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TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor

TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

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Page 1: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

TOPCON Control Box

TOPCON Sonic Tracker

TOPCON Slope Sensor

Page 2: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

GC35 System

Topcon Slope Sensor

Topcon 9259 Control Box

Topcon New Sonic Tracker

Page 3: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

GC35 Control Box

- Light Sensor for LED

- Auto / Manual Button

- LCD

- Survey Button

- Menu / Set Button

- Slope / Elevation Button

- Cross Communication Button

- Jog Button

- Grade Adjustment Knob

- Grade Adjustment LED

- Power Button

Page 4: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

MOBA Controller

MOBA Sonic Ski

MOBA Digi-Slope

Page 5: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

MOBA-MATIC II Controller

Page 6: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

The Sonic TrackerTM

sends sound pulses 39

times per second

Sonic Tracker

Page 7: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Sonic-Ski™ Operation Sensor Height

Ground Mode String Line Mode

The Sonic-Ski™ has a sensing

range from about 9” to 40” above

the reference. It will work at any

height between these two limits.

However, the optimum working

height is 13.75”. At this height

above the reference the sensor

is at the best height for

accurate control.

13.75 ± 1.5” is the where the

LCD display stops flashing on

the controller. Use the

controller LCD display to help

set the height of the Sonic-

Ski™.

Page 8: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Working Height

Page 9: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Temperature Bail Operation

Page 10: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

“Getting Started”

Getting Ready to Pave

Set up the paver just as you would for

manual paving

Page 11: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

•Set the thickness adjustment screws

•Load the screed with asphalt

Getting Ready to Pave

Page 12: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Say When !!

What’s happening to this screed ?

And what if we were going to bring our end-gate in, what

would happen?

Page 13: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Elevation Control

Sonic Tracker Control Selected

Page 14: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Ready to Pave

•Center the tow cylinders

Use the paver’s jog switch

Or,

Page 15: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Position Tracker Over Reference

Getting Ready to Pave

To pave under automatic control:

• Place the Tracker over the grade reference

Page 16: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Tracker Farther Forward, Screed is Less Reactive

“Net Tow Arm Length”

Tracker Placement

• Mainline Paving

• Smoothness

3/8”

Page 17: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Ready to Pave

Survey Says!

•Press SURVEY to set the Tracker to on-grade

Page 18: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Ready to Pave

•SET the display to read the mat thickness

Page 19: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Begin Paving

•Set both sides to automatic control and begin paving!

Page 20: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Each Sonic TrackerTM

measures and averages

individually ...

…and System Five

averages all of the

Sonic TrackersTM

Smoothtrac

Page 21: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Smoothtrac

Page 22: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Floating, Self-Leveling Screed

Screed Concept

• The screed floats on the asphalt as it passes under

the screed plate

• The screed will “self-level” and maintain a

thickness based on the forces acting on the screed.

Page 23: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Screed Concept

Angle of attack…

increased,

Mat thickness

increases

decreased,

Mat thickness

decreases

Page 24: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Screed Reaction

Page 25: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Screed Reaction

Page 26: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Head of Material

Page 27: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Segregation Run augers continuously.

Augers that run at high speeds are cycling on and off continuously

and contribute significantly to segregation at the paver.

If augers are running too fast, the center of

the mat will be deficient of material and

this will generally result in a coarse strip.

Page 28: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Checking Mat Depth

Page 29: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Maintain smooth truck exchange

Tow Point Force

Bump in mat at every truck exchange

(probably “caused by faulty grade control!”)

Page 30: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Screed extension changes lbs/square inch

Weight of the Screed

Page 31: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Compaction

Page 32: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Check Mat Slope

After paving a short distance, check the mat slope.

Page 33: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Started Paving rev Aug 2009

Getting Started Paving

Paver System Five

Page 34: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Started Paving rev Aug 2009

Compaction

Assistant

Pass-Counting

System

MCA-2000

Page 35: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Started Paving rev Aug 2009

System Components

• Operand (Mobile Computer)

• Temperature Sensor

• GNSS Antenna GNSS Antenna

Temperature Sensor

and Electronics

Operand computer

Page 36: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Getting Started Paving rev Aug 2009

Screen View

Number of

passes and

position of

the machine

clearly

indicated

Surface

temperature

of the

material and

position of

the machine

Page 37: TOPCON Control Box TOPCON Sonic Tracker TOPCON Slope Sensor · TOPCON Control Box TOPCON Sonic Tracker ... Topcon Slope Sensor Topcon 9259 Control Box ... Set up the paver just as

Assuming that they know is setting yourself up for failure.

Think training is hard? Try failure.