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Intelligent Pigging Towngas’ Health Check for Its Transmission Pipelines Leo M H Leung 21 May 2008

Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

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Page 1: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

Intelligent PiggingTowngas’ Health Check for Its

Transmission Pipelines

Leo M H Leung21 May 2008

Page 2: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

2

Towngas’ Mission

To provide our customers with a safe, reliable supply of gas and the caring, competent and efficient service they expect, while working to preserve, protect and improve our environment.

Page 3: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

3

Towngas’ High & Intermediate Pressure Transmission Network

Page 4: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

4

Transmission Pipeline FailureAugust 2000 Carlsbad, New Mexico, US

• 1950’s pipeline, 30” diameter, 675psi (46bar)• Cause: Internal corrosion • 12 people killed at camping site

Page 5: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

5

Commonly Accepted Pipeline Integrity Assessment Methodologies

• Internal inspection devices intelligent pigging

• External inspection techniques + Direct assessment

• Hydrostatic test

Page 6: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

6

PIG?

• Why is it called a PIG?

– Sounds like a pig screeches?

– … A “Pipeline Inspection Gauge”

Page 7: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

7

Intelligent Pigging

• A wide range of inspection tools for:– Diameter / geometry measurements– Pipeline profile– Leak detection– Temperature / pressure recording– Metal-loss / corrosion detection– Crack detection– etc.

Page 8: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

8

“The PIG”

Page 9: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

9

Magnetic Flux Leakage Technology

pipe wall

N Smagnet

sensor

pipe wall

N Smagnet

sensor

With External metal lossNormal Wall Thickness

magnetic flux

Page 10: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

10

Visualizing Anomalies

Page 11: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

11

Verifying Anomalies Detected

• Example of Site Measurements

External Corrosion

Close / Touching Metal Object

Page 12: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

12

From Intelligent Pigging to Integrity Assessment

Intelligent Pigging

Immediate Integrity

Assessment

Corrosion Growth

Assessment

Future Integrity

Assessment

Page 13: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

13

Future Integrity AssessmentDetermining Corrosion Rate

Page 14: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

14

Future Integrity AssessmentDetermining Maintenance Interval

Page 15: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

15

Conclusion

• MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline

• Useful information revealed by making use of consecutive inspection results, integrity assessments and other available pipeline data

• Informed decision on maintenance schedule and re-inspection interval made using such a risk-based approach

Page 16: Towngas’ Health Check for Its Transmission Pipelines · • MFL Intelligent Pigging – a good tool to assess the current condition of steel pipeline • Useful information revealed

END