TOTAL 25 SHEET Vendor DOC. NO. J160165DA002W4 25 SHEET Vendor DOC. NO. J160165DA002W4 DOCUMENT TITLE: WPS + PQR Axion Campana II Project P.O. NO: 4618956 Equipment Name: Process Gas

TOTAL 25 SHEET

Vendor DOC. NO. J160165DA002W4

DOCUMENT TITLE: WPS + PQR

Axion Campana II Project

P.O. NO: 4618956

Equipment Name: Process Gas Boiler

ITEM NO: 013001Y01E07

AL E&C DOC. NO. 56032-4618956-000027

0 13.02.17 First issue Nadles Pirker Brandtner

REV. DATE DESCRIPTION CHECK APPROVED AUTH’D

VENDOR NAME: Bertsch Energy GmbH & Co KG

H.Z.

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General comments: 1. For PQR V697Y, the holding time of PWHT was unacceptable; 2. PQR: V605Y, V679Y, V697Y, V605Y were rejected according to Clause QW-151.1 c) of ASME Ⅸ; 3. For WPS: 667Y-B255U, 668Y-B355E, 668Y-F370W, 695Y-B370W, the applicable PQR shall be submitted according to Clause 7.2.3 of 56032-01-01-SE-000009 Rev.0; 4. For WPS 426X-F332W, the max. interpass temp. shall not exceed 175℃ according to Clause 8.1.3 of 56032-01-01-SE-000009 Rev.0; 5. For WPS 679Y-B371U, 679Y-N371U the upper limit of base metal and deposited weld metal was 60mm, not 200mm; 6. For WPS 697Y-B371W, the temp. of PWHT was not conformed with PQR; 7. Other comments saw details in each page.

henzhou

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henzhou

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ZHOU Heng

henzhou

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2017-3-17

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Welding Procedure Specification (WPS)

company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 426X-F332W date 09.08.2010 supporting PQR no. V426Xrevision no. 0 date 09.08.2010welding process(es) GTAWtype(s) manual welding

JOINTS (QW-402)joint design fillet weld; see applicable weld details drawingbacking nobacking material (type) - WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1 Gr-no. all to P-no. 8 Gr-no. all nothickness range temperature range [°C] -T base metal [mm] groove 1,5 - 14 fillet all time [min] -

heating / cooling rate [°C/h] -

QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. W 23 12 Lspec. no SFA 5.9 tradename Böhler CN 23/12-IG + ArAWS no. ER 309 L QW-404.22 not usedA-no 8

size of filler metals [mm] 1,6 - 2,4type of filler metal solid wire

t deposited weld metal [mm groove < 6 fillet all

POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F preheat temp. min. [°C 5 P-no. 1 Gr-no. 2 > 10: 100-150

position(s) of fillet F interpass temp. max.[° 180welding progression flat preheat maintenance no

GAS (QW-408)shielding gas(es) Ar trailing shielding gas comp. no gas backing Ar

percent composition 99,995 percent composition 99,995

flow-rate [l/min] 5 - 15 flow-rate [l/min] 5 - 15

ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC - (straight)amps range see below volts range see below

tungsten electrode size and type [mØ 2 - 3, 2 % thoriatedpulsing no

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] 10 method of back gouging if necessary grindingoscillation no contact tube to work distance [mm-multiple or single pass (per sidsingle /multiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW-410.11, 15 not used QW-410.64 N/A for P no. 8

weld process filler metal current amps. volt travel speedlayers class dia. type polar. range range range other1 - n GTAW ER 309L 1,6 DC - (straight) 60 - 110 9 - 12 -1 - n GTAW ER 309L 2,0 DC - (straight) 80 - 140 10 - 16 -1 - n GTAW ER 309L 2,4 DC - (straight) 120 - 170 14 - 18 -

ITEM NO: 013001Y01E07 1/25 AL E&C DOC. NO. 56032-4618956-000027

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175℃ Max.


