TOYOTA MATRIX 2010 – INTERIOR LIGHT UPGRADE …toyotaparts.sparkstoyota.com/install/00016-00065-inst-1… · · 2011-04-13Checklist ... • Vehicle Disassembly/Reassembly (panel

TOYOTA MATRIX 2010 – INTERIOR LIGHT UPGRADE

Page 1 of 10Southeast Toyota Distributors, LLC

Part #: xxxxx-xxxxxx NOTE: Part number of this accessory may not be the same as the part number shown.

Conflicts:

Standard size - 0.9156” X .9013”

format

x1

Kit Contents:

Hardware Content

Item# Quanity Reqd. Description

12” and 9” Light Rod

Wire harness

Hardware Kit

White Light Engines

Additional Items (may be required)


Recommended Sequence of Application


Vehicle Service Parts (may be required for reassembly)

Part Name

Item# QuantityReqd.

Description

Part Name Part Name

x1 x1

General Applicability

Recommended Tools

Personal & Vehicle Protection Description

Protective Tool Name Description

Special Tools

Special Tool Name Description

Installation Tools

Installation Tool Name Description

LegendSTOP:Damage to the vehicle may occur. Do not proceed until pro-cess has been complied with.

CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle.

OPERATOR SAFETY: Use caution to avoid risk of injury.

TOOLS & EQUIPMENT: Used in Figures to call out the specific tools and equipment recommended for the process.

REVISION MARK: This mark highlights a change in installation with respect to previous issue.

SAFETY TORQUE: This mark indicates that torque is related to safety.

VIDEO: Video Available; click to Play

1 of 8Southeast Toyota Distributors, LLC

Kit ContentsItem # Quantity Reqd. Description1 2 12” and 9” Light Rod2 1 Wire harness3 1 Hardware Kit4 2 White Light Engines5 1 Switch Kit6 2 Amber cup holder kits7 1 Customer Information card8 1 Die Cut Adhesive9 1 “Y” Adapter

Hardware Bag ContentsItem # Quantity Reqd. Description1 4 Catamount2 4 8-32 x .375 screw3 4 “U” nut4 4 Wire tie .1875 4 Wire tie .06256 6 foam pads7 2 T-Taps

Switch Bag ContentsItem # Quantity Reqd. Description1 1 Switch2 1 End Cap, Black3 1 Illumination Nameplate4 1 Installation tool5 1 Bezel6 1 Black spacer

Color Applicability/Trim Level

yros

sec

cA

rol

oC

General ApplicabilityAll models of Matrix

Recommended Sequence of ApplicationItem # Accessory1 * Overlay23

STOP: been completed with.

OPERATORS SAFETY: Use caution to avoid risk of injury.

CRITICAL PROCESS:

TOOLS & EQUIPMENT:required for this process.

REVISION MARK:resect to previous issue.

SPECIAL NOTE: Installation Sequences

After TMS and Safety mandated preparatory steps have beentaken, the installation sequence is the suggested method forcompleting the accessory installation. In some instances thesuggested sequence is written for one associate to install and inothers the sequence is given as part of a team accessoryinstallation. Unless otherwise stated in the document, theassociates may perform the installation steps in any order to m ake

sistentquality.

Recommended toolsSafety Tools

Vehicle protection

Safety glasses

Special ToolsInstallation ToolsTorque wrenchPhillips screwdriver #2Nylon Remove ToolPliersDiagonal cutter or wire tie toolStubby screwdriver #2 PhillipsDrillScissors1/2” Drill bit. UniBit or step drill rec.1/8” Drill bitScribe or Center punchMasking tapePanel clip tool9/32” Drill bitWiping cloth Non-scratch1/2” Punch Used for hole in cup holder sleeve

Special ChemicalsWindow cleaner

Part Number:00016-00065Accessory Code:IL10

legend

If printing this document select “none” for PAGE SCALING or templates will not print to the correct size.

LegendSTOP:Damage to the vehicle may occur. Do not proceed until pro-cess has been complied with.

CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle.

OPERATOR SAFETY: Use caution to avoid risk of injury.

TOOLS & EQUIPMENT: Used in Figures to call out the specific tools and equipment recommended for the process.

REVISION MARK: This mark highlights a change in installation with respect to previous issue.

SAFETY TORQUE: This mark indicates that torque is related to safety.

