proportional servo valve technology38 HTP-4 System technology at complex control systems39 HTP-5 Developing and optimizing hydraulic control systems40 HTP-MA Measuring and analyzing41 HNC Introduction to the NC control HNC 100-3x – Handling, diagnosis, optimization42 HTRP Practical control technology in hydraulics43 HTPPu Hydraulic training Pumps44 HT-Sp Accumulators in hydraulic systems

Project planning45 HTSY Planning and project planning of hydraulic control systems46 HTSG-2 Project planning with proportional servo valves47 HYV-1 Simulation with HYVOS 7.0

Special topics48 HTEV Technology of the 2-way cartridge valves – Logic elements49 HT-FCM Filtration and oil treatment in hydraulic systems50 HT-Fluid Hydraulic fluids52 HT-WI Maintaining and servicing hydraulic systems54 HTP-MLC-1 IndraMotion MLC for hydraulic drives – Part 156 HTP-MLC-2 IndraMotion MLC for hydraulic drives – Part 258 DC-MRL@ Machinery Directive60 DC-FSi-RB@ Risk assessment and reduction according to ISO 1210062 DCP-FSi@ Practical evaluation of functional safety with Sistema – Safely implementing EN ISO 13849-164 DC-FSi@ Certified experts – Functional safety according to EN ISO 13849 (TÜV®)66 HT-Si Safety during commissioning and maintenance of hydraulic systems

NEWNEWNEWNEW

28 Training program 2013 | Drive & Control AcademyIndustrial HydraulicseD

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Industrial HydraulicsLearning path

Basic training Advanced training

HTP-MAMeasuring and

analyzing

HTP-5Developing and optimizing hydr. control systems

HTEVTechnology of the

2-way car-tridge valves

HTPPuHydraulic training

Pumps

HT-SpAccumulators in

hydraulic systems

HNCIntroduction to the NC control

HNC 100-3x

eHTGBasic knowledge

of hydraulics (eLearning)

HTGBasic knowledge

of hydraulics

HTRPPractical control

technology in hydraulics

HT-FCM Filtration and oil

treatment in hydr. systems

EHGElectrical engi-

neering for hydrau-lic engineers

HT-FluidHydraulic fluids

HTP-1Industrial hydraulics

On/off valves

HTP-2Proportional servo valve technology

HTP-4Control technology

at complex con-trol systems

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HTRPPractical control

technology in hydraulics

HTSYPlanning and project

planning of hydr. control systems

HTSG-1Basic knowledge of system technology

HTSG-2Project planning with proportional

servo valves

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1

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3 4

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eLearning

Theory

Practice with error analysis

Project planning

LearnWorld

Blended learning

Software

Training duration in days

@

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HT-WIMaintaining and servicing hydrau-

lic systems

HYV-1 Simulation with

HYVOS 7.0

LW3

HTP-MLC-2IndraMotion MLC for

hydraulic drives, Part 2

LW5

2 LW

3

DCP-FSi@Practical evaluation of

functional safety with Sistema

eFSiBasic knowledge

of functional safety(eLearning)

@LW2

DC-MRL@Machinery Directive

@

DC-FSi@Certified expert – Functional safety

according to EN ISO 13849 (TÜV®)

@LW5

DC-FSi-RB@Risk assessment and reduction according

to ISO 12100

@LW2

HTP-MLC-1IndraMotion MLC for

hydraulic drives, Part 1

LW5

1

New training


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Timetable (German) Training locations

08.01.2013 - 11.01.2013 Gütersloh 14.01.2013 - 17.01.2013 Würzburg 28.01.2013 - 31.01.2013 Waiblingen 12.02.2013 - 15.02.2013 Würzburg 25.02.2013 - 28.02.2013 Waiblingen 12.03.2013 - 15.03.2013 Hamburg 25.03.2013 - 28.03.2013 Würzburg 09.04.2013 - 12.04.2013 Garching b. München 15.04.2013 - 18.04.2013 Erbach/Odenwald 14.05.2013 - 17.05.2013 Hamburg 03.06.2013 - 06.06.2013 Deggendorf11.06.2013 - 14.06.2013 Linz (Austria) 17.06.2013 - 20.06.2013 Würzburg 01.07.2013 - 04.07.2013 Unterwellenborn 08.07.2013 - 11.07.2013 Bochum 29.07.2013 - 01.08.2013 Würzburg 05.08.2013 - 08.08.2013 Würzburg 02.09.2013 - 05.09.2013 Würzburg10.09.2013 - 13.09.2013 Linz (Austria) 16.09.2013 - 19.09.2013 Würzburg 07.10.2013 - 10.10.2013 Unterwellenborn 15.10.2013 - 18.10.2013 Garching b. München 25.11.2013 - 28.11.2013 Würzburg 09.12.2013 - 12.12.2013 Würzburg

Contents

▶ Requirements on the fluid technology ▶ Basic properties of hydraulics ▶ Set-up and function of a hydraulic system and

typical components of industrial hydraulics ▶ Physical bases and their laws in fluid technology ▶ Symbols according to DIN ISO 1219 ▶ Fluids ▶ Hydraulic pumps, hydraulic motors and cylinders ▶ Control technology (isolator, directional, pressure

and flow control valves) ▶ Reading and understanding circuit diagrams

Learning targets

▶ Understanding the basic set-up of a hydraulic system ▶ Understanding the function and set-up of selected

hydraulic components ▶ Understanding circuit diagram functions ▶ Effectively using technical documentation (data

sheets, DIN ISO 1219, etc) ▶ Handling hydraulic systems during planning and in

the operational everyday life ▶ Criteria for the planning and design of hydrau-

lic systems

Prerequisites

Technical understanding

Target group

People interested in hydraulics, personnel involved in the planning, operating, maintenance and assembly personnel, design engineers, project engineers, field employees and technical indoor service

From the function and the properties of selected components to the set-up of hydrau-lic diagrams – Many basics that hydraulic engineers need to know. The training is rec-ommended to anybody who wants to attend more advanced training courses.

Basic knowledge of hydraulicsHTG

HTG attendance training The most common knowledge transfer method is still attendance training. The personal con-tact and the direct communication consolidate the theoretical knowledge.


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Timetable (English) Training location

23.09.2013 - 26.09.2013 Würzburg

Please ask us for more dates and individual training courses. We will be willingly prepared to help you.

Training times

4 days:1st day 10.00 am - 4.15 pm2nd - 3rd day 8.00 am - 4.15 pm4th day 8.00 am - 12.30 pm

Price

€ 1,220.00

Advanced training courses

HTP-1, EHG, HTPPu, HT-Fluid

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Notices

We also offer this training in our Buttikon subsidiary in Switzerland. Related information is also available on the Internet at: www.boschrexroth.ch

The eHTG training contents are identical with those of the conventional four-day HTG attendance train-ing. For more detailed information on the eHTG eLearning – Basic knowledge of hydraulics, please refer to page 20.


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Target group

Anybody requiring practice-oriented basic knowledge of the system behavior of hydraulic drives, e.g. design engineers, planners, operating personnel and commissioners


21.01.2013 - 23.01.2013 Würzburg 06.05.2013 - 08.05.2013 Würzburg 08.07.2013 - 10.07.2013 Würzburg 23.09.2013 - 25.09.2013 Würzburg08.10.2013 - 10.10.2013 Linz (Austria) 11.11.2013 - 13.11.2013 Würzburg


Training times

3 days:1st day 10.00 am - 4.15 pm2nd day 8.00 am - 4.15 pm3rd day 8.00 am - 3.30 pm

Price

€ 1,140.00


HTSG-2, HTRP

Contents

▶ Assessment of the operating behavior of - Pump-controlled systems - Motor-controlled systems - Valve-controlled systems

▶ Control of positions, velocities and pressures ▶ Proportional servo or proportional valves ▶ Selection of cylinders and valves according to

static and dynamic aspects ▶ Information for design engineers ▶ Information for the commissioning ▶ Practical examples ▶ Electro-hydraulically controlled drives (introduction)

Learning targets

▶ Knowing all three basic principles of hydraulics ▶ Selecting and calculating cylinders and continuous

control valves ▶ Applying tried and tested construction directives ▶ Applying important methods for system improvement ▶ Creating the basis for the later participation in

training HTSG-2

Prerequisites

Participation in the HTG/eHTG training or compa-rable knowledge

This training focuses on the system as a whole. The participants get to know the basic principles of hydraulics. The training focuses on the proportional servo valve technology. Examples from the practice clarify and deepen the acquired knowledge.

Basic knowledge of system technologyHTSG-1

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Timetable (German) Training location

14.01.2013 - 17.01.2013 Unterwellenborn 18.03.2013 - 21.03.2013 Unterwellenborn 03.06.2013 - 06.06.2013 Unterwellenborn 08.07.2013 - 11.07.2013 Unterwellenborn 09.09.2013 - 12.09.2013 Unterwellenborn 14.10.2013 - 17.10.2013 Unterwellenborn


Training times


Price

€ 1,520.00


HTP-1, HTP-2

Notice

You can find the current offer on the Internet at:www.boschrexroth.com/academy

Contents

▶ Electrical engineering bases ▶ Electrical parts ▶ Device technology (electrical and hydraulic components) ▶ Protective measures ▶ Analog and digital signals ▶ Electro-hydraulic basic circuits ▶ Notes on sources of interference ▶ Practical exercises

Learning targets

▶ Refreshing and deepening the knowledge of electric controls

▶ Knowledge of the function and particularities of the hydraulic components

▶ Working out electro-hydraulically controlled motion sequences

▶ Ability to simulate these processes at the train-ing system

▶ Error analysis in the electric control and in the hydraulic part of the control

▶ Knowledge of sensor technology and proportional servo valve technology

Prerequisites

Technical understanding and participation in the HTG/eHTG training or comparable knowledge

Target group

People interested in electro-hydraulics, personnel involved in the planning, operating, maintenance and assembly personnel

The basic training for all those who want to refresh and deepen their knowledge of electric controls. The training focuses on the error analysis, both in the electric and in the hydraulic control.

Electrical engineering for hydraulic engineersEHG


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Target group

Commissioning, assembly and maintenance personnel


07.01.2013 - 11.01.2013 Würzburg 14.01.2013 - 18.01.2013 Gütersloh 28.01.2013 - 01.02.2013 Bochum 18.02.2013 - 22.02.2013 Hamburg 11.03.2013 - 15.03.2013 Waiblingen 08.04.2013 - 12.04.2013 Hamburg 22.04.2013 - 26.04.2013 Waiblingen 13.05.2013 - 17.05.2013 Würzburg 03.06.2013 - 07.06.2013 Würzburg 08.07.2013 - 12.07.2013 Gütersloh 15.07.2013 - 19.07.2013 Würzburg 29.07.2013 - 02.08.2013 Waiblingen 19.08.2013 - 23.08.2013 Würzburg 02.09.2013 - 06.09.2013 Gütersloh 23.09.2013 - 27.09.2013 Waiblingen 14.10.2013 - 18.10.2013 Bochum 04.11.2013 - 08.11.2013 Waiblingen 25.11.2013 - 29.11.2013 Würzburg 09.12.2013 - 13.12.2013 Hamburg

Timetable (English) Training locations

24.06.2013 - 28.06.2013 Würzburg18.11.2013 - 22.11.2013 Waiblingen


Contents

▶ Brief repetition of the bases ▶ Analysis of system functions by reading circuit diagrams ▶ Operating behavior of control components ▶ Setting up practice-oriented basic circuits, setting

them and analyzing possible malfunctions ▶ Notices and ways for the systematic troubleshoot-

ing and error analysis ▶ Information on

- Sources of interference - Commissioning - Inspection and maintenance - Repair - Assembly and piping - Occupational safety and accident prevention

▶ Introduction to more far-reaching practical train-ing courses

Learning targets

▶ Understanding hydraulic components and their operating behavior in practice

▶ Evaluation of hydraulic functional sequences by means of targeted measurement and analysis using a pressure gauge

▶ Gaining knowledge of commissioning, mainte-nance, error analysis, error avoidance and acci-dent prevention

Prerequisites


This practical training allows the participants to test the operating behavior of industrial components in experiments. Even the effects of faulty installations can be demonstrated here "without consequences".

Industrial hydraulics – on/off valvesHTP-1


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Training times

5 days:1st day 10.00 am - 4.15 pm2nd - 4th day 8.00 am - 4.15 pm5th day 8.00 am - 12.30 pm

Price

€ 1,790.00


HTP-2, HTPPu

Notices



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Target group

Commissioning, assembly and maintenance person-nel (mechanics and electricians); but also for young engineers who want to familiarize with the propor-tional servo valve technology in practice


21.01.2013 - 25.01.2013 Würzburg 11.02.2013 - 15.02.2013 Waiblingen 25.02.2013 - 01.03.2013 Würzburg 18.03.2013 - 22.03.2013 Waiblingen 15.04.2013 - 19.04.2013 Würzburg 10.06.2013 - 14.06.2013 Waiblingen 01.07.2013 - 05.07.2013 Würzburg 26.08.2013 - 30.08.2013 Würzburg 16.09.2013 - 20.09.2013 Waiblingen 07.10.2013 - 11.10.2013 Würzburg 11.11.2013 - 15.11.2013 Würzburg 02.12.2013 - 06.12.2013 Waiblingen


08.07.2013 - 12.07.2013 Würzburg


Contents

▶ Introduction to the proportional servo valve technology ▶ Component technology (directional, pressure and

flow control valves) with handling, operating behavior and setting

▶ Controls with proportional servo valves ▶ Control electronics analog and digital ▶ Practical test set-up according to circuit diagrams

worked out at the hydraulic training system ▶ Information on sources of interference, trouble-

shooting and commissioning ▶ Test possibilities ▶ Introduction to the servo valve technology

Learning targets

▶ Understanding the functionality and set-up of the proportional servo valves as well as their elec-tronic control

▶ Recognizing easy functional sequences ▶ Realizing specified functional sequences ▶ Creating the basis for the later participation in

training HTP-4

Prerequisites

Participation in the HTG/eHTG and HTP-1 training sessions or comparable knowledge

This practical training deals with our introduction to the proportional servo valve technology. You work out the commissioning as well as the methodic trouble-shooting in small groups at the test stands.

Proportional servo valve technologyHTP-2


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Training times

5 days1st day 10.00 am - 4.15 pm2nd - 4th day 8.00 am - 4.15 pm5th day 8.00 am - 12.30 pm

Price

€ 1,790.00


HTP-MA, HTP-4, HTRP

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04.02.2013 - 08.02.2013 Würzburg 22.04.2013 - 26.04.2013 Würzburg 10.06.2013 - 14.06.2013 Würzburg 22.07.2013 - 26.07.2013 Würzburg 21.10.2013 - 25.10.2013 Würzburg 02.12.2013 - 06.12.2013 Würzburg


Training times


Price

€ 1,790.00


HTP-5

Notice


Contents

▶ Reading, understanding and working with cir-cuit diagrams

▶ Control electronics analog and digital ▶ Practical test set-ups based on a press and

a machine tool ▶ Commissioning control systems ▶ Documenting operating data ▶ Information on sources of interference, trouble-

shooting, commissioning and maintenance of hydraulic systems

▶ Fault analysis at control systems

Learning targets

▶ Gaining the ability to successfully commission a system

▶ Implementing knowledge for fast and methodic troubleshooting

▶ Systematic error analysis and remedy of identified faults using the documented settings

▶ Recognizing fault causes in the electric/electronic area and in hydraulics

▶ Creating the basis for the later participation in training HTP-5

Prerequisites

Participation in the HTP-1 and HTP-2 training courses

Target group

Commissioning, assembly and maintenance person-nel (mechanics and electricians)

Based on the knowledge from the HTP-2 training, complex functional sequences are set up and practical exercises with the on/off and proportional servo valves are carried out in this training.

System technology at complex control systems

HTP-4

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18.02.2013 - 22.02.2013 Würzburg 05.08.2013 - 09.08.2013 Würzburg 04.11.2013 - 08.11.2013 Würzburg 16.12.2013 - 20.12.2013 Würzburg


Training times


Price

€ 1,790.00

Notice


Contents

▶ Determining the optimization potential of a hydrau-lic control system

▶ Developing, setting up and commissioning com-plex circuit diagrams

▶ Closed control circuit, use of a controlled axis ▶ Use of analog and digital control electronics ▶ Carrying out and evaluating a hydraulic fluid analysis ▶ Documenting operating data ▶ Analyzing and remedying faults and errors

Learning targets

▶ Setting up and commissioning the control sequence by means of the parts list and the func-tional description

▶ Optimizing specified functional sequences from the industrial practice

Prerequisites

Participation in the HTP-1, HTP-2 and HTP-4 train-ing courses

Target group


One particularity of this training is the oil cleanliness analysis which is to be inde-pendently performed by the participants. Also very interesting for experi-enced technicians!

Developing and optimizing hydraulic control systems

HTP-5

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04.03.2013 - 07.03.2013 Würzburg 29.07.2013 - 01.08.2013 Würzburg26.08.2013 - 29.08.2013 Würzburg 16.09.2013 - 19.09.2013 Würzburg 09.12.2013 - 12.12.2013 Würzburg


17.06.2013 - 20.06.2013 Würzburg


Training times


Price

€ 1,720.00

Notice


Contents

▶ Measurement technology bases ▶ Pressure measurement ▶ Flow measurement ▶ Measuring electric quantities ▶ Set-up and function of the measuring devices ▶ Sensor selection criteria ▶ Calibrating sensors ▶ Analysis of measurement curves which are

recorded at the training system itself

Learning targets

▶ Experienced handling of a digital measuring device (Hydrotechnik Multisystem 5060)

▶ Targeted error analysis on the basis of the analysis of measurement results

▶ Evaluation of the suitability of the measurement tech-nology for dynamic processes in hydraulic systems

▶ Documentation and optimization of machine pro-cesses by means of latest measurement technology

Prerequisites

Participation in the HTP-1 and HTP-2 training or comparable knowledge

Target group

Commissioning, assembly and maintenance person-nel (mechanics and electricians), particularly if measuring devices are used or their use is intended

The processes in hydraulically controlled machines some of which are highly dynamic can hardly be recorded without using corresponding measuring devices. Under the instruction of the trainer, the participants independently carry out exercises in small groups.

Measuring and analyzingHTP-MA

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Target group

Electricians, skilled workers, technicians and engi-neers from the areas production, sales, maintenance, commissioning and service




Training times


Price

€ 1,720.00

Notice


Contents

▶ Introduction to the hydraulics-compatible NC con-trol HNC 100-3x

▶ Hardware description and configuration ▶ Presentation of the WIN-PED 7 communication program ▶ NC programming in position and force control ▶ Setting/optimizing the controller configuration ▶ Connection and bus systems ▶ Recording process variables and measuring data

via the TCP/IP connection ▶ Deepening of the learned knowledge by commis-

sioning and optimizing a hydraulic system

Learning targets

▶ Setting control parameters (proportional range, reset and derivative time)

▶ Knowing control circuit structures and compo-nents involved therein

▶ Knowing program creation, handling and diagno-sis possibilities

▶ Applying optimization, error localization and trou-bleshooting knowledge

Prerequisites

Participation in the HTP-2 training or compara-ble knowledge

Modern machines are more compact and designed for higher clock cycles. In order to ensure perfect setting of the control circuits for quickly reacting systems, a "feeling" for dynamic processes and solid basic knowledge are indispensable.

Introduction to the NC control HNC 100-3x – Handling, diagnosis, optimization

HNC

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Target group

Commissioning personnel, sales personnel, people with theoretical knowledge looking for practical inspiration and maintenance personnel (mechanics and electricians)


14.01.2013 - 17.01.2013 Würzburg 11.02.2013 - 14.02.2013 Würzburg 02.09.2013 - 05.09.2013 Würzburg 28.10.2013 - 31.10.2013 Würzburg 18.11.2013 - 21.11.2013 Würzburg


Training times


Price

€ 1,520.00


HNC

Notice


Contents

▶ Measurements at all components of a hydraulic linear drive

▶ Tests and measurements at a controlled axis ▶ Evaluation and performance of changes, influence

of disturbing values ▶ Commissioning and optimization of a controlled

cylinder at the hydraulic training system with the digital controller card HACD

▶ Programming and optimization of a position- and force-controlled sequential control at the hydrau-lic system

▶ Parameterization and optimization of a substitutional closed-loop control (position and force control)

Learning targets

▶ Learning how to handle linear controllers ▶ Gaining the ability to determine and set the most

important parameters ▶ Recording records by means of measuring technol-

ogy, testing possible improvements ▶ Knowledge of the cause study in case of faults and

error analysis ▶ Gaining the ability to successfully commission

a system ▶ Practical implementation of theoretical knowledge

of control technology

Prerequisites

Participation in the HTP-2 training or compara-ble knowledge

In order to be able to stand one's ground in the modern world of automation, con-trol technology knowledge is inevitable. This training is recommended to all who have until now only theoretically dealt with the Control technology topic or want to deepen their practical knowledge.

Practical control technology in hydraulicsHTRP

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09.01.2013 - 11.01.2013 Würzburg 18.02.2013 - 20.02.2013 Würzburg 02.04.2013 - 04.04.2013 Würzburg 17.06.2013 - 19.06.2013 Bochum 22.07.2013 - 24.07.2013 Würzburg 07.10.2013 - 09.10.2013 Würzburg 28.10.2013 - 30.10.2013 Würzburg


Training times


Price

€ 1,290.00


HT-Sp

Notice

Directly following the pump training, we recommend participating in the one-day training dealing with accumulators (HT-Sp).

Contents

▶ Hydrostatic pump designs (displacer principles) ▶ Selection criteria (limit values) ▶ Function and details with fixed displace-

ment pumps ▶ Actuating units and control equipment ▶ Function and details with variable pumps (adjust-

ment options) ▶ Procedure for assembly, commissioning and

pump exchange ▶ Troubleshooting (targeted procedure) and maintenance ▶ Practical training for

- Directly operated pressure control - Pilot operated pressure control - Flow control - Pressure/flow control

Learning targets

▶ Knowing different pump times as well as the crite-ria of use for fixed displacement and control pumps

▶ Understanding the correct handling of hydrau-lic pumps

▶ Implementing setting and adjustment possibilities according to the practice

▶ Recognizing damaging influence on the pump (heating, overload, etc.)

▶ Knowing criteria for extension of the pump life cycle

▶ Gaining knowledge of troubleshooting and repair

Prerequisites


Correct selection and correct handling of the hydraulic pump may spare you great trouble. Competent handling of the "heart" of hydraulics is taught by means of exercises at the training system.

Hydraulic training PumpsHTPPu

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21.02.2013 Würzburg 05.03.2013 Würzburg14.05.2013 Linz (Austria) 10.10.2013 Würzburg 31.10.2013 Würzburg


Training times

1 day: 8.00 am - 3.30 pm

Price

€ 540.00

Notices


We recommend attending the Pumps (HTPPu) train-ing in advance.

Contents

▶ Mode of operation of hydraulic accumulators and their fields of application

▶ Designs, dimensioning and safety aspects with hydraulic accumulators

▶ Practical tips and maintenance information

Learning targets

▶ Getting to know the use of hydraulic accumulators as important components of hydraulic systems and components for system improvement

▶ Understanding safety regulations for the use of hydraulic accumulators

▶ Learning to understand the structural set-up and the mode of operation

▶ Being able to calculate the storage capacity

Prerequisites


Target group


Hydraulic accumulators as energy store but also as system improvement ele-ments are important components of hydraulic systems. As they can store a lot of energy, they are subject to strict safety regulations.

Accumulators in hydraulic systemsHT-Sp

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Contents

▶ Features of hydraulic principles ▶ Selection criteria of on/off valves like characteris-

tics and characteristic curves ▶ Selection of pumps in the hydraulic system ▶ Tools for the project planning ▶ Filtration ▶ Example of the dimensioning of a hydraulic accumulator ▶ Project planning with standard assemblies ▶ Project planning work steps using an example ▶ Clarifying questions from the participants' every-

day practice

Learning targets

▶ Knowing important steps in the project planning considering the basic rules of hydraulic cir-cuit technology

▶ Selecting and dimensioning components of hydraulic systems (pump, valves, tanks, accumula-tors, heat exchangers, filters, drive motor, etc.)

▶ Recognizing the efficiency of the components system ▶ Project planning hydraulic systems

Prerequisites

Participation in the HTG/eHTG and HTSG-1 training sessions or comparable knowledge

Target group

Technicians and engineers responsible for the plan-ning, project planning or construction of hydrau-lic systems


04.02.2013 - 06.02.2013 Würzburg05.03.2013 - 07.03.2013 Linz (Austria) 08.04.2013 - 10.04.2013 Würzburg 03.06.2013 - 05.06.2013 Hamburg 22.07.2013 - 24.07.2013 Würzburg 30.09.2013 - 02.10.2013 Waiblingen 11.11.2013 - 13.11.2013 Würzburg


Training times


Price

€ 1,140.00

Notice


Under the instruction of a project engineer, the participants learn the most impor-tant project planning steps. This training moreover offers a good forum for clarify-ing questions from the participants' everyday practice.

Planning and project planning of hydraulic control systems

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Prerequisites

Participation in the HTG/eHTG and HTSG-1/HTSY training sessions or comparable knowledge

Target group

Technicians and engineers responsible for the plan-ning, project planning or commissioning of hydrau-lic systems


28.01.2013 - 30.01.2013 Würzburg 13.05.2013 - 15.05.2013 Würzburg 15.07.2013 - 17.07.2013 Würzburg 30.09.2013 - 02.10.2013 Würzburg 18.11.2013 - 20.11.2013 Würzburg


Training times


Price

€ 1,140.00


HTRP

Contents

▶ Principle and properties of electro-hydraulically controlled systems

▶ Selection and dimensioning of devices and controllers ▶ Hydraulic drive and machine structure/

machine dynamics ▶ Simulation of electro-hydraulically controlled systems ▶ Comparison of simulation and calculation ▶ Controller types and their effects ▶ Analog and digital controllers ▶ Presentation of designed systems

Learning targets

▶ Designing and commissioning electro-hydraulically controlled systems without extensive calculations

▶ Selecting the components of a control circuit by means of the project planning steps worked out in the HTSG-1 training

▶ Getting to know the most common control technol-ogy strategies and the possibilities to verify their effect

▶ Calculating the dynamic behavior of the axis to be controlled and completing the resulting selection of the suitable components

▶ Using the HYVOS simulation program to present and evaluate the desired functional sequences

▶ Being able to complete a virtual commissioning with testing of special measures (e. g. feedback of state variables)

Electro-hydraulically controlled systems can also be designed or commissioned without extensive calculations. Now, the project planning steps from the HTSG-1 training are used. The participants verify the decisions by means of the HYVOS simulation program and complete a virtual commissioning.

Project planning with proportional servo valves

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Target group

Employees needing the HYVOS simulation program in their everyday work in order to design cylinder drives, control axes or who are simply interested in control technology in the hydraulic area.


