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Training Plan 2014 Jaltest Authorized Service For Professionals in Commercial Vehicles and Light Vehicles

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Page 1: Training Plan 2014 - Jaltestcontent.jaltest.com/formacion/formacion/plan-formativo-jaltest-en.pdf · Training Plan 2014 Jaltest Authorized Service 1. Training, ... “Frequent failures

Training Plan 2014Jaltest Authorized Service

For Professionals in Commercial Vehicles and Light Vehicles

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2Training Plan 2014 Jaltest Authorized Service

INDEX11. Training, the BEST PATH

2. New

2.1. General

2.2. New courses

2.3. New seminars

3. Courses

3.1. Diagnostics

3.2. Electrics

3.3. Pneumatics

3.4. Engine management

3.5. Gearbox

3.6. Comfort systems

3.7. Brands

3

5

6

6

7

9

12

16

22

28

31

33

PF_en_14.0.5

41

44

45

49

54

57

67

67

68

70

3.8. Trailer

4. Seminars

4.1. Diagnostics

4.2. Engine management

4.3. Light vehicles

4.4. Specific

5. Training Schedule 2014

5.1. General view

5.2. Detailed view

6. Registration form

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3Training Plan 2014 Jaltest Authorized Service

1. Training, the BEST PATH

“Give me a lever, and I shall move the world”

“Give me information, and I will create a lever for you capable of moving the world”

The first quote was written by Archimedes, the second one by COJALI. These are the principles we work with everyday in our group of compa-nies. Always seeking new information, continuously improving.

For this reason, when any of us want to make progress, besides a great amount of effort, we must add knowledge.

COJALI, one of the few companies that promotes this knowledge as a source of progress, has chosen the path of training. This path has been chosen by more than 3800 people from 30 different countries.

What about You? Have you chosen your Path?

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4Training Plan 2014 Jaltest Authorized Service

Bet on TechnologyGET READY

Training & e-learning

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5Training Plan 2014 Jaltest Authorized Service

2. NEW

2.1. General

· Training courses with a 75% practical content

· Development of 3 new courses families: · Comfort systems · Trailer · Brands

· Courses by Brands focused on:

· Frequent failures · Expert diagnostics on EDC

· Development of a new seminars family: · Specific

· Development of new training courses and seminars

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6Training Plan 2014 Jaltest Authorized Service

2.2. New courses

Pneumatics:· C0304: “Expert diagnostics in compressed air generation systems”· C0305: “ABS/ASR systems for trucks”

Engine Management:· C0403: “Common-Rail Systems”· C0404: “Operation and analysis of Turbocompressors”· C0405: “Operation an analysis of electronically controlled fans”

Comfort Systems: · C0601: “Installation of refrigeration systems with fluorinated refrigerants for the thermal comfort of human beings in vehicle”

Trailer: · C1001: “ABS trailer systems”· C1002: “EBS trailer systems”

Brands: · C0701: “Expert diagnostics on EDC from Iveco”· C0702: “Frequent failures in MAN TGA”· C0703: “Frequent failures in Mercedes-Benz Actros 2/3”· C0704: “Frequent failures in Iveco Stralis”· C0705: “Frequent failures in Renault Premium Dxi”

2. NEW

· C0706: “Expert diagnostics on EDC from MAN”· C0707: “Expert diagnostics on EDC from Renault”

2.3. New seminars

Specific: · Sxx09: “Viscous Fan Clutches”· Sxx10: “EBS and Communication Protocols”· Sxx11: “Common-Rail system Rail EDC MS 6,3 from Santana Anibal with 8140.43 engine”

Engine Management:· S0404: “Exhaust gas treatment system. EURO VI - Cummins”

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Diagnostics: C0101: Main systems with electronic control. C0102: Advanced Diagnostics.Electrics: C0201: Electrics and basic electronics. C0203: Electrical systems and sensoring in commercial vehicles. C0203: Electrics applied to CAN lines.Pneumatics: C0301: Basic pneumatics applied to commercial vehicles. C0302: EBS systems for trucks. C0303: ECAS. C0304: Expert diagnostics in compressed air generation systems. C0305: ABS/ASR systems for trucks. Engine Management: C0401: Electronic diesel control system. C0402: AdBlue/DEF Systems. Euro IV and Euro V/EEV. C0403: Common-Rail systems. C0404: Operation and analysis of Turbocompressors. C0405: Operation and analysis of electronically controlled fans. Gearbox C0501: Gearbox. ZF AS-Tronic. C0502: Gearbox. I-Shift/Optidriver 2.

New Course

3. COURSES

PNEUMATICS

ENGINE MANAGEMENT

GEARBOX

DIAGNOSTICS

ELECTRICS

(2 days, 16 hours - 75% practical training)

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Comfort Systems C0601: Installation of refrigeration systems with fluorinated refrigerants for the thermal comfort of human beings in vehicles. Brands C0701: Expert diagnostics on EDC from Iveco. C0702: Frequent failures in MAN TGA. C0703: Frequent failures in Mercedes-Benz Actros 2/3. C0704: Frequent failures in Iveco Stralis. C0705: Frequent failures in Renault Premium Dxi. C0706: Expert diagnostics on EDC from MAN. C0707: “Expert diagnostics on EDC from Renault. Trailer C1001: ABS trailer systems. C1002: EBS trailer systems.

New Course

3. COURSES

TRAILER

COMFORT SYSTEMS

BRANDS

Courses (2 days, 16 hours - 75% practical training)

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Diagnostics

3.1. Diagnostics

C0101: Main systems with electronic control....................................................................................................10

C0102: Advanced Diagnostics..........................................................................................................................11

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Description

Theoretical-practical course.

The goal of this course is to acquire the necessary knowledge of the main systems with electronic control for the correct interpretation of the Diagnostics in commercial vehicles.