VIDEO: Video Available; click to Play

36 inch lbs

iustyfa

Text Box

Document: 08.21.00 PIO / DIO 05/20/09

TOYOTA MATRIX 2009 – INTERIOR LIGHT UPGRADE


Table of Contents

I. Preparation ............................................................................................................................................... 1-21. Table Of Contents..................................................................................................................................2

II. Procedure..................................................................................................................................................3-91. Vehicle Preparation................................................................................................................................3

III. Checklist ......................................................................................................................................................51. Accessory Function Checks .................................................................................................................102. Vehicle Function Checks ......................................................................................................................10

Accessory Installation Practice (read before installation)Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation.

These guidelines can be found in the “Accessory Installation Practices” document.

This document covers such items as:• Vehicle Protection (use of

covers and blankets, cleaning chemicals, etc.)• Safety (eye protection, checking torque procedure, etc.)• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.)

TOYOTA MATRIX INTERIOR LIGHT UPGRADEProcedure


1. Check Kit Contents

a. Check kit for content and damage.

2. Vehicle Preparation

a. Remove battery negative terminal.

CAUTION: do not touch the positive termi-nal with any tool during removalb. Apply protective covering to vehicle.

3. Remove Center Console

a. Set parking brake.b. Use panel safe tool.c. Pry around edge of center console panel Fig. 1-1

as indicated. (Fig. 1-1)d. Lift center console surround and re-

move from vehicle.

4. Remove Rear storage bina. Pry around edge of rear storage bin as

indicated. (Fig. 1-2)b. Lift rear storage bin and remove from

vehicle. (Fig. 1-2)c. To aid in installation final installation of

lamps in forward storage box will appear as shown. (Fig. 1-3)

d. Also note orientation and location of switch and bezel. (Fig. 1-3)

Fig. 1-3

Panel tool

Panel tool

Fig. 1-2

Panel Tool

Panel Tool

Fig. 1-3

FRONT LAMPS

SWITCH



5. Install Front Storage Lights

a. Drill holes for front storage box lights.

1. Cut out enclosed paper template la-beled “Front Storage Lights”

2. Orient front storage box as shown. (Fig. 1-4)

3. Use a punch/scribe to mark the center of the hole to be drilled. (Fig. 1-4a)

4. Drill pilot holes with 1/8” drill bit. (Fig. 1-5)

5. Drill the lamp hole with a 9/32” drill Fig. 1-4

bit.

6. De-burr holes with de-burring tool. In-stall lens from inside of cup holder.

b. Insert Lens from inside of cup holder.c. Firmly press body of lamp onto lens.

(Fig. 1-5a)d. Secure excess wire with foam pad.

(Fig. 1-5a)

Fig. 1-5

Fig. 1-5a

Fig. 1-6

6. Install Rear Storage Lights

a. Drill holes for storage lights

1. Visually center punch using the mold-ed grid as reference. (Fig. 1-6a,b)

2. Use a punch/scribe to mark the center of the hole to be drilled.

3. Drill pilot holes with 1/8” drill bit.

4. Drill the lamp hole with a 9/32” drill bit. (Fig.1-6)

5. De-burr holes with de-burring tool.

Punch

Drill

Punch/Drill

Fig. 1-4a

Fig. 1-6a Fig. 1-6b



Fig. 1-7

b. Insert Lens from inside storage boxc. Firmly press body of lamp onto lens.d. Secure lamp leads.

1. Using foam pads secure lamp leads to partition wall. (Fig. 1-7)

2. Finished installation will appear as shown. (Fig. 1-7a)

7. Install power Switch

a. Drill hole for switch

1. Cut out enclosed paper template la-beled “Power Switch”

2. Use a punch or scribe to mark center of the hole to be drilled. (Fig. 1-8)

3. Using a 1/2” drill bit (Unibit or step drill is highly recommended), drill the switch hole. (Fig. 1-9,a)

b. Clean bezel surface to remove grease and wax.

1. Wipe the application area clean with Fig. 1-8

Fig. 1-9

Drillalcohol and a clean no-scratch cloth.

2. Dry the installation area using a clean, dry, lint free cloth.

c. Insert switch bezel into switch plate. (Fig. 1-10a)

d. Using the pull-tab, remove the tape liner from the back of the switch plate. (Fig. 1-10b)

1. Avoid finger contact with the adhesive surface.

e. Using the bezel as a guide, install switch plate into the previously drilled 1/2” hole.

Fig. 1-7a

Fig. 1-9a



Fig. 1-12

1. Align the printing “ILLUMINATION” square to the console. (Fig. 1-11)

2. Once aligned, press down firmly to adhere tape.

f. Install Sleeve to bezel, white edge of sleeve goes towards console. (Fig. 1-10c)

g. Install switch to bezel.