11.03.2013 - 12.03.2013 Würzburg 17.06.2013 - 18.06.2013 Würzburg 14.11.2013 - 15.11.2013 Würzburg


Training times

2 days:1st day 10.00 am - 4.15 pm2nd day 8.00 am - 3.30 pm

Price

€ 740.00

Notice


Contents

▶ General information on the simulation ▶ Control technology bases in the area of hydrauli-

cally controlled axes ▶ Introduction to the HYVOS simulation program ▶ Explanation of the individual elements in HYVOS

- General aspects - Command value entry - Counterforce entry - Valve data - Cylinder data - Controller and sensor data - Additional controller functions - Load data - Hydraulic oil supply - Simulation control - Result presentation and output (screen,

file, printer) - Compilation tasks

Learning targets

▶ Getting to know the functions in HYVOS ▶ Use of the software in problem solutions ▶ Handling the software ▶ Identifying necessary parameters and recognizing

their influence on the simulation results ▶ Getting to know special control technology func-

tions for hydraulic drives

Prerequisites

Safe handling of the PC

With this training, you get an overview of the functions of the HYVOS simulation program. It is used to simulate valve-controlled hydraulic cylinders in the open or closed control circuit. The learned knowledge is deepened by means of compila-tion tasks.

Simulation with HYVOS 7.0HYV-1

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Target group

Master craftsmen, technicians and engineers respon-sible for the planning, project planning or construction of hydraulic systems as well as maintenance personnel


13.03.2013 - 15.03.2013 Würzburg 19.06.2013 - 21.06.2013 Würzburg 10.09.2013 - 12.09.2013 Würzburg


Training times


Price

€ 1,140.00

Notice


Contents

▶ Set-up and function of the 2-way cartridge valves (directional design, DB and DR function, active logics)

▶ Symbols according to DIN ISO 1219 ▶ Type overview inserts and covers ▶ Basic circuit with logic elements ▶ Selection using characteristics and characteris-

tic curves ▶ Basic calculations ▶ Control examples ▶ Discussing simple circuit examples using

designed systems ▶ Experience and notices from the practice

Learning targets

▶ Getting to know the 2-way cartridge valves as valve technology form with numerous variants.

▶ Knowing the basic circuits with logic elements ▶ Selection of logic inserts and logic covers ▶ Reading circuit diagrams with 2-way car-

tridge valves

Prerequisites


2-way cartridge valves are basic components that are used in many hydraulic applications. Their versatile applications and designs may, however, also lead to major problems in practice if you are not familiar with their particularities. So this training presents the different logic element designs and conveys the correspond-ing knowledge.

Technology of the 2-way cartridge valves – Logic elements

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05.03.2013 - 06.03.2013 Ketsch/Rhine 14.05.2013 - 15.05.2013 Ketsch/Rhine 03.09.2013 - 04.09.2013 Ketsch/Rhine


Training times

2 days:1st day 10.00 am - 4.15 pm2nd day 8.00 am - noon

Price

€ 740.00

Notice


Contents

▶ Dirt in hydraulic systems and its influence on components ▶ Task and performance features of filters ▶ Filter media, designs and filtration procedures ▶ Hydraulic fluids and their influence on the filterability ▶ Practical tips and information for maintenance

and service ▶ Information for maintenance and condition moni-

toring of hydraulic fluids

Learning targets

▶ Gaining basic knowledge of hydraulic filters

Prerequisites


Target group

Engineers and technicians responsible for the plan-ning, project planning or construction of hydraulic systems as well as maintenance service personnel

Smooth functioning of hydraulic systems is decisively dependent on the quality of the filter system.

Filtration and oil treatment in hydraulic systems

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Learning targets

▶ Knowing tasks and requirements on hydraulic fluids ▶ Recognizing, selecting and prioritizing requirements

on hydraulic fluids from the relevant application ▶ Correctly dividing/classifying hydraulic fluids ▶ Being able to distinguish hydraulic fluid products

without confusion ▶ Being able to describe the term viscosity and to

describe the connections between viscosity, tem-perature, pressure and time

▶ Calculating the influence of pressure and tempera-ture on the volume of hydraulic fluids on mineral oil basis

▶ Being able to read the analyses of new and used fluids, to identify typical defects and to specify possible causes

Prerequisites


Contents

▶ Hydraulic fluids in the tribological system ▶ Production and set-up of hydraulic fluids on min-

eral oil basis and alternatives common today (related hydrocarbons, environmentally compatible hydraulic fluids, flame-resistant hydraulic fluids)

▶ The lubricant market (scope) ▶ Trends ▶ Typical properties and characteristic values of the

relevant classification ▶ Typical applications for the individual hydraulic

fluid classifications ▶ Control and maintenance of lubrication and

hydraulic oils ▶ Comparison of hydraulic fluid evaluations and

releases of the hydraulic fluids for components and systems

▶ Classification of lubrication greases

The hydraulic fluid is the connecting element in every hydraulic system. Despite increasing purchasing and operating costs, little importance and value is often attached to the liquid construction element Fluid. In this training, we want to jointly derive and/or convey basic knowledge from A like Acquisition costs to Z like Zero point adjustment on hydraulic systems and components with hydraulic fluids. Bosch Rexroth offers you more than one hydraulic component and system: In this case for example our "Liquid Engineering".

Hydraulic fluidsHT-Fluid


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We recommend attending the Basic knowledge of hydraulics (HTG) attendance training in advance.

Target group

Design and test engineers, quality assurance employ-ees, sales employees, commissioning and mainte-nance personnel, purchasers


29.04.2013 - 30.04.2013 Würzburg 26.09.2013 - 27.09.2013 Würzburg


Training times


Price

€ 740.00

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Learning targets

▶ Gaining knowledge of maintenance and service of systems as well as of avoidance and accident analysis

▶ Evaluation of hydraulic functional sequences in a system by means of targeted measurements and analysis using measurement technology

▶ Compliance with normative bases ▶ Safe identification of assemblies and components ▶ Systematic procedure on the basis of maintenance

and service schedules as well as checklists ▶ Evaluation and decision-making regarding mainte-

nance and service limits by in-house personnel (manufacturer's recommendation)

▶ Practical procedure

Prerequisites


Contents

▶ Preventative maintenance and service ▶ Planned maintenance and service (depending on

time, performance and condition) ▶ Maintenance strategy, working and maintenance

packages, maintenance logistics ▶ Documentation of maintenance and service works,

report, action plan, inspection and maintenance activities, cycles (day, week, month, quarter, year)

▶ Maintenance controlling and quality assurance ▶ Implementation of inspection, maintenance, repair

and improvement in the Maintenance area (inspec-tion and maintenance schedules, risk assessment, weak point analysis)

▶ Qualification and level of knowledge of the personnel ▶ Tools, measuring equipment ▶ Practical examples

Maintenance, service and improvement of the system contribute to the productiv-ity. However, insufficient and improper maintenance and service at hydraulic sys-tems lead to unpredictable costs. Production failure, safety risk, standstill times and the forfeiture of warranty claims may be the consequences. Higher environ-mental load and safety problems have to be expected. Using checklists, system-atic procedures and practical exercises helps you to find out where the operation of the systems can be designed in a more productive way, technically or in the organization.

Maintaining and servicing hydraulic systemsHT-WI


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Target group



25.03.2013 - 27.03.2013 Würzburg 23.09.2013 - 25.09.2013 Bochum 02.12.2013 - 04.12.2013 Bochum


Training times


Price

€ 1,440.00

Notice


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Prerequisites

PC knowledge, technical understanding in the areas electrical engineering and hydraulics

Target group

Technicians and engineers from the areas project planning and commissioning


04.03.2013 - 08.03.2013 Erbach19.08.2013 - 23.08.2013 Erbach


17.06.2013 - 21.06.2013 Erbach

Training times


Contents

▶ Overview of the IndraMotion MLC system solution for hydraulic drives

▶ Presentation of the system components ▶ Project planning of the overall system using IndraWorks ▶ Bases of the IEC programming ▶ Programming using ST (Structured Text) ▶ First steps with sequential programming (Seq. ST) ▶ Use of GAT for the structured implementation of

the IndraLogic application ▶ Data backup, component exchange ▶ Archiving and restoring projects created

with IndraWorks

Learning targets

▶ Understanding the set-up and functionality of the MLC in connection with hydraulic drives

▶ Working with IndraWorks for the project planning and diagnosis of the overall system

▶ Programming using ST (Structured Text) ▶ Structured implementation on the basis of GAT ▶ Performance of maintenance tasks like data

backup and restoration as well as compo-nent exchange

This practice-oriented training aims at project engineers and commissioning per-sonnel using the IndraMotion MLC system for hydraulic drives. The first part focuses on the project planning and programming of the overall system using IndraWorks. Within the scope of practical tasks, you configure the overall system and learn the programming according to IEC 61131. More topics such as the set-ting and analysis of parameters, error diagnosis and troubleshooting as well as maintenance tasks like data backup and component exchange are also dealt with in detail within the scope of exercises.

IndraMotion MLC for hydraulic drives – Part 1HTP-MLC-1


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€ 1,790.00


HTP-MLC-2

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Learning targets

▶ Connecting hydraulic drives to the MLC-H by means of Sercos III and fast I/O assemblies

▶ Handling special controllers and control param-eters for hydraulic drives

▶ Set-up and use of a project frame by means of GAT Wizard (Generic Application Template)

▶ Programming examples of motion sequences of hydraulic drives

▶ Practical steps for the commissioning of an hydrau-lic axis

▶ Recording motion sequences by means of mea-surement technology, analyzing them and deriving improvements therefrom

▶ Knowledge of the cause study in case of faults and error analysis

Prerequisites

▶ Participation in the HTP-2 training or compara-ble knowledge

▶ Participation in the HTP-MLC-1 training or compa-rable knowledge

Target group

Electricians, skilled workers, technicians and engi-neers from the areas production, maintenance, commissioning and service

Contents

▶ Introduction to the MLC-H Motion Logic Control ▶ Description of the necessary hardware compo-

nents, system set-up ▶ Connection examples of hydraulic axes ▶ Set-up of a real application at the training system ▶ Creating a project in IndraWorks, based on the

training system with: - Selection of the control - Integration of the I/O modules by means of

device manager - Parameterization of the I/O modules - Creation of the hydraulic axes - Creation of the project frame with GAT Wizard

▶ Programming position and force sequences by means of the sequential programming in Struc-tured Text (ST)

▶ Initial commissioning of an hydraulic axis at the training system

▶ Testing different controller settings and analysis of the control behavior and the control quality

▶ Related analysis of process variables and mea-sured data by means of the WinView real-time recording tool

▶ Parameterization and optimization of a substitu-tional closed-loop control (position and force control) at the hydraulic training system

▶ Troubleshooting at the hydraulic training system with subsequent error patterns

Modern machines are more compact and designed for higher demands. In order to be able to stand one's ground in the modern world of automation, combination of system control (Logic) and motion control is indispensable. In order to ensure perfect setting of the control circuits for quickly reacting systems, knowledge and experience regarding dynamic processes are indispensable.

IndraMotion MLC for hydraulic drives – Part 2HTP-MLC-2


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08.04.2013 - 12.04.2013 Würzburg09.09.2013 - 13.09.2013 Würzburg


24.06.2013 - 28.06.2013 Würzburg


Training times


Price

€ 1,790.00

Notice


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Target group

Developers, design engineers, planners, safety offi-cers in mechanical engineering, quality assurance, repair personnel


05.03.2013 Waiblingen 25.06.2013 Erbach/Odenwald 06.11.2013 Würzburg


06.05.2013 Würzburg 11.09.2013 Würzburg


Training times

1 day: 10.00 am - 5.00 pm

Price

€ 540.00


DC-FSi-RB@

Notices

If necessary, the training can also be held in your subsidiary outside Germany.


Contents

▶ Prior working out of the eLearning module "Machinery Directive bases" from the eLearning "eFSi – Basic knowledge of functional safety"

▶ Machinery Directive: Bases and their meaning ▶ Guideline and position papers of associations ▶ Classification of products according to the Machin-

ery Directive ▶ Machine, partly completed machinery, safety components ▶ Preparing the mandatory and recommended documentation

Learning targets

▶ Contents of the Machinery Directive ▶ The most important requirements of the Machin-

ery Directive ▶ Formal and technical requirements when con-

structing machines ▶ Which documentation do you have to prepare? ▶ Regulations on mandatory documentation ▶ Implementation of the Machinery Directive in Germany ▶ Exporting machines to non-European states

Prerequisites

Basic knowledge of functional safety due to the prior working out of the eLearning module "Machinery Directive bases" from the eLearning "eFSi – Basic knowledge of functional safety"

In this training, you get to know the most important bases of the Machinery Direc-tive enabling you to market machines according to the directive.

Machinery DirectiveDC-MRL@ @


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Learning targets

With regard to risk assessment and risk reduction according to ISO 12100 you know:

▶ When they are necessary ▶ How they are organized and implemented ▶ How they are practically implemented ▶ How the results are documented ▶ How tools are handled

Prerequisites

▶ Basic knowledge of machine safety ▶ Basic knowledge of functional safety by working

out of the "eFSi" eLearning module ▶ Or: "DC-MRL@ – Machinery Directive" training

(comes before this training)

Equipment

▶ PC with Internet access and email address for personal login to Rexroth learning server

▶ Use of a headset recommended ▶ Use of the own laptop recommended (in order to

install the examples and forms which are provided by the organizer)

Contents

▶ Prior working out of the eLearning module "eFSi – Basic knowledge of functional safety" - Machinery Directive bases - 10 Steps to Performance Level (PL)

▶ Theory of risk assessment as basis for machine safety: Difference between risks and dangers, specifications regarding the risk assessment according to ISO 12100, application of standards, limits of the risk assessment

▶ Terms of ISO 12100 ▶ Practical procedure in the risk assessment ▶ You learn the following in theory and by means of

practical examples: - Determination of the machine limits - Identification of the hazards - Risk estimation - Risk evaluation - Measures for risk reduction - Documenting the results - Residual risks: Notes to user in prod-

uct instructions - Demonstration of examples using a tool

In this training, you are provided with the "tools" to organize and implement the risk assessment and reduction in theory and practice. You moreover gain the abil-ity to document the results.

Risk assessment and reduction according to ISO 12100DC-FSi-RB@


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Target group

Developers, design engineers, planners, safety offi-cers in mechanical engineering, quality assurance, service, repair personnel (conversion of machines)


06.03.2013 - 07.03.2013 Waiblingen 26.06.2013 - 27.06.2013 Erbach/Odenwald07.11.2013 - 08.11.2013 Würzburg



Training times

▶ Independent working out of the eLearning mod-ules: Duration approx. 90 minutes

▶ Attendance training2 days:1st day 9.30 am - 5.00 pm2nd day 8.00 am - 5.00 pm

Price

€ 740.00


DCP-FSi@, DC-FSi@

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Learning targets

▶ Evaluation and calculation of control systems according to EN ISO 13849

▶ Safe evaluation in practice

Prerequisites

▶ Basic knowledge of functional safety by working out of the "eFSi" eLearning module

▶ Laptop with the current Sistema software (includ-ing library Bosch Rexroth AG, hydraulics)

Target group

Designers, technicians and engineers responsible for the planning and project planning of safe electro-hydraulic controls

Contents

▶ Prior working out of the eLearning module "eFSi – Basic knowledge of functional safety": - Machinery Directive bases - 10 Steps to Performance Level (PL)

▶ European directives, laws, standards ▶ Methods for calculating the performance level ▶ Safe handling of the characteristics (PL, MTTF,

PFH, B10, DC, CCF) ▶ Determination of safety functions within hydraulic

switching schemes ▶ Presentation of the safety function in the block diagram ▶ Set-up of the Sistema software ▶ Conception and implementation of hydraulic

controls according to the standards with access to the Rexroth database and library

▶ Integration of the new findings into Sistema (prac-tical exercises with the PC)

The Sistema software tool of IFA offers the user the possibility to reproduce the structure of the safety-related parts of a control system (SRP/CS) on the basis of the so-called intended architecture and allows for an automated calculation of the reli-ability values on different detail levels including the required performance level (PL). In this practical seminar, real examples are worked out by means of the software.

Practical evaluation of functional safety with Sistema – Safely implementing EN ISO 13849-1

DCP-FSi@


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Price

€ 940.00


DC-FSi@, DC-FSi-RB@

Notices




27.02.2013 - 28.02.2013 Bochum 05.06.2013 - 06.06.2013 Waiblingen 27.11.2013 - 28.11.2013 Bochum


Training times




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Prerequisites

1. Several years of professional experience in the area of functional safety, thereof at least one year practical experience in one or several areas of safety technology (e. g. technology, safe construc-tion, safety-related maintenance)

2. Use of the own laptop recommended (incl. installed Sistema software)

3. Basic knowledge of functional safety by working out of the "eFSi" eLearning module

Target group



22.04.2013 - 26.04.2013 Düsseldorf 10.06.2013 - 14.06.2013 Würzburg 09.09.2013 - 13.09.2013 Hamburg 18.11.2013 - 22.11.2013 Waldkirch

Timetable (English) Training locationReduced form

30.09.2013 - 02.10.2013 Würzburg


Contents


▶ Legal bases of machine safety, European directives ▶ Risk assessment using a practical example ▶ Basic terms EN ISO 13849-1 (PL, DC, MTTF, CCF) ▶ Practical implementation of the functional safety in

pneumatics, hydraulics and electric systems (from the sensor to the actuator)

▶ Software requirements and systematic aspects ▶ Verification and validation of safety functions ▶ Introduction to the Sistema tool with exercises ▶ Optional final examination by TÜV NORD CERT GmbH

Learning targets

▶ Implementing the requirements of the Machinery Directive in a legally conform way

▶ Competence in the evaluation of the func-tional safety

▶ Practical application of the current standards for realizing the functional safety of machines

From the planning and the construction to the safe operation: A practical training for all those who have to evaluate, ensure and guarantee safety at machinery. Optionally with final examination as "Certified expert – Functional safety accord-ing to EN ISO 13849" by TÜV NORD CERT.

Certified expert – Functional safety according to EN ISO 13849 (TÜV®)

DC-FSi@


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Training times


▶ Attendance training

▶ 5 days: 1st day 10.00 am - 5.00 pm 2nd - 4th day 8.00 am - 5.00 pm 5th day 8.00 am - noon

▶ TÜV examination 5th day 1.30 pm - 3.30 pm

Price

€ 2,040.00 + € 200.00 TÜV certification

Notice

After having successfully passed the examination, the participant is awarded the certificate "Certified expert – Functional safety according to EN ISO 13849" by TÜV NORD CERT GmbH, Bosch Rexroth and SICK.

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Target group



12.02.2013 - 14.02.2013 Hamburg 15.04.2013 - 17.04.2013 Würzburg 24.09.2013 - 26.09.2013 Gütersloh 11.11.2013 - 13.11.2013 Waiblingen


Training times


Price

€ 1,140.00

Notice


Contents

▶ Directives, standards, regulations of the Accident Prevention and Insurance Associations

▶ Tasks of the maintenance personnel ▶ Expert, skilled person TRBS 1203 ▶ Safety during commissioning and maintenance of

hydraulic systems ▶ Hazards when working on hydraulic systems ▶ Hydraulic system technology, special hazard poten-

tials and sources of interference ▶ Pressure equipment/hydraulic accumulators,

hydraulic line systems

Learning targets

▶ Overview of the legal provisions and more rel-evant standards

▶ Knowledge of the hazard potential of hydraulic systems even if used as intended

▶ Being able to recognize hazards and their causes ▶ Transfer of knowledge to eliminate or minimize

sources of danger ▶ Information on the safe handling of hydraulic systems

Prerequisites


During maintenance and commissioning works, there are frequently situations which are dangerous for the human being and for the machine. In this training, information from the operational practice is to protect the health and increase the availability of the systems.

Safety during commissioning and maintenance of hydraulic systems

HT-Si

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Drive & Control Academy | Training program 2013 67Mobile Hydraulics

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Mobile HydraulicsContents

Basic training69 EfH Electronics for hydraulic technicians

Advanced training70 HTAS Axial piston units, swash plate, bent axis and their adjustments71 HTZ External gear units72 HTM System components of mobile hydraulics73 HTM-LS Load sensing controls for mobile machines74 HTAM Mobile hydraulics axial piston units 75 HY/M Mobile hydraulics in agricultural machinery and conveyance76 HY/B Mobile hydraulics in construction machinery77 BODAS-design Introduction to the BODAS-design programming system Basics78 BODAS-design Programming using BODAS-design

Application 79 BODAS Display DI3 Product training on the BODAS DCT display configuration tool Configuration 80 PROG-BR30 Programming of BODAS RC series 3082 HTM-EHY Mobile electro-hydraulics with CAN-BUS84 HTM-HLS Hydrostatic steering systems86 HTM-AFC Fan drives with AFC application software

NEWNEWNEW

68 Training program 2013 | Drive & Control AcademyMobile HydraulicseD

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Mobile HydraulicsLearning path


HTASAxial piston units, swash

plate, bent axis and their adjustments

HTMSystem components of

mobile hydraulics

HTM-LSLoad sensing controls for

mobile machines

HTAMMobile hydraulics Axial piston units

HTZExternal gear units

HY/BMobile hydraulics in

construction machines

HY/MMobile hydraulics in

agricultural engineering and conveyance

HTGBasic knowledge

of hydraulics

eHTGBasic knowledge

of hydraulics (eLearning)


New training

3

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2

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eLearning

Theory

HTM-EHY Mobile electro-hydraulics

with CAN bus

3

BODAS-design basics Introduction to the

BODAS-design program-ming system

1

BODAS-design application

Programming with BODAS-design

3

BODAS display DI3 configuration

Product training for the display configuration tool

BODAS DCT

1

PROG-BR30 Programming of

BODAS RC series 30

3

HTM-HLS Hydrostatic

steering systems

2

EfH Electronics for

hydraulic personnel

2

HTM-AFC Fan drives with AFC application software

2

HTM-LSLoad sensing controls for

mobile machines

3

Training duration in days3


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28.01.2013 - 29.01.2013 Elchingen15.04.2013 - 16.04.2013 Elchingen16.09.2013 - 17.09.2013 Elchingen25.11.2013 - 26.11.2013 Elchingen


18.03.2013 - 19.03.2013 Elchingen13.05.2013 - 14.05.2013 Elchingen04.11.2013 - 05.11.2013 Elchingen


Training times

2 days:1st day 1.00 pm - 5.00 pm2nd day 9.00 am - 4.00 pm

Price

€ 513.00

Notice

You can find the current offer on the Internet at: www.boschrexroth.com/academy

Contents

▶ What is mobile electronics? ▶ Set-up and function of electronic components:

- Sensors - Joysticks - Control units

▶ Functions and possibilities of software programs and programming tools

▶ Commissioning of application software

Learning targets

▶ Practice-oriented learning of the basics of electro-nics using the BODAS components

▶ Getting familiar with electronic applications ▶ Getting to know the electronic basics of sensors,

actuators and control units ▶ Understanding of the mode of operation of soft-

ware and software tools ▶ Knowledge of mobile electronic systems and components

Prerequisites

Basic knowledge of hydraulics

Target group

Project engineers, developers, service technicians

A seminar on the basics of electronics in correlation with the BODAS components.

Electronics for hydraulic techniciansEfH


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26.03.2013 - 28.03.2013 Horb17.09.2013 - 19.09.2013 Horb


Training times


Price

€ 1,026.00

Notice


Contents

▶ Drive technology of hydraulically operated machines ▶ Task, function and possible applications of axial

piston units and their controls ▶ Information on the assembly as well as on setting

and test works at axial piston units ▶ Information on maintenance and commissioning

Prerequisites


Target group

Engineers, technicians, master craftsmen, fitters and industrial mechanics from all areas of industry

This training deals with the set-up and the function of fixed and variable pumps and motors as well as their possible applications and important control devices. Apart from that, it transfers bases and further developments regarding controls. Informa-tion on assembly, tests and adjustments of axial piston units is provided and knowl-edge of the maintenance and commissioning is transferred.

Axial piston units, swash plate, bent axis and their controls

HTAS


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23.04.2013 - 24.04.2013 Elchingen


19.11.2013 - 20.11.2013 Elchingen


Training times

2 days:1st day 9.00 am - 4.00 pm2nd day 9.00 am - noon

Price

€ 513.00

Notice


Contents

▶ Set-up and function of external gear units ▶ Information on disassembly and assembly ▶ Information on commissioning, maintenance

and troubleshooting ▶ Description of typical applications ▶ Products/product types: AZP, AZM, EHP

Learning targets

▶ Getting to know the set-up and function of external gear units and electro-hydraulic pumps

▶ Gaining knowledge of application, design and commissioning

▶ Analysis of damages ▶ Getting to know tools and documentation

Prerequisites


Target group

Personnel involved in the planning, operating, main-tenance and assembly personnel, design engineers

This training deals with the typical fields of application of external gear units. Commissioning and troubleshooting are explained using practical examples.

External gear unitsHTZ


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Target group

Personnel involved in the planning, operating, main-tenance and assembly personnel as well as design engineers of mobile machines


05.03.2013 - 07.03.2013 Elchingen22.10.2013 - 24.10.2013 Elchingen


Training times


Price

€ 1,026.00


HTM-LS

Notice


Contents

▶ What is mobile hydraulics? ▶ Hydraulic pumps and motors for mobile applications,

pumps for open and closed circuit, controllers ▶ Control types: Throttle and load sensing controls,

including LUDV ▶ Proportional pilot-controls ▶ Valves for safety functions ▶ Subsystems in mobile machines ▶ Information for maintenance and service ▶ Error detection and troubleshooting ▶ Mobile systems, application examples

Learning targets

▶ Getting to know the control types in mobile machines, throttle and load sensing control as well as their features

▶ Knowledge of the set-up, mode of operation, designs and applications of mobile control blocks as well as modes of operation of proportional actuation and the components used

▶ Function of more system and accessory components like braking valves, pipe break protections, flow dividers, etc.

▶ Use of subsystems in mobile machines, e.g. hydraulic steering or power brake

▶ Identifying mobile devices, recognizing malfunctions and localizing the device concerned

Prerequisites


The key question "What is mobile hydraulics?" is considered from different per-spectives. The focus is on functions, properties and set-up of selected con-trol components.

System components of mobile hydraulicsHTM


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Prerequisites

Knowledge of and experience with load pressure-dependent control (throttle control) or participation in the HTM seminar

Target group

Personnel involved in the planning, operating, main-tenance and assembly personnel as well as design engineers of mobile machines




Training times


Price

€ 1,026.00


HY/M, HY/B, HTM-EHY, HTM-HLS, HTM-AFC

Contents

▶ Requirements on controls in mobile hydraulics ▶ Principle of the load pressure-independent control ▶ Practical set-up of the different controls (throttle

control, LS, LUDV) at a training system ▶ Open- and closed-center control ▶ Different pressure compensators ▶ Pump controllers ▶ Single- and multi-actuator controls including practical

work at a training system ▶ Determination of the power consumption in the

different systems ▶ Saturated and non-saturated systems with practi-

cal tests at a training system ▶ Flow sharing system (LUDV) ▶ Application examples ▶ Identifying and remedying typical errors

Learning targets

▶ Bases and the principle of load sensing controls as well as the function and mode of operation of the components used

▶ Technical features of this control type ▶ Limits of use ▶ Mode of operation of the LUDV control and

its devices ▶ Application examples ▶ Typical malfunctions

This training deals with the principle of load pressure-independent controlsand their components. Detailed knowledge of the topic load sensing is in the focus.