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 543Y-F352M date 11.05.2010 supporting PQR no. V 543 Brevision no. datewelding process(es) GMAWtype(s) semiautomatic welding

JOINTS (QW-402)joint design fillet weld; see applicable weld details drawingbacking yes; root (max. 2,2 mm with short circuit) complete removed before back weldingbacking material (type) weld materialretainers not used WPS may be used for tack welding

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1 Gr-no. all to P-no. 1 Gr-no. all stress-relievingthickness range temperature range [°C] 600T base metal [mm] groove 5,0 - 203 fillet all time [min] see PWHT procedurediameter [mm] - - heating / cooling rate [°C/h] 100welding pass [mm] < 13

QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. GS3Si1spec. no SFA 5.18 tradename Böhler EMK6AWS no. ER 70 S-6A-no 1


t deposited weld metal [mm]groove < 200 fillet all QW-404.24 and 27 not used

POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F, H, V preheat temp. min. [°C] ≥ 50 > 30 mm: 100 - 150 °C

position(s) of fillet F, H, V interpass temp. max.[°C] 250welding progression up preheat maintenance no

GAS (QW-408)shielding gas(es) AGA Mix 18 trailing shielding gas comp. no flow-rate [l/min] 8 - 15percent composition 82/18 Ar/CO2 gas backing no

ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC + (reverse)amps range see below volts range see below for backing with short circuit, complete removedamps range see below volts range see below for filler layers with spray circuitelectrode wire feed speed range -

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] 15 method of back gouging arc air*) + grindingoscillation no contact tube to work distance [mm] 8 - 15multiple or single pass (per side) multiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW-410.64 N/A for P no.1 *) arc air = gouging torch with carbon electrode and compressed air

weld process filler metal current amps. volt travel speedlayers class dia. type polar. range range range other

1 GMAW ER 70 S-6 1,0 - 1,2 DC + (reverse) 130 - 160 18 - 22 -2 - n GMAW ER 70 S-6 1,0 - 1,2 DC + (reverse) 240 - 300 27 - 31 -



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 605Y-B371M date 18.10.2010 supporting PQR no. V605Yrevision no. 0 date -welding process(es) GMAWtype(s) semiautomatic welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld material WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress-relievingthickness range temperature range [°C] 650-690T base metal [mm] groove 5 - 200 fillet all time [min] 1h/25mm; min.25'

heating / cooling rate [°C/h] 30-120welding pass [mm] < 13

QW-407.4 -

FILLER METALS (QW-404)F-No 6 DIN no. 1.7339 + M21spec. no SFA 5.28 tradename Böhler DCMS-IG + Linde Corgon 18AWS no. ER 80 S-GA-no 3


t deposited weld metal [mm groove < 200 fillet all QW-404.24 to 27 not used

POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F preheat temp. min. [°C 200position(s) of fillet F interpass temp. max.[° 250welding progression n.a. preheat maintenance no

GAS (QW-408)shielding gas(es) Corgon 18 trailing shielding gas comp. no flow-rate [l/min] 8 - 15

percent composition 82/18 Ar/CO2 gas backing no

ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC + (reverse)amps range 150 - 160 volts range 18 - 22 for backing with short circuit, complete removedamps range 240 - 300 volts range 27 - 31 for filler layers with spray circuitelectrode wire feed speed range -

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] 15 method of back gouging arc air*) + grindingoscillation no contact tube to work distance [mm8 - 15multiple or single pass (per sidmultiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW-410.64 N/A for P no.4; 3; 1 *) arc air = gouging torch with carbon electrode and compressed ai


1 GMAW ER 80 S-G 1,0 - 1,2 DC + (reverse) 130 - 160 18 - 22 -2 - n GMAW ER 80 S-G 1,0 - 1,2 DC + (reverse) 240 - 300 27 - 31 -



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 605Y-F371M date 18.10.2010 supporting PQR no. V605Yrevision no. 0 date -welding process(es) GMAWtype(s) semiautomatic welding

