Trailer PM

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    PREVENTIVE MAINTENANCE INSPECTION SHEET

    PLEASE MAIL A COPY OF THIS INSPECTION ALONG WITH YOUR INVOICE TO

    WARNER FLEET SERVICES UPON COMPLETION.

    VEHICLE & SERVICE CENTER INFOSHOP NAME: __________________________PHONE#_________________ DATE: ___________________

    INSPECTOR NAME: _________________________ YEAR: ___________________

    UNIT #:_________________________WFS PO#________________________ MODEL: _________________

    VIN #: ___________________________________ MILEAGE: _______________

    THIS INSPECTOR MEETS THE QUALIFICATIONS PURSUANT TO

    49 CFR SECTION 396.19 __YES __NO

    Trailer PM--90 Days

    Please Mark Body Damage On Trailer Image

    VISUALLY INSPECT AND ADVISE / CHECK EACH ITEM AS COMPLETED

    = Satisfactory O = Adjustments or Repairs Made X=Repairs Needed_____ADJUST ALL BRAKES _____GREASE ALL FITTINGS

    _______

    DOT INSPECTION CURRENT?

    BRAKES SAFETY KINGPIN BODY

    ______ Slack Adjusters ______ Placards & Holders ______ Check For Wear ______ Damage

    ______ S-Cams & Bushings ______ Fire Extinguishers ______ Check Kingpin Plate For Cracks ______ Electrical

    ______ Brake Drums SUSPENSION WHEELS ______ Side Panels

    _____/32 Brake Linings ______ Springs ______ Oil Seals ______ Graphics

    ______ Glad Hands ______ Spring Hangers ______ Wheels & Tires ______ Door Operation/Seals

    ______ Hoses ______ Equalizers ______ Studs & Lug Nuts ______ Door Roller / Hinge

    Lube and inspect.______ Drain Air Tank ______ U-Bolts ______ Flaps & Hangers ______ Hose Carriers/Valves

    ELEC ______ Cross Members For Cracks ______ Floor Damage

    ______ Turn Signals ______ Air Bags and Height ______ Inspect Welds

    ______ Tail Lights CODE LIFT GATE (form lg101)

    ______ Clearance Lights And Reflectors _______Completed and attached the Airgas

    ______ 7 Way Plug and Junction Boxes liftgate supplemental checklist (form lg101).

    ______ WiringRouting and chaffing

    COMMENTS:_______________________________________________________________________________

    ____________________________________________________________________________________________________________________________________________________________________________________

    CERTIFICATION: This vehicle has passed all items for the annual vehicle inspection report in accordance with 49 CFR 396

    CERTIFIED INSPECTOR (please print)___________________________SIGNATURE:____________________________________

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    Odometer or Hubometer_______________ Truck or Trailer VIN________________________ Date:_____/_______/______

    Liftgate Make or model:__________________ W/O #_________________ Location:__________________

    Mechanic:____________________________ Gate Serial #________________________ WFS PO#___________________

    Date of last hydraulic fluid change____________ PM Interval: 90 days

    For more detailed information please refer to the product maintenance manuals. Use only Genuine OE replacement

    parts.

    SUPPLEMENTAL LIFTGATE INSPECTION FOR ALL MODELS

    Check for loose or missing nuts, bolts, covers, roll pins, screws and pins

    Check for cracked welds at: Columns, runners, platform, chain arms, pump box and door frame

    Check platform lowering speed: Range is 15 - 25 seconds. Check "D" valves for proper operation

    Check open and close speed: Range is 4-7 seconds in either direction. Adjust if necessary

    Checking oil level: Gravity Down with the liftgate open and on the ground the sight glass should be at halflevel. Power Down open liftgate and raise to bed height the sight glass should be at half level. Check forcontamination, change if needed.

    Checking oil level: Check for contamination, change if needed.

    Check batteries on Trailer gates: load test, corrosion, cables, hold downs and water level

    MAXON BMRA Series ADDITIONAL INSPECTION ITEMS

    SUPPLEMENTAL LIFTGATE PREVENTATIVE MAINTENANCE CHECKLIST

    (FORM LG101)

    Check Upon Completion " "

    Check Upon Completion " "

    Check chains for twisting wear or link damage

    Check operation of cart stop ramps

    Inspect wear on slide pads. See if shimming is required

    Check all charging and ground cable connections

    Verify if the Quarterly or Annual PM is Due by checking the PM sticker on the Roadside Liftgate column

    Check for Oil Leaks at: cylinders, fittings, hoses, valves, oil filter and fittings inside of pump box

    Check for damage: bent ramps, platform, column, runners and runners hydraulic tubes

    Dual pump units: If equipped, alternate switch position to alternate pump and motor

    Replace spin on filter in pump box and change hydraulic fluid.

    Check platform pins and couplers. Check roller assemblies

    Check platform raising speed: Range is 20-40 seconds

    Check switches, circuit breaker and wiring connections at the gate as well as inside pump box. Also checkground straps

    Check the gear pump for unusual noise. I.e.. Squealing or extreme RPM output

    THIS ONLY NEEDS TO BE DONE ONCE

    ANNUALLY.