Top oFinshver - LARIUS€¦ · 3 NEW EXCALIBUR English Top Finish version A “Top Finish” version. “Top Finish” version allows.to.choose.between.Airless..and. Mistless painting

Top Finish version

Frame mounted

Trolley mounted

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ENGLISHOPE

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P A I N T S P R A Y I N G E Q U I P M E N T

Ed.

010

10 -

14 NEW EXCALIBUR

eleCTriC pisTon pUmp

Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian.

1

NEW EXCALIBUREnglish

INTRODUCTION................................................... p.1

WARNINGS........................................................... p.2

WORKING.PRINCIPLE......................................... p.3

TECHNICAL.DATA................................................. p.4

DESCRIPTION.OF.THE.EQUIPMENT.................. p.5

TRANSPORT.AND.UNPACKING.......................... p.10

SAFETY.RULES.................................................... p.10

. Electrical.safety.precautions............................. p.11

. Conditions.of.guarantee.................................... p.11

SETTING-UP......................................................... p.12

. Connection.of.the.flexible.hose.to.the.gun........ p.12

. Check.on.power.supply..................................... p.12

. Connection.of.the.tooling.to.the.power.supply.. p.13

. Preparation.of.the.paint..................................... p.15

WORKING............................................................. p.15

. Start.of.the.painting.operations......................... p.15

. Spray.adjustment.............................................. p.16

. Alarms............................................................... p.17

CLEANING.AT.THE.END.OF.THE.WORK............ p.17

GENERAL.MAINTENANCE.................................. p.18

ROUTINE.MAINTENANCE................................... p.18

. Check.on.the.packing.unit................................. p.18

GENERAL.MAINTENANCE.................................. p.19

PROBLEMS.AND.SOLUTIONS............................ p.20

CORRECT.PROCEDURE.OF.

DECOMPRESSION............................................... p.21

REPLACEMENT.OF.THE.PUMPING

GROUP’S.GASKETSE.......................................... p.22

. Pit.stop.maintenance........................................ p.23

. Replacing.the.foot.valve.seals........................... p.23

. Replacing.the.pump.unit.housing.gasket.......... p.24

. Replacing.the.pump.unit.stem.gasket............... p.26

. Correct.positioning.of.the.pump.unit................. p.29

SPARE PARTS

RECIRCULATING-SAFETY.VALVE.GROUP

REF..16400............................................................ p.35

REDUCTION.GEAR.............................................. p.36

FRAME.................................................................. p.37

TROLLEY.............................................................. p.37

ELECTRO-CONTROL.DEVICE.HYDRAULIC.

COMPLETE.REF..P.38.18770.AND.18771............ p.38

COMPLETE.PUMPING.GROUP........................... p.40

TOP.FINISH.ASSEMBLY....................................... p.42

COMPRESSOR..................................................... p.43

PRESSURE........................................................... p.44

AIR.REGULATOR.................................................. p.45

AIR.TANK............................................................... p.46

TROLLEY.TOP.FINISH......................................... p.47

ELECTRIC.MOTOR............................................... p.48

ACCESSORIES..................................................... p.49

VERSIONS............................................................ p.54

WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.

Thank.you.for.choosing.a.LARIUS S.R.L..product.As.well.as.the.product.purchased,

you.will.receive.a.range.of.support.servicesenabling.you.to.achieve.the.results.desired,

quickly.and.professionally.

ELECTRIC PISTON PUMPELECTRIC PISTON PUMP

ABCDE

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A.AA.B

A.CA.DA.E

2

NEW EXCALIBUREn

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Read.this.operator’s.manual.carefully.before.using.the.equipment.An.improper.use.of.this.machine.can.cause.injuries.to.people.or.things.Do.not.use.this.machine.when.under.the.influence.of.drugs.or.alcohol.Do.not.modify.the.equipment.under.any.circumstances.Use.products.and.solvents.that.are.compatible.with.the.various.parts.of.the.equipment,.and.read.the.manufacturer’s.warnings.carefully.See.the.Technical.Details.for.the.equipment.given.in.the.Manual.Check.the.equipment.for.worn.parts.once.a.day...If.any.worn.parts.are.found,.replace.them.using.ONLY.original.spare.parts.Keep.children.and.animals.away.from.work.area.Comply.with.all.safety.standards.

It.indicates.an.accident.risk.or.serious.damage.to.equipment.if.this.warning.is.not.followed.

It.indicates.important.recommendations.about.disposal.and.recycling.process.of.products.in.accordance.with.the.environmental.regulations.

WARNINGS The.table.below.provides.the.meaning.of.the.symbols.used.in.this.manual.in.relation.to.using,.earthing,.operating,.maintaining,.and.repairing.of.this.equipment..

It.indicates.a.fire.or.explosion.risk.if.this.warning.is.not.followed.Eliminate.all.ignition.sources.such.as.pilot.lights,.cigarettes,.portable.electric.lamps.and.plastic.drop.cloths.Keep.work.area.free.of.debris.ONLY.use.this.equipment.in.a.well.ventilated.area.EARTH.ALL.THE.EQUIPMENT.LOCATED.IN.THE.WORK.AREA.Do.not.form.connections.or.switch.light.switches.on.or.off.if.the.air.contains.inflammable.fumes.If.electrical.shocks.or.discharges.are.encountered.the.operation.being.carried.out.using.the.equipment.must be stopped immediately.Keep.a.fire.extinguisher.at.hand.in.the.immediate.vicinity.of.the.work.area.

It.indicates.wound.and.finger.squashing.risk.due.to.movable.parts.in.the.equipment.Tenersi.lontano.dalle.parti.in.movimento.Do.not.use.the.equipment.without.the.proper.protection.Before.any.inspection.or.maintenance.of.the.equipment,.carry.out.the.decompression.procedure.explained.in.this.manual,.and.prevent.any.risk.of.the.equipment.starting.unexpectedly.