Diagnostics is performed in the different systems with electronic control described theoretically.

Objective

The main purpose is to qualify the technician so he can deal with failures, performing Diagnostics in the main systems of commercial vehicles such as:

· Injection · Gearbox · Maintenance · Retarder · Brakes · Suspension

Duration_16 Hours

C0101

MAIN SYSTEMS WITH ELECTRONIC CONTROL

Net Price:

700 €

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Description

Theoretical-practical course.

The Diagnostics knowledge in commercial vehicles is broaden.

Analysis of failures causing an incorrect development within the procedure of the maintenance system.

Study of the main communication protocols in a theoretical and practical way, in order to acquire the necessary skills to perform Diagnostics individually in electronic control units without the need of a truck or trailer.

Objective

Learn and be able to perform maintenance services with electronic control with a Diagnostics tool or any other way that may proceed.

Learn and be able to perform Diagnostics from any point of the commercial vehicle.

Note

The course description and its objectives indicate that it is advisable to have a basic knowledge on Diagnostics and Electrics in order to achieve such goals in an optimal way.

Duration_16 Hours

C0102 ADVANCED Diagnostics

Net Price:

700 €

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3.2. Electrics

C0201: Electrics and basic electronics.......................................................................................................13

C0202: Electrical systems and sensoring in commercial vehicles...............................................................14

C0203: Electrics applied to CAN lines........................................................................................................15

ELECTRICS

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Description

Theoretical-practical course.

Study of the basic concepts of electrics, such as: tension, direct current, alternating current, resistance, power, short circuits, open circuits, square signals…

The hands on will be conducted on electronic Diagnostics boards, where the different electronic components will be checked, and electronic circuits will be designed, based on the practices proposed in the course.

Objective

Handling of the multimeter by dealing with real failures caused on test benches.

Ability to differentiate between the main units of measurement and electrical parameters.

Duration_16 Hours

C0201 ELECTRICS AND BASIC ELECTRONICS

Net Price:

700 €

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Objective

Operate the multimeter in an advanced wayAnalyse electrical signals both theoretically and practically with the help of an oscilloscope

Note

The course description and its objectives indicate that it is advisable to have a basic knowledge on Diagnostics and Electrics in order to achieve such goals in an optimal way.

Duration_16 Hours

C0202 ELECTRICAL SYSTEMS AND SENSORING IN COMMERCIAL VEHICLES

Description

Theoretical-practical course.

Interpretation and checking of wiring diagrams, sensors and electronic components from different brands of commercial vehicles with the help of the appropriate documentation and material.

Verification of sensors such as pressure sensors, height sensors, brake signal transmitters, fan clutches with electronic control (coil and hall sensor) by interpreting the graphs and with the help of a multimeter and an oscilloscope

Net Price:

700 €

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Visualization and interpretation of the CAN lines by means of an oscilloscope.

Practical expert analysis of signals with an oscilloscope.

Objective

Expert handling of multimeter and oscilloscope.

Learn to check a CAN lines installation in a practical way verifying failures on vehicles.

Duration_16 Hours

C0203 ELECTRICS APPLIED TO CAN LINES

Description

Theoretical-practical course.

Study of the main CAN electronic structures on every commercial vehicle and semi-trailers.

Interpretation of Diagnostics errors caused by CAN lines.

Study of CAN protocols.

Net Price:

700 €

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3.3. Pneumatics

C0301: Basic pneumatics applied to commercial vehicles...............................................................................17

C0302: EBS systems for trucks..........................................................................................................................18

C0303 · ECAS....................................................................................................................................................19

C0304: Expert diagnostics in compressed air generation systems. ................................................................20

C0305: ABS/ASR systems for trucks. ..........................................................................................................21

PNEUMATICS

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Description

Theoretical-practical course.

Study of compressed air generation systems, brake systems and air suspension systems.

With the help of a test bench, the following will be verified: wiring diagrams, pressure graphs and air brake and suspension valves (both for trucks or trailers) such as: trailer control, quadruple protection, parking brake, pressure relief, pressure regulator, relay valve, ALB Pneumatics, ALB-Mechanics, 3/2-way, height control...

Objective

Learn the basics of the compressed air generation system.

Analyse the basics of the brake system, learn its components and the function they perform within the system.

Analyse the basics of the air suspension system, learn its components and the function they perform within the system. Introduction to the electronically controlled ABS pneumatic systems.

Duration_16 Hours

C0301 BASIC PNEUMATICS APPLIED TO COMMERCIAL VEHICLES

Net Price:

700 €

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Description

Theoretical-practical course.

This course brings together electrics and pneumatics, therefore, a brief review of said concepts will be carried out.

Detailed analysis of the operation of each of the electronically controlled valves and complete interpretation of electro-pneumatic diagrams in brake systems of the main manufacturers.

Objective

Learn to relate electrics, pneumatics and Diagnostics collectively in order to be able to deal with as many errors as possible. Learn to differentiate between systems with and without electronic control. Learn the operation of the electronic control of the braking based on the load. Lear the operation of the electronically controlled brake systems.

C0302 EBS SYSTEMS FOR TRUCKS

Note

The course description and its objectives indicate that it is advisable to have a basic knowledge on Diagnostics and Electrics in order to achieve such goals in an optimal way.

Duration_16 Hours

Net Price:

700 €

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Description

Theoretical-practical course.

Study of the operation of the electronically controlled air suspension (ECAS) valves. Analysis of the components such as:

· Electronically Controlled Air Suspension ECAS· Height sensor· Pressure sensor· Air suspension pressure sender· 3/2 channel valve for ALB control

C0303 ECAS

Objective

Learn to interpret electro-pneumatic diagrams in ECAS and the operating of its components. Train the assistants to calibrate the suspension with Jaltest.