Load sensing controls for mobile machinesHTM-LS


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Training times


Price

€ 1,026.00


HTAS

Notice


Contents

▶ Basics, set-up and function of axial piston units ▶ "Open circuit" and "Closed circuit" ▶ Mounting and installation information ▶ Practice-related commissioning and troubleshooting ▶ Plant tour

Learning targets

▶ Getting familiar with hydrostatic travel drives ▶ Getting to know the components, the set-up and

the function ▶ Correcting simple malfunctions

Prerequisites


Target group

Personnel involved in the planning, operating, maintenance and assembly personnel as well as design engineers of hydrostatic travel drives

This training transfers basic knowledge of function, set-up and operation of axial piston units. The technology of axial piston units is explained, as well as diverse circuit types and different adjustments.

Mobile hydraulics axial piston unitsHTAM


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13.05.2013 - 17.05.2013 Ede/Netherlands02.09.2013 - 06.09.2013 Ede/Netherlands Please ask us for more dates and individual training courses. We will be willingly prepared to help you.

Training times


Price

€ 1,600.00

Notice


Contents

▶ Components and systems for load-compensated hydraulic systems

▶ Set-up and mode of operation of mobile direc-tional valve blocks

▶ Comparison of constant flow and constant pres-sure system

▶ Proportional valves with CAN BUS for mobile hydraulics

▶ Digital electronic hitch control EHR for tractors and harvesters

▶ Application examples ▶ Practical exercises

Learning targets

▶ Optimizing hydraulic systems considering the power balance sheet

▶ Understanding of the load sensing valve, propor-tional and control valve technology

▶ Getting to know the criteria of use for this technology

Prerequisites

System experience in hydraulics

Target group

Technicians and engineers of the manufacturers of mobile work machines from the areas development, construction and project planning, teachers at voca-tional schools and training institutions, trainers in industry and trade, experienced hydraulic personnel from the areas assembly, maintenance and service

A practical seminar dealing with the topic agricultural machinery hydraulics.

Mobile hydraulics in agricultural machinery and conveyance

HY/M


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13.05.2013 - 17.05.2013 Ede/Netherlands03.06.2013 - 07.06.2013 Ede/Netherlands02.09.2013 - 06.09.2013 Ede/Netherlands09.09.2013 - 13.09.2013 Ede/Netherlands


10.06.2013 - 14.06.2013 Ede/Netherlands16.09.2013 - 20.09.2013 Ede/Netherlands


Training times


Price

€ 1,600.00

Notice


Contents

▶ Components and systems for load-dependent and load-compensated hydraulic systems

▶ Set-up and mode of operation of mobile directio-nal valve blocks

▶ Comparison of constant flow and constant pres-sure system

▶ "Open circuit" and "Closed circuit" ▶ Application examples ▶ Practical exercises

Learning targets

▶ Optimizing hydraulic systems considering the aspects power balance sheet, power distribution and controllability

▶ Getting to know the OC and CC valve technology, the load sensing and LUDV valve technology, the proportional and control valve technology

▶ Familiarizing with axial piston pumps and their adjustment

▶ Introduction to the safety valve technology

Prerequisites

System experience in hydraulics

Target group

Technicians and engineers of the manufacturers of construction work machines from the areas develop-ment, construction and project planning, teachers at vocational schools and training institutions, trainers in industry and trade, experienced hydraulic personnel from the areas assembly, maintenance and service

A practical seminar dealing with the topic construction machinery.

Mobile hydraulics in construction machinery

HY/B


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18.02.2013 Elchingen07.10.2013 Elchingen




Training times

1 day: 9.00 am - 4.00 pm

Price

€ 342.00


BODAS-design application

Notice


Contents

▶ Introduction to the operation and application of BODAS-design and BODAS-service

▶ Introduction to the programming according to IEC61131-3

▶ Application scenarios for BODAS-design ▶ Easy examples with practical exercises

Learning targets

▶ Getting to know the possible applications and the essential functions of BODAS-design and the service tool BODAS-service

▶ Understanding simple BODAS-design programs

Prerequisites

Technical training in mechanical engineering or electrical engineering

Target group

Programmers, technical sales employees, service engineers as well as the decision-makers of the corresponding departments

Based on the BODAS tool chain, the participants get an insight into the creation and testing of software for the BODAS RC control units.

Introduction to the BODAS-design programming system

BODAS-design Basics


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Target group

Programmers and project engineers who want to actively use BODAS-design






Training times

3 days:1st day 9.00 am - 4.00 pm2st day 9.00 am - 4.00 pm3rd day 9.00 am - 4.00 pm

Price

€ 1,026.00 (incl. a BODAS-design demo version)

Notice


Contents

▶ Operation and application of BODAS-design ▶ Programming according to IEC61131-3, especially

the languages ST, CFC and AS ▶ Access to the control unit periphery ▶ Practical examples with control units at the

test set-up ▶ Programming recommendations for complex applications ▶ Debugging possibilities offline and online ▶ Practice-oriented working with the diagnosis

information for BODAS-service ▶ Creating a project-specific diagnosis interface to

BODAS-service

Learning targets

▶ Learning all essential functions of BODAS-design ▶ Getting to know the bases of the programming

according to IEC61131-3 ▶ Access to the periphery of the BODAS RC control

units and use of the control unit-specific sys-tem functions

▶ Structured programming of applications in different programming languages (AS, CFC, ST)

Prerequisites

Participation in the basis seminar for CoDeSys at the company 3S Smart Software Solutions or several years of programming experience

Here, software developers are provided with the tools for the independent real-ization of their own ideas with BODAS-design on BODAS RC control units.

Programming with BODAS-designBODAS-design application


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The participants learn how they can create and activate individual graphical inter-faces for the DI3 BODAS display – With no programming knowledge at all.






Training times

1 day: 9.00 am - 4.30 pm

Price

€ 342.00

Notice


Contents

▶ Introduction to the operation and application of the BODAS DCT software

▶ Programming/download ▶ Configuring small sample programs

Learning targets

▶ Creating application-specific display pages ▶ Knowledge of diverse configuration options

Prerequisites

Technical training

Target group

Developers, programmers, project employees

Product training for the display configuration tool BODAS DCT

BODAS display DI3 configuration


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The course gives an overview of the possibilities of the BODAS RC control units of series 30. The participants learn how to effectively use the software and hardware features and thus implement own requirements.




06.05.2013 - 08.05.2013 Elchingen


Training times

3 days:1st - 3rd day 9.00 am - 4.00 pm

Price

€ 1,026.00

Notice


Contents

▶ Do project layouts using all possible configurations of the specific I/O

▶ Programming with BODAS-design on the basis of the template application

▶ Using task management and follow-up functions ▶ Knowing and using safety functions of the control ▶ Practical work at a training set-up

Learning targets

▶ Knowing the I/O of the control unit family ▶ Programming using the BODAS-design templates ▶ Using safety functions

Prerequisites

▶ Basic knowledge of BODAS-design or any other IEC 61131-3 programming tool; alternatively good programming knowledge in C

▶ We recommend having experience with BODAS control units of series 2x

▶ Basic knowledge of safety technology

Target group

Software developers

Programming of BODAS RC series 30PROG-BR30


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Notes


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Learning targets

Presentation of the additional system possibilities by the use of electro-hydraulics with CAN BUS connection (individual element directional valve and in the overall system) in connection with additional sensors as compared to controls as in the example:

▶ Mechanical operation ▶ Hydraulic control ▶ Electro-proportional control with analog electronics ▶ Electro-proportional control (analog command value

specification, position control) with integrated digital electronics

▶ Electro-proportional control with digital control, BUS connection with central control unit (ECU) and integrated electronics

▶ Working space limitation ▶ Electro-hydraulic LUDV with individual actuator ▶ Pump control (reduction of the power loss)

Prerequisites

▶ Basic knowledge of mobile hydraulics and mobile electronics

▶ Participation in the HTM-LS training ▶ Participation in the BODAS-design application,

BODAS display DI3 configuration and PROG-BR30 training courses

Contents

▶ Set-up and functionality of a CAN-BUS ▶ Use of the relevant components (pumps, pump

controllers, valves, electronics, sensors, joystick, control units, display, programming and diagno-sis tools)

▶ Set-up and functionality of the BODAS software for programming the individual components

▶ Use and features of BODAS-service ▶ Possibilities to influence the individual actuators

(e. g. characteristic curves) ▶ Parallel operation ▶ Reversing operation and standstill pressure control

(individual actuator), fan, anti-freezing device, start-up in the open circuit like e.g. in rotating mechanisms, long travel drives

▶ Diagnosis ▶ Visualization via display or PC ▶ Practical experience on the basis of commission-

ing and tests - Programming system applications - Teach-in function - Electro-hydraulic end position cushioning

This training gives an overview of the possibilities of programming with electro-hydraulic open-loop and closed-loop controls.

Mobile electro-hydraulics with CAN-BUSHTM-EHY


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Target group

Development and sales engineers, service technicians


Upon request Würzburg

Training times


Price

€ 1,290.00

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This training gives an overview of hydrostatic steering systems as well as their application and legal specifications.

▶ Commissioning - Information on the correct assembly and

inadequacies/objections - Symptoms in applications which occur due to

the principle and are physically understandable - Troubleshooting - All points including the operating instructions

for steering units

Learning targets

▶ Legal provisions and standards: knowledge of the material directives and their application

▶ Steering systems: - Knowledge of the basic steering system prin-

ciples "Open Center", "Closed Center", "Closed-Center-Load-Sensing" and the electro-hydraulic as well as purely electrical steer-ing systems

- Knowledge of the basic functions of the hydro-static steering system

Prerequisites

Participation in the Load sensing controls for mobile machines (HTM-LS) training or comparable knowledge

Contents

▶ Legal provisions and standards - Information on the European Directive for

steering systems of agricultural and forestry tractors and their application (including expla-nation of terms, steering parameters, types of steering systems, derivation of the allocation of hydrostatic steering systems and that of electro-hydraulic or purely electrical steer-ing systems)

- Information on national directives using the "Directive for the examination of steering sys-tems of vehicles and their trailers" as annex to StVZO (German Road Traffic Licensing Regula-tions) §38 and its application as example

- Information on standards for steering systems and functional safety (relevant for EH steering systems), particularly reference to the exami-nation of the steering system according to the provisions of ISO 5010:2007 for rubber-tired earth moving machines

▶ Steering systems - Explanation of the hydrostatic steering system

as "Open Center", "Closed Center" and "Closed-Center-Load-Sensing"

- Information on the power steering system as electro-hydraulic steering system or as purely electrical steering system

▶ Product information - Functionality of a priority valve - Practical tests at the DS4

Hydrostatic steering systemsHTM-HLS


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Target group

Employees from the following areas: Development, vehicle test, commissioning, service and qual-ity assurance


Upon request Linz (Austria)

Training times


Price

€ 940.00

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This training gives an overview of electro-hydraulic fan drives as well as their applications and legal specifications due to the exhaust emission standard.


Upon request Linz (Austria)

Training times


Price

€ 940.00

Notice


Contents

▶ Legal specifications ▶ Getting to know different control concepts: Cold

start behavior, warm-up phase (blinds), covering power peaks

▶ Getting to know the relevant components: Pump controllers, valves, sensors, control units, diagno-sis tools

▶ Set-up and functionality of the AFC software ▶ Practical experience on the basis of commissioning

at the demonstrator

Learning targets

▶ Recognizing the potential of proportional fan control ▶ Getting to know hydraulic concepts of the fan

drives (which concept for which application) ▶ Understanding of the AFC software ▶ Gathering experience with electro-hydraulic systems ▶ Design criteria

Prerequisites

▶ Participation in the Electronics for hydraulic per-sonnel (EfH) training or comparable knowledge

▶ Participation in the Load sensing controls for mobile machines (HTM-LS) training or compa-rable knowledge

Target group

Development and sales engineers, service technicians

Fan drives with AFC application software

HTM-AFC

Drive & Control Academy | Training program 2013 87

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Electric Drives and Controls

Drive technology – IndraDrive, EcoDrive, DIAX04, REFUDrive92 EATG-1 Basic knowledge of electric drive technology93 EAT-ID-I IndraDrive diagnosis and maintenance94 EAT-ID-SERCOS IndraDrive with SERCOS interface – Commissioning and axis optimization95 EAT-ID-PROFI IndraDrive with PROFIBUS interface – Commissioning and axis optimization96 EAT-ID-Si IndraDrive – Drive-integrated safety technology97 EAT-ID-Update Refreshment and update for IndraDrive with SERCOS or PROFIBUS interface 98 EAT-Eco_Analog-I EcoDrive03 DKC01.3 DKC11.3, SMT firmware analog and parallel interface99 EAT-Eco_SERCOS-I EcoDrive03 DKC01.3 DKC11.3, SMT firmware SERCOS interface100 EAT-Eco_P EAT-Eco_PROFI-I EcoDrive03 DKC03.3, FGP-Firmware PROFIBUS-Interface101 EAT-Eco_Inter-I EcoDrive03 DKC04.3, FGP firmware interbus interface102 EAT-DIAX_SERCOS-I DIAX04 with SERCOS interface diagnosis and maintenance103 EAT-RD500SFT-I Rexroth frequency converter RD500, SFT – Sine front-end technology104 EAT-RD500RD51/52-I Rexroth frequency converter RD500 – Service training RD51/RD52

Sytronix106 EH-Sytronix_SvP-In@ Sytronix SvP – Parameterization and commissioning107 EH-Sytronix_SvP-I@ Sytronix SvP – Diagnosis and maintenance108 EH-Sytronix_FcP_ Sytronix FcP and DFEn – Parameterization and DFEn-In@ commissioning109 EH-Sytronix_FcP_DFEn-I@ Sytronix FcP und DEFn – Diagnosis and maintenance

PLC – IndraWorks/IndraLogic111 ESTG-PLC Basic knowledge of PLC technology112 ESTG-BUS Basic knowledge of bus technology113 EST-IW/IL 1G-I Diagnosis and troubleshooting with IndraWorks/IndraLogic 1G114 EST-IW/IL 1G-Proj PLC project planning with IndraWorks/IndraLogic 1G115 EST-IW/IL 1G-Prog Programming with IndraWorks/IndraLogic 1G in structured text (ST)116 EST-IW/IL 1G→2G Conversion IndraWorks/IndraLogic 1G to IndraLogic 2G117 EST-IW/IL 1G-SFC-DIAG Step chain diagnosis118 EST-IW/IL 2G-Prog Programming with IndraWorks/IndraLogic 2G119 EST-IW/IL 2G-Prog-ST Programming with IndraWorks/IndraLogic 2G in structured text (ST/OOP)

Electric Drives and ControlsStandard training

Contents

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PLC – IndraWorks/IndraLogic120 EST-IW/IL 2G-SFC-DIAG Step chain diagnosis 2G 121 EST-IW/IL 2G-WinStudio Visualization with WinStudio (standard & MTX) and IndraLogic 2G122 EST-IW/IL VCP Visualization with the small operation terminals of the IndraControl VCPxx.2 series

XLC/MLC124 EST-XLC/MLC newcomers XLC or MLC controls with IndraLogic 2G and SERCOS III – For all newcomers125 EST-XLC/MLC basis XLC or MLC controls with IndraLogic 2G and SERCOS III 126 EST-MLC 2G-Advanced MLC controls with IndraLogic 2G and SERCOS III – For all those working with GAT and cam disks (FlexProfile)127 EST-MLC RoCo 2G-InProg MLC controls with IndraLogic 2G and SERCOS III – For all those wishing to commission and/or program robots128 EST-MLC-I XLC or MLC controls with IndraLogic 2G and SERCOS III – Maintenance

CNC – IndraMotion MTX 131 ESTG-CNC Basic knowledge of CNC technology132 EST-MTX-InProj Commissioning and project planning of the MTX system133 EST-MTXmicro 2G- Commissioning, operation and programming InBedProg134 EST-MTX/IL 1G-Prog Programming with IndraLogic – Handling the PLC interface of the MTX135 EST-MTX/IL 2G-Prog Programming with IndraLogic – Handling the PLC interface of the MTX136 EST-MTX/IL 2G-InProj Commissioning and project planning of the control system MTX with SERCOS III137 EST-MTX-I Service and maintenance of the TMX system with SERCOS II and SERCOS III138 EST-MTX-Bed Operation by means of the Rexroth standard interfaces139 EST-MTX-BedProg Operation by means of the Rexroth standard interface – NC basic programming in DIN and CPL


Contents


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MotionLogic (drive-based) – IndraMotion MLD/IMH141 EAT-ID MLDS-Prog Programming IndraMotion MLD-S142 EAT-ID MLDS/ Programming IndraMotion MLD-S and MLD-M MLDM-Prog143 EAT-ID SMC-Prog Sequential Motion Control144 EAT-ID IMH 1G-Prog IndraMotion for handling with MLD-M

Resistance welding146 ESTG-W Resistance welding technology147 EST-BOS6000/PST-IProg Programming, maintenance with PST + BOS6000148 EST-BOS6000/PSI-IProg Programming, maintenance with PSI6000 + BOS6000149 EST-BOS6000/UI-IBIN PSI6000 with UI controller set-up and maintenance

Tightening and pressfit technology151 ESTG-T Basic knowledge of tightening technology152 EST-SE110/SE220-I SE110/SE220 tightening system service training153 EST-SE300-I-Prog Tightening system 300 – Hardware, commissioning, programming154 EST-SE300 Tightening system SE350 – For people switching to that system CS351-SE350 (compact system CS351 and multi-channel system 350)155 EST-SE350-I-Prog Tightening system 350 – Hardware, commissioning, programming (single- and multi-channel system)156 EST-CS351-I Tightening system CS351 (single-channel system)157 EST-PE100/PE110-I Pressfit system PE100/PE110 – Service training158 EST-SE300-I Tightening system 300 – Error diagnosis and re-commissioning159 EST-SE350-I Tightening system 350 – Error diagnosis and re-commissioning160 EST-Nexo-I Measuring cordless radio screwdriver Nexo

Special training161 SOHT Training on certain products


Contents

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Electric Drives and Controls Drive technology – IndraDrive, EcoDrive, DIAX04, REFUDrive

Learning path


EATG-1 Basic knowledge of

electric drive technology

EAT-ID-I IndraDrive diagnosis

and maintenance

EAT-ID-Si Commissioning and

parameterization

EAT-ID-SERCOS Diagnosis, mainte-

nance, commissioning, optimization

EAT-ID-PROFI Commissioning and

axis optimization

▶ IndraDrive



EAT-Eco Analog-I Diagnosis and maintenance

EAT-Eco SERCOS-I Diagnosis and maintenance

EAT-Eco PROFI-I Diagnosis and maintenance

▶ EcoDrive

EAT-Eco Inter-I Diagnosis and maintenance



3 3 1

4

4

3 2

2

2

2

EAT-ID-Update Refreshment and

update for IndraDrive with SERCOS or

PROFIBUS interface

1

New training


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Electric Drives and Controls Drive technology – IndraDrive, EcoDrive, DIAX04, REFUDrive

Learning path




EAT-DIAX SERCOS-I Diagnosis and maintenance

▶ DIAX04



EAT-RD500SFT-I Diagnosis and maintenance

EAT-RD500RD51/52-I Diagnosis and maintenance

▶ REFUDrive



3 2

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Target group

Skilled persons, technicians and engineers from the areas planning, maintenance and commissioning; drive technology newcomers (trainees in technical professions, technical administration)


02.07.2013 - 04.07.2013 Erbach/Odenwald 19.11.2013 - 21.11.2013 Erbach/Odenwald


Training times


Price

€ 1,180.00

Notice


Contents

▶ Basic structure of energy conversion by means of electric drives (set-up and effect)

▶ Electric motors, the different operating principles, their properties and typical fields of application

▶ Motor encoders ▶ Drive control loops (torque, speed and position

control loop) and their fields of application ▶ Analog and digital controllers ▶ Frequency converters, mode of operation and fields

of application, practical commissioning exercises ▶ Servo drive controllers, mode of operation and

fields of application, practical exercises

Learning targets

▶ Getting an overview of the electric drive technology ▶ Getting to know and understanding components

and concepts ▶ Gaining knowledge of the different drive compo-

nents, their fields of application and current trends ▶ Representation of the change from analog to

digital drive technology and its effect on commis-sioning, operation and maintenance

▶ Getting to know the different motor types (synchro-nous, asynchronous) and their control procedures

▶ Gaining practical experience by means of exercises at the servo drive and at the frequency converter

Prerequisites


From the function and the properties of selected drive components to current developments: This training is recommended to anybody who wants to attend more advanced training courses.

Basic knowledge of electric drive technology

EATG-1


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22.01.2013 - 24.01.2013 Erbach/Odenwald 09.04.2013 - 11.04.2013 Erbach/Odenwald 05.06.2013 - 07.06.2013 Erbach/Odenwald 23.07.2013 - 25.07.2013 Erbach/Odenwald 25.09.2013 - 27.09.2013 Erbach/Odenwald 29.10.2013 - 31.10.2013 Erbach/Odenwald


Training times


Price

€ 1,180.00


EAT-ID-Si

Notice


Contents

▶ Different performances of the control and power parts

▶ Basic firmware functions and optional func-tion packages

▶ Parameter handling like data backup and loading basic parameters

▶ Use of the digital and analog inputs and outputs ▶ Measurements at the drive-integrated oscilloscope ▶ Troubleshooting

Learning targets

▶ Getting to know the components of the IndraDrive drive system

▶ Drive parameterization with IndraWorks Engineer-ing and IndraWorks Ds

▶ Exchange of drive components (incl. control sec-tion with safety technology)

▶ Diagnosis and troubleshooting

Prerequisites

Basic knowledge of electrical engineering, basic knowledge of electric drives (training EATG-1 or similar knowledge) as well as PC knowledge

Target group

Skilled persons, technicians and engineers from the areas project planning, maintenance and commissioning

A training course for all those who want to start working with digital IndraDrive drive controllers. By means of exercises, the participants get to know the different com-ponents of this drive family and develop an understanding of their functionality.

IndraDrive Diagnosis and maintenanceEAT-ID-I


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areas planning, maintenance and commissioning


28.01.2013 - 31.01.2013 Erbach/Odenwald 18.03.2013 - 21.03.2013 Erbach/Odenwald 17.06.2013 - 20.06.2013 Erbach/Odenwald 02.09.2013 - 05.09.2013 Erbach/Odenwald 11.11.2013 - 14.11.2013 Erbach/Odenwald


Training times


Price

€ 1,490.00


EAT-ID-Si

Notice


Contents



▶ Drive parameterization with IndraWorks Engineering ▶ Parameter handling like data backup and loading

basic parameters ▶ Use of the digital and analog inputs and outputs ▶ Measurements at the drive-integrated oscilloscope ▶ Troubleshooting ▶ Modes of operation and control loops ▶ Axis optimization

Learning targets


▶ Commissioning and optimizing axes ▶ Exchange of drive components (incl. control sec-

tion with safety technology) ▶ Diagnosis and troubleshooting

Prerequisites


Target group

Skilled persons, technicians and engineers from the

A training course for all those who want to start working with digital IndraDrive drive controllers with SERCOS interface or deepen their knowledge. The gained knowledge is consolidated by means of practical exercises.

IndraDrive with SERCOS interface – Commissioning and axis optimization

EAT-ID-SERCOS


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04.02.2013 - 07.02.2013 Erbach/Odenwald 24.06.2013 - 27.06.2013 Erbach/Odenwald 16.09.2013 - 19.09.2013 Erbach/Odenwald 04.11.2013 - 07.11.2013 Erbach/Odenwald


Training times


Price

€ 1,490.00


EAT-ID-Si

Notice


Contents



▶ Drive parameterization with IndraWorks Engineering ▶ Parameter handling like data backup and loading

basic parameters ▶ Use of the digital and analog inputs and outputs ▶ Measurements at the drive-integrated oscilloscope ▶ Troubleshooting ▶ Modes of operation and control loops ▶ Axis optimization

Learning targets


▶ Commissioning and optimizing axes ▶ Exchange of drive components (incl. control sec-

tion with safety technology) ▶ Diagnosis and troubleshooting

Prerequisites


Target group

Skilled persons, technicians and engineers from the areas planning, maintenance and commissioning

A training course for all those who want to start working with digital IndraDrive drive controllers with PROFIBUS interface or deepen their knowledge. The gained knowledge is deepened by means of practical exercises.

IndraDrive with PROFIBUS interface – Commissioning and axis optimization

EAT-ID-PROFI


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01.02.2013 Erbach/Odenwald 08.02.2013 Erbach/Odenwald 22.03.2013 Erbach/Odenwald 21.06.2013 Erbach/Odenwald 28.06.2013 Erbach/Odenwald 06.09.2013 Erbach/Odenwald 20.09.2013 Erbach/Odenwald 08.11.2013 Erbach/Odenwald 15.11.2013 Erbach/Odenwald


Training times

1 day: 8.00 am - 4.30 pm

Price

€ 480.00

Notice



Contents

▶ Principles of the machinery directives and result-ing standards


▶ Diagnosis and evaluation of error messages regard-ing the safety monitoring

▶ Practical exercises at training models

Learning targets

▶ Knowing principles of the machinery directives and resulting standards

▶ Understanding different drive-internal safety functions ▶ Parameterization and configuration of the safety

technology using the commissioning software ▶ Implementing IndraWorks Engineering ▶ Maintenance tasks like data backup, component

exchange and troubleshooting

Prerequisites

Basic knowledge of electrical engineering, basic knowledge of electric drives (training EATG-1 or similar knowledge) as well as PC knowledge. Prior participation in an IndraDrive course (IndraDrive-B, IndraDrive SERCOS or IndraDrive PROFIBUS) is imperatively necessary.

Target group


With the new Rexroth IndraDrive generation, you utilize manifold safety functions directly in the drive. This training simplifies introduction to the drive-integrated safety technology.

IndraDrive – Drive-integrated safety technology

EAT-ID-Si


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Target group


Notice: As this course has a workshop character, it is possible to consider individual requests of the par-ticipants if they are specified in the order!


Timetable and training location upon request

Training times

1st day: 8.00 am - 4.30 pm

Price

€ 480.00

Notice


Contents

▶ Device replacement and parameter handling ▶ Data backup, data restoration, basic parameters ▶ Drive parameterization with IndraWorks Engineering ▶ Modes of operation and control loops ▶ Diagnosis of the digital and analog inputs and outputs ▶ Measurements at the drive-integrated oscilloscope ▶ Functions of the current firmware ▶ Troubleshooting

Learning targets

▶ Commissioning and optimizing axes ▶ Exchange of drive components

(incl. control section with safety technology) ▶ Diagnosis and troubleshooting ▶ New functions in the current firmware

Prerequisites

Participation in one of the following training courses: EAT-ID-I, EAT-ID-PROFI, EAT-ID-SERCOS.The training should not have been completed much more than one year ago!