Report.any.risk.of.chemical.reaction.or.explosion.if.this.warning.has.not.been.given.There.is.a.risk.of.injury.or.serious.lesion.related.to.contact.with.the.jet.from.the.spray.gun...If.this.should.occur,.IMMEDIATELY.contact.a.doctor,.indicating.the.type.of.product.injected.Do.not.spray.before.the.guard.has.been.placed.over.the.nozzle.and.the.trigger.on.the.spray.gun.Do.not.put.your.fingers.in.the.spray.gun.nozzle.Once.work.has.been.completed,.before.carrying.out.any.maintenance,.complete.the.decompression.procedure.explained.in.this.manual.

Report.any.danger.of.electric.shock.if.the.warning.and.presence.of.live.electrical.parts.has.not.been.indicated.Store.in.a.dry.place.and.do.not.expose.to.the.rain.Check.that.the.cables.are.in.good.condition.Switch.off.the.equipment.and.discharge.any.electricity.before.cleaning.or.maintaining.the.equipment.

Mark.any.clamps.attached.to.earth.cables.Use.ONLY.3-wire.extension.cords.and.grounded.electrical.outlets.Before.starting.work.make.sure.that.the.electrical.system.is.earthed.and.that.it.complies.with.safety.standards.

It.is.obligatory.to.wear.suitable.clothing.as.gloves,.goggles.and.face.shield.Wear.clothing.that.complies.with.the.safety.standards.in.force.in.the.country.in.which.the.equipment.is.used.Do.not.wear.bracelets,.earrings,.rings,.chains,.or.anything.else.that.may.hinder.the.operator’s.work.Do.not.wear.clothing.with.wide.sleeves,.scarves,.ties,.or.any.other.piece.of.clothing.that.could.get.tangled.up.in.moving.parts.of.the.equipment.during.the.work,.inspection,.or.maintenance.cycles.

3


Top Finish version

A

“Top Finish” version.“Top Finish” version allows. to. choose. between. Airless. . and.Mistless painting.The.machine.works.with.basic.system.Mistless.and.to.choose.the.airless.system.it.is.necessary.to.close.the.air.supply.and.replace.the.type.of.spraying.gun.

Lacquer

Waterborne

Acrylic

Primer

Enamels

Fixative

Paints

Emulsions

Impregnants

Antirust

Primer

Frame mounted

Trolley mounted

WORKING PRINCIPLE

The NEW J11EXCALIBUR.unit.is.defined.“electric.piston.pump”..An.electric.piston.pump.is.used.for.high.pressure.painting.without.air.(from this process derives the term ”airless”)..The.pump.is.controlled.by.an.electric.motor.coupled.with.a.re-duction.gear.A.cam.shaft.and.a.connecting.rod.allow.to.obtain.the.reciprocating.motion.necessary.to.the.working.of.the.“pumping.group”.piston..The.piston.movement.produces.a.“vacuum”..The.product.is.sucked,.pushed.towards.the.pump.outlet.and.then.sent.to.the.gun.through.the.flexible.hose..A.electronical.device.on. the.side.of. the. reduction.gear.casing,.

allows.to.adjust.and.control.the.pressure.of.the.material.coming.out.of.the.pump..When.the.pump.reaches.the.set.value,.the.motor.stops.and.starts.again.when.the.value.decreases..A.safety.valve.avoiding.overpressure,.guarantees.the.total.reliability.of.the.equipment..

Indoor

Outdoor

Industrial.buildings

Industrial.constructions

Redeveloping

Roofing

Fields of application Applications materials

4

NEW EXCALIBUREn

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.

Top Finish versionTrolley mounted

B

Frame mounted

SUPPLY.(single-phase)*

RUN.GENERATOR.SUPPLY

MOTOR.POWER.

MAX..WORKING.PRESSURE

MAX..DELIVERY

MATERIAL.OUTLET

MAX.DIM..OF.THE.GUN.NOZZLE

WEIGHT

LEVEL.OF.THE.SOUND.PRESSURE

LENGTH

WIDTH

HEIGHT

HIGH.PRESSURE.MANOMETER

GENERATOR.MIN..REQUIREMENTS

AIR.COMPRESSOR

AIR.TANK

AIR.SPRAY.REGULATOR

230Vac.-.50Hz

minimum.4Kw.asynchronous

0,75.kW

210.bar

2,1.L/min

M16.x.1,5.(M)

0,023”

17.Kg.

≤.80dB(A)

(A).450.mm.

(B).460.mm

(C).550.mm

0-40.Mpa

4,0.Kw.monophase

-

-

-

NEW EXCALIBUR

230Vac.-.50Hz


0,75.kW

210.bar

2,1.L/min

M16.x.1,5.(M)

0,023”

18.Kg.

≤.80dB(A)

(A).580.mm.

(B).540.mm

(C).995.mm

0-40.Mpa

4,0.Kw.monophase

-

-

-

230Vac.-.50Hz


0,75.kW

210.bar

2,1.L/min

M16.x.1,5.(M)

0,023”

65.Kg.

≤.80dB(A)

(A).xx.mm.

(B).xx.mm

(C).xx.mm

0-40.Mpa

9,0.Kw.monophase

1Kw-1,4HP-230lt./min.

5.lt.