1. Using switch tool turn bezel clockwise to tighten.

2. Be careful not to over tighten as this will “over ride” the threads on the switch. If this happens simply retight-en being careful not to over tighten.

3. Push button into bezel pressing to en-gage. (Fig. 1-11)

8. Install passenger side light guide

a. Thread cable tie around harness as shown, leave loose for light guide inser-tion. (Fig. 1-12)

b. Thread cable tie Through hole as shown, leave loose for light guide insertion. (Fig. 1-13)

c. Install LED module onto 9” Light Guide. (Fig. 1-13a)

1. Slide LED module onto end of Light guide that does not have reflector.

2. When installing Light Guide make sure white stripe is oriented towards the top.

d. Insert Light guide assembly through cable ties and secure. (Fig.1-13)

e. Verify white strip is oriented towards top.

Fig. 1-10a Fig. 10b

Fig. 1-10c

Fig. 1-11

FORWARD

TEXT



Cutters

Fig. 1-14

Fig. 1-14a

Fig. 1-15

f. Trim cable ties.g. Verify white strip is oriented towards

top.

9. Install drivers side light guide

a. Drill hole in air duct as shown. (Fig. 1-14a)

f. Trim cable ties.g. Verify white strip is oriented towards

top.

b. Thread cable tie Through hole as shown, leave loose for light guide insertion.

c. Thread cable tie around harness as shown, leave loose for light guide inser-tion. (Fig. 1-14)

d. Install LED module onto 12” Light Guide.

1. Slide LED module onto end of Light guide that does not have reflector. (Fig. 1-15a)

e. Insert Light guide assembly through cable ties and secure. (Fig.1-15)

Fig. 1-13

Drill

Reflector

LED

Reflector

LED

Fig. 1-13a



10. Install Harness

CAUTION: Secure harness with pads and cable ties as needed.a. Lay out harness as shown and identify

connectors. (Fig. 1-16)b. Bulk of harness will reside ahead of

shifter assembly.c. Route LED module connector forward

and behind kick panels.d. Repeat on passengers sidee. Connect LED module connectors to

previously installed Light Guide assem-blies.

f. Locate power. (Fig. 1-18)

1. Install T-taps in staggered fashion. (Fig. 1-17)

g. Attach harness to power.

1. Black wire on harness to white/black wire on power outlet socket.

2. White wire on harness to gray wire on power outlet socket.

h. Reinstall center console storage box.1. Attach “Y” connector to harness.

2. Attach “Y” connector to cup holder lamps.

3. Attach “Y” connector to front storage box lamps.

i. Secure harness using cable ties. (Fig. 1-19)

1. Verify that no moving parts will rub on the harness.

j. Secure any excess wire with cable ties and foam pads.

k. Connect Switch to Harness. (Fig. 1-20)

1. Connect switch leads to harness. (Fig. 1-20a)

Fig. 1-17

Fig. 1-18

PW

SB

SB

LED LED

SW

Cutters

Fig. 1-16

Pin 1 gray wire

Pin 2 white/black

SW-SwitchPW-powerSB-Storage box lampsLED-LED module



2. Reinstall insert.

2. Place operators card in storage box.

Fig. 1-20

Pliers

Fig. 1-19a

Fig. 1-20a

Fig. 1-19

1. Re-attach negative battery terminal, torque to 36 inch pounds.

TOYOTA MATRIX INTERIOR LIGHT UPGRADECHECKLIST – these points MUST be checked to ensure a quality installation.


Accessory Function Checks

Major Action Item

What to do. What to look for.

1 Cycle test the system with the key in the ACC or ON position. The cycle may start from any step below but should cycle in this order. Press lighting power button first push

Storage and cup holder lights on

2 Press lighting power button second push Footwell lighting on

3 Press lighting power button third push Both footwell and cupholder lights on

4 Press lighting power button forth push All lighting off

5 *sequence may start in different order than above

Vehicle Function Check

Function Function

Auxiliary power outlet Verify proper function of auxiliary power

iustyfa

Stamp

If printing this document select “none” for PAGE SCALING or templates will not print to the correct size.

2010 MATRIX FRONT STORAGE COMPARTMENT

2010 MATRIXSWITCH LOCATION

Documents

TOYOTA MATRIX 2010 – INTERIOR LIGHT UPGRADE …toyotaparts.sparkstoyota.com/install/00016-00065-inst-1… · · 2011-04-13Checklist ... • Vehicle Disassembly/Reassembly (panel