This training aims at all those who have already attended an IndraDrive seminar and want to refresh their knowledge and deepen their experience or obtain infor-mation about the latest changes. Thanks to the workshop character with its prac-tical exercises, experience made with the IndraDrive system can be exchanged and gained knowledge can be consolidated.

Refreshment and update for IndraDrive with SERCOS or PROFIBUS interface

EAT-ID-Update


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Training times


Price

€ 820.00

Notice


Contents

▶ Set-up of the MKD motor ▶ Motor and amplifier exchange ▶ Battery exchange of the motor measurement system ▶ Measurement systems and holding brake ▶ Set-up of the DKC01.3 and DKC11.3 drive con-

trol amplifiers ▶ Mains connection cabling and installation consid-

ering the component exchange ▶ Communication via parallel interface ▶ Data exchange and data handling ▶ Measurement options: Use of the oscilloscope

function and analog channels ▶ DriveTop commissioning and diagnosis system ▶ Practical exercises at training models

Learning targets

▶ Completing the parameterization and configuration by means of the DriveTop commissioning and diagnosis tool

▶ Completing service tasks like data backup and resto-ration, component exchange and troublshooting

Prerequisites


Target group

Skilled persons, technicians and engineers from the areas commissioning and maintenance

The training gives an overview of the EcoDrive device family. By means of exercises using DKC devices and MKD motors, set-up and functionality of the digital drive system with SMT firmware and the analog and parallel interface are developed.

EcoDrive03 DKC01.3 DKC11.3, SMT firmware analog and parallel interface

EAT-Eco_Analog-I


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Training times


Price

€ 820.00

Notice


Contents

▶ Set-up of the MKD motor ▶ Motor and amplifier exchange ▶ Battery exchange of the motor measurement system ▶ Measurement systems and holding brake ▶ Set-up of the DKC01.3 drive control amplifier with

SERCOS interface ▶ Communication with SERCOS interface and activa-

tion sequence ▶ Data exchange and data handling ▶ Measurement options: Use of the oscilloscope


Learning targets


▶ Completing service tasks like data backup and resto-ration, component exchange and troubleshooting

Prerequisites


Target group

Skilled persons, technicians and engineers from the areas maintenance, commissioning and application

The training gives an overview of the EcoDrive device family. By means of exer-cises using DKC devices and MKD motors, set-up and functionality of the digital drive system with SMT firmware and the SERCOS interface are developed.

EcoDrive03 DKC01.3 DKC11.3, SMT firmware SERCOS interface

EAT-Eco_SERCOS-I


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Training times


Price

€ 820.00

Notice


Contents


PROFIBUS interface ▶ Communication via PROFIBUS ▶ Data exchange and data handling ▶ Measurement options: Use of the oscilloscope


Learning targets



Prerequisites


Target group

Skilled persons, technicians and engineers from the areas maintenance, commissioning and application

The training gives an overview of the EcoDrive device family. By means of exer-cises using DKC devices and MKD motors, set-up and functionality of the digital drive system with FGP firmware and the PROFIBUS interface are developed.

EcoDrive03 DKC03.3, FGP firmware PROFIBUS interface

EAT-Eco_PROFI-I


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Training times


Price

€ 820.00

Notice


Contents


Interbus interface communication via PROFIBUS ▶ Data exchange and data handling ▶ Measurement options: Use of the oscilloscope


Learning targets



Prerequisites


Target group

Skilled persons, technicians and engineers from the areas commissioning, application and maintenance

The training gives an overview of the EcoDrive device family. By means of exer-cises using DKC devices and MKD motors, set-up and functionality of the digital drive system with FGP firmware and the interface are developed.

EcoDrive03 DKC04.3, FGP firmware interbus interface

EAT-Eco_Inter-I


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Training times


Price

€ 820.00

Notice


Contents

▶ DIAX04 application presentation ▶ MHD synchronous motors with feedback units ▶ Drive amplifiers and supply units ▶ Digital command value specification with SERCOS

interface (parameterization, data handling, basic settings and measurement technology)

▶ Diagnosis and remedy of operating obstacles

Learning targets



Prerequisites


Target group

Skilled persons, technicians and engineers from the areas commissioning, application and maintenance

By means of exercises using DIAX04 devices and MHD motors, set-up and func-tionality of the digital drive system with SSE firmware, the system interfaces and the communication are developed.

DIAX04 with SERCOS interface diagnosis and maintenance

EAT-DIAX_SERCOS-I


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Target group

Skilled persons, technicians and engineers from the areas project planning, commissioning, application and maintenance



Training times


Price

€ 1,180.00

Notice


Contents

▶ Asynchronous motors at converters ▶ Set-up and mode of operation of the RD converters ▶ Typical fields of application ▶ Procedure in the commissioning ▶ Firmware handling ▶ Operation of RDWin ▶ Diagnosis options ▶ Extension options by means of accessories as well

as connection to field bus systems ▶ Set-up of the SFT devices ▶ Assembly and installation ▶ Firmware functions of the SFT ▶ Exercises at the RD52 demo model

Learning targets

▶ Learning commissioning and parameterization ▶ Getting to know troubleshooting and diagnosis

strategies for the devices ▶ Getting to know the control cabinet set-up and the

function of the devices used ▶ Completing the application-specific dimensioning

of asynchronous motors and converters ▶ Completing service tasks like data backup and resto-

ration, component exchange and troubleshooting

Prerequisites


This training focuses on the operation of asynchronous machines at frequency converters, the hardware of the devices of the SFT series, special functions of the mains controller firmware and the differences to the RD52 devices.

Rexroth frequency converter RD500, SFT – Sine front-end technology

EAT-RD500SFT-I


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Target group

Skilled persons, technicians and engineers from the areas project planning, commissioning, application and maintenance



Training times


Price

€ 820.00

Notice


The service training imparts basics of the frequency converters and the set-up of the RD500 devices. Parameterization on the basis of the function block diagrams by means of the control panel is trained in detail.

Contents

▶ Asynchronous motors at converters ▶ Set-up and mode of operation of the RD converters ▶ Differences between RD51 and RD52 ▶ Assembly and installation check ▶ Procedure in the commissioning ▶ Operation and parameterization with operat-

ing panel ▶ Total parameter backup and restoration ▶ Saving and restoring the reduced data set ▶ Firmware handling ▶ Operation of RDWin ▶ Connection to field buses ▶ PROFIBUS connection, test and diagnosis ▶ Diagnoses with internal oscilloscope function ▶ Measurements at the device ▶ Options and their application, accessories and

their application

Learning targets

▶ Using the operating and diagnosis software RDWin ▶ Using data backup and the firmware handling ▶ Learning commissioning and parameterization ▶ Getting to know strategies for troubleshooting and

remedy of operating obstacles of the devices ▶ Completing service tasks like data backup and resto-

ration, component exchange and troubleshooting

Prerequisites


Rexroth frequency converter RD500 – Service training RD51/RD52

EAT-RD500RD51/52-I


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Basic training Special topics

eLearning


Blended learning


@

3

Electric Drives and Controls Sytronix

Learning path

EH-Sytronix_SvP-In@Sytronix SvP parameter-

ization and commissioning

e4EEBasic knowledge of energy

efficiency (eLearning)

EH-Sytronix_SvP-I@Sytronix SvP diagnosis

and maintenance

EH-Sytronix_FcP_ DFEn-In@

Sytronix FcP and DFEn parameterization

and commissioning

EH-Sytronix_FcP_DFEn-I@Sytronix FcP and DEFn diagnosis

and maintenance

@

@

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e4EE SytronixEnergy efficiency of variable-

speed pump drives (eLearning)

2

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2

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Prerequisites

▶ Basic knowledge of energy efficiency thanks to the prior working out of the eLearning sessions e4EE and e4EE Sytronix

▶ HTPPu pump training ▶ Training EAT-ID-I IndraDrive diagnosis and maintenance ▶ PC knowledge ▶ Technical understanding in the areas electrical

engineering and hydraulics

Target group





Training times


Price

€ 820.00

Notice


Contents

▶ Prior working out of the eLearning sessions e4EE and e4EE Sytronix

▶ Operating modes of the IndraDrive and their use in the different SvP environments

▶ Handling of the connected measurement system ▶ System commissioning ▶ Control distance, control of IndraDrive and optimi-

zation of the standard parameter set ▶ Electrical, hydraulic and mechanical system components ▶ Overview of the SvP7000 system solutions ▶ Set-up of the electrical, hydraulic and mechanical

SvP5000 and SvP7000 system ▶ IndraWorks and functions of the SvP software

- Installing firmware by means of MMC and serial interface

- Installing the SvP software ▶ Practical exercises at the training system

Learning targets

▶ Overview of the Sytronix system ▶ Hydraulic pumps with IndraDrive C drive system ▶ Design variations ▶ Parameterization of the IndraDrive with IndraWorks ▶ Operating modes:

- Pressure control - Flow control - Substitutional pressure/flow control - Position control

This system training transfers knowledge and abilities for the configuration and commissioning of high-performance servo pump drives with a synchronous motor which is operated at an IndraDrive C on the electric side and different hydraulic pumps.

Sytronix SvP – Parameterization and commissioning

EH-Sytronix_SvP-In@ @


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Prerequisites


▶ HTPPu pump training ▶ Training IndraDrive maintenance EAT-ID-I ▶ PC knowledge ▶ Technical understanding in the areas electrical


Target group





Training times


Price

€ 1,180.00

Contents


▶ Overview of the Rexroth Sytronix system ▶ Electrical, hydraulic and mechanical system components ▶ Functionality and properties of the system components ▶ Overview of the SvP5000 and SvP7000 sys-

tem solutions ▶ Set-up of the electrical, hydraulic and mechanical

SvP5000 and SvP7000 system ▶ Modes of operation ▶ Parameters as well as their backup and restoration ▶ Commissioning of the components ▶ Help system of the IndraDrive in IndraWorks ▶ Diagnosis and troubleshooting at the training system ▶ Practical exercises

Learning targets

▶ Getting to know the components of the Sytro-nix SvP system

▶ Exchanging components (IndraDrive C, motor, pump, mechanics and sensors)

▶ Features of the IndraDrive C servo drives ▶ Data backup and data restoration of drive data

with IndraWorks ▶ Parameterization bases and getting to know the

most important system parameters ▶ Bases of hydraulic pump systems ▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties ▶ Diagnosis and troubleshooting possibilities

This system training is aimed at all those who want to diagnose, repair or commis-sion a pump system with a frequency-controlled drive. By means of exercises, the participants get to know the system components and develop the understanding of their functionality.

Sytronix SvP – Diagnosis and maintenance

EH-Sytronix_SvP-I@ @


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Prerequisites


▶ HTPPu pump training ▶ PC knowledge ▶ Technical understanding in the areas electrical


Target group





Training times


Price

€ 820.00

Notice


Contents


▶ Overview of the Rexroth Sytronix system ▶ Electrical, hydraulic and mechanical system components ▶ Functionality and properties of the system components ▶ Overview of the FcP5000 and DFEn5000 sys-


FcP5000 and DFEn5000 system ▶ Dimensioning and selection of the system components ▶ Parameterization of the frequency converters ▶ Practical exercises at the training unit

Learning targets

▶ Bases of asynchronous motors at frequency converters ▶ Features of the IndraDrive Fc drives ▶ Features of the IndraDrive C drives ▶ Special functions of the frequency converters with

regard to the operation with a fixed displace-ment pump

▶ Commissioning of the frequency converter and parameterization

▶ Bases on hydraulic fixed and variable displace-ment pumps

▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties

This system training transfers knowledge and abilities for the configuration and commissioning of variable-speed pump drives with an asynchronous motor which is operated at a frequency converter IndraDrive Fc or an IndraDrive C on the elec-tric side and a fixed or variable displacement pump on the hydraulic side.

Sytronix FcP and DFEn – Parameterization and commissioning

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Target group





Training times


Price

€ 820.00

Notice


Contents




FcP5000 and DFEn5000 system ▶ Parameters as well as their backup and restoration ▶ Commissioning of the components ▶ Diagnosis and troubleshooting at the training system ▶ Practical exercises at the training unit

Learning targets

▶ Getting to know the components of the Sytro-nix FcP and DFEn system

▶ Exchanging components (frequency converter, motor, pump, mechanics and sensors)

▶ Features of the IndraDrive frequency converter with asynchronous motor

▶ Data backup and data restoration of drive data ▶ Parameterization bases and getting to know the

most important system parameters ▶ Bases on hydraulic fixed and variable displace-

ment pumps ▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties ▶ Diagnosis and troubleshooting possibilities


Sytronix FcP and DEFn – Diagnosis and maintenance

EH-Sytronix_FcP_DFEn-I@ @


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Electric Drives and Controls PLC – IndraWorks/IndraLogic

Learning path


▶ IndraWorks (with IndraLogic 1G = 1st generation)

EST-IW/IL 1G-IPLC maintenance with IndraWorks/IndraLogic

ESTG-PLC Basic knowledge of

PLC technology

ESTG-BUS Basic knowledge of

bus technology

EST-IW/IL 1G-ProgProgramming in ST

with IndraWorks

EST-IW/IL 1G→2GConversion

to IndraWorks

EST-IW/IL 1G-SFC-DIAG

Step chain diagnosis

EST-IW/IL 1G-Proj Project planning with

IndraWorks/IndraLogic

▶ IndraWorks (with IndraLogic 2G = 2nd generation)

EST-IW/IL 2G-Prog-ST Programming in ST

with IndraWorks

EST-IW/IL 2G-SFC-DIAG

Step chain diagnosis

EST-IW/IL 2G-Prog Programming with

IndraWorks

EST-IW/IL 1G→2G Conversion to IndraWorks

EST-IW/IL VCPVisualization with small

operation terminals Series VCPxx.2

EST-IW/IL 2G-WinStudio

Visualization with WinStudio

HMI-WinStudio-1GVisualization with

WinStudio


Project planning


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Training times


Price

€ 1,180.00

Notice


Contents

▶ PLC in the automation environment ▶ Set-up and function of a PLC ▶ Tasks of the input/output assemblies ▶ Centralized and decentralized I/O ▶ System project planning and programming using

IndraWorks and IndraLogic as example ▶ Compulsions of IEC61131-3: The variable declarations ▶ Programming languages LD and ST ▶ Step chain programming in SFC ▶ Basic commands of the PLC with transfer tasks ▶ Creating, loading and testing simple programs ▶ Data backup and data restoration

Learning targets

▶ Transferring the basic PLC knowledge on the integration of more components (drives, bus systems, visualizations, etc.) into one system

▶ Understanding basic modes of operation and connections of the PLC technology, incl. applica-tion and test at the training system

▶ Basis for advanced training courses on the topic

Prerequisites

Technical understanding, good PC knowledge

Target group

Skilled persons, technicians and engineers as new-comers/people switching to the electric control tech-nology, newcomers in the PLC technology (trainees in technical professions, technical administration)

The basic training for all those who want to learn the essential modes of opera-tion and PLC technology automation solutions in a practical way. The training is recommended to anybody who wants to start working with control technology.

Basic knowledge PLC technologyESTG-PLC


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Target group

Newcomers in the PLC technology (trainees in tech-nical professions, technical administration), skilled persons with basic knowledge who want to familiar-ize with the topic in a structured form




Training times

4 days:1st day 10.00 am - 4.30 pm2nd day 8.00 am - 4.30 pm3rd day 8.00 am - 4.30 pm4th day 8.00 am - 3.00 pm

Price

€ 1,490.00

Notice


Contents

▶ The field bus in automation: Requirements, forms, bases of decision

▶ Signals, transfer procedures and telegram set-up and their effects on performance, operating and diagnosis properties

▶ Configuration of bus masters ▶ Installation technology ▶ Current systems in practice ▶ Commissioning ▶ Diagnosis options and measurement technology ▶ Practical exercises ▶ Structured troubleshooting ▶ Overview of current developments: Ethernet-based

field buses

Learning targets

▶ Gaining an overview of the most important field bus systems and being able to evaluate their use for different automation tasks

▶ Understanding the basics of transfer procedures and knowing the practical effects

▶ Understanding the basics of the PROFIBUS, DP and ASI systems

▶ Gaining the ability to independently configure and commission these bus systems

▶ Getting to know properties and possible applica-tions of the CAN, Interbus and SERCOS II systems

▶ Outlook to the future technology: Ethernet-based bus systems

Prerequisites

Technical understanding, ESTG-PLC training would be advantageous

You want to spare complex wiring works? Here, you get to know the functions and possibilities of the most important field buses. Practical exercises and an outlook to Ethernet field buses complete the training.

Basic knowledge of bus technologyESTG-BUS


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07.01.2013 - 08.01.2013 Erbach/Odenwald 18.03.2013 - 19.03.2013 Erbach/Odenwald 22.04.2013 - 23.04.2013 Erbach/Odenwald 03.06.2013 - 04.06.2013 Erbach/Odenwald 19.08.2013 - 20.08.2013 Erbach/Odenwald 07.10.2013 - 08.10.2013 Erbach/Odenwald 18.11.2013 - 19.11.2013 Erbach/Odenwald


Training times


Price

€ 820.00

Contents

▶ Establishing the connection with IndraControl ▶ Opening the project from the archive and loading it

into IndraControl ▶ Working with the IndraControl operating panel ▶ Configuring IndraWorks/IndraLogic for the troubleshooting ▶ Tools for program monitoring ▶ Status displays and troubleshooting ▶ Archiving a project ▶ Practical exercises at the training model

Learning targets

▶ Knowing functionalities when loading programs and files into the PLC

▶ Commissioning an existing PLC program ▶ Knowing basic program connections and tools for

the status display and program tracking ▶ Troubleshooting

Prerequisites

Knowledge of electronic controls, general PLC and PC knowledge

Target group

Electricians, skilled persons, technicians and engi-neers from the areas project planning, maintenance and commissioning

From the IndraControl operation to the handling of the IndraWorks/IndraLogic soft-ware, the participant will in this training get to know the loading of PLC programs. The configuration for maintenance, servicing and troubleshooting is in the fore.

Diagnosis and troubleshooting with IndraWorks/IndraLogic 1G

EST-IW/IL 1G-I


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09.01.2013 - 10.01.2013 Erbach/Odenwald 20.03.2013 - 21.03.2013 Erbach/Odenwald 24.04.2013 - 25.04.2013 Erbach/Odenwald 05.06.2013 - 06.06.2013 Erbach/Odenwald 21.08.2013 - 22.08.2013 Erbach/Odenwald 09.10.2013 - 10.10.2013 Erbach/Odenwald 20.11.2013 - 21.11.2013 Erbach/Odenwald


Training times


Price

€ 820.00

Contents

▶ Introduction to the programming languages IL, LD, FBD, ST, SFC and CFC

▶ Arrays and own data structures ▶ IndraLogic tools for module monitoring ▶ Theoretically discussed topics are deepened

directly afterwards by means of practical exercises at a training model

Learning targets

▶ Knowing the use of the six programming languages and the application of the IndraLogic tools

▶ Exporting/importing and saving PLC data ▶ Working with libraries and creating own

library modules ▶ Applying variants of the program organization

of the cyclic PLC program sequence with the PLC_PRG module

▶ Creating a task-organized PLC program sequence

Prerequisites

Participation in the EST-IW/IL 1G-I training or compa-rable knowledge

Target group

Programming newcomers, technicians and engineers from the areas project planning, maintenance and commissioning

From the program organization to the six programming languages of the IndraWorks/IndraLogic software, the participant will learn to write PLC programs.

PLC project planning with IndraWorks/IndraLogic 1G

EST-IW/IL 1G-Proj


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Training times


Price

€ 1,790.00

Notice


Contents

▶ Target system setting ▶ Interface parameters ▶ Cyclic and task-controlled program execution ▶ I/O definition ▶ Programming in ST ▶ Command set in ST ▶ Program structures in ST ▶ Parameter transfer to FBs, FUNs and PRGs ▶ User-specific data structures ▶ Pointer variables (indirect addressing)

Learning targets

▶ Knowing standard functions from libraries and the creation of own libraries

▶ Application and use of the standard libraries ▶ Creating projects with IndraWorks 1G ▶ Creating and using arrays ▶ Using the ST programming language in programs

to control systems and for data processing and data management within a PLC application

Prerequisites

Participation in the EST-IW/IL 1G-Proj PLC training or comparable knowledge

Target group


The training gives an overview of the creation of PLC programs in Structured Text and also of the use of user-specific data types within ST.

Programming with IndraWorks/ IndraLogic 1G in Structured Text (ST)

EST-IW/IL 1G-Prog


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Price

€ 820.00


EST-IW/IL 2G-Prog-ST, EST-IW/IL 2G-SFC-DIAG

Contents

▶ An overview of new PLC functions ▶ Project management ▶ An overview of the editors

(LD, FBD, CFC, ST, IL and SFC) ▶ Language elements of the object orientation

(method, property, interface) ▶ Validity range of data (name range) ▶ New data types ▶ Library concept (repository, creating an

own library) ▶ Symbol configuration ▶ HMI connection (variable display at the VCP or in

IndraWorks Operation) ▶ Creating and debugging PLC projects ▶ Communication and data exchange of variables

via TCP/IP ▶ Practical exercises

Learning targets

▶ Safe handling of IndraWorks/IndraLogic 2G ▶ Being able to use new knowledge in practice

Prerequisites

Participation in the EST-IW/IL 1G-Proj PLC training or comparable knowledge

Target group

Programmers, technicians and engineers from the areas project planning and commissioning

The participants are acquainted with the new functions of IndraWorks and IndraLogic 2G. Particularly the language elements of the object orientation are explained and used.

Conversion IndraWorks/IndraLogic 1G to IndraLogic 2G

EST-IW/IL 1G→2G


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Training times


Price

€ 1,180.00

Notice


Contents

▶ ProVi message system ▶ Diagnosis screens at the HMI ▶ Step chain programming

- SFC according to IEC61131 - Specific Rexroth extensions

▶ Automatic diagnosis by means of function libraries ▶ Specification of the operating mode in the control

word, feedback information in the status word ▶ Manual mode via the connected HMI (opera-

tion screen) ▶ Cycle-independent processing of special steps ▶ Drive control via PLCopen with ActionGo with

IndraLogic L40.2

Learning targets

▶ Writing a step chain program in a diagnosis- compatible form

▶ Testing and optimizing programs

Prerequisites

Good knowledge of IEC61131 IndraWorks/IndraLogic, participation in the IndraLogic-I/-P training

Target group


The participants get to know the ProVi message system and use it to display the user messages in the diagnosis screen. They develop knowledge in the step chain technology with modes of operation and diagnosis functions.

Step chain diagnosisEST-IW/IL 1G-SFC-DIAG


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Training times


Price

€ 1,790.00


EST-IW/IL 2G-Prog-ST

Contents

▶ Network settings ▶ Control settings ▶ Periphery bus connection – PROFIBUS, ProfiNet ▶ Configuration of a control with IndraWorks ▶ Program set-up and program structures in IndraWorks ▶ Programming languages IL, FBD, CFC, SFC and ST ▶ Data types ▶ Instances ▶ Libraries (repository, manager) ▶ Editors ▶ Troubleshooting ▶ Practical exercises at the machine model ▶ Practical exercises

Learning targets

▶ Setting up the IndraWorks engineering tool ▶ Creating an I/O configuration ▶ Creating, loading and testing PLC programs

with IndraWorks ▶ Data backup and restoration of projects

within IndraWorks

Prerequisites

PLC or high level language experience

Programming with IndraWorks/ IndraLogic 2G

The training gives an overview of the use, application and operation of the Indra-Works engineering framework and the creation of PLC programs within Indra-Works on the basis of the integrated IndraLogic 2G programming environment. It deals with the interaction of IndraWorks and the different PLC target systems. By means of the IndraWorks engineering tool, the application and programming options are implemented in practical exercises at machine models.

EST-IW/IL 2G-Prog


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Prerequisites

Participation in the EST-IW/IL 1G->2G, EST-IW/IL 2G-Prog training or comparable knowledge

Target group





Training times


Price

€ 1,790.00

Contents

▶ Creating a new project with IndraWorks 2G ▶ Target system setting/interface parameters ▶ Cyclic and task-controlled program execution ▶ I/O definition ▶ Programming in ST ▶ Program structures in ST ▶ Parameter transfer to FBs, FUNs and PRGs ▶ User-specific data structures ▶ Creating arrays ▶ Object-oriented programming (OOP) ▶ Pointer variables (indirect addressing) ▶ Creating own libraries in IndraWorks 2G ▶ Application and use of the standard libraries

Learning targets

▶ Knowing standard functions from libraries and the creation of own libraries

▶ Creating projects with IndraWorks 2G ▶ Creating and using arrays ▶ Using the ST programming language in programs

to control systems and for data processing and data management within a PLC application

The training gives an overview of the creation of PLC programs in Structured Text and the application of the object-oriented language shares (OOP). It deals with the use of user-specific data types, of one- and multi-dimensional fields and the commands available within ST. It moreover shows the use of standard functions from libraries and the creation of own libraries using examples. By means of the IndraWorks 2G engineering tool, the application and programming options are implemented in ST and OOP in practical exercises.

Programming with IndraWorks/IndraLogic 2G in Structured Text (ST/OOP)

EST-IW/IL 2G-Prog-ST


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Training times


Price

€ 1,180.00

Notice


Contents

▶ ProVi message system ▶ Diagnosis screens at the HMI ▶ Step chain programming

- SFC according to IEC61131 - Specific Rexroth extensions

▶ Automatic diagnosis by means of function libraries ▶ Specification of the operating mode in the control

word, feedback information in the status word ▶ Manual mode via the connected HMI (opera-

tion screen) ▶ Cycle-independent processing of special steps

(ON, OFF, GO)

Learning targets

▶ Writing a step chain program in a diagnosis- compatible form

▶ Testing and optimizing programs

Prerequisites

Good knowledge of IEC61131 IndraWorks/ IndraLogic, participation in the EST-IW/IL 1G->2G or EST-IW/IL 2G-Prog training

Target group


The participants get to know the ProVi message system and use it to display the user messages in the diagnosis screen. They develop knowledge in the step chain technology with modes of operation and diagnosis functions.