JOINTS (QW-402)joint design fillet weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld material WPS may be used for tack weldingretainers not used



QW-407.4 -













company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 605Y-N371M date 18.10.2010 supporting PQR no. V605Yrevision no. 0 date -welding process(es) GMAWtype(s) semiautomatic welding

JOINTS (QW-402)joint design nozzle weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld material WPS may be used for tack weldingretainers not used



QW-407.4 -













company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 667Y-B355U date 11.05.2010 supporting PQR no. V667Yrevision no. 0 date 11.05.2010welding process(es) SAWtype(s) machine welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld materialretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1 Gr-no. all to P-no. 1 Gr-no. all yesthickness range temperature range [°C] 610T base metal [mm] groove 5,0 - 50 fillet all time [min/min] 60

heating / cooling rate [°C/h] 100welding pass [mm] < 13

QW-407.4 -

FILLER METALS (QW-404)F-No 6 DIN no. S 3 Si +spec. no SFA 5.17 BFB 1 55 AC 10 MHP 5AWS no. F7A8 - EH12K tradename Oerlikon SD-3A-no 1 flux tradename Oerlikon OP 121 TTsize of filler metals [mm] 4 alloying elements not used / neutraltype of filler metal solid wire recrushed slag not used


POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F preheat temp. min. [°C] 20 > 30 mm: 100 - 150

position(s) of fillet F, H interpass temp. max.[°C] 250welding progression - preheat maintenance no

GAS (QW-408) no

shielding gas(es) - trailing shielding gas comp. - flow-rate [l/min] -

percent composition - gas backing -

ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC + (reverse)amps range see below volts range see below

electrode wire feed speed range -

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] - method of back gouging arc air*) + grindingoscillation no contact tube to work distance [mm20 - 40multiple or single pass (per sidmultiple travel speed (range) [cm/min] 45 - 60multiple or single electrodes single peening not allowedQW-410.64 N/A for P no. 1 *) arc air = gouging torch with carbon electrode and compressed air


1 SAW F7A8-EG-G 4 DC + (reverse) 480 - 520 25 - 27 45 - 502 - n SAW F7A8-EG-G 4 DC + (reverse) 480 - 550 28 - 31 48 - 55



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 668Y-B350E date 2010-05-11 supporting PQR no. V668Yrevision no. 0 date 2010-05-11welding process(es) SMAWtype(s) manual welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking yesbacking material (type) weld material WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1 Gr-no. all to P-no. 1 Gr-no. all yesthickness range temperature range [°C] 630T base metal [mm] groove 5,0- 28 fillet all time [min] 60

heating / cooling rate [°C/h] 100welding pass [mm] < 13

QW-407.4 -

FILLER METALS (QW-404)F-No 4 EN no. E 38 4 B 4 2 H5spec. no SFA 5.1 tradename Böhler Fox EV 47AWS no. E 7016-1A-no 1

size of filler metals [mm] 2,5 - 5,0type of filler metal electrode

t deposited weld metal [mm groove < 22,5 fillet all

POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F, H, V preheat temp. min. [°C 5 P-no. 1 Gr-no. 2 > 20: 100-150

position(s) of fillet F, H, V interpass temp. max.[° 250welding progression up preheat maintenance no

GAS (QW-408) no




TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] - method of back gouging if necessary grindingoscillation no contact tube to work distance [mm-multiple or single pass (per sidmultiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW410-64 N/A for P no. 1

weld process filler metal current amps. volt travel speedlayers class dia. type polar. range range range other2 - n SMAW E 7016-1 2,5 DC + (reverse) 75 - 120 20 - 25 -2 - n SMAW E 7016-1 3,2 DC + (reverse) 100 - 145 22 - 27 -2 - n SMAW E 7016-1 4,0 DC + (reverse) 120 - 180 24 - 29 -2 - n SMAW E 7016-1 5,0 DC + (reverse) 160 - 220 26 - 32 -