0.÷.4.bar

*Available.on.request.with.special.voltagesPARTS.OF.THE.PUMP.IN.CONTACT.WITH.THE.MATERIAL.Stainless.Steel.AISI.420B,.PTFE;.Aluminium

TECHNICAL DATA

5


Top Finish version

Frame mounted

Trolley mounted

C

A

B

B

A

C

C

A

B

6

NEW EXCALIBUR

75

10

8

11

Engl

ish

C

POS. Description

1 Recirculation.tube2 Output.product.recirculation3 Safety-recirculation.valve4 Suction.filter5 Plug.filter6 Pumping.group7 ON/OFFswitch8 Potentiometer.for.adjusting.the.operating.pressure

POS. Description

9 Intake.product.pipe10 Attack.for.product.delivery11 Indicator.light.alarms12 Airless.manual.gun13 Trigger.safety.clamp14 Reduction.box15 Handle16 Frame

Frame mounted

DESCRIPTION OF THE EQUIPMENT

13

12

9

78

14

4

2

3

56

1

10

15

16

7


POS. Description

17 Recirculation.piping.with.fittings18 Union19 Dip.hose

POS. Description

20 Trolley21 Wheel

Trolley mounted

20

21

19

18

17

8

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23

22

25

28

26

27

23

POS. Description

22 Version.Top.Finish23 Air.regulator24 Air.tank25 Mist-less.09.hand.gun26 Carter

POS. Description

27 Compressor.unit28 Wheels29 Pressure.switch30 Manometer

29

30

24

Top Finish version

9

English

NEW EXCALIBUR

9

10

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D

E

TRANSPORTAND UNPACKING

•.. The.packed.parts.should.be.handled.as.indicated.in.the.symbols.and.markings.on.the.outside.of.the.packing.

•. Before.installing.the.equipment,.ensure.that.the.area.to.be.used.is.large.enough.for.such.purposes,.is.properly.lit.and.has.a.clean,.smooth.floor.surface.

•.. The.manufacturer.will.not.be.responsible.for.the.un-loading.operations.and.transport.to.the.workplace.of.the.machine.

•.. Check. the. packing. is. undamaged. on. receipt. of. the.equipment.. Unpack. the. machine. and. verify. if. there.has.been.any.damage.due.to.transportation.

. In.case.of.damage,.call.immediately.LARIUS.and.the.Shipping.Agent..All.the.notices.about.possible.damage.or.anomalies.must.arrive.timely.within.8.days.at.least.from.the.date.of.receipt.of.the.plant.through.Registered.Letter.to.the.Shipping.Agent.and.to.LARIUS.

The.user.is.responsible.for.the.operations.of.unloading.and.handling.and.should.use.the.maximum.care.so.as.not.to.damage.the.individual.parts.or.injure.anyone.To.perform.the.unloading.operation,.use.only.qualified.and.trained.personnel.(truck and crane operators, etc.).and.also.suitable.hoisting.equipment.for.the.weight.of.the.installation.or.its.parts..Follow.carefully.all.the.safety.rules..The.personnel.must.be.equipped.with.the.necessary.safety.clothing.

The.disposal.of.packaging.materials.is.a.customer’s.competence.and.must.be.performed. in.accordance.with.the.regulations.in.force.in.the.country.where.the.plant.is.installed.and.used..It.is.nevertheless.sound.practice.to.recycle.packaging.materials.in.an.environment-friendly.manner.as.much.as.possible.

SAFETY RULES

•. THE.EMPLOYER.SHALL.TRAIN.ITS.EMPLOYEES.ABOUT.ALL.THOSE.RISKS.STEMMING.FROM.ACCIDENTS,.ABOUT.THE.USE.OF.SAFETY.DEVICES.FOR.THEIR.OWN.SAFETY.AND. ABOUT. THE. GENERAL. RULES. FOR. ACCIDENT.PREVENTION. IN. COMPLIANCE.WITH. INTERNATIONAL.REGULATIONS.AND.WITH.THE.LAWS.OF.THE.COUNTRY.WHERE.THE.PLANT.IS.USED.

Read carefully and entirely the following instruc-tions before using the product. Please save these instructions in a safe place.

The unauthorised tampering/replacement of one or more parts composing the machine, the use of accessories, tools, expendable materials other than those recommended by the manufacturer can be a danger of accident. The manufacturer will be relieved from tort and criminal liability.

•. KEEP.YOUR.WORK.PLACE.CLEAN.AND.TIDY..DISORDER.WHERE.YOU.ARE.WORKING.CREATES.A.POTENTIAL.RISK.OF.ACCIDENTS.

•. ALWAYS.KEEP.PROPER.BALANCE.AVOIDING.UNUSUAL.STANCE.

•. BEFORE.USING.THE.TOOL,.ENSURE.THERE.ARE.NOT.DAMAGED.PARTS.AND.THE.MACHINE.CAN.WORK.PRO-PERLY.

•. ALWAYS.FOLLOW.THE.INSTRUCTIONS.ABOUT.SAFETY.AND.THE.REGULATIONS.IN.FORCE..

•. KEEP.THOSE.WHO.ARE.NOT.RESPONSIBLE.FOR.THE.EQUIPMENT.OUT.OF.THE.WORK.AREA..

•. NEVER EXCEED.THE.MAXIMUM.WORKING.PRESSURE.INDICATED..

•. NEVER POINT.THE. SPRAY. GUN. AT.YOURSELVES. OR.AT.OTHER.PEOPLE..THE.CONTACT.WITH.THE.CASTING.CAN.CAUSE.SERIOUS.INJURIES..IN.CASE.OF.INJURIES.CAUSED.BY.THE.GUN.CASTING,.SEEK.IMMEDIATE.MEDI-CAL.ADVICE.SPECIFYING.THE.TYPE.OF.THE.PRODUCT.INJECTED..NEVER UNDERVALUE.A.WOUND.CAUSED.BY.THE.INJECTION.OF.A.FLUID.

•. ALWAYS.DISCONNECT.THE.SUPPLY.AND.RELEASE.THE.PRESSURE. IN. THE. CIRCUIT. BEFORE. PERFORMING.ANY.CHECK.OR.PART.REPLACEMENT.OF.THE.EQUIP-MENT..

•. NEVER.MODIFY.ANY.PART.IN.THE.EQUIPMENT..CHECK.REGULARLY.THE.COMPONENTS.OF.THE.SYSTEM..RE-PLACE.THE.PARTS.DAMAGED.OR.WORN..