Step chain diagnosis 2GEST-IW/IL 2G-SFC-DIAG


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Target group

Electricians, skilled persons, technicians and engi-neers from the areas project planning, programming and commissioning




Training times


Price

€ 1,790.00

Notice


Contents

▶ WinStudio/IndraWorks HMI ▶ Basic settings ▶ Interface to the PLC and to the MTX ▶ Driver sheets ▶ Image management, image creation ▶ Image control in the operations of WinStudio

and IndraWorks ▶ Creation of objects ▶ Assignment of object properties ▶ Variable management, variable display ▶ Recipes ▶ Arithmetic sheets, alarm sheets, calendar sheets ▶ Tables, alarms ▶ Use of the script language (WinStudio, WinScript) ▶ Overview of the script language command set

Learning targets

▶ Creation of objects ▶ Assignment of object properties ▶ Programming of actions ▶ Integration of the WinStudio application into

IndraWorks operation ▶ Creating a user-specific visualization ▶ Using the WinStudio script language ▶ Utilizing possibilities of WinStudio in HMI applications

Prerequisites

Participation in the EST-IW/IL 2G-Prog training or comparable knowledge

The training gives an overview of the creation of visualization for standard & MTX applications by means of WinStudio. It deals with the possibilities of com-munication with the PLC control, MTX control, the definition of the interface to the PLC and to the MTX and the communication control.

Visualization with WinStudio (standard & MTX) and IndraLogic 2G



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Target group




Training times


Price

€ 1,180.00

Notice


Contents

▶ Functions of the different VCPs ▶ Connecting the VCPxx.2 to the automation device

via Ethernet ▶ Connecting the VCPxx.2 via PROFIBUS ▶ Setting up and operating necessary software tools ▶ Folder and file structures under the VI-Composer tool ▶ Creating a new visualization project ▶ System masks, start-up, set-up, main mask and

basic mask ▶ Creating masks with text and different variables ▶ Setting up a softkey-controlled mask selection ▶ Exercises with selection text and text lists ▶ Loading and saving project data

Learning targets

▶ Knowing the functional features of the different VCPxx.2 small operating terminals

▶ Understanding the connection to the automation device via Ethernet or PROFIBUS-DP

▶ Handling the VI-Composer tool ▶ Knowing the designs of display masks with text

and variables from and to the control ▶ Showing data of different type in different dis-

play forms ▶ Creating a simple user interface

Prerequisites

Safe handling of IndraLogic, basic knowledge of handling Windows

The training gives an overview of the creation of visualization with the tool VI com-poser for a VCP device. Other main topics include the coupling to the PLC and the creation of a user interface.

Visualization with the small operation termi-nals of the IndraControl VCPxx.2 series

EST-IW/IL VCP


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Electric Drives and Controls XLC/MLC

Learning path

▶ For all those who want to start using the XLC or MLC system

▶ For all those who want to work with GATcompact and the AxisInterface

▶ For all those who want to work with GAT and cam disks (FlexProfile)

▶ For all those who want to commission and program robots

▶ For all those who have to maintain and exchange controls

▶ For all those who want to work with Safety

XLC/MLC-BBasis for all users with SERCOS III

MLC-AAdvanced users with Gat and FlexProfile

MLC-RoCoRobot-Control com-

missioning and programming

XLC/MLC-EStart using the

XLC/MLC system


XLC/MLC system


XLC/MLC system


XLC/MLC system

XLC/MLC-IMaintenance of the XLC/MLC

XLC/MLC-SL/SLCControl safety



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28.01.2013 - 29.01.2013 Erbach/Odenwald 15.04.2013 - 16.04.2013 Erbach/Odenwald 15.07.2013 - 16.07.2013 Erbach/Odenwald18.11.2013 - 19.11.2013 Erbach/Odenwald


06.05.2013 - 07.05.2013 Erbach/Odenwald07.10.2013 - 08.10.2103 Erbach/Odenwald


Training times


Price

€ 820.00


EST- MLC 2G-Advanced, EST-MLC RoCo 2G

Contents

▶ Overview of the XLC/MLC hardware ▶ Motion and Logic functionality ▶ Establishing the connection with IndraControl XLC/MLC ▶ Creating real and virtual axes ▶ Developing the use of the IndraLogic programming

languages and the use of the tools ▶ Motion programming with the PLCopen func-

tion modules ▶ Practical examples for real work at original devices

Learning targets

▶ Handling the IndraWorks software tool ▶ Creating and managing projects ▶ Creating and managing axes with SERCOS III ▶ Handling IndraLogic and its structure as well as

the programming languages ▶ Working with the PLCopen library ▶ Archiving and restoring projects ▶ Getting to know the IndraMotion service

tool (IMST)

Prerequisites

Knowledge of electronic controls, general PLC, PC and Windows knowledge

This newcomer training transfers the basic IndraLogic XLC and IndraMotion MLC knowledge. It facilitates fast entry into IndraWorks for the XLC/MLC system. The basic IndraLogic knowledge is transferred using a rotating axis as example.

XLC or MLC controls with IndraLogic 2G and SERCOS III – For all newcomers

EST-XLC/MLC newcomers


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Training times


Price

€ 1,790.00


EST-MLC 2G-Advanced, EST-MLC RoCo 2G-InProg

Notice


Contents

▶ Overview of the GATcompact template ▶ Creating axes in GATcompact ▶ Realizing motions by AxisInterface in different

modes of operation ▶ Integrating and adjusting the visualization ▶ Utilizing oscilloscope and trace functions ▶ Cross-communication (C2C) between the controls ▶ Practical examples for real work at original devices

Learning targets

▶ Handling the IndraWorks software tool ▶ Creating and managing projects ▶ Creating, configuring and parameterizing axes

with SERCOS III ▶ Handling IndraLogic and its structure as well as

the programming languages ▶ Working with the PLCopen library ▶ Archiving and restoring projects ▶ Handling GATcompact incl. AxisInterface ▶ Velocity motions up to phase-synchronous "instead

of" to phase-synchronous ▶ Getting to know the IndraMotion service

tool (IMST)

Prerequisites


This extensive basic training for the XLC and MLC control systems facilitates fast entry into the overall system. It focuses on the creation of axes, movements with PLCopen and the AxisInterface as well as GATcompact with phase-synchro-nous movements.

XLC or MLC controls with IndraLogic 2G and SERCOS III

EST-XLC/MLC basis


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Training times


Price

€ 1,180.00


EST-MLC RoCo 2G-InProg

Notice


Contents

▶ Overview of the GAT template ▶ Creating axes in GAT ▶ Realizing motions by AxisInterface in different

modes of operation ▶ Integrating and adjusting the visualization ▶ Utilizing oscilloscope and trace functions ▶ Diverse exercises with FlexProfile ▶ Cross-communication (C2C) between the controls ▶ Practical examples for real work at original devices

Learning targets

▶ Working with the AxisInterface ▶ Handling GAT ▶ Velocity motions up to phase-synchronous motions ▶ Working out cam disk motions ▶ Understanding FlexProfile and being able to use it ▶ Archiving and restoring projects ▶ Handling IndraLogic and its structure as well as

the programming languages

Prerequisites

Participation in the EST-XLC/MLC newcomer training or comparable knowledge

Target group


This advanced training is based on the XLC/MLC newcomer training and facili-tates fast entry into the AxisInterface, GAT and FlexProfile.

MLC controls with IndraLogic 2G and SERCOS III – For all those working with GAT and cam disks (FlexProfile)

EST-MLC 2G-Advanced


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Training times


Price

€ 1,790.00

Notice


Contents

▶ Commissioning three-axis robots ▶ KinData interface between PLC and RoCo ▶ Main program and subroutine technology with and

without parameter transfer ▶ Modes of motion interpolation (PTP, linear, circular) ▶ Fields and multi-dimensional fields ▶ Special functions ▶ State enquiries of signals of different data types ▶ Track traveling, track-synchronous ▶ Data backup from MLC to RoCo ▶ RoCo program test with debugging ▶ Practical examples for practice

Learning targets

▶ Handling the IndraWorks software tool ▶ Creating and managing projects ▶ Integrating the VCH08 project and using it as

manual control panel ▶ Creating, compiling, and loading RCL programs,

testing them on the MLC, printing and archiving them

Prerequisites

Participation in the EST-XLC/MLC basic training or comparable knowledge

In this practical training, the participants practice the commissioning and pro-gramming of RCL (Robot Control Language) by means of IndraWorks. Exceeding the basics, the participants are also imparted knowledge of complex processes.

MLC controls with IndraLogic 2G and SERCOS III – For all those wishing to commission and/or program robots

EST-MLC RoCo 2G-InProg


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Target group



04.03.2013 - 07.03.2013 Erbach/Odenwald 22.07.2013 - 25.07.2013 Erbach/Odenwald 25.11.2013 - 28.11.2013 Erbach/Odenwald




Training times


Price

€ 1,490.00


EAT-ID-I, EAT-ID-Si

Contents

▶ Overview of the IndraMotion MLC motion control ▶ Motion and Logic functionality ▶ Data archiving and data backup ▶ Engineering framework IndraWorks MLC ▶ Motion programming and monitoring with IndraLogic 2G ▶ IndraMotion service tool (IMST) ▶ Systematic troubleshooting at original devices

Learning targets

▶ Getting to know the MLC hardware ▶ Exchanging an MLC with re-commissioning, motor

exchange with new measurement of the mechani-cal system

▶ Velocity motions up to phase-synchronous motions ▶ Working out cam disk motions ▶ Being able to deal with the MLC parameters and

the IndraDrive parameters ▶ Being able to backup data ▶ Exchanging components and performing troubleshooting

Prerequisites


This practice-oriented training covers main topics which are frequently important for the maintenance personnel.

XLC or MLC controls with IndraLogic 2G and SERCOS III – Maintenance

EST-MLC-I


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Electric Drives and Controls CNC – IndraMotion MTX

Learning path


▶ Commissioning personnel and project planners (with SERCOS 2 – 1G = 1st generation)

▶ Commissioning personnel and project planners (with SERCOS III, L65 – 2G = 2nd generation)

EST-PLC-1 Basic knowledge of

PLC technology

ESTG-CNC Basic knowledge of

CNC technology

EST-IW/IL 1G-ProgProgramming

with IndraWorks/IndraLogic

EAT-ID-SERCOS-IDiagnosis, mainte-

nance, commissioning,optimization



EST-MTX micro-InBedProg

Commissioning, operat-ing and programming the

MTX system

EST-MTX-InProj Project planning and commissioning of the

MTX system

EST-MTX/IL 1G-Prog Programming with

IndraLogic



EST-CNC-1 Basic knowledge of

CNC technology


PLC technology

EST-IW/IL 2G-Prog

Programming withIndraWorks



EST-MTX/IL 2G-InProj Project planning and commissioning of the

control system MTX with SERCOS III





EST-MTX/IL 2G-Prog Programming with

IndraWorks/IndraLogic 2G, handling the

MTX PLC interface


Project planning

Training dura-tion in days3

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Electric Drives and Controls CNC – IndraMotion MTX

Learning path



CNC technology

EST-MTX-Bed Operation by means of

the Rexroth stan-dard interface

EST-MTX-BedProg Operation, NC basic

programming in DIN and CPL

▶ Maintenance and service personnel

▶ Operating personnel and programmers


PLC technology


CNC technology

EST-IW/IL 1G-IPLC maintenance with IndraWorks/IndraLogic



EST-MTX-I Maintenance and service

of the MTX system


Project planning


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Target group

Skilled persons, technicians and engineers from the areas planning, maintenance and commissioning as well as NC technology newcomers (trainees in tech-nical professions, technical administration)




Training times


Price

€ 820.00

Notice


Contents

▶ Milestones of the NC development ▶ Interaction of CNC, drive and machine ▶ Structure and working method of a CNC control ▶ Control loop CNC/drive ▶ Drives, bus systems, interfaces ▶ Reference points, coordinate systems ▶ Operation, operating panel, screen displays ▶ Operating modes, dialogs, adjustment signals, corrections ▶ Programming of CNC machines, data backup ▶ Introduction to DIN and CPL programming ▶ Processing simple NC subroutines ▶ Practical exercises at MTX controls and IndraDrive drives

Learning targets

▶ Start working with CNC controls ▶ Basic knowledge of the set-up and function of

a numeric control and its components ▶ Getting to know the set-up and function of

a machine tool ▶ Knowledge transfer using a milling machine with

IndraMotion MTX as example ▶ Practical test of the exercise contents at the

machine tool model

Prerequisites


This training focuses on working with CNC controls. The participants get to know the set-up and the function of numeric controls. Examples from the practice clar-ify and deepen the acquired knowledge.

Basic knowledge CNC technologyESTG-CNC


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Target group

Skilled workers, technicians and engineers from the areas project planning and commissioning



Training times


Price

€ 1,790.00


EST-MTX/IL 1G-Prog, EST-IW/IL 2G-WinStudio

Contents

▶ Connections between HMI, CNC, PLC and drives ▶ Overview hardware and software components ▶ Operation of the standard interface ▶ Bases CNC programming (variables, system data) ▶ MTX directory structure (data organization) ▶ CNC/PLC interface ▶ SERCOS drive interface (start-up phases, SERCOS

files, interface signals) ▶ IndraDrive (diagnosis, data backup, parameter

handling, standard operating panel) ▶ IndraWorks engineering ▶ Motion ▶ Machine parameters, PLC, interface configuration,

PROFIBUS configuration, IndraDrive, ▶ HMI ▶ Screens, F, OP, and M panels, logbooks,

screen manager ▶ Archiving and restoring projects

Learning targets

▶ Completing extensions and changes in an exist-ing project

▶ Project planning, commissioning and targeted troubleshooting in MTX systems

▶ Data backup and restoration of a project

Prerequisites

Knowledge from the EST-IW/IL 1G-Prog, EAT-ID SERCOS training or comparable knowledge, basic knowledge in handling Windows

The training gives an overview of the MTX control system and deals with the inter-action of the different components (HMI, NC, PLC and drives).

Commissioning and project planning of the MTX system

EST-MTX-InProj


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Training times


Price

€ 1,180.00

Notice


Contents

▶ Commissioning - Overview hardware and software components - Project planning information - Commissioning of the NC, PLC and drives - Axis optimization

▶ Operation and programming - User interfaces - Modes of operation - Programming in DIN and CPL - NC cycles

Learning targets

▶ Performing the commissioning at MTX micro ▶ Operating and programming the system

Prerequisites

Knowledge from the EST-IW/IL 1G-Prog, EAT-ID SERCOS seminar or comparable knowledge, basic knowledge in handling Windows

Target group

Skilled persons, technicians and engineers from the area commissioning, NC operating personnel and NC programmers

Commissioning, operation and programming

The training gives an overview of the MTX micro control system. It deals with the interaction of different components (HMI, NC, PLC and drives).

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Prerequisites

Participation in the EST-MTX-InProj training or com-parable knowledge, basic knowledge when han-dling Windows

Target group

Skilled persons, technicians and engineers from the areas project planning, maintenance and commis-sioning, machine tool operators



Training times


Price

€ 1,790.00

In this training the participants learn how to create an MTX project using Indra-Works and to configure and address all necessary periphery components includ-ing the entry of the interface-related MTX machine parameters.

Contents

▶ Hardware components and accessories ▶ System set-up and architecture of an IndraControl MTX ▶ MTX configuration (channels, axes, spindles) in

interface and machine parameters ▶ PROFIBUS and I/O configuration (VAM, etc.) ▶ Project structure ▶ Software concept and organizational units ▶ Programming languages (LD, FBD, IL, ST) ▶ Creation of an IndraWorks project ▶ Program and task management ▶ Diagnosis and commissioning functions ▶ Extension of the standard project to two channels ▶ Adjustment of the IndraWorks Operation user

interface (adding M keys, manual mode via opera-tion screen)

▶ MTX interface to the PLC overview and application of all NC/PLC interfaces

▶ Interface signals (structured data types for chan-nels, axes, etc.)

▶ Using functions and functional modules from standard libraries (e. g. MT_ MTX)

▶ Machine state displays, help functions ▶ Permanent variables and system data (reading

and writing) ▶ Reading NC data with MCODS ▶ Practical exercises at original devices

Learning targets

▶ Knowing IEC61131 languages LD, FBD, IL and ST ▶ Completing adjustments at the interface program

of the standard PLC ▶ Exchanging standard libraries and (system) data

from the PLC to the NC and vice versa ▶ Knowing diagnosis tools

Programming with IndraLogic – Handling the MTX PLC interface

EST-MTX/IL 1G-Prog


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Prerequisites


Target group





Training times


Price

€ 1,790.00 €

Notice


Contents



interface (adding M keys, manual mode via opera-tion screen)

▶ MTX interface to the PLC overview and application of all NC/PLC interfaces

▶ Interface signals (structured data types for chan-nels, axes, etc.)

▶ Using functions and functional modules from standard libraries (e. g. MT_MTX)

▶ Machine state displays, help functions ▶ Permanent variables and system data (reading


Learning targets




In this training the participants learn how to create an MTX project using IndraWorks and to configure and address all necessary periphery components including the entry of the interface-related MTX machine parameters.

Programming with IndraLogic – Handling the MTX PLC interface

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Prerequisites


Target group





Training times


Price

€ 1,790.00

Notice


Contents



interface (adding M keys, manual mode via ▶ operation screen) ▶ MTX interface to the PLC overview and application

of all NC/PLC interfaces ▶ Interface signals (structured data types for chan-

nels, axes, etc.) ▶ Using functions and functional modules from

standard libraries (e. g. MT_ MTX) ▶ Machine state displays, help functions ▶ Permanent variables and system data (reading


Learning targets




In this training the participants learn how to create an MTX project using IndraWorks and to configure and address all necessary periphery components including the entry of the interface-related MTX machine parameters.

Commissioning and project planning of the MTX control system with SERCOS III

EST-MTX/IL 2G-InProj


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Training times


Price

€ 1,180.00


EST-MTX/IL 1G-Prog, EST-IW/IL 2G-WinStudio

Notice


Contents

▶ Connections between HMI, CNC, PLC and drives ▶ Overview hardware and software components ▶ Operation of the standard interface ▶ MTX directory structure (data organization) ▶ SERCOS drive interface (start-up phases, SERCOS files,

interface signals) ▶ CNC/PLC interface ▶ IndraDrive (diagnosis, data backup, parameter

handling, standard operating panel) ▶ IndraWorks engineering (archiving and restoring

the project, machine parameters, PLC, interface configuration, PROFIBUS configuration, logbooks)

Learning targets

▶ Maintaining the MTX system and performing tar-geted troubleshooting

▶ Data backup and restoration of a project

Prerequisites

Knowledge from the IndraLogic-P, IndraDrive SERCOS training courses or comparable knowledge, basic knowledge in handling Windows

Target group

Skilled persons, technicians and engineers from the areas maintenance and commissioning

The training gives an overview of the MTX control system containing the interac-tion of different components (HMI, NC, PLC and drives).

Maintaining and servicing the MTX system with SERCOS II and SERCOS III

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Training times


Price

€ 820.00

Notice


Contents

▶ Overview of the MTX hardware ▶ MTX operation, operating modes, memory set-up ▶ MTX programming types, syntax incl. examples ▶ Operation and visualization ▶ Zero shift incl. tables ▶ Tool correction ▶ Subroutine technologies with their calls ▶ Program corrections

- NC cycles with graphic/dialog support - CPL programming with overview of the

CPL commands - Help

▶ Practice-oriented examples

Learning targets

▶ Being able to operate the MTX ▶ Getting to know memory and program structure in

DIN and CPL ▶ Independently performing program corrections

Prerequisites

Participation in the ESTG-CNC training or compa-rable knowledge

Target group

NC operators and NC programmers as well as main-tenance and commissioning employees

The participants of this training have the opportunity to process and analyze the exercises at a control system with connected machine tool model in small work groups.

Operation using the Rexroth standard interfaceEST-MTX-Bed


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Training times


Price

€ 1,790.00


EST-MTX-InProj, EST-MTX/IL 1G-Prog, EST-IW/IL 2G-WinStudio

Notice


Contents

▶ Overview of the MTX hardware ▶ MTX operation, operating modes, memory set-up ▶ MTX programming types, syntax incl. examples ▶ Zero shift incl. tables, position setting, etc. ▶ Tool correction with all correction tables and

their processing ▶ Subroutine technologies and their calls ▶ NC cycles with graphic/dialog support ▶ Variable processing (local, global, permanent,

definable-permanent and SD variables) ▶ Many practice-oriented programming examples

Learning targets

▶ Using DIN and CPL programming ▶ Independently performing program corrections ▶ Creating and calling subroutines

Prerequisites

Participation in the EST-CNC-1 training or compa-rable knowledge

Target group

NC operators and NC programmers (maintenance and commissioning)

This training helps the participants to get to know the operation, the memory structure and programming. They have the opportunity to process and analyze exercises at a control system with connected machine tool model.

Operation using the Rexroth standard interface – NC basic programming in DIN and CPL

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Electric Drives and Controls MotionLogic (drive-based) – IndraMotion MLD/IMH

Learning path


PLC technology

EAT-ID MLDS/MLDM-Prog

IndraMotion MLD-S and MLD-M programming

IndraLogic-P Programming with

IndraWorks/IndraLogic

EAT-ID MLDS-Prog IndraMotion MLD-S

programming

EAT-ID SMC-Prog Sequential

MotionControl programming

EAT-ID IMH 1G-Prog IndraMotion for Handling

IndraDrive-SERCOS Diagnosis, mainte-

nance, commissioning and optimization


Project planning


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Training times


Price

€ 820.00


EAT-ID-I etc., EST-IW/IL VCP

Notice


Contents

▶ MLD bases at one axis ▶ I/O access ▶ Parameter access via direct variables and func-

tional blocks ▶ Parameter access via parameter channel ▶ Parameter access via free PLC parameters ▶ Parameter access via real-time channel ▶ Parameter access via motion command channel

Learning targets

▶ Reading and writing drive parameters ▶ Using library modules ▶ Reading, modifying and writing PLC programs

Prerequisites

Good IndraLogic and IndraDrive knowledge or partici-pation in the IndraLogic-P and IndraDrive SERCOS training courses

Target group

Skilled persons, technicians and engineers from the areas project planning, programming, maintenance and commissioning

In this training, the user and maintenance personnel get to know IndraMotion MLD-S from the function and the properties of the drive PLC to the programming according to IEC61131-3.

IndraMotion MLD-S programmingEAT-ID MLDS-Prog


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Training times


Price

€ 1,180.00


ST-IW/IL VCP

Contents

▶ MLD-S: MLD bases at one axis ▶ I/O access ▶ Parameter access via direct variables and func-

tional blocks ▶ Parameter access via parameter channel ▶ Parameter access via free PLC parameters ▶ Parameter access via real-time channel ▶ Parameter access via motion command channel ▶ MLD-M: Setting the MLD-M system mode ▶ IO access to slave axes (CCD configuration) ▶ AxisData structure ▶ Parameter access to slave axes ▶ Control of two axes by virtual master axis

Learning targets

▶ Reading and writing drive parameters ▶ Using library modules ▶ Reading, modifying and writing PLC programs

Prerequisites

Good IndraLogic and IndraDrive knowledge or participa-tion in the IndraLogic-P and IndraDrive SERCOS seminar.

Target group

Skilled persons, technicians and engineers from the areas project planning, programming, maintenance and commissioning

In this training, the user and maintenance personnel get to know MLD-S and MLD-M from the function and the properties of the drive PLC to the programming according to IEC61131-3 and the communication with more axes.

IndraMotion MLD-S and MLD-M programming

EAT-ID MLDS/MLDM-Prog


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Training times


Price

€ 1,180.00

Notice


Contents

▶ System set-up ▶ Functionality ▶ System interfaces to the application

(system inputs, system outputs) ▶ Editor ▶ Handling VCP08.2 ▶ Practical application examples

Learning targets

▶ SMC commissioning ▶ Implementing application-specific adjustments

Prerequisites

Good IndraDrive knowledge or participation in the IndraDrive SERCOS training courses

Target group

Skilled persons, technicians and engineers from the areas project planning, programming and commissioning

In this training, the users get to know the Sequential Motion Control system solution from the commissioning to the exemplary application. Based on the system set-up, the training focuses on transferring the Sequential Motion Control functionality.

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Target groupSkilled persons, technicians and engineers from the areas project planning, programming and commis-sioning as well as automation & motion



Training times


Price

€ 1,180.00

Notice


Contents

▶ Installation of the software tools ▶ Loading the basic project into the PLC, the drive

and the operating panel ▶ Basic settings in the PLC, in the drive and in the

operating panel ▶ Interface to the PLC, to the drive and to the oper-

ating panel ▶ Creating new variables ▶ Creating new teaching points ▶ Entering the motion program at the operat-

ing panel ▶ Teaching the motion program positions ▶ Testing the motion program ▶ Programming a complete motion sequence ▶ Overview of the command set for

motion sequences

Learning targets

▶ SMC commissioning ▶ Implementing application-specific adjustments

Prerequisites

Participation in the EST-IW/IL 1G-Proj training or comparable knowledge

The training gives an overview of the creation of applications using the IndraMotion for Handling software package. It deals with communication options between PLC control, IndraDrive drives and user interface.

IndraMotion for Handling with MLD-MEAT-ID IMH 1G-Prog


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Electric Drives and Controls Resistance welding

Learning path

EST-BOS6000/PST-IProg

Programming, maintenance

EST-BOS6000/UI-IBIN

PSI6000 with U con-troller, maintenance

EST-BOS6000/PSI-IProg

Programming, maintenance

ESTG-WBasic knowledge of resistance welding

technology


Project planning


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12.03.2013 Erbach/Odenwald 17.09.2013 Erbach/Odenwald


Training times

1 day: 8.00 am - 4.00 pm

Price

€ 480.00

Notice


Contents

▶ Bases of the resistance welding technology ▶ Different welding procedures

- Spot welding - Roller seam welding - Projection welding

▶ Important process parameters ▶ Welding attempts with selected materials ▶ Test procedures in resistance welding

Learning targets

▶ Knowing requirements and influencing factors of the welded joint

▶ Understanding welding systems with detailed overview of function, mode of operation and set-up of the components

▶ Creating the basis for the participation in advanced training courses

Prerequisites


Target group

Operating, maintenance, assembly and planning personnel and all those who are interested in the welding technology

This training offers an easy introduction to the resistance welding technology.

Resistance welding technologyESTG-W


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Training times


Price

€ 1,180.00


EST-BOS6000/UI-IBIN EST-BOS6000/PSI-Prog

Notice


Contents

▶ The control and its programming interfaces ▶ I/O interface, electrical connections, voltage supply ▶ Entry of welding parameters ▶ Current control KSR, electrode wear compensation

(stepper) ▶ Diagnoses, error and status messages ▶ Protocol functions

Learning targets

▶ Knowing the working method and function of the PST controls (conventional and compact)

▶ Knowing the signal exchange between PST and the system/welding machine

▶ Entering welding parameters ▶ Completing the data backup and the con-

trol exchange ▶ Connecting the PC and the VCP control panel with

the SST and operating them

Prerequisites

Knowledge of the resistance welding technology, basic knowledge of handling Windows

Target group

Skilled persons, technicians and engineers from the areas project planning, set-up, programming, mainte-nance and commissioning

Programming, maintenance with PST + BOS6000

In this training, you get to know the welding current sources of the PST6000 fam-ily and the related BOS6000 user interface.