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 668Y-F370W date 18.10.2010 supporting PQR no. V668Yrevision no. 0 date -welding process(es) GTAWtype(s) manual welding


BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1 Gr-no. all to P-no. 1 Gr-no. all yesthickness range temperature range [°C] 610T base metal [mm] groove 5,0 - 28 fillet all time [min] 60

heating / cooling rate [°C/h] 100

QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. W Mo Sispec. no SFA 5.28 tradename Böhler DMO-IGAWS no. ER 80 S-G QW-404.22 not usedA-no 2



POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F, H, V preheat temp. min. [°C] 5position(s) of fillet F, H, V interpass temp. max.[°C] 250welding progression up preheat maintenance no

GAS (QW-408)shielding gas(es) Ar trailing shielding gas comp. no flow-rate [l/min] 5 - 15

percent composition 99,995 gas backing no


tungsten electrode size and type [mØ 2,4; EWGpulsing no

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] 10 method of back gouging if necessary grindingoscillation no contact tube to work distance [mm-multiple or single pass (per sidsingle /multiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW-410.11, 15 not used QW-410.64 N/A for P no. 1

weld process filler metal current amps. volt travel speedlayers class dia. type polar. range range range other1 - n GTAW ER 80 S-G 1,6 DC - (straight) 60 - 110 9 - 12 -1 - n GTAW ER 80 S-G 2,0 DC - (straight) 70 - 140 10 - 16 -1 - n GTAW ER 80 S-G 2,4 DC - (straight) 120 - 170 14 - 18 -



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 679Y-B371U date 02.06.2010 supporting PQR no. V679Yrevision no. 0 date -welding process(es) SAWtype(s) machine welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld materialretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress-relievingthickness range temperature range [°C] 670 ±10T base metal [mm] groove 5 - 200 fillet all time [min] 1hr/in; 15min. minimumdiameter [mm] - -welding pass [mm] < 12,7QW-403.7, 9, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. S CrMo1spec. no SFA 5.23 SA FB 1 55 ACAWS no. F8 P0 - EB2 - B2 tradename Böhler EMS 2 CrMoA-no 3 flux tradename Oerlikon OP 121 TTsize of filler metals [mm] 4 alloying elements not used / neutraltype of filler metal solid wire recrushed slag not used


POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F preheat temp. min. [°C 200position(s) of fillet F, H interpass temp. max.[° 250welding progression - preheat maintenance no

GAS (QW-408) no





TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] - method of back gouging arc air*) + grindingoscillation no contact tube to work distance [mm20 - 40multiple or single pass (per sidmultiple travel speed (range) [cm/min] 45 - 60multiple or single electrodes single peening not allowedQW-410.64 not used *) arc air = gouging torch with carbon electrode and compressed air


1 SAW F8 P0-EB2-B2 4 DC + (reverse) 480 - 590 28 - 31 55 - 602 - n SAW F8 P0-EB2-B2 4 DC + (reverse) 500 - 600 28 - 31 58 - 60


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60mm

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60mm


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 679Y-N371U date 18.10.2010 supporting PQR no. V679Yrevision no. 0 date -welding process(es) SAWtype(s) machine welding

JOINTS (QW-402)joint design nozzle weld; see applicable weld details drawingbacking yes; root complete removed before back weldingbacking material (type) weld materialretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress-relievingthickness range temperature range [°C] 670 ±10T base metal [mm] groove 5 - 200 fillet all time [min] 1hr/in; 15min. minimumdiameter [mm] - -welding pass [mm] < 12,7QW-403.7, 9, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. S CrMo1spec. no SFA 5.23 SA FB 1 55 ACAWS no. F8 P0 - EB2 - B2 tradename Böhler EMS 2 CrMoA-no 3 flux tradename Oerlikon OP 121 TTsize of filler metals [mm] 2 - 3 alloying elements not used / neutraltype of filler metal solid wire recrushed slag not used


POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F preheat temp. min. [°C 200position(s) of fillet F, H interpass temp. max.[° 250welding progression - preheat maintenance no

GAS (QW-408) no





TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] - method of back gouging arc air*) + grindingoscillation no contact tube to work distance [mm20 - 40multiple or single pass (per sidmultiple travel speed (range) [cm/min] 45 - 60multiple or single electrodes single peening not allowedQW-410.64 not used *) arc air = gouging torch with carbon electrode and compressed air


1 SAW F8 P0-EB2-B2 4 DC + (reverse) 420 - 500 28 - 31 50 - 602 - n SAW F8 P0-EB2-B2 4 DC + (reverse) 480 - 520 28 - 31 50 - 60


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60mm

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60mm

Schweißanweisung ( WPS )1. WPS - Nr.: 686A-F394W 8. Einzelheiten der Fugenvorbereitung : geschliffen2. Ort / location: WERK I, Montage (windgeschützt) method of groove-preparing grinding3. Hersteller / manufacturer J. BERTSCH, Bludenz 9. Prüfer / Prüfstelle / laboratory: D. I. NOACK / TÜV ÖSTERREICH4. Beleg Nr. / WPAR Nr.: V686 11. Werkstückdicke / base metal thickness [mm]: 6,2 - 255. Nahtart / joint: Kehlnaht / fillet weld 12. Außendurchmesser / diameter [mm]: > DN 1006. Schweißprozeß / welding process: 141 13. Schweißposition / position of groove : alle/all10. Spezifikation des Grundwerkstoffes / base base metal material spec. 22. Vorwärmtemp. [°C]Grundwerkstoff Wanddicke 23. Zwischenlagent.base material thickness preheat temp. interpass temp.

1 mit/with 11 2.4633 Nicrofer 6025 HAT; 2.4851 Nicrofer 6023 - 150

Gestaltung der Verbindung joint design Schweißfolge weld sequenceauftragsbezogene Schweißdetail-Maße: Bei mehrraupiger Decklage / top layer with many runs:dimensions for job: 1. Schweißen der Raupen an den Grundwerkstoffkantensiehe Schweißdetailzeichnung 2. Raupenaufbau Richtung Schweißnahtmittesee job-drawing of welding details 1. first and second run on parent metal

2. last run in the middle of the weld

14. Einzelheiten für das Schweißen :Schweiß- Pro- Zusatzwerkstoffe / filler metals Strom- Draht- Schweiß- MAG GMAW WElagen zeß Ø Bezeichnung Ampere Volt art vorsch. geschw. [kJ/cm]

pro- [mm] ... current wire f. [cm/min] U heatlayer cess dia. classification min max [m/min] travel speed set points inputWurzel 141 1,6 - 2,0 (UTP A 6225 Al) 75 120 10 15 DC - - - -root ArFüllage 141 1,6 - 2,0 (UTP A 6225 Al) 75 120 10 15 DC - - - -further l. ArDecklage 141 1,6 - 2,0 (UTP A 6225 Al) 75 120 10 15 DC - - - -top l. ArKapplage - - - - - - - - -sealing r.

15. Zusatzwerkstoff, Bez. / filler metal trade name: 20. Einzelheiten über Ausfugen / method of back gouging:S Ni 6704 (UTP A 6225 Al) bei Gegenschweißung / if sealing run is necessary :Schweißpulver / flux trade name schleifen / grinding- 21. Schweißbadsicherung / backing: -

16. Vorschriften für Trocknung / electrode or flux drying: 22. Nachwärmung / soacking [°C] - [h] -- [°C, h] Isolierung / insulation -

17. Schutzgas / gas; l/min / flow rate: Ar 23. Wärmebehandlung / heat treatment :99,995 [%] [l/min] 6 -10 ohne/without

18. Wurzelschutzgas; l/min, Vorströmzeit : Ar - [°C, min]backing gas; flow rate [l/min] 3 -15 24. Pendeln / weave bead: ohne/without