Note

The course description and its objectives indicate that it is advisable to have a basic knowledge on Pneumatics and Electrics in order to achieve such goals in an optimal way.

Duration_16 Hours

Net Price:

700 €

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Description

Theoretical-practical course.

Study of the compressed air generation and treatment systems in commercial vehicles from different manufacturers such as:

· ECAM (Electronically Controlled Air Management) · APU (Air Processing Unit) · E-APU (Electronic Air Processing Unit) · ECAD (Electrically Controlled Air Dryer) · EAC (Electronic Air Control)

C0304 EXPERT DIAGNOSTICS IN COMPRESSED AIR GENERATION SYSTEMS

New Course

Objective

Learn the mechanic and electronically controlled systems for the generation and treatment of compressed air. Train the technician so he learns about the maintenance of electronically controlled air dryers with a Diagnostics tool or any other way that may proceed.

Duration_16 Hours

Net Price:

700 €

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Description

Theoretical-practical course.Study of the different ABS systems developed in commercial vehicles and analysis of its components such as:· ABS/ASR C · ABS/ASR D · ABS E · ABS 2X · ABS/ASR Gamma 2E · ABS CP12 (Gama 3E)

C0305

ABS/ASR SYSTEMS FOR TRUCKS New Course

· ABS/ASR Ci12 · ABS/ASR 24 / EU12 · ABS 6

Objective

Learn the operation and regulation of the main ABS/ASR system in commercial vehicles, as well as its components

Duration_16 Hours

Net Price:

700 €

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3.4 Engine Management

C0401 Electronic diesel control system.............................................................................................................23

C0402 AdBlue systems, Euro IV and Euro V/EEV.............................................................................................24

C0403 Common-Rail Systems. ....................................................................................................................25

C0404 Operation and analysis of turbocompressors. ..................................................................................26

C0405 Operation and analysis of electronically controlled fans. .................................................................27

ENGINE MANAGEMENT

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Description

Theoretical-practical course.

Study of the Electronic Diesel Control (EDC) systems such as: Unit Injector System (UIS), Unit Pump System (UPS) and Common-Rail (CR).

The hands on will be conducted on engines and on components of injection and commercial vehicles such as: valves adjustment and injectors precharging, synchronization and phasing between the flywheel and the distribution, Diagnostics of EDC in vehicles and solving of caused breakdowns.

Objective

Differentiate the main EDC systems, their components and the function they perform within the system.

Learn the sensoring of the EDC system and the operation of the control unit. Interpret the Diagnostics and verify the errors.

Duration_16 Hours

C0401 ELECTRONIC DIESEL CONTROL SYSTEM

Net Price:

700 €

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24Training Plan 2014 Jaltest Authorized Service

C0402 ADBLUE SYSTEMS. Euro IV and Euro V/EEV

Description

Theoretical-practical course.

Description of the components that make up the exhaust gases treatment system and study of the operation of the system as a whole.Study of the AdBlue system on the main brands of commercial vehicles. Interpretation and verification of Diagnostics and errors on this system.

Objective

Learn the operation of the main valves, components and sensors of EDC and AdBlue. Verify the actuation and measuring possibilities on EDC and AdBlue systems with Jaltest. Learn the operation of the EDC unit and how it is related to the AdBlue system. Interpret and verify Diagnostics and errors on this system.

Duration_16 Hours

Net Price:

700 €

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Components of high pressure part:

· High pressure pump with pressure relief valve. · High pressure fuel pipes. · Rail as high pressure accumulator with Rail pressure sensor, pressure relief valve and flow limiter- · Injectors. · Fuel return pipes.

Common-Rail injection system studied:

· DAF: ECS-DC3 & DC4 · IVECO: EDC7 & EDC7 UC31 · MAN: EDC 7· MERCEDES-BENZ: MCM· RENAULT: dCi · SCANIA: EMS XPI· VOLVO: EMS

Duration_16 Hours

C0403 COMMON - RAIL SYSTEM

Description

Theoretical-practical course.

Detailed study of the Common - Rail system and its components, of both the low and high pressure parts.

Components of low pressure part:

· Fuel tank with pre-filter. · Pre-pump. · Fuel filter. · Low pressure fuel pipes.

New Course

Net Price:

700 €

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Description

Theoretical-practical course.

Study of the boost systems of internal combustion engines and the relation between the turbo and the EDC system.

Description of the assembly and performance of turbos in the main European brands.

Practical training in different vehicles, analysing and measuring the parameters of the turbocompressor through Diagnostics.

Objective

Learn the performance of the different types of turbocompressors as well as the components for its control:

· Wastegate valve · VGT

Diagnostics of turbocompressors’ errors in the 7 main European brands using Jaltest.

Duration_16 Hours

C0404 PERFORMANCE AND ANALYSIS OF TURBOCOMPRESSORS New Course

Net Price:

700 €

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Objective

Know and analyse the operation of the different types of clutches.

Duration_16 Hours

C0405 OPERATION AND ANALYSIS OF ELECTRONICALLY CONTROLLED FANS

Description

Theoretical-practical course.

Study of the types of clutches depending on the kind of engagement and engagement control.

· Friction fan clutch with electromagnetic control· Viscous clutch with bimetallic control· Viscous fan clutch with pneumatic control· Viscous fan clutch with electronic control

New Course

Net Price:

700 €

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3.5 Gearbox

C0501 Gearbox. ZF AS-Tronic...........................................................................................................29

C0502 Gearbox. I-Shift-Optidriver 2..................................................................................................30

GEARBOX

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Description

Theoretical-practical course.

Training course where you can study the main Gearboxes with electronic control equipped by the seven major European brands of commercial vehicles.