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Training times


Price

€ 1,180.00


EST-BOS6000/UI-IBIN

Contents

▶ The control and its programming interfaces ▶ Working method and function of the PSI6000 control ▶ I/O interface, electrical connections, voltage supply ▶ Entry of welding parameters ▶ Current control KSR, electrode wear compensation

(stepper) ▶ Diagnoses, error and status messages ▶ Protocol functions ▶ Data backup and control exchange

Learning targets

▶ Knowing the working method and function of the PSI6000 controls (6xxx and 6xCx Tricore)

▶ Knowing the signal exchange between PSI and robot/welding machine

▶ Entering welding parameters ▶ Performing data backup and control exchange ▶ Connecting the PC and the VCP control panel with

the SST and operating them

Prerequisites

Knowledge of the resistance welding technology, basic knowledge of handling Windows

Target group


In this training, you get to know the control of the PSI6000 family and the related BOS6000 user interface.

Programming, maintenance with PSI6000 + BOS6000

EST-BOS6000/PSI-IProg


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Training times


Price

€ 820.00

Notice


Contents

▶ Bases of the UI control ▶ Creating reference curves ▶ Activating the UI control and UI monitoring ▶ Setting the controller and monitoring limits ▶ Reading information from the histogram

Learning targets

▶ Safe handling of the UI controller ▶ Recording of reference curves ▶ Knowing and using control and monitoring options

of the UI controllers

Prerequisites

Participation in the EST-BOS6000/PSI-Prog training, basic knowledge when handling Windows

Target group


In this training, you will learn how to handle the UI controller. The PSI is operated in the KSR and UI control modes. To record reference curves, you work with weld-ing tongs.

PSI6000 with UI controller set-up and maintenance

EST-BOS6000/UI-IBIN


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EST-SE300->CS351-SE350

Tightening system SE350 for people

switching to that system

EST-SE300-ITightening system 300

error diagnosis and re-commissioning


Electric Drives and Controls Tightening and pressfit technology

Learning path

EST-SE110/SE220-I Tightening system

SE110/SE220 service training

ESTG-T Basic knowledge of

tightening technology

EST-SE350-I Tightening system 350

error diagnosis and re-commissioning

EST-CS351-I Tightening system SE350 (compact

system) for newcomers

EST-PE100/PE110-I Pressfit system

PE100/PE110 service training

Theory


Project planning


EST-SE300-I-ProgTightening system

300 hardware, commissioning, programming

EST-SE350-I-ProgTightening system

350 hardware, com-missioning, program-

ming (single- and multi-channel system)

2

1

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EST-Nexo-I Measuring cordless

radio screwdriver Nexo

1

2

New training


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15.01.2013 - 16.01.2013 Murrhardt 04.04.2013 - 05.04.2013 Murrhardt 11.07.2013 - 12.07.2013 Murrhardt 08.10.2013 - 09.10.2013 Murrhardt


Training times


Price

€ 480.00


EST-SE110/SE220-I, EST-SE300-I-Prog, EST-SE350-B, EST-CS351-I

Contents

▶ Bases of the tightening technology ▶ Screw connections and their requirements ▶ Requirements on tightening systems ▶ Set-up and function of a tightening system ▶ EC motor ▶ Planetary gearbox ▶ Measurement transducer ▶ Output components ▶ Rexroth tightening systems ▶ Stationary tightening systems, Ergo-Spin ▶ Working at the training simulator

Learning targets

▶ Identifying requirements and influencing factors of the tightening technology

▶ Understanding tightening systems with detailed overview of function, mode of operation and set-up of the components

▶ Understanding the different tightening procedures and process sequences

▶ Simplifying the handling of tightening systems in the operational everyday life

▶ Creating the basis for the participation in advanced training courses

Prerequisites


Target group

Automation & motion, operating, maintenance, assembly and planning personnel and all those who are interested in the tightening technology

This training offers an introduction to the tightening technology. The variables influencing a screw connection are concretely presented by means of real tighten-ing processes.

Basic knowledge of tightening technologyESTG-T


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Training times


Price

€ 820.00

Notice


Contents

▶ Brief repetition of the tightening procedures ▶ Components of the SE110/220 tightening technol-

ogy systems ▶ Practical introduction to the handling ▶ Testing tightening programs at tightening simulators ▶ Commissioning ▶ Creating and testing tightening programs ▶ Troubleshooting

Learning targets

▶ Understanding the functionality of the control and the power parts

▶ Commissioning tightening systems ▶ Independently creating tightening programs ▶ Identifying and independently remedying pro-

gram errors

Prerequisites

Technical understanding, participation in the ESTG-T train-ing or comparable knowledge

Target group

Automation & motion, operating, maintenance, assembly and commissioning personnel who are interested in the tightening technology

This training focuses on the basic connection of the system. It allows the partici-pants to test the operating behavior of the tightening systems by means of inde-pendently created tightening programs.

Tightening system SE110/SE220 service training

EST-SE110/SE220-I


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Prerequisites

Technical understanding, participation in the ESTG-T training or comparable knowledge

Target group

Commissioning, assembly and repair personnel, production planning personnel, persons responsible for the process



Training times


Price

€ 1,790.00

Notice


Contents

▶ Tightening procedures ▶ System setup ▶ System components ▶ Configuration and programming of a tighten-

ing channel ▶ Analysis of fittings and system errors ▶ Synchronized group tightening with inte-

grated rework ▶ Data output to superior systems ▶ Data backup

Learning targets

▶ Understanding of the tightening process ▶ Overview of the interrelation of the individual

tightening system components ▶ Independent commissioning of a tightening channel ▶ Connection of a tightening system to superior

systems (PLC, result data server) ▶ Creating and testing tightening programs ▶ Understanding and optimizing tightening cases by

using the curve analysis and statistic functions ▶ Creating, testing and optimizing tightening applica-

tions with several channels involved ▶ Systematic troubleshooting and localization of the

errors using the diagnosis tools available

The participant gets to know the hardware of the tightening system 300/310 and the interrelation of the individual components. In the commissioning, the system is mechanically and electrically configured from scratch and parameterized using the operating software. In this connection, the existing analysis tools are pre-sented and used. Extensive practical programming exercises always alternating with the theory provide for perfect deepening of the facts learned.

Tightening System 300 – Hardware, commissioning, programming

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EST-SE300 → CS351-SE350

The training for people switching to that system allows the participants to understand the tightening system 350 and to identify the difference to the tightening system 300. Within this course, you can also test the operating behavior by means of experiments.

Learning targets

▶ Commissioning tightening simulators ▶ Creating programs according to specifications

Contents

▶ System setup ▶ Contents ▶ System components ▶ Possible applications ▶ Practical introduction to the handling of the sys-

tems 350 and differences to the system 300 (tight-ening channel, tightening parameters, tightening configuration, basic programming, interfaces)

Prerequisites

Participation in the EST-SE300-I-Prog training or comparable knowledge

Target group

Automation & motion, operating, maintenance, assem-bly and planning personnel, constructors and all those who are interested in the tightening technology


17.01.2013 Murrhardt18.04.2013 Murrhardt16.07.2013 Murrhardt11.10.2013 Murrhardt


Training times

1 day: 8.00 am - 4.30 pm

Price

€ 480.00


EST-SE350 Multi-channel-Prog

Notice

You can find the current offer on the Internet at:www.boschrexroth.de/academy

Tightening system SE350 – For people switching to that sys-tem (compact system CS351 and multi-channel system 350)


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Prerequisites


Target group

Commissioning, assembly and repair personnel, production planning personnel, persons responsible for the process



Training times


Price

€ 1,790.00


EST-SE350-I-Prog

Contents


ing channel ▶ Analysis of fittings and system errors ▶ Synchronized group tightening with inte-

grated rework ▶ Data output to superior systems ▶ Data backup

Learning targets


tightening system components ▶ Independent commissioning of a tightening channel ▶ Connection of a tightening system to superior

systems (PLC, result data server) ▶ Creating and testing tightening programs ▶ Understanding and optimizing tightening cases by

using the curve analysis and statistic functions ▶ Creating, testing and optimizing tightening applica-

tions with several channels involved ▶ Systematic troubleshooting and localization of the


The participant gets to know the hardware of the modular tightening system 350 and the compact system CS351. The interaction of the individual components is shown. In the commissioning, the individual systems are mechanically and electri-cally configured from scratch and parameterized using the operating software. In this connection, the existing analysis tools are presented and used. Extensive practical programming exercises always alternating with the theory provide for perfect deepening of the facts learned.

Tightening System 350 – Hardware, commissioning, programming (single- and multi-channel system)

EST-SE350-I-Prog


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Training times


Price

€ 820.00

Notice


Contents


ing channel ▶ Error analysis and remedy ▶ Data backup

Learning targets


tightening system components ▶ Commissioning of a tightening channel ▶ Overview of the tightening system as subsystem ▶ Creating and testing tightening programs ▶ Systematic troubleshooting and localization of the


Prerequisites


Target group

Automation & motion, commissioning, assembly and maintenance personnel

The participants get to know the hardware of the compact system CS351 (single-channel system). The interaction of the individual components in the different designs is shown. Important system functions are demonstrated and tested at tightening systems themselves.

CS351 tightening system (single-channel system)

EST-CS351-I


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Training times


Price

€ 820.00

Notice


Contents

▶ Bases of the pressfit technology ▶ Components of the pressfit technology sys-

tems PE100/110 ▶ Practical introduction to the handling ▶ Commissioning ▶ Creating and testing pressfit programs ▶ Troubleshooting

Learning targets

▶ Independently creating pressfit programs ▶ Testing programs at the pressfit simulator ▶ Analyzing results

Prerequisites


Target group

Automation & motion, operating, maintenance, assembly and commissioning personnel who are interested in the pressfit technology

The service training allows the participants to test the operating behavior of pressfit systems. The functionality of the control and the power parts is explained by means of models and the pressfit system is commissioned.

Pressfit system PE100/PE110 – Service training

EST-PE100/PE110-I


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Prerequisites

Technical understanding, participation in the EST-SE300-I-Prog training or comparable knowledge

Target group

Commissioning, assembly and repair personnel




Training times


Price

€ 820.00

Contents

▶ Different influences on the tightening process ▶ System and process protection according

to VDI2862 ▶ NOK fittings and system errors ▶ Analysis of faulty fittings and system errors using

practical exercises ▶ Fast re-commissioning by remedying the

error cause ▶ Data backup

Learning targets

▶ Understanding the influences on the tighten-ing process

▶ Identifying the causes of NOK fittings ▶ Interpretation of system error messages ▶ Overview of the internal interrelation between the

individual system components ▶ Overview of possible devices at the relevant exter-

nal interfaces ▶ Fast re-commissioning after most diverse errors

using the diagnosis tools and documentation (manuals) available

The tightening process is influenced by various factors. Process reliability to sat-isfy the required quality and high system availability are important factors in mod-ern production facilities. Current tightening systems satisfy these requirements by means of integrated quality evaluations and system protection. This training aims at understanding this and reacting to the system feedback correctly. Many practical exercises allow the participants to systematically and independently localize and remedy most diverse errors. In this training for the tightening sys-tem 300, fast and safe re-commissioning is in the fore.

Tightening system 300 – Error diagnosis and re-commissioning

EST-SE300-I


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Prerequisites

Technical understanding, participation in the EST-SE350-I-Prog training or comparable knowledge

Target group

Commissioning, assembly and repair personnel




Training times


Price

€ 820.00

Contents

▶ Different influences on the tightening process ▶ System and process protection according

to VDI2862 ▶ NOK fittings and system errors ▶ Analysis of faulty fittings and system errors using

practical exercises ▶ Fast re-commissioning by remedying the

error cause ▶ Data backup

Learning targets

▶ Understanding the influences on the tighten-ing process

▶ Identifying causes of NOK fittings ▶ Interpretation of system error messages ▶ Overview of the internal interrelation between the

individual system components ▶ Overview of possible devices at the relevant exter-

nal interfaces ▶ Fast re-commissioning after most diverse errors

using the diagnosis tools and documentation (manuals)

The tightening process is influenced by various factors. Process reliability to sat-isfy the required quality and high system availability are important factors in mod-ern production facilities. Current tightening systems satisfy these requirements by means of integrated quality evaluations and system protection. This training aims at understanding this and reacting to the system feedback correctly. Many practical exercises allow the participants to systematically and independently localize and remedy most diverse errors. In this training for the compact sys-tems CS351 and the modular tightening system 350, fast and safe re-commission-ing is in the fore.

Tightening system 350 – Error diagnosis and re-commissioning

EST-SE350-I


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Contents

▶ Tightening procedures ▶ System setup ▶ System components ▶ Configuration and programming of the Nexo cord-

less radio screwdriver ▶ Analysis of fittings and system errors ▶ Data output to superior systems ▶ Data backup

Learning targets

▶ Understanding of the tightening process ▶ Independent commissioning of the Nexo cordless

radio screwdriver ▶ Connection of Nexo to superior systems (PLC,

result data server) ▶ Creating and testing tightening programs ▶ Understanding and optimizing tightening cases by

using the curve analysis and statistic functions ▶ Systematic troubleshooting and localization of the


Prerequisites


Target group

Commissioning, assembly and repair personnel, production planning personnel, person responsible for the process


18.01.2013 Murrhardt 19.04.2013 Murrhardt 17.07.2013 Murrhardt 18.10.2013 Murrhardt


Training times

1st day: 8.00 am - 4.30 pm

Price

€ 480.00

Notice


The participants get to know the hardware and software of the new measuring cordless radio screwdriver Nexo. First of all, the individual functions of Nexo are displayed and explained. This includes the basic commissioning with tightening parameters as well as the connection of Nexo to superior systems by means of radiocommunication. Commissioning using the analysis and diagnosis tools avail-able is independently completed in a practical part.

Measuring cordless radio screwdriver Nexo

EST-Nexo-I


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SOHT

Electric Drives and Controls Special training

You use a certain control and want to be trained accordingly? No problem: We are willingly prepared to offer training courses on certain products exceeding our training program. The following is a list of some examples.

Printing and packaging technology

Synax-P Synax V13 Programming logics/field busSynax-S Synax V13 System, troubleshooting

VM-S VisualMotion 10/11 System, troubleshootingVM-P VisualMotion 10/11 ProgrammingVM-U VisualMotion 10/11 Update

Machine tools

MTCV23-IH MTC200 V22/23 Maintenance compact courseMTAV23-IH MTA200 V23 Maintenance compact courseMTC200V23-NC MTC 200 version 22/23 NC programmingMTC200V23-B MTC 200 version 22/23 Operation compact courseMTA200V23-SG MTA 200 version 23 System and basic course CC220-BP Operation and programming

PNC-BP Operation and programming PNC-I Commissioning, maintenanceTyp3osa/ Operation and programming PNC-BP

Miscellaneous

CLM Feed system Rho4 Operation and programming (Robotics)

PLC

CL-S CL300, CL400, CL500 Maintenance and troubleshooting CL200-I CL150/CL200 Commissioning and maintenanceCL-P CL family – Project planning and programming

MMIMAD-I MADAP - Commissioning with BT150/BT200MMIStudio Image creation for MMIMADAP

WinSPS Programming with WinSPSBTMadap-I MADAP commissioning, CL family with BT5/BT20SUK PLC automation with CL150 and CL200 incl. WinSPSSFC PLC programming in sequential function chartPCL-P PCL family – Project planning and programmingWinDP-I PROFIBUS-DP for maintenance personnelFB-GL Field bus basesISP200V23-PLC ISP 200 version 22/23 PLC programming

Drives

SD-D Servodyn-D maintenance

More information

Are you interested in one of these training courses?Please contact us, we would be happy to advise you. Are you lacking a product? We will be happy to provide you with an offer for customer-related special training.


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Drive & Control Academy | Training program 2013 163Pneumatics

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PneumaticsContents

Basic training165 PTG Basic knowledge of pneumatics

Practice with error analysis166 PTEP-1 Electro-pneumatics and bus systems167 PTWI Pneumatics - Maintenance and troubleshooting168 PT-K Pneumatics compact

Special topics169 PT-GRAFCET Introduction to GRAFCET170 PT-VAC Basic knowledge of vacuum technology

164 Training program 2013 | Drive & Control AcademyPneumaticseD

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PneumaticsLearning path

PT-K Pneumatics

compact

PT-VACBasic knowledge of vacuum technology

ePTGBasic knowledge

of pneumatics (eLearning)

PTGBasic knowledge

of pneumatics

PTEP-1Electro-pneumatics

and bus systems

PTWIPneumatics –

Maintenance and troubleshooting

PT-GRAFCETIntroduction to

GRAFCET

eLearning

Theory


LearnWorld


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Basic training Practice with error analysis

1

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Special topics

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18.02.2013 - 21.02.2013 Würzburg 11.06.2013 - 14.06.2013 Hamburg 07.10.2013 - 10.10.2013 Waiblingen 03.12.2013 - 06.12.2013 Würzburg

Training times

4 days:1st day 10.00 am - 4.15 pm2nd - 4th day 8.00 am - 4.15 pm

Price

€ 1,220.00


PT-K, PTEP-1, PTWI

Notice

The training contents of the PTG attendance training are identical with those of the ePTG eLearning. For more detailed information refer to page 21.


Contents

▶ Physical bases and connections ▶ Features of pneumatics ▶ Compressed air generation, compressor types ▶ Compressed air conditioning, drying and distribution ▶ Directional, flow, pressure and isolator valves ▶ Single- and double-acting cylinders ▶ Holding element control, impulse valve ▶ Velocity and stop control ▶ Distance-dependent controls, limit switches ▶ Time- and pressure-dependent controls ▶ Sequential controls with signal overlapping ▶ Basic circuits of electro-pneumatic systems ▶ Introduction to the vacuum technology ▶ Symbols and circuit diagrams according

to DIN ISO 1219 ▶ Bases of the component design ▶ Practical exercises at the pneumatic training system

Learning targets

▶ Understanding the basic set-up of a pneumatic system ▶ Understanding the function and set-up of selected

pneumatic components ▶ Being able to prepare pneumatic diagrams ▶ Handling pneumatic systems during planning and

in the operational everyday life

Prerequisites


Target group

People interested in pneumatics, personnel involved in the planning, operating, maintenance and assembly personnel, design engineers

From the function and the properties of selected components to the set-up of pneu-matic diagrams – Many basics that pneumatic engineers need to know. The training is recommended to anybody who wants to attend more advanced training courses.

Basic knowledge of pneumaticsPTG

LW

PTG attendance training: The most common knowledge transfer method is attendance and practical training. The personal contact, direct communication and the "touch-ing" of the components consolidate the theoreti-cal knowledge. That is why the majority of our training courses comprises practical exercises.


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Target group

Skilled workers, technicians and engineers responsible for the planning, project planning or construction of pneumatic systems as well as maintenance personnel




Training times

4 days:1st day 10.00 am - 4.15 pm2nd - 4th day 8.00 am - 4.15 pm

Price

€ 1,520.00

Notices



Contents

▶ Basic circuits of electro-pneumatic systems ▶ Cylinder switches and sensors ▶ Introduction to PLC programming ▶ Valve support systems with multiple connectors

and field bus systems ▶ Vacuum technology ▶ Energy efficiency ▶ Practical exercises at the pneumatic training system

Learning targets

▶ Refreshing and extending existing pneu-matic knowledge

▶ Project planning and set-up of electro-pneumatic circuits ▶ Gaining the ability to set up programmable

logic controls ▶ Getting to know complex controls with valve supports,

PLC and field bus systems (PROFIBUS DP, ASI) ▶ Planning sequential controls with GRAFCET ▶ Error detection and troubleshooting in electro-

pneumatic controls

Prerequisites

Participation in the PTG/ePTG training or compa-rable knowledge

This training focuses on the system as a whole. The participants get to know the basic principles of electro-pneumatics. Examples from the practice clarify and deepen the acquired knowledge.

Electro-pneumatics and bus systemsPTEP-1

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Prerequisites

Participation in the PTG/ePTG training or compa-rable knowledge

Target group

Skilled workers, technicians and engineers respon-sible for the planning, project planning or construc-tion of pneumatic systems as well as mainte-nance personnel


25.03.2013 - 27.03.2013 Waiblingen 28.10.2013 - 30.10.2013 Waiblingen


Training times

3 days:1st day 10.00 am - 4.15 pm2nd - 3rd day 8.00 am - 4.15 pm

Price

€ 1,290.00

Notice


Contents


▶ Gaining knowledge of the implementation and documentation of systematic troubleshooting by means of practical exercises

▶ Implementing the four columns of maintenance (inspection, maintenance, repair and improve-ment) in the Maintenance area (inspection and maintenance schedules, risk assessment, weak point analysis, etc.

▶ Field bus systems in electro-pneumatic systems ▶ Weak point analysis according to modern methods

of maintenance management ▶ Development and application of suitable trouble-

shooting strategies

Learning targets

▶ Identifying, evaluating and remedying errors in electro-pneumatic components and systems

▶ Set-up and commissioning of pneumatic valve support systems

▶ Knowledge of the integration of valve support systems in field bus-dominated controls (PROFIBUS DP, ASI)

▶ Gaining the ability to avoid, identify and remedy possible weak points during set-up and commis-sioning of electro-pneumatic controls

The training for all those who want to refresh and deepen their knowledge of electro-pneumatics. The training focuses on the error analysis, both in the pneumatics and in the electric control.

Pneumatics – Maintenance and troubleshooting

PTWI

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Target group

Skilled workers, technicians and engineers respon-sible for the planning, project planning or construc-tion of pneumatic systems as well as mainte-nance personnel


04.03.2013 - 05.03.2013 Würzburg 02.05.2013 - 03.05.2013 Waiblingen 20.08.2013 - 21.08.2013 Hamburg 18.11.2013 - 19.11.2013 Würzburg


Training times


Price

€ 840.00

Notices



Contents

▶ Repetition of the basic knowledge ▶ Meaning of the compressed air quality ▶ Directional valves, pressure, flow control and

isolator valves ▶ Basic circuits of electro-pneumatic systems ▶ Cylinder switches and sensors, valve support

systems with multiple connectors ▶ Vacuum technology ▶ Energy efficiency ▶ Practical exercises at the pneumatic training system

Learning targets


▶ Symbols according to DIN ISO 1219 ▶ Reading and evaluating pneumatic diagrams ▶ Getting to know GRAFCET as aid for preparing

sequence control circuit diagrams ▶ Gaining the ability to draft and commission com-

plex pneumatic and electro-pneumatic controls

Prerequisites

Basic knowledge of pneumatics

The training for all those who want to refresh and deepen their pneumatic knowl-edge. Examples from the practice deepen the acquired knowledge.

Pneumatics compactPT-K

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11.04.2013 Würzburg 11.10.2013 Waiblingen


Training times

1 day: 9.00 am - 4.00 pm‏

Price

€ 490,00

Notice


Contents

▶ Application of the GRAFCET standard ▶ Steps and transitions ▶ Actions ▶ Target functions ▶ Branches ▶ Structuring ▶ Examples and exercises

Learning targets

▶ Getting to know the parts of a GRAFCET plan ▶ Being able to utilize the extended possibilities of

GRAFCET as compared to the Function Block Diagram ▶ Planning sequence controls with GRAFCET

Prerequisites


Target group

Teachers at vocational schools and training institu-tions, trainers in industry and trade, skilled persons from the areas production planning and construction

By means of a GRAFCET plan, sequence controls can be graphically planned and drafted completely independent of the technology. The training is recommended to anybody who wants to get to know and use GRAFCET.

Introduction to GRAFCETPT-GRAFCET

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In the handling technology, parts can be held and transported by means of vac-uum. The training imparts the basics of this technology. Examples from the prac-tice deepen the acquired knowledge.




Training times


Price

€ 940.00

Notice


Contents

▶ Vacuum components and their fields of application ▶ Special switching symbols of the vacuum components ▶ Products and their functionality ▶ Practical exercise: Selection of vacuum components ▶ Designing vacuum systems ▶ Energy efficiency when generating the vacuum ▶ Practical exercise: Measurements and tests

(ejector, flow valves, vacuum switches)

Learning targets

▶ Knowing physical bases of vacuum technology ▶ Being able to design vacuum systems by means of

the existing tools ▶ Knowing components for vacuum technology ▶ Application technology

Prerequisites


Target group

Skilled workers, technicians and engineers respon-sible for the project planning or commissioning of handling devices as well as maintenance personnel

Basic knowledge of vacuum technologyPT-VAC

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Mechatronics

MechatronicsContents

Basic knowledge173 METG Basic knowledge of mechatronics

Practice with error analysis174 MET-FI Mechatronics: Commissioning, troubleshooting175 MET-TS Mechatronics: Training – Training systems


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Mechatronics

MechatronicsLearning path

Basic training

MET-FIMechatronics:

Commissioning, troubleshooting

MET-TSMechatronics:

Training – Training systems


LearnWorld



METGBasic knowledge of mechatronics

LW

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Mechatronics

Prerequisites

Basic knowledge in the areas pneumatics, mechanics and electrical engineering

Target group

Skilled persons from the areas production planning, construction, assembly, service, maintenance, teach-ers at vocational schools and training institutions, trainers in industry and trade




Training time


Price

€ 1,790.00


MET-FI

Notice


Contents

▶ Basic structure of mechatronic systems ▶ Function of sensors and actuators ▶ Components of electro-pneumatic, electro-hydraulic

and electrical drives ▶ Components of pneumatic, electro-hydraulic and

electric actuating elements and controls ▶ Practical exercises on electrical engineering, electro-

pneumatics and electro-hydraulics at the modular mechatronic system mMS

▶ Signal preparation and sensor technology, field bus technology

▶ Comparison of control systems ▶ Technical documentation and operating instruc-

tions of mechatronic systems ▶ Exercises on the programming of mechatronic

functions by means of PLC according to IEC 61131-3 in sequential function chart

▶ Control of drives by means of programmable logic controls

▶ Hazard analysis at machines and systems ▶ Application of national laws and standards of

EU Directives ▶ Development of safety functions in mechatronic systems

Learning targets

▶ Knowing advantages of pneumatic, hydraulic and electrical drives

▶ Understanding the functions of automation systems and using and applying them in a targeted form

▶ Understanding the function of electrical, pneu-matic and hydraulic operating diagrams

▶ Knowing requirements on the safety technology and health protection

▶ Knowing the set-up and mode of operation of safety circuits

This practical training deals with the set-up of mechatronic systems and the dif-ferent drive technologies and control procedures. Practical exercises at the mechatronic system are carried out in groups.

Basic knowledge of mechatronicsMETG

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Mechatronics

Target group

Skilled persons from the areas production planning, construction, assembly, service and maintenance, teachers at vocational schools and training institu-tions, trainers in industry and trade




Training time


Price

€ 2,040.00

Notice


Contents

▶ Selection of components for pneumatic, hydraulic and electrical subsystems

▶ Description and programming of the sequence control of modules of the modular mechatronic system mMS

▶ Practical exercises to test control functions at modules of the mMS

▶ Modular set-up of mechatronic systems ▶ Commissioning of subsystems with the PLC

according to IEC 61131-3 in sequential func-tion chart

▶ Error types, damage classes, error avoidance ▶ Troubleshooting methods ▶ Troubleshooting

Learning targets

▶ Project planning of complex automated subsys-tems with sequence control and sensor technology according to the intended use

▶ Developing and testing sequential controls ▶ Realizing functional test and acceptance ▶ Commissioning mechatronic systems ▶ Applying methods to determine error causes ▶ Planning and realizing the troubleshooting

Prerequisites

Participation in the METG seminar or compara-ble knowledge

In troubleshooting, the operator is repeatedly faced with new tasks, especially in the areas maintenance and commissioning. In this training, you will among other things learn troubleshooting strategies.