19. Wolframelektrodenart / tungsten electrode; Ø : max. Raupenbreite : [mm] -WC 20 Amplitude : -

Frequenz : -Verweilzeit : -

Hersteller JOSEF BERTSCH GmbH, Herrengasse 23, A-6700 Bludenz

Name, Datum / name, dateVerteiler: Werk I Blatt 1 von 1 Rev. 0

Brandtner 03.07.2008

03.07.2008



company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 695Y-B370W date 18.08.2015 supporting PQR no. V695Yrevision no. 0 date 18.08.2015welding process(es) GTAWtype(s) manual welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking nobacking material (type) - WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 1;3 Gr-no. all to P-no. 3 Gr-no. all yesthickness range temperature range [°C] 610T base metal [mm] groove 4,8 - 28 fillet all time [min] 60diameter [mm] all all heating / cooling rate [°C/h] 100welding pass [mm] < 12,7QW-403.7, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. W Mo Sispec. no SFA 5.28 tradename Böhler DMO-IGAWS no. ER 80 S-G QW-404.22 not usedA-no 2








TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] 10 method of back gouging if necessary grindingoscillation no contact tube to work distance [mm-multiple or single pass (per sidsingle /multiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowedQW-410.11, 15 not used



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5mm

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P-No. of P11 was 4.


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 697Y-B371W date 02.06.2010 supporting PQR no. V697Yrevision no. 1 date 05.11.2013welding process(es) GTAWtype(s) manual welding

JOINTS (QW-402)joint design butt weld; see applicable weld details drawingbacking nobacking material (type) - WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress relievingthickness range temperature range [°C] 720T base metal [mm] groove 5-200 fillet all time [min] 1h/25mm; 15' min.diameter [mm] - - heating / cooling rate [°C/h] 50 - 100welding pass [mm] < 12,7QW-403.7, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. W CrMo1 Sispec. no SFA 5.28 tradename Böhler DCMS-IG + ArAWS no. ER 80 S-GA-no 3

size of filler metals [mm] 1,6 - 2,4type of filler metal solid wire without flux


POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F, H, V preheat temp. min. [°C 200position(s) of fillet all interpass temp. max.[° 300welding progression up preheat maintenance no



ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC - (straight)amps range 60 - 170 volts range 9 - 18





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6mm

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Not conformed with PQR


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 697Y-F371W date 02.06.2010 supporting PQR no. V697Yrevision no. 0 datewelding process(es) GTAWtype(s) manual welding


BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress-relievingthickness range temperature range [°C] 670 ±10T base metal [mm] groove 5-200 fillet all time [min] 60diameter [mm] - - heating / cooling rate [°C/h] 50 - 100welding pass [mm] < 12,7QW-403.7, 13 not used QW-407.4 -












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6mm


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 697Y-N371E date 02.06.2010 supporting PQR no. V697Yrevision no. 0 date -welding process(es) SMAWtype(s) manual welding

JOINTS (QW-402)joint design nozzle weld; see applicable weld details drawingbacking yesbacking material (type) weld material WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress - relievingthickness range temperature range [°C] 650 - 750T base metal [mm] groove 5 - 200 fillet all time [min] 1h/25mm; 15' min.diameter [mm] - - heating / cooling rate [°C/h] 50 - 100welding pass [mm] < 12,7QW-403.7, 9, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 4 EN no. E CrMo1 B 4 2 H2spec. no SFA 5.5 tradename Böhler FOX DCMS KbAWS no. E 8018-B2A-no 3

size of filler metals [mm] 2,5 - 5,0type of filler metal electrodet deposited weld metal [mm] groove ≤ 200 fillet all


GAS (QW-408) no



ELECTRICAL CHARACTERISTICS (QW-409)current, polarity DC + (reverse)amps range 75 - 220 volts range 20 - 32