Study of a ZF As-Tronic gearbox.

A ZF ASTronic gearbox is disassembled and reassembled in order to identify, in a practical way, each of the sensors and the main electronic and mechanical components.

The potential of Jaltest in ZF ASTronic is analysed in a practical way.(Diagnostics, actuation of solenoid valves and signal measuring).

Objective

Learn the operation of the ZF AS-Tronic gearboxes and its main breakdowns.

Learn how to assemble and reassemble the gearbox by using the appropriate tools.

Learn the meaning of the values measured with Jaltest in Diagnostics.

Duration_16 Hours

C0501 GEARBOX. ZF AS - TRONIC

Net Price:

700 €

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Objective

Learn the operation of the I-Shift gearboxes and its main breakdowns.

Learn how to assemble and reassemble the gearbox by using the appropriate tools.

Learn the meaning of clutch wearing value.

Learn the meaning of the values measured with Jaltest regarding a clutch disc wearing.

Duration_16 Hours

C0502 GEARBOX. I - SHIFT / OPTIDRIVER 2

Description

Theoretical-practical course.

Training course where you can study the main Gearboxes with electronic control equipped by the seven major European brands of commercial vehicles, especially I-SHIFT.

Study of an I-Shift gearbox. An I-SHIFT Gearbox is disassembled and reassembled, that way, it is possible to identify, in a practical way, each and every one of the sensors and the main electronic and mechanical components.

The solenoid valves are actuated, the signals are measured and the gearbox is calibrated in a practical way

Net Price:

700 €

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3.6 Comfort systems

C0601 Installation of refrigeration systems with fluorinated refrigerants for the thermal comfort of human beings in vehicles. .....................................................................................................................................................32

COMFORT SYSTEMS

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Description

Theoretical-practical course.

Study of the air conditioning and climate control systems for vehicles in general (cars, vans, trucks, buses, agricultural vehicles and industrial machinery) using fluorinated refrigerants (R 134a, etc including substances which are detrimental for the ozone layer R12)

This course is divided in two main parts:

A. ENVIROMENTAL IMPACT AND REGULATIONS ON FLUORINATED REFRIGERANTS. B. MANAGEMENT OF CLIMATE CONTROL SYSTEMS IN VEHICLES.

Objective

Train the technicians to manage cooling systems with fluorinated refrigerants for the thermal comfort of human beings in vehicles.

Duration_16 Hours

C0601 INSTALLATION OF REFRIGERATION SYSTEMS WITH FLUORINATED REFRIGERANTS FOR THE THERMAL COMFORT OF HUMAN BEINGS IN VEHICLES

New Course

Net Price:

700 €

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3.7 Marcas

C0701 Expert diagnostics on EDC from Iveco. ............................................................................................34 C0702 Frequent failures in MAN TGA. .........................................................................................................35

C0703 Frequent failures in Mercedes-Benz Actros 2/3. ...............................................................................36

C0704 Frequent failures in Iveco Stralis. ......................................................................................................37

C0705 Frequent failures in Renault Premium Dxi. ........................................................................................39

C0707 Expert diagnostics on EDC from Renault. ........................................................................................40

BRANDS

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Objective

Understand the actuators and measurements in EDC systems from Iveco.

Duration_16 Hours

C0701 EXPERT Diagnostics ON EDC FROM IVECO

Description

Theoretical-practical course.

Analysis of the actuations and measurements developed by Jaltest in EDC systems from Iveco (EDC M7, EDC MS 6.2, EDC 7 UC 31 Cursor engine and EDC 7 UC 31 Tector engine) such as:

· ACCELERATOR PEDAL· TURBO· ENGINE BRAKE SOLENOID VALVE· PREHEATING RESISTANCE

New Course

Net Price:

700 €

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Description

Check the frequent failures in a practical way taking into account the symptoms in the main systems:

· EDC· EDCAS· AS-Tronic· EBS

Objective

Discover the frequent failures in MAN TGA in a practical way.

Duration_16 Hours

C0702

FREQUENT FAILURES IN MAN TGA New Course

Net Price:

700 €

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Objective

Discover the frequent failures in Mercedes-Benz Actros 2/3 in a practical way.

Duration_16 Hours

C0703

FREQUENT FAILURES IN MERCEDES-BENZ ACTROS 2/3

Description

Check the frequent failures in a practical way taking into account the symptoms in the main systems:

· MR· SCR Blue Tec· GS· BS

New Course

Net Price:

700 €

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37Training Plan 2014 Jaltest Authorized Service

Description

Check the frequent failures in a practical way taking into account the symptoms in the main systems:

· Engine Management· Brake· Gearbox· Suspension· Electronic Module

Objective

Discover the frequent failures in Iveco Stralis in a practical way.

Duration_16 Hours

C0704

FREQUENT FAILURES IN IVECO STRALIS New Course

Net Price:

700 €

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38Training Plan 2014 Jaltest Authorized Service

Objective

Discover the frequent failures in Renault Premium Dxi in a practical way.

Duration_16 Hours

C0705

FREQUENT FAILURES IN RENAULT PREMIUM DXI

Description

Check the frequent failures in a practical way taking into account the symptoms in the main systems:

· Optidriver +· EDC injection pump· ECS (suspension system)· EBS

New Course

Net Price:

700 €

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39Training Plan 2014 Jaltest Authorized Service

Description

Analysis of the actuations and measurements developed by Jaltest in EDC systems from MAN (EDC M7, EDC MS 5, EDC MS 6.1, EDC MS 6.4 and EDC 7) such as:

· EGR valve· Turbo· Cylinders test· Cylinders balance

Objective

Understand the actuators and measurements in EDC systems from MAN.