Mechatronics: Troubleshooting, commissioning

MET-FI

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Prerequisites

▶ Basic knowledge of mechanics, electrical engineer-ing, pneumatics and hydraulics

▶ Basic knowledge on the functionality and program-ming of a PLC

▶ Knowledge of handling the computer and Windows

Target group

Trainers, teachers and coaches


24.06.2013 - 26.06.2013 Würzburg


01.07.2013 - 03.07.2013 Würzburg


Training time


Price

€ 1,290.00

Contents

▶ Safety instructions ▶ Set-up of the mechanical, electrical, pneumatic

and hydraulic components and their interaction in the modular mechatronic system

▶ Structure of information flow and processing in the stations and their communication

▶ Set-up and commission of the modular mecha-tronic system

▶ Creating and handling projects in the IndraWorks software ▶ Establishing and testing communication with the

IndraControl L20 PLC ▶ Preparing, testing and downloading programs

to the IndraControl L20 PLC by means of the IndraLogic software

▶ Identifying and remedying errors by means of the documentation and diagnosis by means of the control

▶ Practical sample exercises

Learning targets

▶ Knowing the set-up and handling of the modular mechatronic system

▶ Being able to set-up and commission the modular mechatronic system

▶ Establishing the communication to the control and downloading and testing self-generated programs

▶ Overview of the documentation and understanding their organization

▶ Being able to identify and remedy errors ▶ Applying practical exercises

The correct and safe handling of the modular mechatronic system mMS is imparted by means of the documentation and descriptions. By means of different practical exercises, the participant gains first knowledge and gets an overview of the operating behavior of the mMS.

Mechatronics: Training – Training systems

MET-TS

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Mechatronics

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Linear Motion and Assembly Technology

Linear Motion and Assembly TechnologyContents

Linear motion technology: Basic training179 LTG Basic knowledge of linear motion technology

Linear motion technology: Practice with error analysis180 LTSY Design and calculation of profiled rail systems 181 LTSY-WZM Design and calculation of profiled rail systems

and ball screw assemblies using a machine tool as example182 LTEP-L Assembly, maintenance and servicing of linear systems183 LTEP-PK Assembly, maintenance and servicing of profiled rail

systems and ball screw assemblies

Assembly technology: Practice with error analysis184 MOT-TS2 TS 2 plus185 MOT-VFS VarioFlow/S

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Linear Motion and Assembly TechnologyLearning path

Basic training

LTSY Design and calculation of

profiled rail systems

LTEP-LAssembly, maintenance and servicing of linear systems

LTEP-PKAssembly, maintenance and

servicing of profiled rail systems and ball screw assemblies


MOT-TS2TS 2 plus

MOT-VFSVarioFlow/S

LW

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LTGBasic knowledge of

linear motion technology

eLTGBasic knowledge of

linear motion technology(eLearning)

eLearning

Theory


Project planning

LearnWorld


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LTSY-WZM Design and calculation of profiled rail systems and

ball screw assemblies using a machine tool as example

LW2 1

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New training

▶ Linear motion technology

▶ Assembly technology


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Training times


Price

€ 690.00


LTSY, LTEP-L, LTEP-PK

Notice


Contents

▶ Physical bases of linear motion technology and roller bearing technology

▶ Set-up, function and fields of application of pro-filed rail systems

▶ Set-up, function and fields of application of linear bushings and shafts

▶ Structure, function and areas of application of ball screw assemblies

▶ Overview of linear systems

Learning targets

▶ Getting to know the physical and theoretical bases of linear motion technology

▶ Knowledge of structure, function and areas of application of linear motion technology components

▶ Selection of suitable components of linear motion technology

Prerequisites


Target group

Personnel involved in the planning, operating, main-tenance and assembly personnel, design engineers

From the physical bases to the products and the applications and bases of the design – This training is recommended to anybody who wants to attend more advanced training courses.

Basic knowledge of linear motion technologyLTG

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Training times

1 day: 8.00 am - 4.00 pm

Price

€ 490.00

Notice


Contents

▶ Explanation of the Linear Motion Designer software ▶ Explanations on the entry masks and parameters ▶ Interpretation of the output data of the Linear

Motion Designer ▶ Exercises on the design and dimensioning of

profiled rail systems ▶ Tips and tricks for the design using the Linear

Motion Designer

Learning targets

▶ Getting to know the Linear Motion Designer (LMD) software

▶ Exercises for the design with LMD

Prerequisites


Target group

Technicians and engineers responsible for the plan-ning, project planning or construction of applications

This training facilitates the participants the design and calculation of profiled rail systems by means of the Linear Motion Designer (LMD) software.

Design and calculation of profiled rail systems

LTSY

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Target group

Application engineers, technicians and design engi-neers responsible for the planning, project planning or construction of applications


16.04.2013 - 19.04.2013 Würzburg 17.09.2013 - 20.09.2013 Garching b. München


Training times


Price

€ 1,320.00

Notice


Contents

▶ Professional determination and calculation of components such as profiled rail systems and ball screw assemblies

▶ Determining the recommended lubrication ▶ Estimating the necessary accessories ▶ Considering the influence of heating and stresses ▶ Shifting calculation at the tool due to the spring

deflection of the guides ▶ Tips and tricks for the calculation and dimension-

ing of the guides in machine tool construction

Learning targets

▶ Getting to know the procedure in the design of guides in machine tool construction

▶ Independent project planning of linear motion technology components by means of the calcula-tion programs

Prerequisites

▶ Technical training (technicians, engineers) ▶ Participation in the LTG and LTSY training courses ▶ If available, please bring your own laptop

This training is the continuation of the LTSY training for experts and all those who want to become experts. Using a machine tool from the practice, the participants get to know the procedure in the design from the preliminary draft to the techni-cal offer, step by step. Based on the customer's specifications, the operating con-ditions are determined and linear guides are calculated.

Design and calculation of profiled rail systems and ball screw assemblies using a machine tool as example

LTSY-WZM

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07.03.2013 Würzburg 27.05.2013 Würzburg 09.09.2013 Würzburg


Training times

1 day: 8.00 am - 4.00 pm

Price

€ 490.00

Notice


Contents

▶ Disassembly of linear systems with the different drive types (ball screw assemblies and toothed belts)

▶ Information on the visual inspection of the compo-nents in the linear system

▶ Setting the belt tension ▶ Assembly of linear systems ▶ Lubrication of linear systems

Learning targets

▶ Assembly and disassembly of linear systems with ball screw assemblies and geared belt drives

▶ Exchange and repair of components in the lin-ear system

▶ Knowledge of the correct lubrication of linear systems

Prerequisites


Target group


This practice-oriented training imparts the participants the maintenance and servicing of linear systems (axes) by means of practical exercises.

Assembly, maintenance and servicing of linear systems

LTEP-L

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13.09.2013 Schweinfurt


Training times

1 day: 8.00 am - 4.00 pm

Price

€ 490.00

Notice


Contents

▶ Guideline regarding the assembly and orientation of profiled rail systems and ball screw assemblies

▶ Demonstration and practicing the assembly and orientation of profiled rail systems and ball screw assemblies at models

▶ Assembly of rails put together ▶ Tips and tricks for the assembly of profiled rail

systems and ball screw assemblies ▶ Information for maintenance and service of profiled

rail systems ▶ Lubrication of profiled rail systems and ball

screw assemblies ▶ Selecting and assembling profiled rail sys-

tem accessories

Learning targets

▶ Getting to know the different types of assembly and exchange of the profiled rail systems and ball screw assemblies at models

▶ Knowledge of the correct lubrication of profiled rail systems and ball screw assemblies

Prerequisites


Target group


This practice-oriented training imparts the participants the assembly, mainte-nance and servicing of profiled rail systems and ball screw assemblies by means of practical exercises.

Assembly, maintenance and servicing of profiled rail systems and ball screw assemblies

LTEP-PK

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16.04.2013 - 17.04.2013 Stuttgart/Bad Cannstatt15.10.2013 - 16.10.2013 Stuttgart/Bad Cannstatt

Training times

Individual, 1 or 2 days:Every day 9.00 am - 5.00 pm

Price

€ 440.00, 1 day per participant, € 750.00, 2 days per participant


Following the TS 2 seminar, you can book the VarioFlow/S seminar!

Notice


Contents

▶ Overview of the TS 2 plus system components ▶ Set-up and commissioning of a TS 2 plus system ▶ Systematic troubleshooting ▶ Planning and implementing preventative mainte-

nance measures ▶ Implementation of repairs and spare part planning

All points comprise practical exercises which all in all lead to the set-up of an operational TS 2 plus system by the participants.

Learning targets

The participants know and understand: ▶ How to professionally assemble and commission

the TS 2 plus system ▶ How to organize and implement maintenance measures

Prerequisites

Basic knowledge TS 2 from our product catalog

Target group

Skilled workers and technicians from assembly and maintenance

We have compiled a TS 2 plus training with the content of all current and latest construction units for you. At our new training system and at new construction units, we will show you everything that maintenance personnel or system supervi-sors of a TS 2 plus transfer system have to know.

TS 2 plusMOT-TS2

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Target group

Skilled workers and technicians from assembly and maintenance


18.04.2013 Stuttgart/Bad Cannstatt17.10.2013 Stuttgart/Bad Cannstatt

Training times

1 day: 9.00 am - 5.00 pm

Price

€ 440.00

Notice


Contents

▶ Overview of the VarioFlow/S system components ▶ Set-up and commissioning of a VarioFlow/S system ▶ Systematic troubleshooting ▶ Planning and implementing preventative mainte-

nance measures ▶ Implementation of repairs and spare part planning

All points comprise practical exercises which all in all lead to the set-up of an operational VarioFlow/S system by the participants.

Learning targets

The participants know and understand: ▶ How to professionally assemble and commission

the VarioFlow/S system ▶ How to organize and implement maintenance measures

Prerequisites

Basic knowledge VarioFlow/S from our product catalog

We have compiled a VarioFlow/S training with the content of all current and latest construction units for you. At our new training system and at new construction units, we will show you everything that maintenance personnel or system supervi-sors of a VarioFlow/S transfer system have to know.

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Safety Technology

Safety TechnologyContents

Basic training189 eFSi Basic knowledge of functional safety (eLearning)190 DC-MRL@ Machinery Directive

Advanced training192 DC-FSi-RB@ Risk assessment and reduction according to ISO 12100194 DCP-FSi@ Practical evaluation of functional safety with Sistema – Safely implementing EN ISO 13849-1196 DC-FSi@ Certified experts – Functional safety according to EN ISO 13849 (TÜV®)198 HT-Si Safety during commissioning and maintenance of hydraulic systems199 EST-SLc Project planning of the modular SafeLogic compact safety control200 EAT-ID-Si IndraDrive – Drive-integrated safety technology

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Safety Technology

Safety TechnologyLearning path

Basic training

DCP-FSi@Practical evaluation of

functional safety with Sistema

Advanced training

HT-SiSafety during commis-

sioning and maintenance of hydraulic systems

EST-SLcProject planning of the

SafeLogic compact safety control

EAT-ID-SiIndraDrive –

Drive-integrated safety technology

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▶ Drive & Control technology

▶ Hydraulic technology

▶ Electric drives and controls technology

eFSiBasic knowledge of

functional safety (eLearning)

@

3 1

3

LW2

DC-MRL@Machinery Directive

@

DC-FSi@Certified expert – Functional safety

according to EN ISO 13849 (TÜV®)

@LW5

DC-FSi-RB@Risk assessment

and reduction accord-ing to ISO 12100

@LW2

1

Theory


Project planning@

New training

eLearning

Blended learning

LearnWorld

Software

Training dura-tion in days


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Safety Technology

eFSi

Basic knowledge of functional safety (eLearning)

In the eFSi eLearning modules on functional safety we will provide you with learn-ing contents which have been prepared according to the latest didactic findings in a multimedia form; the topics are "Bases of machine safety" as well as "10 Steps to Performance Level".

Contents

▶ Bases of machine safety ▶ Machinery Directive, laws, standards

10 Steps to Performance Level

Learning targets

▶ Getting to know the Machinery Directive and relevant standards

▶ Bases of functional safety according to ISO 13849

Prerequisites

▶ Founded knowledge of automation technology ▶ PC with Internet access and email address for


Target group

Developers, design engineers, planners, safety officers in mechanical engineering

Training times


Price

The eFSi eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities.



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Safety Technology

Target group

Developers, design engineers, planners, safety offi-cers in mechanical engineering, quality assurance, repair personnel


05.03.2013 Waiblingen25.06.2013 Erbach/Odenwald 06.11.2013 Würzburg




Training times

1 day: 10.00 am - 5.00 pm

Price

€ 540.00


DC-FSi-RB@

Notices



Contents

▶ Prior working out of the eLearning module "Machinery Directive bases" from the eLearning "eFSi – Basic knowledge of functional safety"

▶ Machinery Directive: Bases and their meaning ▶ Guideline and position papers of associations ▶ Classification of products according to the Machin-

ery Directive ▶ Machine, partly completed machinery, safety components ▶ Preparing the mandatory and recommended documentation

Learning targets

▶ Contents of the Machinery Directive ▶ The most important requirements of the Machin-

ery Directive ▶ Formal and technical requirements when con-

structing machines ▶ Regulations on mandatory documentation ▶ Contents of more accompanying documents of the

Machinery Directive and their meaning ▶ Implementation of the Machinery Directive in Germany ▶ Exporting machines to non-European states

Prerequisites

Basic knowledge of functional safety due to the prior working out of the eLearning module "Machinery Directive bases" from the eLearning "eFSi – Basic knowledge of functional safety"

In this training, you get to know the most important bases of the Machinery Direc-tive enabling you to market machines according to the directive.

Machinery DirectiveDC-MRL@ @


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Safety Technology

Learning targets

With regard to risk assessment and risk reduction according to ISO 12100 you know

▶ When they are necessary ▶ How they are organized and implemented ▶ How they are practically implemented ▶ How the results are documented ▶ How tools are handled

Prerequisites

▶ Basic knowledge of machine safety ▶ Basic knowledge of functional safety by working

out of the "eFSi" eLearning module ▶ Or: "DC-MRL@ – Machinery Directive" training

(comes before this training)

Equipment

▶ PC with Internet access and email address for personal login to Rexroth learning server

▶ Use of a headset recommended ▶ Use of the own laptop recommended in order to

install the examples and forms which are provided by the organizer

Contents


▶ Theory of risk assessment as basis for machine safety: Difference between risks and dangers, specifications regarding the risk assessment according to ISO 12100, application of standards, limits of the risk assessment

▶ Terms of ISO 12100 ▶ Practical procedure in the risk assessment ▶ You learn the following in theory and by means of

practical examples: - Determination of the machine limits - Identification of the hazards - Risk estimation - Risk evaluation - Measures for risk reduction - Documenting the results - Residual risks: Notes to user in prod-

uct instructions - Demonstration of examples using a tool

In this training, you are provided with the "tools" to organize and implement the risk assessment and reduction in theory and practice. You moreover gain the ability to document the results.

Risk assessment and reduction according to ISO 12100DC-FSi-RB@


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Target group

Developers, design engineers, planners, safety offi-cers in mechanical engineering, quality assurance, service, repair personnel (conversion of machines)


06.03.2013 - 07.03.2013 Waiblingen 26.06.2013 - 27.06.2013 Erbach/Odenwald07.11.2013 - 08.11.2013 Würzburg



Training times



Price

€ 740.00


DCP-FSi@, DC-FSi@

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Safety Technology

Learning targets

▶ Evaluation and calculation of control systems according to EN ISO 13849

▶ Safe evaluation in practice

Prerequisites

▶ Basic knowledge of functional safety by working out of the eFSi eLearning module

▶ Laptop with the current Sistema software (inclu-ding library Bosch Rexroth AG, hydraulics)

Target group

Designers, technicians and engineers responsible for the planning and project planning of safe electro-hydraulic controls

Contents


▶ European directives, laws, standards ▶ Methods for calculating the performance level ▶ Safe handling of the characteristics (PL, MTTF,

PFH, B10, DC, CCF) ▶ Determination of safety functions within hydraulic

switching schemes ▶ Presentation of the safety function in the block diagram ▶ Set-up of the Sistema software ▶ Conception and implementation of hydraulic

controls according to the standards with access to the Rexroth database and library

▶ Integration of the new findings into Sistema (practical exercises with the PC)

The Sistema software tool of IFA offers the user the possibility to reproduce the structure of the safety-related parts of a control system (SRP/CS) on the basis of the so-called intended architecture and allows for an automated calculation of the reliability values on different detail levels including the required performance level (PL). In this practical seminar, real examples are worked out by means of the software.


DCP-FSi@


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Price

€ 940.00


DC-FSi@, DC-FSi-RB@

Notices




27.02.2013 - 28.02.2013 Bochum 05.06.2013 - 06.06.2013 Waiblingen 27.11.2013 - 28.11.2013 Bochum


Training times

▶ Independent working out of the eLearning modu-les: Duration approx. 90 minutes


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Safety Technology

Prerequisites

1. Several years of professional experience in the area of functional safety, thereof at least one year practical experience in one or several areas of safety technology (e. g. technology, safe construc-tion, safety-related maintenance)

2. Use of the own laptop recommended (incl. installed Sistema software)

3. Basic knowledge of functional safety by working out of the "eFSi" eLearning module

Target group



22.04.2013 - 26.04.2013 Düsseldorf 10.06.2013 - 14.06.2013 Würzburg 09.09.2013 - 13.09.2013 Hamburg 18.11.2013 - 22.11.2013 Waldkirch

Timetable (English) Training locationReduced form

30.09.2013 - 02.10.2013 Würzburg


Contents


▶ Legal bases on machine safety, European directives ▶ Risk assessment using a practical example ▶ Basic terms EN ISO 13849-1 (PL, DC, MTTF, CCF) ▶ Practical implementation of the functional safety in

pneumatics, hydraulics and electric systems (from the sensor to the actuator)

▶ Software requirements and systematic aspects ▶ Verification and validation of safety functions ▶ Introduction to the Sistema tool with exercises ▶ Optional final examination by TÜV NORD CERT GmbH

Learning targets

▶ Implementing the requirements of the Machinery Directive in a legally conform way

▶ Competence in the evaluation of the func-tional safety

▶ Practical application of the current standards for realizing the functional safety of machines

From the planning and the construction to the safe operation: A practical training for all those who have to evaluate, ensure and guarantee safety at machinery. Optionally with final examination as "Certified expert – Functional safety accord-ing to EN ISO 13849" by TÜV NORD CERT.

Certified expert – Functional safety according to EN ISO 13849 (TÜV®)

DC-FSi@


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Training times


▶ ▶ Attendance training

5 days: 1st day 10.00 am - 5.00 pm 2nd - 4th day 8.00 am - 5.00 pm 5th day 8.00 am - noon

▶ ▶ TÜV examination

5th day 1.30 pm - 3.30 pm

Price

€ 2,040.00 + € 200.00 TÜV certification

Notice

After having successfully passed examination, the participant is awarded the certificate "Certified expert – Functional safety according to EN ISO 13849" by TÜV NORD CERT GmbH, Bosch Rexroth and SICK.

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Target group



12.02.2013 - 14.02.2013 Hamburg 15.04.2013 - 17.04.2013 Würzburg 24.09.2013 - 26.09.2013 Gütersloh 11.11.2013 - 13.11.2013 Waiblingen


Training times


Price

€ 1,140.00

Notice


Contents

▶ Directives, standards, regulations of the Accident Prevention and Insurance Associations

▶ Tasks of the maintenance personnel ▶ Expert, skilled person TRBS 1203 ▶ Safety during commissioning and maintenance of

hydraulic systems ▶ Hazards when working on hydraulic systems ▶ Hydraulic system technology, special hazard poten-

tials and sources of interference ▶ Pressure equipment/hydraulic accumulators,

hydraulic line systems

Learning targets

▶ Overview of the legal provisions and more rel-evant standards

▶ Knowledge of the hazard potential of hydraulic systems even if used as intended

▶ Being able to recognize hazards and their causes ▶ Transfer of knowledge to eliminate or minimize

sources of danger ▶ Information on the safe handling of hydraulic systems

Prerequisites

Participation in the HTG/eHTG, HTP-1 training or comparable knowledge

During maintenance and commissioning works, there are frequently situations which are dangerous for the human being and for the machine. In this training, information from the operational practice is to protect the health and increase the availability of the systems.

Safety during commissioning and maintenance of hydraulic systems

HT-Si

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Training times


Price

€ 1,180.00

Notices



Contents

▶ Set-up and functional principle of SafeLogic compact ▶ Device designs and accessories ▶ Introduction to the SafeLogic Designer project

planning tool ▶ Creating a new project/hardware configuration ▶ Basic logic elements ▶ Extended logic elements ▶ Extended function interface (EFI) ▶ Integration of the safe drive technology IndraDrive ▶ Introduction into the automation network ▶ Diagnosis and troubleshooting ▶ What to do and what not to do

Learning targets

▶ Understanding the functioning of the modular SafeLogic compact safety control

▶ Creating projects using the SafeLogic Designer ▶ Diagnosis and troubleshooting

Prerequisites

Machinery Directive bases ISO 13849-1

Target group

Master craftsmen, technicians and engineers from the areas project planning, commissioning and maintenance

Project planning of the modular SafeLogic compact safety control

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01.02.2013 Erbach/Odenwald 08.02.2013 Erbach/Odenwald 22.03.2013 Erbach/Odenwald 21.06.2013 Erbach/Odenwald 28.06.2013 Erbach/Odenwald 06.09.2013 Erbach/Odenwald 20.09.2013 Erbach/Odenwald 08.11.2013 Erbach/Odenwald 15.11.2013 Erbach/Odenwald


Training times

1 day: 8.00 am - 4.30 pm

Price

€ 480.00

Notices



Contents

▶ Principles of the machinery directives and result-ing standards


▶ Diagnosis and evaluation of error messages regard-ing the safety monitoring

▶ Practical exercises at training models

Learning targets

▶ Knowing principles of the machinery directives and resulting standards

▶ Understanding different drive-internal safety functions ▶ Parameterization and configuration of the safety

technology using the commissioning software ▶ Implementing IndraWorks Engineering ▶ Maintenance tasks like data backup, component

exchange and troubleshooting

Prerequisites

Basic knowledge of electrical engineering, basic knowledge of electric drives (course EATG-1 or simi-lar knowledge) as well as PC knowledge. Prior par-ticipation in an IndraDrive course (IndraDrive-B, IndraDrive SERCOS or IndraDrive Profibus) is imper-atively necessary.

Target group


With the new Rexroth IndraDrive generation, you utilize manifold safety functions directly in the drive. This training simplifies introduction to the drive-integrated safety technology.

IndraDrive – Drive-integrated safety technology

EAT-ID-Si

Drive & Control Academy | Training program 2013 201Energy efficiency

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Energy EfficiencyContents

Basic training203 e4EE Basic knowledge of energy efficiency (eLearning)204 e4EE Sytronix Energy efficiency of variable-speed pump drives (eLearning)

Special topics205 EH-Sytronix_SvP-In@ Sytronix SvP – Parameterization and commissioning206 EH-Sytronix_SvP-I@ Sytronix SvP – Diagnosis and maintenance207 EH-Sytronix_FcP_DFEn-In@ Sytronix FcP and DFEn – Parameterization and commissioning208 EH-Sytronix_FcP_DFEn-I@ Sytronix FcP and DEFn – Diagnosis and maintenance209 RE-BWET-GG Gear technology: Basic wind energy training210 RE-BWET-HY Hydraulic and filter technology: Basic wind energy training211 RE-WET Gear technology: Wind energy training level 1

NEWNEW

NEWNEW

NEW

202 Training program 2013 | Drive & Control AcademyEnergy EfficiencyeD

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Learning pathEnergy Efficiency

Basic training

EH-Sytronix_SvP-In@Sytronix SvP parameteriza-

tion and commissioning

Special topics

RE-WETGear technology: Wind energy training level 1

e4EEBasic knowledge of

energy efficiency (eLearning)

eLearning

Theory


Blended learning


EH-Sytronix_SvP-I@Sytronix SvP diagnosis

and maintenance

EH-Sytronix_FcP_ DFEn-In@

Sytronix FcP and DFEn parameterization

and commissioning

EH-Sytronix_FcP_ DFEn-I@

Sytronix FcP and DEFn diagnosis and maintenance

@

@

@

@

@

3

e4EE SytronixEnergy efficiency of

variable-speed pump drives (eLearning)

2

2

3

2

RE-BWET-GGGear technology: Basic

wind energy training

RE-BWET-HYHydraulic and filter technology:

Basic wind energy training

3

1

1

New training


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Price

The e4EE eLearning training is available as single- or multi-user license. With its attractive price/perfor-mance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities. The license period is twelve months after release.

Industrial companies Order no.Individual license € 69.00/year R9610066616 licenses € 163.00/year R96100666212 licenses € 227.00/year R96100666324 licenses € 316.00/year R96100690448 licenses € 440.00/year R961006665100 licenses € 626.00/year R961006660500 licenses € 1,325.00/year R961006666

Educational institutions/schools/universities:Individual license € 23.00/year R96100667012 licenses € 76.00/year R96100667524 licenses € 105.00/year R96100668048 licenses € 147.00/year R961006667100 licenses € 209.00/year R961006672500 licenses € 451.00/year R961006930

e4EE

Basic knowledge of energy efficiency (eLearning)

Energy becomes increasingly scarce and more expensive. At the same time, the global demand increases. So one focuses more and more on technologies helping to solve the problem. Intelligent automation solutions make a decisive contribu-tion. Prerequisites are the awareness of the topic Energy Efficiency and its effec-tive realization. In this eLearning module, we provide you with the necessary basic energy efficiency knowledge.

Contents

▶ Energy, a scarce resource ▶ Definition of energy efficiency ▶ Basic conditions ▶ Energy efficiency in the company ▶ Rexroth 4EE systematics ▶ Useful things regarding energy efficiency

Learning targets

▶ Recognizing the meaning of energy efficiency for society and companies

▶ Knowing the Rexroth 4EE concept for the optimiza-tion of energy efficiency

▶ Knowing the typical approaches for optimizing a system

▶ Understanding costs and benefits of energy-effi-cient solutions

Prerequisites

▶ Interest in the Energy Efficiency topic ▶ PC with Internet access and email address for


Target group

Commercial and technical professions


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e4EE Sytronix

Energy efficiency of variable-speed pump drives (eLearning)

With Rexroth's variable-speed Sytronix pump drives, the reliability of powerful hydraulics and the energy efficiency and dynamics of compact electronics go hand in hand.In the e4EE Sytronix eLearning training, we provide you with the necessary basic knowledge and technical backgrounds and technical knowledge of "Smart Inter-play of Hydraulics and Electronics".