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning brushing, grindingorifice or gas cup size [mm] - method of back gouging if necessary grindingoscillation no contact tube to work distance [mm] -multiple or single pass (per side) multiple travel speed (range) [cm/min] -multiple or single electrodes single peening not allowed

weld process filler metal current amps. volt travel speedlayers class dia. type polar. range range range other1 - n SMAW E 8018-B2 2,5 DC + (reverse) 75 - 120 20 - 25 -1 - n SMAW E 8018-B2 3,2 DC + (reverse) 100 - 145 22 - 27 -2 - n SMAW E 8018-B2 4,0 DC + (reverse) 120 - 180 24 - 29 -2 - n SMAW E 8018-B2 5,0 DC + (reverse) 160 - 220 26 - 32 -


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The temp. range shall modify.

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6mm


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 697Y-N371W date 02.06.2010 supporting PQR no. V697Yrevision no. 0 datewelding process(es) GTAWtype(s) manual welding

JOINTS (QW-402)joint design nozzle weld; see applicable weld details drawingbacking nobacking material (type) - WPS may be used for tack weldingretainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4; 3; 1 Gr-no. all stress relievingthickness range temperature range [°C] 650 - 750T base metal [mm] groove 5-200 fillet all time [min] 1h/25mm; 15' min.diameter [mm] - - heating / cooling rate [°C/h] 50 - 100welding pass [mm] < 12,7QW-403.7, 13 not used QW-407.4 -












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The temp. range shall modify.

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6mm


company name JOSEF BERTSCH Ges.m.b.H. & Co, Bludenz by Ing. BrandtnerWPS-no. 822Y-T371W date 25.03.2011 supporting PQR no. V822Yrevision no. 0 datewelding process(es) GTAWtype(s) automatic welding

JOINTS (QW-402)joint design tube to tubesheetbacking nobacking material (type) -retainers not used

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)P-no 4 Gr-no. all to P-no. 4 Gr-no. all stress relievingthickness range temperature range [°C] 670 ±10

T base metal [mm] groove 1,5 fillet all time [min] 100diameter [mm] - - heating / cooling rate [°C/h] 30welding pass [mm] < 12,7QW-403.7, 13 not used QW-407.4 -

FILLER METALS (QW-404)F-No 6 EN no. G CrMo1 Sispec. no SFA 5.28 tradename Böhler DCMS-IG + ArAWS no. ER 80 S-GA-no 3

size of filler metals [mm] 0,8type of filler metal solid wire without flux


POSITIONS (QW-405) PREHEAT (QW-406)position(s) of groove F, H, V preheat temp. min. [°C 130 - 150position(s) of fillet all interpass temp. max.[° 300welding progression up preheat maintenance no

GAS (QW-408)shielding gas(es) Ar trailing shielding gas comp. no flow-rate [l/min] 9-11



tungsten electrode size and type [mØ 2,4 - 3, 2 % thoriated (change after 3 tubes)pulsing see below

TECHNIQUE (QW-410)string or weave bead string initial and interpass cleaning not usedorifice or gas cup size [mm] 10 method of back gouging not usedoscillation no contact tube to work distance [mm-multiple or single pass (per sidsingle /multiple travel speed (range) [cm/min] see belowmultiple or single electrodes single peening not allowedQW-410.11, 15 not used


2 GTAW ER 80 S-G 0,8

power source POLYSOUDE AUTOTIG 350PC welding head POLYSOUDE 20/160 program

root 35

0,4-0,7

33,4

x3,4

40




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Rejected



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Rejected


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Rejected


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Rejected



Documents

TOTAL 25 SHEET Vendor DOC. NO. J160165DA002W4 25 SHEET Vendor DOC. NO. J160165DA002W4 DOCUMENT TITLE: WPS + PQR Axion Campana II Project P.O. NO: 4618956 Equipment Name: Process Gas