Duration_16 Hours

C0706

EXPERT Diagnostics ON EDC FROM MAN New Course

Net Price:

700 €

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40Training Plan 2014 Jaltest Authorized Service

Objective

Understand the actuators and measurements in EDC systems from Renault.

Duration_16 Hours

C0707

EXPERT Diagnostics ON EDC FROM RENAULT

Description

Analysis of the actuations and measurements developed by Jaltest in EDC systems from Renault (VMAC, ITC, Dci, E-Tech and EMS) such as:

· Intake air temperature· Speed limit· Fan regulation· Compression test· Cylinders balance

New Course

Net Price:

700 €

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41Training Plan 2014 Jaltest Authorized Service

3.8 Trailer

C1001 ABS trailer systems. ..........................................................................................................................42

C1001 Trailer EBS systems. .........................................................................................................................43

TRAILER

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42Training Plan 2014 Jaltest Authorized Service

· e-ABS

Individual study of the valves and sensors that make up the systems previously described such as:

· ABS relay modulator · Emergency relay valve

Objective

Train the technician to learn the trailer ABS systems manufactured by Wabco, Knorr and Haldex

Duration_16 Hours

C1001 ABS TRAILER SYSTEMS

Description

Theoretical-practical course.

Description of different ABS brake systems installed in towed vehicles such as:

· ABS MODAL· Modular/PLC· KB3 TA· KB4 TA· VARIO C· VCS· VCS II

New Course

Net Price:

700 €

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43Training Plan 2014 Jaltest Authorized Service

· EBS modulator · EBS relay modulator · Relay emergency valve · Lift axle valve · Load pressure sensor

Objective

Train the technician so he learns about the trailer EBS systems manufactured by Wabco, Knorr and Haldex

Duration_16 Hours

C1002

TRAILER EBS SYSTEMS

Description

Theoretical-practical course.

Description of different EBS brake systems installed in towed vehicles such as:

· Trailer EBS C,D and E · Trailer EBS TEBS4 and GEN 2 · Trailer EBS Haldex EB+ and GEN 2

Individual study of the valves and sensors that make up the systems previously described such as:

New Course

Net Price:

700 €

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44Training Plan 2014 Jaltest Authorized Service

Diagnostics S0101 · Frequent errors 1. Iveco / Mercedes-Benz / Volvo. S0102 · Frequent errors 2. Daf / MAN/ Renault / Scania. S0103 · Frequent errors 3. Iveco / Mercedes-Benz / Scania / Volvo / Renault.Engine Management S0401 · AdBlue Systems. Denoxtronic 1 and 2. S0402 · AdBlue Systems. Mercedes-Benz. S0403 · Turbos S0404 · Exhaust gas treatment system. EURO VI + Cummins.Light vehicle S2301 · Hydraulic brake systems in light commercial vehicles S2401 · Exhaust gas treatment systems in light vehiclesSpecific seminars Sxx02 EBS brake systems in self-propelled vehicles Sxx04 Electronic innovations in commercial vehicles Sxx05 Advanced diagnostics in commercial vehicles Sxx06 Gearbox diagnostics Sxx07 Peripheral systems Sxx08 Frequent failures in IVECO Sxx09 Viscous Fan Clutches Sxx10 EBS and communication protocols Sxx11 Common-Rail system EDC MS 6.3 from Santana Anibal with 8140.43 engine.

New Course

( 1day, 8horas)

4. SEMINARS

ESPECÍFICOS

DIAGNOSTICS

ENGINE MANAGEMENT

V.COMERCIAL LIGERO

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45Training Plan 2014 Jaltest Authorized Service

Diagnostics

4.1 Diagnostics

S0101 · Frequent errors 1. Iveco / Mercedes-Benz / Volvo................................................................................46

S0102 · Frequent errors 2. Daf / MAN/ Renault / Scania....................................................................................47

S0103 · Frequent errors 3. Iveco / Mercedes-Benz / Scania / Volvo / Renault..................................................48

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46Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

In this technical seminar, the most frequent failures caused in: Iveco, Mercedes and Volvo are described.

The errors are related to the different systems with electronic control such as:

· EDC · Suspension · Brakes · Gearbox

Objective

Explain the most frequent errors in order to be able to solve them in the shortest possible time.

Duration_8 Hours

S0101 FREQUENT ERRORS 1 - IVECO / MERCEDES-BENZ / VOLVO

PRICE TO BE

CONSULTED

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47Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

In this technical seminar, the most frequent failures caused in: DAF, MAN, Renault and Scania are described.

The errors are related to the different systems with electronic control such as:

· EDC · Suspension · Brakes · Gearbox

Objective

Explain the most frequent errors in order to be able to solve them in the shortest possible time.

Duration_8 Hours

S0102 FREQUENT ERRORS 2 - DAF / MAN / RENAULT / SCANIA

PRICE TO BE

CONSULTED

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48Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

In this technical seminar, the most frequent failures caused in: Iveco, Mercedes-Benz, Scania, Volvo and Renault are described.

The errors are related to the different systems with electronic control such as:

· EDC · Suspension · Brakes · Gearbox

Objective

Explain the most frequent errors in order to be able to solve them in the shortest possible time.

Duration_8 Hours

S0103 FREQUENT ERRORS 3 - IVECO / MERCEDES-BENZ / SCANIA / VOLVO / RENAULT

PRICE TO BE

CONSULTED

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49Training Plan 2014 Jaltest Authorized Service

4.2 Engine Management

S0401 · AdBlue Systems. Denoxtronic 1 and 2.................................................................................................50

S0402 · AdBlue Systems. Mercedes-Benz........................................................................................................51

S0403 · Turbos...................................................................................................................................................52

S0404 · Exhaust gas treatment system. EURO VI + Cummins. ....................................................................53

ENGINE MANAGEMENT

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50Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

The components of the exhaust gases treatment system are described such as: · AdBlue tank· Combined sensor for the filling and temperature level of AdBlue/DEF in the tank.· AdBlue/DEF tank heater valve· Temperature sensor of the exhaust gases.· Dosing unit.· AdBlue/DEF injector.· AdBlue/DEF pump module.· Compressed air regulation unit.· Nox sensor

The performance of the system as a whole is studied: · Functional diagram· Electro-pneumatic and hydraulic diagram· Operation diagram· Electro-pneumatic diagram of the air supply unit.