•. THE.BEHAVIOUR.OF.THE.EMPLOYEES.SHALL.STRICTLY.COMPLY.WITH.THE.ACCIDENT.PREVENTION.AND.ALSO.ENVIRONMENTAL. REGULATIONS. IN. FORCE. IN. THE.COUNTRY.WHERE.THE.PLANT.IS.INSTALLED.AND.USED.

11


•. NEVER.SPRAY.OVER.FLAMMABLE.PRODUCTS.OR.SOL-VENTS.IN.CLOSED.PLACES.

•. NEVER.USE.THE.TOOLING.IN.PRESENCE.OF.POTEN-TIALLY.EXPLOSIVE.GAS.

The high speed of travel of the product in the hose can create static electricity through discharges and sparks. It is suggested to earth the equipment. The pump is earthed through the earth cable of the supply. The gun is earthed through the high pressure flexible hose. All the conductors near the work area must be earthed.

Always check the product is compatible with the materials composing the equipment (pump, spray gun, flexible hose and accessories) with which it can come into contact. Never use paints or sol-vents containing halogen hydrocarbons (as the methylene chloride). If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion.

•. TIGHTEN.AND.CHECK.ALL.THE.FITTINGS.FOR.CONNEC-TION.BETWEEN.PUMP,.FLEXIBLE.HOSE.AND.SPRAY.GUN.BEFORE.USING.THE.EQUIPMENT.

•. ALWAYS.USE.THE.FLEXIBLE.HOSE.SUPPLIED.WITH.STAN-DARD.KIT..THE.USE.OF.ANY.ACCESSORIES.OR.TOOLING.OTHER.THAN.THOSE.RECOMMENDED.IN.THIS.MANUAL,.MAY.CAUSE.DAMAGE.OR.INJURE.THE.OPERATOR.

.•. THE. FLUID. CONTAINED. IN.THE. FLEXIBLE. HOSE. CAN.

BE.VERY.DANGEROUS..HANDLE.THE.FLEXIBLE.HOSE.CAREFULLY.. DO. NOT. PULL. THE. FLEXIBLE. HOSE. TO.MOVE.THE.EQUIPMENT..NEVER.USE.A.DAMAGED.OR.A.REPAIRED.FLEXIBLE.HOSE.

IF.THE.PRODUCT.TO.BE.USED.IS.TOXIC,.AVOID.INHALATION. AND. CONTACT. BY. USING. PRO-TECTION. GLOVES,. GOGGLES. AND. PROPER.FACE.SHIELDS.

TAKE.PROPER.SAFETY.MEASURES.FOR.THE.PROTECTION.OF.HEARING.IN.CASE.OF.WORK.NEAR.THE.PLANT.

Electrical safety precautions

•.. Check.the.switch.is.on.the."OFF".position.before.connecting.the.cable.to.the.mains..

•. Never.carry.a.plugged-in.equipment.

•. Disconnect.the.equipment.before.storing.it.and.before.perfor-ming.any.maintenance.operation.or.replacing.of.accessories.

•. Do.not.carry.the.equipment.neither.unplug.it.by.pulling.the.electric.cable..

•. Protect.the.cable.from.heat,.oil.and.sharp.edges.

•. When.the.tool.is.used.outdoors,.use.only.an.extension.cable.suited.for.outdoor.use.and.so.marked.

•. Take.care.when.the.pumping.rod.is.moving... Stop.the.machine.whenever.someone.is.within.its.vicinity..

•. Repairs.of. the.electrical.equipment.should.only.be.carried.out. by. skilled.personnel,. otherwise. considerabledanger. to.the.user.may.result.

Never attempt to tamper with the calibre of in-struments.

The conditions of guarantee do not apply in the following situations:

- improper washing and cleaning of components causing malfunction, wear or damage to the equipment or any of its parts;

- improper use of the equipment;- use that does not conform with applicable national

legislation;- incorrect or faulty installation;- modifications, interventions and maintenance that

have not been authorised by the manufacturer;- use of non-original spare parts or parts that do

not correspond to the specific model;- total or partial non-compliance with the instruc-

tions provided.

CONDITIONS OF GUARANTEE

12

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F SETTING-UPCONNECTION OF THE FLEXIBLE HOSE TO THE GUN

•.. Connect.the.high.pressure.flexible.hose.(F1).to.the.pump.(F2).and.to.the.gun.(F3).ensuring.to.tighten.the.fittings.(the use of two wrenches is suggested)..

NEVER use.sealants.on.fittings’.threads... It.is.ADVISED to.mount.a.high.pressure.manometer.at.the.

pump.outlet.(see on page “Accessories”).to.read.the.product.pressure.

•.. It.is.recommended.to.use.the.hose.provided.with.the.standard.kit.(ref. 18036)..

. NEVER use.a.damaged.or.a.repaired.flexible.hose.

CHECK ON POWER SUPPLY

Make sure that the electrical system is earthed and complies with regulations.

•. Check. the. mains. voltage. corresponds. to. the. equipment’s.rating.

•. The.supply.cable.is.provided.without.plug... Use.a.plug.which.guarantees.the.plant.earthing... Only. a. technician. or. a. skilled. person. should. perform. the.

connection.of.the.plug.to.the.electric.cable.

Should anyone use an extension cable between the tooling and the socket, it must have the same characteristics as the cable supplied (minimum diameter of the wire 2.5 mm2) with a maximum length of 50 mt. Higher lengths and lower diame-ters can provoke excessive voltage falls and also an anomalous working of the equipment

F2

F1

F3

13


MIN MAXPRESSIONEPRESSURE

•. Ensure.the.gun.(F3).is.without.nozzle..

•.. Press.the.switch.(F4).of.the.equipment.“ON” (I)..•. Turn. clockwise. the. pressure. control. knob. (F5). so. as. the.

machine.works.at.idle.speed.