Contents

▶ Valve and displacer control ▶ Demand control ▶ Components of variable-speed pump drives ▶ Parameters for selecting such drive

Learning targets

▶ Basic knowledge energy efficiency ▶ System knowledge ▶ Adjustment to operating behavior of the individ-

ual components ▶ Project planning aids for the design of overall systems ▶ Knowledge of the work cycles and possibilities of

energy recovery ▶ Selection of the drive components

Prerequisites

▶ Participation in the HTG/eHTG, EATG-1 and HTPPu training sessions or comparable knowledge

▶ PC with Internet access and email address for personal login. You will get your personal login approx. three to four days after receipt of your registration (receipt of order). You are then released for participation in the eLearning.

Target group


Training times


Price

The e4EE Sytronix eLearning training is available as single- or multi-user license.With its attractive price/performance ratio, the multi-user license is particularly suitable for the further education of employees and trainees in industrial companies, further education institutions, schools and universities. The license period is twelve months after release.




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Prerequisites


▶ HTPPu pump training ▶ Training EAT-ID-I IndraDrive diagnosis and maintenance ▶ PC knowledge ▶ Technical understanding in the areas electrical


Target group





Training times


Price

€ 820.00

Notice


Contents


▶ Operating modes of the IndraDrive and their use in the different SvP environments

▶ Handling of the connected measurement system ▶ System commissioning ▶ Control distance, control of IndraDrive and optimi-

zation of the standard parameter set ▶ Electrical, hydraulic and mechanical system components ▶ Overview of the SvP7000 system solutions ▶ Set-up of the electrical, hydraulic and mechanical

SvP5000 and SvP7000 system ▶ IndraWorks and functions of the SvP software

- Installing firmware by means of MMC and serial interface

- Installing the SvP software ▶ Practical exercises at the training system

Learning targets

▶ Overview of the Sytronix system ▶ Hydraulic pumps with IndraDrive C drive system ▶ Design variations ▶ Parameterization of the IndraDrive with IndraWorks ▶ Operating modes:

- Pressure control - Flow control - Substitutional pressure/flow control - Position control

This system training transfers knowledge and abilities for the design and commis-sioning of high-performance servo pump drives with a synchronous motor which is operated at an IndraDrive C on the electric side and different hydraulic pumps.

Sytronix SvP – Parameterization and commissioning

EH-Sytronix_SvP-In@ @


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Prerequisites


▶ HTPPu pump training ▶ Training IndraDrive maintenance EAT-ID-I ▶ PC knowledge ▶ Technical understanding in the areas electrical


Target group





Training times


Price

€ 1,180.00

Contents


▶ Overview of the Rexroth Sytronix system ▶ Electrical, hydraulic and mechanical system components ▶ Functionality and properties of the system components ▶ Overview of the SvP5000 and SvP7000 sys-


SvP5000 and SvP7000 system ▶ Modes of operation ▶ Parameters as well as their backup and restoration ▶ Commissioning of the components ▶ Help system of the IndraDrive in IndraWorks ▶ Diagnosis and troubleshooting at the training system ▶ Practical exercises

Learning targets

▶ Getting to know the components of the Sytro-nix SvP system

▶ Exchanging components (IndraDrive C, motor, pump, mechanics and sensors)

▶ Features of the IndraDrive C servo drives ▶ Data backup and data restoration of drive data

with IndraWorks ▶ Parameterization bases and getting to know the

most important system parameters ▶ Bases of hydraulic pump systems ▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties ▶ Diagnosis and troubleshooting possibilities


Sytronix SvP – Diagnosis and maintenance

EH-Sytronix_SvP-I@ @


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Target group





Training times


Price

€ 820.00

Notice


Contents




FcP5000 and DFEn5000 system ▶ Dimensioning and selection of the system components ▶ Parameterization of the frequency converters ▶ Practical exercises at the training unit

Learning targets

▶ Bases of asynchronous motors at frequency converters ▶ Features of the IndraDrive Fc drives ▶ Features of the IndraDrive C drives ▶ Special functions of the frequency converters with

regard to the operation with a fixed displace-ment pump

▶ Commissioning of the frequency converter and parameterization

▶ Bases on hydraulic fixed and variable displace-ment pumps

▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties

This system training transfers knowledge and abilities for the design and commis-sioning of variable-speed pump drives with an asynchronous motor which is oper-ated at a frequency converter IndraDrive Fc or an IndraDrive C on the electric side and a fixed or variable displacement pump on the hydraulic side.

Sytronix FcP and DFEn – Parameterization and commissioning

EH-Sytronix_FcP_DFEn-In@ @


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Target group





Training times


Price

€ 820.00

Notice


Contents




FcP5000 and DFEn5000 system ▶ Parameters as well as their backup and restoration ▶ Commissioning of the components ▶ Diagnosis and troubleshooting at the training system ▶ Practical exercises at the training unit

Learning targets

▶ Getting to know the components of the Sytronix FcP and DFEn system

▶ Exchanging components (frequency converter, motor, pump, mechanics and sensors)

▶ Features of the IndraDrive frequency converter with asynchronous motor

▶ Data backup and data restoration of drive data ▶ Parameterization bases and getting to know the

most important system parameters ▶ Bases on hydraulic fixed and variable displace-

ment pumps ▶ Sensors in the hydraulic system ▶ Mechanical system components and their properties ▶ Diagnosis and troubleshooting possibilities


Sytronix FcP and DEFn –Diagnosis and maintenance

EH-Sytronix_FcP_DFEn-I@ @


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Employees from all areas


Upon request Witten, Hamburg (German or English)

Training times

1 day: 9.00 am - 5.00 pm

Price

€ 440.00

Notice


Contents

▶ Renewable Energies (RE) gear technology bases ▶ Construction and function of the different

gear types ▶ Peculiarities, error patterns, error causes ▶ Special requirements on the service

Learning targets

▶ Getting to know the Renewable Energies (RE) prod-uct portfolio (gears, filters, hydraulics, CMS, etc.)

▶ Getting to know the Renewable Energies gear portfolio (azimuth, pitch and generator gear)

▶ Insight into the functionality and the set-up of the different gear types

▶ Identifying typical error patterns in the gears ▶ Reproduction of requirements and functionality of

wind power gears ▶ Dealing with technical drawings ▶ Force flow within the gear

Prerequisites

▶ Interest in the Bosch Rexroth Renewable Energies product portfolio (focus wind energy)

▶ Technical understanding recommended

Gear technology: Basic wind energy training

RE-BWET-GG


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Target group

Employees from all areas



Training times

1 day: 9.00 am - 5.00 pm

Price

€ 440.00

Notice


Contents

▶ Renewable Energies (RE) hydraulics bases ▶ Construction and function of the different components ▶ Special requirements on the service

Learning targets


▶ Getting to know the Renewable Energies hydraulic portfolio (pitch cylinders, hydraulic power units, control blocks)

▶ Understanding the functionality of different RE applications (e. g. pitch systems)

▶ Understanding the functionality of the oil supply ▶ Reproduction of the requirements and functional-

ity of hydraulics in wind turbines ▶ Dealing with technical drawings ▶ Getting an overview of the hydraulic portfolio of

renewable energies

Prerequisites



Hydraulic and filter technology: Basic wind energy training

RE-BWET-HY


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Target group

Employees with interfaces to Renewable Energies from the following fields of activity:

▶ Workshop ▶ Field service ▶ Spare parts ▶ Technical support ▶ Warranty ▶ After-sales Renewable Energies



Training times

3 days: 1st day 9.00 am - 5.00 pm2nd day 9.00 am - 5.00 pm3rd day 9.00 am - 5.00 pm

Price

€ 1,440.00

Notice


Contents

▶ Renewable Energies (RE) gear technology bases ▶ Construction and function of the different

gear types ▶ Peculiarities, error patterns, error causes ▶ Special requirements on the service ▶ Reporting ▶ Practical training: Inspection at the gear

Learning targets


▶ Getting to know the Renewable Energies gear portfolio (azimuth, pitch and generator gear)

▶ Insight into the functionality and the set-up of the different gear types

▶ Identifying typical error patterns in the gears ▶ Preparing field service reports for the Renewable

Energies gear portfolio ▶ Performing an inspection at the gear ▶ Being able to explain error description and causes ▶ Identifying the necessary spare parts

Prerequisites



Gear technology: Wind energy training level 1

RE-WET


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Notes

Drive & Control Academy | Training program 2013 213Application

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ApplicationContents

Special topics215 FT-IFO Interactive Fluidic Office (IFO)216 HYV-1 Simulation with HYVOS 7.0

214 Training program 2013 | Drive & Control AcademyApplicationeD

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Learning pathApplication

FT-IFOInteractive

Fluidic Office (IFO)

Special topics

LW

HYV-1Simulation

with HYVOS 7.0

2 LW

Theory

LearnWorld

Software


LW

3

2

Drive & Control Academy | Training program 2013 215Application

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Target group

Design and project engineers, planners, technical indoor service


28.01.2013 - 29.01.2013 Lohr am Main17.06.2013 - 18.06.2013 Lohr am Main

Training times



Price

€ 840.00

Notice

IFO Interactive Fluidic Office can be downloaded free of charge on the Bosch Rexroth homepage at:www.boschrexroth.com > Products > Technologies > Industrial hydraulics > Documentation and downloads

Contents

▶ Extensive symbol library of the Bosch Rexroth fluid products

▶ Symbol access via Bosch Rexroth type key or material number

▶ Symbol access via material classes ▶ Symbol access via parts list ▶ Import and export of parts lists ▶ Rotation and mirroring of symbols according to the

text position ▶ Technical positioning ▶ Editing of symbol attributes ▶ Integrated block editor for symbol changes ▶ Integrated generator for HSR multistation manifolds ▶ Creation and management of customer-specific symbols

Learning targets

▶ Download, installation and release of the program ▶ Preparation of complete circuit diagrams on the

basis of AutoCAD ▶ Preparation of parts lists

Prerequisites

▶ Good AutoCAD knowledge (block technology) ▶ Hydraulic/pneumatic knowledge desirable

IFO is a tool for the preparation of circuit diagrams with symbol library according to ISO 1219-1. With Interactive Fluid Office, design and project engineers have access to more than 22,500 pneumatic and hydraulic symbols. Manual creation of symbols is no longer necessary. Faster and more efficient project planning with Bosch Rexroth technology.

Interactive Fluidic Office (IFO)FT-IFO

LW

216 Training program 2013 | Drive & Control AcademyApplicationeD

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Target group

Employees needing the HYVOS simulation program in their everyday work in order to design cylinder drives, control axes or who are simply interested in control technology in the hydraulic area


11.03.2013 - 12.03.2013 Würzburg17.06.2013 - 18.06.2013 Würzburg14.11.2013 - 15.11.2013 Würzburg


Training times


Price

€ 740.00

Notice


Contents

▶ General information on the simulation ▶ Control technology bases in the area of hydrauli-

cally controlled axes ▶ Introduction to the HYVOS simulation program ▶ Explanation of the individual elements in HYVOS

- General aspects - Command value entry - Counterforce entry - Valve data - Cylinder data - Controller and sensor data - Additional controller functions - Load data - Hydraulic oil supply - Simulation control - Result presentation and output (screen,

file, printer) - Compilation tasks

Learning targets

▶ Getting to know the functions in HYVOS ▶ Use of the software in problem solutions ▶ Handling the software ▶ Identifying necessary parameters and recognizing

their influence on the simulation results ▶ Getting to know special control technology func-

tions for hydraulic drives

Prerequisites

Safe handling of the PC

With this training, you get an overview of the functions of the HYVOS simulation program. It is used to simulate valve-controlled hydraulic cylinders in the open or closed control circuit. The learned knowledge is deepened by means of compila-tion tasks.

Simulation with HYVOS 7.0HYV-1

LW


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What do I have to bring for the training?Please bring working/safety shoes for the practical training. Without safety shoes, you can only partici-pate in the set-up/performance of the practical exercises with restrictions. If you don't have safety shoes, steel caps which you can wear over your outdoor shoes are available to you. In this case, please wear sturdy shoes. In the relevant training description, you can see from the icons in the top right corner whether your training is a practi-cal training. If you have a qualification passport, we ask you to also bring it to the training.Writing materials and training documents are pro-vided on site.

Are food and drinks provided during the training?During the training, you get drinks, snacks and lunch free of charge.

Can I participate in the training sessions in a different order than the one specified by the learning path?We recommend attending the training courses in the specified order. For the correct sequence, please refer to the learning path shown at the beginning of each chapter. Only in this way can the desired learn-ing effect be achieved. The exercises from different practical training courses are in some cases also based on each other, the exercises in the HTP-2 train-ing are e.g. continued in the HTP-4 training.

Training courses

Which requirements and prior knowledge do I need for participating in a training course?The training descriptions contain the prerequisites for the participation in the training (e.g. successful participation in basic training courses or eLearn-ings). This knowledge can also be acquired by means of practical experience at the workplace.Usually technical understanding is enough for attending the basic training courses.

In which language are the training courses held?The language in which the training will be held is specified in the "Timetable" section. If you are interested in training courses in foreign languages, which are not listed in the catalog, please contact us.

What is the maximum number of participants for the training courses?The maximum number of participants for practical training sessions is adjusted to the practical work-places. In order to ensure the learning success, one works in small groups (approx. two persons). For theoretical training courses, the maximum number of participants is limited to the number of seats in the training premises.

FAQ – Frequently asked questions

Hereinafter, you can find answers to frequently asked questions regarding our training courses. If your question is not answered here, please contact us at the training hotline +49 9352 18-1920.


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Timetable

How do I know at which date a training course is held?The training dates in this catalog have been fixed for one calendar year. If due to high demand, additional training courses are offered during the year, this will be indicated on the Internet at www.boschrexroth.com/training.

Are all training courses which are published in the catalog held?The decision whether the training is held is made two weeks before the beginning of the training at the latest (minimum number of participants). If the training is canceled, registered participants will be notified in writing. If possible, replacement dates will be offered.

Training locations

Our training sessions are offered at different loca-tions in Germany, Switzerland, Austria and the Netherlands. For more detailed information on the training locations please refer to the Internet at www.boschrexroth.com/trainingsorte.

Do identical training sessions at different loca-tions differ with regard to their contents?The location does not influence the contents of the training. If one training course (e. g. HTG) is offered at different locations, there are no differences regarding the contents as compared to the identical training at another location.

Where can I park my car during the training?At our training locations, parking spaces are avail-able free of charge. In some cases, you have to display a parking ticket behind the vehicle's wind-shield. If this is the case at your training location,

you can find the parking ticket after login to our learning server under "My training sessions".

Where do I get the directions for the training locations?You can find the directions for the relevant training location after login to our learning server under "My training sessions".

Registration and cancelation

How do I register for a training?In writing: Online, using the fax registration form or by email to [email protected]. Registration templates are available at www.boschrexroth.com/training.

How do I know whether I am registered for a train-ing course?After your registration, you will receive a confirma-tion of course registration by email. Your registra-tion will only become effective upon receipt of this written confirmation.

Why do I get login information for the learning server in my confirmation of course registration?This personal login is used for logging on to the Bosch Rexroth learning server on which the partici-pant has access to location information and training documents, reference books, etc. if applicable. In order to be able to use this, the participant's per-sonal email address has to be stored. If you have not specified the participant's email address in the registration form, we therefore ask you, to hand it in later.

How can I cancel a training course?For the cancelation conditions, please refer to our GT&C at the end of this training program. Please send us the cancelation by email to [email protected].


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Training documents

Do I get a certificate after participation in the training?After completed participation in the training (at least 75 % presence), the trainer will hand out a certificate on the last day of the training.

What is a qualification passport?The qualification passport is issued by the training administration for every customer. It serves the participant as overview of all training courses in which they have participated. When participating in follow-up training courses, we ask every participant to bring along the passport in order to also have the advanced training sessions amended.The participant can also enter training sessions of other training suppliers in their passport.

Training fee

How much is the participation in a training course?For the training fee please refer to the relevant train-ing description in this catalog. The training fee comprises extensive training documents, auxiliary material as well as snacks and lunch. We will send the invoice to your company after completion of the training. Please notify us any deviating invoice address before the training.

Can I get a discount on the training fee?We ask for your understanding that we can generally not grant any discount on our training sessions as we offer them publicly in the market with cata-log prices.

Hotels

Do I have to book the hotel at the training loca-tion myself?You as training participant and/or the registering party are/is responsible for booking the overnight stay. At the training locations, there are different accommodations. After having logged in to our learning server, you will - after having clicked on the confirmed course under the "My training courses" section - find a list of hotels from which you can choose and book a hotel.The order of the hotels in the hotel lists does not represent any evaluation.

Do the hotels offer a special rate for training participants?The training participants have to pay the regular price for overnight stays.

Bosch Rexroth LearnWorld (learn-ing server)

Why does the password request after clicking on the URL in the confirmation of course registration not work?The password request will only work if the partici-pant's personal email address has been stored. If the participant's email address has not been speci-fied in the registration form, we therefore ask you to hand it in later. If the participant does not have a business email address, you can alternatively specify the private email address or a company email address.Please note that the link to the password request is only valid for 24 hours. If you want to request the password after expiry of the 24 hours, please con-tact us. We will then send you a new link for the password request.


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Why does the booking contact also get a login to the learning server although they do not partici-pate in the training themselves?After having logged in to the Bosch Rexroth LearnWorld, the booking contact can - under "My profile" in the "Courses of my employees" section - see all training bookings of the assigned employees. This gives them an overview of which bookings have already been confirmed. After having clicked on the training of an employee, they moreover have access to the location informa-tion of the training location such as the hotel list and can thus book the hotels for the partici-pants themselves.

Do I have to log in to the learning server? Which advantages do I have if I register?As soon as you have received a confirmation of course registration from us, you are also registered for the training without login to the learning server.For the advantages of the Bosch Rexroth LearnWorld, please refer to page 11. We are also willingly pre-pared to answer any questions you might have regard-ing the LearnWorld topic.


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General conditions for training courses of Bosch Rexroth AG

1. Validity

All our training courses are offered on the basis of these General conditions for training courses of Bosch Rexroth AG as amendment to the General terms of delivery and performance of Bosch Rexroth AG unless different agreements have been made in writing in the individual case. This applies to both, the courses listed in the cur-rent training program and to special courses not contained in the training offer. General terms and conditions of the customer deviating from these General conditions for training courses of Bosch Rexroth AG as amendment to the General terms of delivery and performance of Bosch Rexroth AG shall not be valid.

2. Registration

Customer shall order a special course or register for the participation in a course of the current training program in writing. By ordering a special course or registering for participation, customer accepts the present terms and conditions. The contract between the customer and Bosch Rexroth AG will, however, only come about upon transmission of a written order confirmation by Bosch Rexroth AG before the beginning of the course specifying all the necessary details. Only the specified customer will be regarded as contractual partner.

3. Beginning, duration and place of courses included in the training offer

Beginning, duration and place of training courses are specified in the current training program and/or are separately agreed upon within the scope of special courses. The participant is obliged to comply with the secu-rity and safety provisions valid at the place of the seminar.

4. Services

Bosch Rexroth AG renders the services within the scope of the courses of the current training program and within the scope of special courses either themselves or by employees and/or freelancers. Scope, form, topic and the target of the training are described in the current training program or deter-mined by explicit agreement and adjusted to the need of the participants and the state-of-the-art. The participation fee includes the costs for lectur-ers, detailed working documents, refreshments and lunch for every complete seminar day, however no hotel reservations, costs for overnight stays, travel expenses, etc.

5. Prices

The participation fees are indicated in the current training program and/or are agreed upon with the customer in writing. Upon release of the new train-ing program, the participation fees indicated in the current training program will become invalid. All prices are indicated net, in Euro, plus the applicable legal value added tax.


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6. Payment

The participation fee shall be due immediately after completion of the course and receipt of the invoice without deduction. The mode of payment is speci-fied in the invoice. Rights of offset and retention with regard to pay-ment claims being due are excluded.

7. Cancelation or postponement of and changes in training courses

If there are not enough registrations according to the minimum number of participants intended for a course of the current training program or if the orderly implementation of a training course is not possible for other reasons for which Bosch Rexroth AG is not responsible, e.g. illness of the trainer, Bosch Rexroth AG shall be entitled to cancel or postpone training courses or to catch up on them on a new date to be agreed upon. In case of cancelation by Bosch Rexroth AG, fees which have already been paid shall be fully compensated. Replacement and follow-up costs of the customer or third parties due to the cancelation or postpone-ment of courses or single lessons are excluded in any case. Bosch Rexroth shall be entitled to changes or deviations with regard to content, method or organization before or during the course if these changes or deviations will not considerably change or outweigh the benefit of the announced course for the participant. If necessary, lecturers which have already been intended can be replaced by persons with identical qualification with regard to the announced topic without this giving participants the right to cancelation or reduction of the fee.

8. Cancelation/change of booking

Complying with a period of at least six calendar weeks before the beginning of a course, customer may rescind the contract free of charge. The time of receipt of the declaration of rescission at Bosch Rexroth AG is decisive.

If the rescission is not effected in due time, six calendar weeks before the beginning of the course at the latest, a service charge amounting to EUR 80.00 plus the applicable legal value added tax shall become due per participant. From four weeks before the beginning of the course, 50 % of the participation fee plus the applicable legal value added tax will be invoiced per participant. The same applies in case of non-appearance of the registered participant. Instead of the registered participant, customer may, however, appoint a representative free of charge. This shall be notified in writing before the beginning of the course.

Bosch Rexroth AG shall be notified the rescission in writing in any case. Prices which have already been paid shall be compensated if according to this provision, the obligation to pay the participation fee is no longer applicable. Bookings can be changed to another course date or also another course at any time in writing, however only once per participant and the course booked for them. If the booking is changed complying with a period of at least four calendar weeks before the beginning of a course, it is free of charge. If the booking is not changed in due time, i.e. four calendar weeks before the begin-ning of the course at the latest, a service charge amounting to EUR 80.00 plus the applicable legal value added tax shall become due per participant. For changes in a booking within two weeks before the beginning of a course, 30 % of the participation fee will become due.


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Failure to participate in individual training units shall not entitle to any reduction of the invoice amount unless the organizer is responsible for the failure to participate.

Any change in booking or cancelation of eLearnings is only free of charge before the first login. After the first login, the complete participation fee shall become due.

9. Liability

a) The documents provided within the scope of the training unit have been prepared to the best of one's knowledge. However, no liability and warranty can be accepted for the correctness, up-to-date-ness, completeness, quality of the contents, trans-ferability to components of other manufacturers as well correct understanding of the training contents. In case of culpable damaging of the training equip-ment or materials, customer shall be liable for the participants registered by them.

b) If objects brought along by the customer or single participants are stolen or lost, Bosch Rexroth AG shall only be liable for intention or gross negligence.

c) In case of accidents, Bosch Rexroth AG shall only be liable within the scope of the legal provisions.

d) In case of culpable violation of material contrac-tual duties, Bosch Rexroth's liability shall be limited to the amount of the foreseeable damage typical of the contract.

10. Copyright

The training documents contain information pro-tected by copyright and must not be used for any other purpose than for the implementation of the course. All rights particularly those of reprint and reproduction in any form as well as of translation and transfer of the training documents or parts thereof shall remain reserved to Bosch Rexroth AG.

11. Data protection/data storage

We shall be entitled to process and store the details about the contractual partner and course partici-pants (unless not identical with the contractual partner) that we have received in connection with the business relations according to the Federal Data Protection Act if this seems to be useful or is legally imperative within the scope of the contract perfor-mance. They will be used according to the data protection principles of Bosch Rexroth AG which are available at www.boschrexroth.com – legal informa-tion. The data owner may object to their use at any time.

12. Special regulations for sponsored educational measures

In case of educational measures which are spon-sored according to the German Recognition and Accreditation Act Further Training (AZWV or in the future AZAV), release from participation in the training at short notice is only possible in coordina-tion with the sponsoring agency.

With sponsored measures, the training costs are financed by so-called "Education vouchers" or by direct acceptance of the costs by the sponsor-ing agency.


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Applications for sponsoring of the professional further training according to the directives of the Social Security Code, Third Book (SGB III) can be placed with the Federal Labor Office or job centers.

The training participant shall ensure sponsoring with their responsible advisor at the Federal Labor Office in advance. If participation in the booked training is not possible as the sponsorship was not approved, participant may only rescind the contract free of charge within the scope of number 8.

13. Miscellaneous

a) Agreements and subsidiary arrangements deviat-ing from the contract shall only be effective if they have been agreed upon in writing.

b) The customer undertakes vis-à-vis Bosch Rexroth AG to inform Bosch Rexroth AG before and during the training about all changes that might influence the event in a direct or indi-rect form.

c) If one provision of these conditions and the other agreements made is or becomes invalid, the validity of the remaining conditions shall remain unaffected. The contractual partners are obliged to replace the invalid provision by a regulation coming as close as possible to its economic success.

14. Final provisions

a) Only German law shall apply to the legal relation-ship excluding the conflict of laws and the United Nations Convention on Contracts for the Interna-tional Sale of Goods (CISG).

b) Place of jurisdiction is Stuttgart (for local court proceedings the local court in 70190 Stuttgart) or, at our option, the office of the operating facility executing the order if the customer - is a registered merchant, a public law legal entity

or public law special fund or - does not have a general domestic place of juris-

diction or - has, after contract conclusion, moved its domestic

domicile or place of habitual residence to a for-eign country or if their domicile or place of habit-ual residence is not known at the time the claim is raised.

c) Bosch Rexroth shall also be entitled to take action in front of a court which is responsible for the registered office or one subsidiary of the customer.

Version: August 2012

Drive & Control Academy | Training program 2013 General information

Fax form for the registrationPlease complete the form and send it to the fax no. +49 9352 18-1040 or the email address [email protected]. Information and registration also at: www.boschrexroth.com/academy

This registration will only become effective upon receipt of our order confirmation.

Desired date

Training title (short designation) Training location

Alternative date

Participant – Surname First name

Job title Division

Registrant – Surname, first name Division

Telephone number Email address

Registrant – Company Invoice address – Company, division

Street/P.O. Box Contact person

Zip code, city, country Street/P.O. Box

Order number (if available) Zip code, city, country

Date, signature

By signing this form, I accept the general conditions for the training courses of Bosch Rexroth AG (last update 08/2012):

Telephone number Email address (prerequisite for the use of the LearnWorld)

R961007287Subject to alterations!Printed in Germany© Bosch Rexroth AG 2013

Bosch Rexroth AGDrive & Control AcademyBahnhofplatz 297070 Würzburg, GermanyPhone: +49 9352 18-1920Fax: +49 9352 [email protected]/academy

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Documents

Training_Program_2013_ENGLISH.pdf