S0401 ADBLUE SYSTEMS. DENOXTRONIC 1 AND 2

Objective

Provide training on Denoxtronic 1 and 2 systems to the technicians

Duration_8 Hours

PRICE TO BE

CONSULTED

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51Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

The components of the exhaust gases treatment system are described such as:

· AdBlue tank· Combined sensor for the filling and temperature level of AdBlue/DEF in the tank.· AdBlue/DEF tank heater valve· Temperature sensor of the exhaust gases.· Dosing unit.· AdBlue/DEF injector.· AdBlue/DEF pump module.· Nox sensor.

The performance of the system as a whole is studied: · Electrical signals of the system as a whole.· Connections diagram.· Operation diagram

Objective

Provide training on Blue Tec systems to the technicians

Duration_8 Hours

S0402 ADBLUE SYSTEMS. MERCEDES-BENZ

PRICE TO BE

CONSULTED

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52Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

Study of the boost systems of internal combustion engines and the relationship between the turbo and the EDC system.

Description of the assembly and performance of turbos in the major European brands.

Analysis and measurements of the turbocompressor’s parameters by means of simulated diagnosis.

Objective

Learn the performance of the different types of turbocompressors as well as the components for its control:

· Wastegate valve · VGT

Correctly diagnose the errors on turbocompressors of the main European brands.

Duration_8 Hours

S0403 TURBOS

PRICE TO BE

CONSULTED

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53Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.Description of the EURO VI exhaust gas treatment systems in the following vehicles:

- MERCECES- SCANIA- DAF- MAN

Study of the Cummins system installed in DAF and NISSAN vehicles

Objective

Train the technician so he learns about the diagnosis possibilities on the new exhaust gas treatment systems and the new AdBlue systems.

Duration_8 Hours

S0404 EXHAUST GAS TREATMENT SYSTEM. EURO VI + CUMMINS

New Seminar

PRICE TO BE

CONSULTED

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54Training Plan 2014 Jaltest Authorized Service

LIGHT VEHICLES

4.3. Light vehicles

S2301 Hydraulic brake systems in light commercial vehicles.................................................................................55

S2401 EGR and exhaust gas aftertreatment systems in light commercial vehicles...............................................56

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55Training Plan 2014 Jaltest Authorized Service

Description

Description of the main components of conventional hydraulic brake systems and ABS such as:· Master cylinder · Brake servo · Pressure regulating valve based on the load (Load sensing valve) · Drum brakes · Disc brakes · Speed sensors · ABS hydraulic modulators

S2301

HYDRAULIC BRAKE SYSTEMS IN LIGHT COMMERCIAL VEHICLES

Objective

Train the technician so he learns about the performance of the ABS hydraulic systems from Wabco and Bosch as well as about the technological evolution on the most essential components.

Duration_8 Hours

PRICE TO BE

CONSULTED

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56Training Plan 2014 Jaltest Authorized Service

Description

Theoretical course.

Study of the EGR and exhaust gas treatment systems on the main brands of light vehicles. Diagnosis and reset possibilities of the adaptation values, EGR system test, particulate filter regeneration, measuring of the differential pressure sensor of the particulate filter, lambda probe measurement...

S2401 EXHAUST GAS TREATMENT SYSTEMS IN LIGHT VEHICLES

Objective

Train the technician on the main exhaust gas treatment systems in light commercial vehicles

Duration_8 Hours

PRICE TO BE

CONSULTED

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57Training Plan 2014 Jaltest Authorized Service

Sxx02 EBS brake systems in self-propelled vehicles

Sxx04 Electronic innovations in commercial vehicles

Sxx05 Advanced diagnostics in commercial vehicles

Sxx06 Gearbox diagnostics

Sxx07 Peripheral systems

Sxx08 Frequent failures in IVECO

Sxx09 Viscous Fan Clutches

Sxx10 EBS and communication protocols

Sxx11 Common-Rail system EDC MS 6.3 from Santana Anibal with 8140.43 engine

SPECIFIC SEMINARS

.......................................................................................58

......................................................................................59

......................................................................................60

............................................................................................................................61

...............................................................................................................................62

.....................................................................................................................63

.............................................................................................................................64

........................................................................................................65

......................................66

4.4 Specific seminars

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58Training Plan 2014 Jaltest Authorized Service

Description

The main topics will be:

· Truck EBS systems · Expert mode in light commercial vehicles

Objective

Train the technician on specific topics

SXX02

EBS BRAKE SYSTEMS IN SELF-PROPELLED VEHICLES

Duration_8 Hours

PRICE TO BE

CONSULTED

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59Training Plan 2014 Jaltest Authorized Service

Description

Study of intelligent dryers such as:

· Volvo dryer· APM· APS · ECAM

Steps to follow and parameter setting on the EBS module replacement in different trailer systems such as:

· EBS C/D/E· EB+/+2· TEBS Gen2

SXX04

ELECTRONIC INNOVATION IN COMMERCIAL VEHICLES

Objective

Train the technician to learn about electronic dryers and parameters setting in EBS Trailers.