CONNECTION OF THE TOOLING TO THE POWER SUPPLY

•. Check. the.switch. (F4). is.on. the.“OFF” (0). position.before.connecting.the.cable.to.the.mains.

•. Place.the.pressure.control.knob.(F5).on.the.“MIN”.position..(turn counterclockwise).

OFF

F4F5

ON

F4 F5

F3

14

NEW EXCALIBUR

PRESSIONEPRESSURE

MIN MAX


F7

F5

F6

Engl

ish

Circulation and washing

•. Visually.check.that.the.wash.fluid.starts.to.re-circulate.within.the.tank.(F7).

•. Turn.the.pressure.adjustment.handle.(F5)..clockwise.to.stop.the.pump.

•. Closed.the.recirculating-safety.valve.(F6)..

•. Turn.pressure.regulating.knob.(F5).clockwise.a.little.so.that.the.machine.idles..

•. Open.the.recirculating-safety.valve.(F6)..

•. Turn.the.pressure.setting.knob.(F5).clockwise.to.the.“CIR-CULATION.&.WASHING”.position.(drop symbol).

OPENIt re-circulates back into

the tank without spraying

CLOSEDIt sprays out of the spray

gun

Circulation and washing

F6F6

F5

F5

F5

15


G

•.. Remove.the.suction.pipe.and.take.away.the.solvent.tank.•. Point.the.gun.into.the.solvent.tank.and.press.the.trigger.so.

as.to.recover.the.residual.solvent.•... As. the.pump. idles,.press. the.“OFF” (0).switch. to.stop. the.

tooling..

•. Now. the. machine. is. ready.. Should. you. use. water. paints,.besides.the.solvent.wash,.a.wash.with.soapy.and.then.clean.water.is.suggested..

•. Insert.the.gun.trigger.lock.and.assemble.the.nozzle.

PREPARATION OF THE PAINT

•.. Make.sure.the.product.is.suitable.to.be.used.with.a.spray.gun..•.. Mix.and.filter.the.product.before.using.it..For.filtration,.use.

CLOSE-MESH.(ref. 214).and.LARGE-MESH.(ref.215).LA-RIUS METEX.braids.

Absolutely avoid to spray solvents indoors. In addition, it is recommended to keep away from the pump in order to avoid the contact between the solvent fumes and the electric motor.

Never.use.products.containing.halogen.hydrocarbons.(as methy-lene chloride)..If.these.products.come.into.contact.with.aluminium.parts.of.the.equipment,.can.provoke.dangerous.chemical.reactions.with.risk.of.explosion.

Make sure the product to be used is compatible with the materials employed for manufacturing the equipment (stainless steel and aluminium). Because of that, please contact the supplier of the product.

•.. Point.the.gun.(F3).into.a.container.(F8).keeping.the.trigger.pressed.(so as to drain the oil inside).till.a.clean.solvent.comes.out..Now,.release.the.trigger..

WORKING

START OF THE PAINTING OPERATIONS

•... Use.the.tooling.after.performing.all.the..SETTING UP.ope-rations.above.described.

•... Dip.the.suction.pipe.(G1).into.the.product.tank.

•. Open.the.recirculating-safety.valve.(G2).(turn clockwise so as the pin slides on the cam track).

OPENIt re-circulates back into

the tank without spraying

CLOSEDIt sprays out of the spray

gun

F3

F8

G1

G2G2

G2

16

NEW EXCALIBUR


G4

Engl

ish

•. Close.the.recirculating-safety.valve.(G2).(turn clockwise till the valve has released).

NEVER point the spray gun at yourselves or at other people.The contact with the casting can cause serious injuries.In case of injuries caused by the gun casting, seek immediate medical advice specifying the type of the product injected.

Recirculating-safety valve: when working at the maximum pressure available, releasing the gun trigger sudden increases of pressure can occur. In this case, the recirculating-safety valve opens automatically eliminating part of the product from the recirculating tube. Then it closes so as to go back to the first working conditions.

•. Press.the.switch.“ON” (I).of.the.equipment.and.turn.a.little.the.pressure.control.knob.clockwise.(G3),.so.as.the.machine.works.at.the.idle.speed.

SPRAY ADJUSTMENT

•. Slowly.turn.clockwise.the.pressure.control.knob.to.reach.the.pressure.value.in.order.to.ensure.a.good.atomization.of.the.product.

•. An.irregular.and.marked.spray.on.the.sides.indicates.a.low.working.pressure...On.the.contrary,.a.too.high.pressure.causes.a.high.fog.(“overspray”).and.waste.of.product.

•. In.order.to.avoid.overthickness.of.paint,.let.the.gun.advance.sideways.(right-left).when.spraying.

•. Always.paint.with.regular.parallel.bands.coats.

•. Keep.a.safety.and.constant.distance.between.the.gun.and.the.support.to.be.painted.and.also.keep.yourselves.perpendicular.to.it.

•. Now.the.machine.carries.on.sucking.the.product.till.the.flexible.hose.is.full,.up.to.the.gun.

. Then.it.will.stop.automatically.•. Adjust.the.work.pressure.with.the.knob.(G3).

•. Make.sure.the.product.recycles.from.the.return.tube.(G4).

G2

G3

17


LED

1

2

3

4

5

6

H

8

7

ALARMS

•. Flashing.lamp.(G4).for.alarms:

ALARMS

Maximum.current.exceeded

Overheating.Head.Control

Overheating.motor(not.implemented)

High.voltage.feeding.current

Low.voltage.feeding.current

No.earthing

Faulted.pressure.sensor

CLEANING AT THE END OF THE WORK• . Reduce.pressure.to.the.minimum.(turn counterclockwise the

pressure control knob (H1) ).

• Press.the.switch.(H2).placed.on.the.box.of.the.electric.motor,.to.stop.the.equipment.