Duration_8 Hours

PRICE TO BE

CONSULTED

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60Training Plan 2014 Jaltest Authorized Service

Description

Explanation of the different calibration and parameter setting processes in trucks such as:

· height sensors · gearboxes · clutch calibration · Comfort-Shift calibration on MAN TG · injectors/unitary pumps calibration · reset of EBS brake systems · maintenance reset in Renault · parameter setting of electronically controlled air dryers

SXX05

ADVANCED DIAGNOSIS IN COMMERCIAL VEHICLES

Objective

Train the technician to learn the processes of calibration and parameter setting of different truck systems.

Duration_8 Hours

PRICE TO BE

CONSULTED

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61Training Plan 2014 Jaltest Authorized Service

Description

Description of the ZF AS-Tronic gearbox operation as well as the calibration and setting of different parameters.

The following components are studied in detail:

· Gearbox modulator· Solenoid valves· Pneumatic cylinders

The relation between the gear selector and the gearbox is analysed in the following brands:

· DAF· IVECO· MAN· RENAULT

SXX06

GEARBOX DIAGNOSTICS

Objective

Train the technician on specific topics

Duration_8 Hours

PRICE TO BE

CONSULTED

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62Training Plan 2014 Jaltest Authorized Service

Description

Study of the AdBlue/DEF, Turbocompound and APS systems

· Bosch. Denoxtronic 1· Bosch. Denoxtronic 2· BlueTec. Mercedes-Benz· Turbocompound Scania and Volvo· APS, air process system (in Scania vehicles, Serie R, P,…)

SXX07

PERIPHERAL SYSTEMS

Objective

Know the aforementioned systems

Duration_8 Hours

PRICE TO BE

CONSULTED

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63Training Plan 2014 Jaltest Authorized Service

Description

Study of the frequent failures regarding the symptoms of the main systems:

· Engine Management· Antipollution· Brakes· Gearbox· Climate HVAC· Electronic module

Objective

Know the frequent failures in the main IVECO systems

Duration_8 Hours

SXX08

FREQUENT FAILURES IN IVECO

PRICE TO BE

CONSULTED

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64Training Plan 2014 Jaltest Authorized Service

Description

Presentation of fans for commercial vehicles. Study of the clutches depending on the engagement type and the engagement control.

· Friction fan clutch with electromagnetic control· Viscous clutch with bimetallic control.· Viscous fan clutch with pneumatic control· Viscous fan clutch with electronic control.

SXX09

VISCOUS FAN CLUTCHES

Objective

Know the clutches developed by COJALI S.L. for the main brands of commercial vehicles.

New Seminar

Duration_8 Hours

PRICE TO BE

CONSULTED

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65Training Plan 2014 Jaltest Authorized Service

Description

Study of EBS systems and Communication protocols for commercial vehicles

· Knorr. EBS 2.0 - 2.3· Wabco, EBS· Wabco, EBS 2· Introduction to Communication protocols· CAN protocols.· Errors in the lines

Objective

Know the EBS systems for Trucks and communication protocols for commercial vehicles

SXX10

EBS AND COMMUNICATION PROTOCOLS

New Seminar

Duration_8 Hours

PRICE TO BE

CONSULTED

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66Training Plan 2014 Jaltest Authorized Service

Description

Detailed study of the Common - Rail system, fuel diagrams and EDC MS 6.2 system components from Santana Anibal with 8140.43 engine

· Common-Rail system components· Hydraulic components of the EDC MS 6.3 injection system· Electrical components of the EDC MS 6.3 injection system· Diagnostics· Frequent failures

SXX11

COMMON - RAIL SYSTEM EDC MS 6.3 FROM SANTANA ANIBAL WITH 8140.43 ENGINE

Objective

Train the technician on diagnosis and frequent failures of the Common-Rail system EDC MS 6.3 from the Santana Anibal with 8140.43 engine.

New Seminar

Duration_8 Hours

PRICE TO BE

CONSULTED

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5. TRAINING SCHEDULE 20145.1. General View

Holiday

January

M T W T F S S

1 1 2 3 4 5

2 6 7 8 9 10 11 12

3 13 14 15 16 17 18 19

4 20 21 22 23 24 25 26

5 27 28 29 30 31

May

M T W T F S S

18 1 2 3 4

19 5 6 7 8 9 10 11

20 12 13 14 15 16 17 18

21 19 20 21 22 23 24 25

22 26 27 28 29 30 31

September

M T W T F S S

36 1 2 3 4 5 6 7

37 8 9 10 11 12 13 14

38 15 16 17 18 19 20 21

39 22 23 24 25 26 27 28

40 29 30

February

M T W T F S S

5 1 2

6 3 4 5 6 7 8 9

7 10 11 12 13 14 15 16

8 17 18 19 20 21 22 23

9 24 25 26 27 28

June

M T W T F S S

22 1

23 2 3 4 5 6 7 8

24 9 10 11 12 13 14 15

25 16 17 18 19 20 21 22

26 23 24 25 26 27 28 29

27 30

October

M T W T F S S

40 1 2 3 4 5

41 6 7 8 9 10 11 12

42 13 14 15 16 17 18 19

43 20 21 22 23 24 25 26

44 27 28 29 30 31

March

M T W T F S S

9 1 2

10 3 4 5 6 7 8 9

11 10 11 12 13 14 15 16

12 17 18 19 20 21 22 23

13 24 25 26 27 28 29 30

14 31

July

M T W T F S S

27 1 2 3 4 5 6

28 7 8 9 10 11 12 13

29 14 15 16 17 18 19 20

30 21 22 23 24 25 26 27

31 28 29 30 31

November

M T W T F S S

44 1 2

45 3 4 5 6 7 8 9

46 10 11 12 13 14 15 16

47 17 18 19 20 21 22 23

48 24 25 26 27 28 29 30

April

M T W T F S S

14 1 2 3 4 5 6

15 7 8 9 10 11 12 13

16 14 15 16 17 18 19 20

17 21 22 23 24 25 26 27

18 28 29 30

August

M T W T F S S

31 1 2 3

32 4 5 6 7 8 9 10

33 11 12 13 14 15 16 17

34 18 19 20 21 22 23 24

35 25 26 27 28 29 30 31

December

M T W T F S S

49 1 2 3 4 5 6 7

50 8 9 10 11 12 13 14

51 15 16 17 18 19 20 21

52 22 23 24 25 26 27 28

1 29 30 31

Diagnostics Electrics Pneumatics Engine Management Gearbox Comfort systems Brands Trailer