•. Release.the.residual.pressure.by.holding.down.the.trigger.of.the.gun.and.pointing.it.into.a.container..

•. Open.the.recirculating-safety.valve.(H3).to.release.the.pressure.in.the.circuit.

•. Lift.the.suction.pipe.and.replace.the.product.tank.with.that.of.the.solvent.(ensure it is compatible with the product being used).

•. Unscrew.the.gun.nozzle.(do not forget to clean it with solvent).• Press the switch (H2) ON and turn a little the pressure

control knob (H1) clockwise so as the machine works till the motor starts.

•. Make.sure.the.solvent.recycles.the.washing.fluid. from.the.return.tube.

•. Close.the.recirculating-safety.valve.(H3).•. Point.the.gun.(H4).into.the.product.tank.(H5).and,.keeping.

the.trigger.pressed,.release.the.remaining.product.till.a.clean.solvent.comes.out...Now,.release.the.trigger.

Recycling.stop.(after.15.min.)

H2 H1

G5

H3

H4

H5

18

NEW EXCALIBUREn

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L

I

Follow the washing procedure before using again the equipment.

•. Lift.again.the.suction.pipe.and.remove.the.solvent.tank.•. Now.point.the.gun.into.the.solvent.tank.and.press.the.trigger.

so.as.to.recover.the.residual.solvent.• As the pump starts idling, press the switch OFF (0) to

stop the equipment.•. In.case.of.long.storage,.we.recommend.you.to.suck.and.to.

leave.light.mineral.oil.inside.the.pumping.group.and.the.flexible.hose.

GENERAL MAINTENANCE

DAILY..

•. Clean.the.filters;•. Clean.the.nozzles;•. Clean.all.the.varnish.circuit.with.a.specific.product;•. Check.the.fuel.motor.(see the maintenance table).

PERIODICALLY.•. Check.the.pumping.gaskets.draft.(if the product draws, replace

gaskets);•. Clean.the.mobile.parts.from.the.varnish.deposits.(spray guns,

etc.);.•. Check.that.the.tubes.and.all.the.fittings.are.correctly.locked..

Discharge the pressure in the pump unit (open the discharge valve) before carrying out any maintenance.

ROUTINE MAINTENANCE

CHECK ON THE PACKING NUT

Daily.check.the.packing.nut.is.tight.in.order.to.avoid.wastes.but.not excessively to prevent the piston from seizing and the gaskets from wearing.

•.. For.tightening,.use.the.wrench.supplied.(ref. 11503).

•. Use.the.lubricant.supplied.(ref. 16325).to.allow.an.easy.sliding.of.the.piston.inside.the.gasket.group..

Daily top up the packing nut..

ALWAYS DISCONNECT THE POWER SUPPLY AND RELEASE THE PRESSURE IN THE PUMPING GROUP (open the drain valve) BEFORE TIGHTE-NING THE PACKING NUT.

Ref. 11503Dowel

Oil ring

Ref. 16325

19


M

Code 16801

Code 16858

Code 16859

Code 16850

Code 18044

Code 16854

Code 16856

Code 32038

Code 16852

WARNING PLATE

20

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N

Always close the air compressed supply and unload the plant pressure before performing any check or replace-ment of pump parts (see "correct procedure of decompression").

PROBLEMS AND SOLUTIONS

SolutionCauseProblem

•. The equipment does not start

•. The equipment does not suck the product

•. The equipment sucks but does not reach the pressure desired

•. When pressing the trigger, the pressure lowers considerably

•. The pressure is normal but the product is not atomized

•. The atomization is imperfect

•. When releasing the trigger of the gun, the equipment does not stop (the motor runs slowly and the piston rod keeps on going up and down)

•.. Lack.of.voltage;

•.. Considerable.drops.in.mains.voltage;•. On/Off.switch.disconnected;

•. Breakdown.of.pressure.transmitter;•. Breakdown.of.motor.electric.control.box;•. The.line.of.material.coming.out.of.the.

pump.is.already.under.pressure;•. The. product. is. solidified. inside. the.

pump;

•. Suction.filter.clogged;•. Suction.ilter.too.fine;

•. The.equipment.sucks.air;

•. Lack.of.product;•. The.equipment.sucks.air;•. The.recirculating-safety.valve.is.open;•. The.gaskets.of.the.pumping.group.are.

worn;•. Suction.or.delivery.valve.dirty;

•. Nozzle.too.big.or.worn;•. The.product.is.too.dense;•. The.filter.of.the.gun-butt.is.too.fine;

•. The.nozzle.is.partially.clogged;•. The.product.is.too.dense;•. The.filter.of.the.gun-butt.is.too.fine;

•. The.nozzle.is.worn;

•. The.gaskets.of.the.pumping.group.are.worn;

•. Suction.or.delivery.valve.dirty;

•. Recirculating-safety.valve.defective;

•.. Check.the.correct.connection.to.the.power.supply;

•.. Check.the.extension.cable;•. Ensure.the.On/Off.switch.is.on.the.

“on”.position.and.turn.clockwise.the.pressure.control.knob;.

•. Verify.and.replace.it,.if.necessary;•. Verify.and.replace.it,.if.necessary;•. Open. the. drain. valve. to. release.

pressure.in.the.circuit;•. Open. the. drain. valve. to. release.

pressure.in.the.circuit.and.stop.the.machine..Disassemble.the.pumping.group.and.the.pressure.transmitter.and.clean;

•. Clean.or.replace.it;•. Replace.it.with.a.larger-mesh.filter.

(with very dense products, remove the filter);

•. Check.the.suction.pipe;

•. Add.the.product;•. Check.the.suction.pipe;•. Close.the.recirculating-safety.valve;•. Replace.the.gaskets;

•. Disassemble.the.pumping.group;

•. Replace.it.with.a.smaller.one;•. Dilute.the.product,.if.possible;•. Replace.it.with.a.larger-mesh.filter;

•. Clean.or.replace.it;•. Dilute.the.product,.if.possible;•. Replace.it.with.a.larger-mesh.filter;

•. Replace.it;

•. Replace.the.gaskets;

•. Disassemble.the.pumping.group.and.clean;

•. Verify.and.replace.it,.if.necessary;

SolutionCauseProblem

21


O CORRECT PROCEDURE OF DECOMPRESSION

•.. Insert.the.gun.clamp.(O1).

WARNING : If the equipment is still under pressure after per-forming the operations above described because of the nozzle or the flexible hose clogged, proceed as follows:• Loosen very slowly the gun nozzle.• Release the clamp.• Point the gun into the container of the product

and press the trigger to release pressure.• Loosen very slowly the fitting of connection

from the flexible hose to the gun.• Clean or replace the flexible hose and the

nozzle.

•. Move.the.switch.(O2).to.the.OFF.position.to.stop.the.equip-ment.

• . Reduce.pressure.to.the.minimum.(turn counterclockwise the pressure control knob (O3)).

•. Disconnect.the.power.supply.cable.(O4).

•. Release.the.gun.clamp.(O1),.point.the.gun.into.the.tank.of.the.product.and.press.the.trigger.to.release.pressure..At.the.end.of.the.operation,.insert.the.gun.clamp.

•. Open.the.recirculating-safety.valve.(O5).to.release.the.residual.pressure.always.clockwise.

O4O1

OFF

O2

O5

O3

Clamp.inserted

Clamp.released

22

NEW EXCALIBUREn

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P REPLACEMENT OF THE PUMPING GROUP’S GASKETS

•. Carry.out.this.operation.after.cleaning.the.tooling.

•. Release..the.plastic.covering.(P2).•. Use.a.screwdriver.(P3)..to.turn.the.motor(P4).until.the.piston.

stem.is.at.the.bottom.of.its.stroke.and.then.move.the.con-rod.to.a.position.in.which.it.can.be.reached.to.remove.it.

•. Remove.the.locking.pin.(P5).using.pliers.(P6).

•. Unscrew.the.fixing.ring.nut.(P7),.to.the.end.of.the.thread.using.a.45.mm.spanner.

•. Unscrew. the. suction. casing. using. a. 32. mm. spanner. as.illustrated..If.necessary,.remove.the.suction.pipe.(P8).before.continuing.with.the.other.operations.

•. Use.a.19.mm.spanner.to.unscrew.the.ring.nut..(P1).on.the.feed.pipe.in.order.to.make.the.operation.easier.

Always disconnect the power supply and release pressure before going on with the operations (follow the “correct procedure of decompression”).

P1

P2

P4

P3

P6P5

P7

P8

23


•. Disconnect.the.pumping.group.by.unscrewing.the...fastening.nut.(wrench 45).

•. Unscrew.the.pumping.group.from.the.housing...

You.can.now.work.easily.as.the.pump.casing.has.been.freed.

•. Grip.the.complete.pump.unit.(P9).in.a.vice.(P10).(as shown).

•. Slacken.the.ring.nut.(P11).by.two.full.turns.using.the.special.pin.(P12).supplied.

. Turn.anticlockwise.as.shown.

•. Use.a.36.mm.spanner.to.unscrew.the.pump.unit.as.shown.

•. Remove.the.pump.unit. (P13). from.the.foot.valve.(P14).as.shown.

. Inspect the two parts separately.

PIT STOP MAINTENANCEReplacement.of.upper.and.lower.gaskets.25.minutes.

REPLACING THE FOOT VALVE SEALS•. Replace.the.PTFE.gasket.(P15).located.under.the.ball.seating..

(P16).

•. Check.that.the.surfaces.of.the.ball.seating.(P16).and.the.ball.(P17).are.not.damaged...If.necessary,.replace.both.of.them.

•. .Fit.them.again.using.the.component.sequence.shown.

P9

P10

P11

P12

P13

P14

24

NEW EXCALIBUREn

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REPLACING THE PUMP UNIT HOUSING UPPER GASKET

•. Remove.the.piston.stem.(P18).from.the.pump.unit.housing..(P19).as.shown.

•. Unscrew.the.gasket.compression.ring.nut.(P20).completely.. All the gaskets in the unit must be replaced at the same

time to allow the machine to work properly.

•. Remove.the.upper.stainless.steel.female.ring.(P21).as.shown.

P16

P15

P17

P18

P19

P20

P21

P21

25


•. Remove.the.series.of.gaskets.contained.inside.the.pump.unit.housing,.as.shown.

•. Remove.the.lower.stainless.steel.male.ring.(P22).as.shown.

•. Fit.the.new.gasket.kit.according.to.the.component.sequence.shown.in.the.figure.

Upper whitePTFE

Grey polyethylene

Waxed leather

Grey polyethylene

Lower white PTFE.

1

2

P22

3

4

5

26

NEW EXCALIBUR

U P P E R

Engl

ish

P23

P24

P19

•. Remove.the.PTFE.O-ring.(P23).and.replace.it.with.a.new.one.(P24).

REPLACING THE PUMP UNIT STEM GASKET

•. Secure.the.stem.(P19).in.a.vice.as.shown.

Waxed.leather.Code16155

Steel.male.ringCode.16108

Polyethylene.grey.Code.16124

PTFE..whiteCode.16107

Steel.female.ringCode.16106


PTFE..grey.Code.16107

27


L O W E R

P19P25

P19

•. Fit.the.new.gasket.kit.according.to.the.component.sequence.shown.in.the.figure.

. Check.the.scraper.for.wear.(Ref. 18648).

. Replace.if.necessary.

•. Use.a.10.mm.spanner.to.unscrew.and.remove.the.stem.(P19).as.indicated.