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68Training Plan 2014 Jaltest Authorized Service

FEBRUARY 10-11 C0101: "Main systems with electronic control"13-14 C0201: "Electrics and basic electronics"17-18 C0301: "Basic pneumatics applied to commercial vehicles"20-21 C0401: "Electronic diesel control system"24-25 C0501: "Gearbox. ZF AS-Tronic"27-28 C0707: "Expert diagnosis on EDC from Renault"

MARCH 06-07 C0402: "AdBlue/Def Systems. Euro IV and Euro V/EEV"10-11 C1001: "ABS trailer systems"13-14 C0706: "Expert diagnosis on EDC from Renault"17-18 C0705: "Frequent failures in Renault Premium Dxi"24-25 C0302: "Trailer EBS systems"27-28 C0702: "Frequent failures in MAN TGA"31-01 C0102: "Advanced diagnosis"

APRIL 03-04 C0202: "Electrical systems and sensoring in commercial vehicles"07-08 C0701: "Expert diagnosis on EDC from Iveco"

MAY 12-13 C0403: "Common-Rail systems"15-16 C0704: "Frequent failures in Iveco Stralis"19-20 C0702: "Frequent failures in MAN TGA"22-23 C0502: "Gearbox. I-Shift/Optidriver 2"26-27 C0304: "Expert diagnostics in compressed air generation systems"29-30 C0705: "Frequent failures in Renault Premium Dxi"

5. TRAINING SCHEDULE 20145.2. Detailed view

New Course

Diagnostics Electrics Pneumatics Engine Management Gearbox Comfort systems Brands Trailer

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JUNE 02-03 C0404: "Operation and analysis of turbocompressors"05-06 C0703: "Frequent failures in Mercedes-Benz Actros 2/3"

09-10 C0601: "Installation of refrigeration systems with fluorinated refrigerants for the thermal comfort of human beings in vehicles"

SEPTEMBER 15-16 C0101: "Main systems with electronic control"18-19 C0202: "Electrical systems and sensoring in commercial vehicles"22-23 C0305: "ABS/ASR systems for trucks"25-26 C0405: "Operation and analysis of electronically controlled fans"29-30 C0704: "Frequent failures in Iveco Stralis"

OCTOBER 06-07 C0302: "EBS systems for trucks"09-10 C0706: "Expert diagnostics on EDC from MAN"16-17 C0501: "Gearbox. ZF AS-Tronic"20-21 C0403: "Common-Rail systems"23-24 C1002: "Trailer EBS systems"27-28 C0707: "Expert diagnostics on EDC from Renault"30-31 C0102: "Advanced diagnostics"

NOVEMBER 06-07 C0203: "Electrics applied to CAN lines"10-11 C0303: "ECAS"13-14 C0402: "AdBlue/DEF systems. Euro IV and Euro V/EEV"17-18 C0502: "Gearbox. I-Shift/Optidriver 2"20-21 C0703: "Frequent failures in Mercedes-Benz Actros 2/3"

24-25 C0601: "Installation of refrigeration systems with fluorinated refrigerants for the thermal comfort of human beings in vehicles"

New Course

Diagnostics Electrics Pneumatics Engine Management Gearbox Comfort systems Brands Trailer

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6 O R

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COMPANY:
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COURSE ASSISTANT:
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ACCOMMODATION:
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Please fill in the following information, if you want to make a reservation in HOTEL BODEGA VIÑASORO:
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Room type:
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Double room (single use): 49,90 € *
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Shared double room: 60,00 € *
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Accommodation days:
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Monday
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Tuesday
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Wednesday
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Saturday
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Friday
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Thursday
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Sunday
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* Breakfast included. Tax included.
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* This payment should be made at the reception hall when checking out.
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Sello
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I hereby agree the registration to the aforementioned training course and sign with the following data:
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- Company:
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- ID/VAT number:
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E-MAIL:
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RF_14.0.5
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6. REGISTRATION FORM
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Page 71: Training Plan 2014 - Jaltestcontent.jaltest.com/formacion/formacion/plan-formativo-jaltest-en.pdf · Training Plan 2014 Jaltest Authorized Service 1. Training, ... “Frequent failures

ACCOMMODATION:

HOTEL BODEGA VIÑASORO Telf.: 926 54 10 74

CTRA. ALCÁZAR - MANZANARES Fax: 926 55 29 58

13600 ALCÁZAR DE SAN JUAN WEB: http://www.bodegasvinasoro.com/

CIUDAD REAL (Autovía de los Viñedos, salida 92)

e-LEARNINGANY PLACE, TRAINING TO ITS FULL EXTENT

Plan Formativo Servicio Oficial JalTest 2013

Page 72: Training Plan 2014 - Jaltestcontent.jaltest.com/formacion/formacion/plan-formativo-jaltest-en.pdf · Training Plan 2014 Jaltest Authorized Service 1. Training, ... “Frequent failures

Cojali S.L.Avenida de la Industria, S/N · 13610 Campo de Criptana · Ciudad Real · SpainTel. +34 926 589 670 / 671 · Fax: 926 589 [email protected] · www.cojali.com · www.jaltest.com

EN_14.0.5