•. Remove.the.complete.gasket.kit.(P25).from.the.stem.(P19),.as.shown,.in.order.to.replace.it.



PTFE.white.Code.16117

Polyurethane.red.Code.16114

PTFE.White.Code.16117


PTFE.scraper.ringCode.18648

28

NEW EXCALIBUREn

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•. Insert.the.stem.(P19).into.the.housing.(P18).rotating.it.as.you.do.so.in.order.to.allow.it. to.slide.more.easily.and.to.avoid.damaging.the.upper.gaskets.

•. Lubricate.the.O-ring.(P30).(Ref. 16126).with.grease,.as.shown.. Vaseline.is.recommended.for.this.task.

•. Replace. the.grey.polyethylene. lipped.gasket. (P26). for. the.valve.piston.

•. Refit.according.to.the.assembly.order.and.the.alignment.of.the.lip.(as shown).

. Check the surfaces of the ball (P27) and ball seating (P28), and replace both if damaged.

•. Assemble.the.components.as.shown.

•. Lubricate.the.gaskets.(P29).and.the.stem.. Vaseline.is.recommended.for.this.task.

P19P18

P28

P27

P29

P30

29


•. Put.liquid.PTFE.on.the.first.two.turns(P31).and.(P32).to.avoid.the.two.components.coupled.as.shown.from.unscrewing.

•. Use.a.36.mm.spanner.to.screw.on.the.pump.unit.(P10).

•. Make.the.piston.stem.(P19).fitted.previously.complete.a.full.stroke.as.shown.

•. Use.the.pin.(P12).supplied.to.tighten.the.gasket.compression.ring.nut.(P11).

. Close.this.until.it.is.fully.touching,.without.forcing.

CORRECT POSITIONING OF THE PUMP UNIT

Once.the.unit.has.been.refitted,.proceed.as.follows:

•. Check.the.position.of.the.con.rod,.which.should.be.positioned.at.its.lower.stopping.point.

•. Put. the.entire. pump.unit. (P10). inside. the. reduction. cover.(P33).as.shown.

P32

P31

P10

P19

P11

P12

30

NEW EXCALIBUREn

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•. Screw.the.entire.pump.unit.onto.the.front.template,.making.sure. that. the.end.of. the.stem. is.centred. in. relation. to. the.groove.in.the.con.rod.(P34).

•. Centre.the.two.holes.(con rod + stem).and.insert.the.stopping.pin.(P35).inside.the.con.rod.(P34).

•. Check.that.the.closing.spring.(P36).in.the.con.rod.(P34).goes.into.the.pin.seating.when.closed.(as shown).

•. Screw.the.entire.pump.unit.(P10).inside.the.reduction.cove.

The reference value (see drawing) must be 18 mm.The maximum tolerance accepted for correct ope-ration is 21 mm maximum and 16 mm minimum.

•. Use.a.gauge.to.measure.the.gap.between.the.base.of.the.template.and.the.start.of.the.tightening.groove.

P10

18 mm

18m

mm

in. 1

6mm

max

. 21m

m

P10

P33

P36 P35 P34

Refe

renc

e

31


•. For. correct. reassembly,. see. the.exploded.diagram. for. the.pump.unit,.and.invert.the.order.used.for.disassembly.

•. Once.the.unit.has.been.positioned.correctly,.tighten.the.lock.nut.(P37).hard.against.the.front.template.

. To.tighten,.use.a.45.mm.spanner.

•. Close.the.inspection.cover.(P2).again.

•. Fit.the.suction.pipe.(P8).. Put.PTFE.tape.or.liquid.PTFE.over.the.threaded.part.(P39).

before.screwing.it.onto.the.foot.valve..

P37

P2

P8

P39

32

Engl

ish

SPARE PARTS FRAME MOUNTEDSPARE PARTS FRAME MOUNTED

OU

OV

OR

OQ

Complete electro-hydraulic control deviceRef. 18770 and 18771Page 38

Drive assemblypage 36

Recirculating-safety valve group ref. 16400Page 35

Complete pumpingpage 40

Electric motorpage. 48

OAD Accessoriespage 49

OS Framepag. 37

OAC

33

English

SPARE PARTS TROLLEY MOUNTEDSPARE PARTS TROLLEY MOUNTED

OU

OV

OQ

OAD

OR

OT Trolleypage 37

OAC

Complete electro-hydraulic control deviceRef. 18770 and 18771Page 38

Drive assemblypage 36

Recirculating-safety valve groupref. 16400 page 35

Complete pumpingpage 40

Electric motorpage 48

Accessoriespage 49

34

Engl

ish U Complete electro-hydraulic control

device Ref. 18770 and 18771Page 38

OQ Recirculating-safety valve group ref. 16400 page 35

OAD Accessoriespage 49

OR Drive assemblypage 36

Electric motorpage 48

OV Complete pumpingpage 39

X Compressorpage 43

AIR TANKpage 46

PRESSUREpage 44OY

Trolleypage 47

OZ AIR REGULATORpage 45

OW Assemblypage 42

OAB

OAA

OAC

SPARE PARTS TOP FINISH VERSIONSPARE PARTS TOP FINISH VERSION

35

English

Q RECIRCULATING-SAFETY VALVE GROUP REF. 16400FOR ALL VERSIONS

Pos. Code Description

- 16400 Rec i rcu la t ing -sa fe ty va lve

group

1 4033 O-ring

2 16415 Valve.housing

3 53007/3 O-ring

4 16419 Antiextrusion.ring

5 16420 Material.rod

6 16410 Spring

7 46409 Bush

8 16408 Dowel

9 16405 Knob

10 90018 Dowel

1

3

45

2

6

78

109

WARNING:.Always.indicate.code.and.quantity.for.each.part.required.

36

NEW EXCALIBUREn

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DRIVE ASSEMBLY FOR ALL VERSIONS

19

20

22A 18

314

4

5

16

10

7

10

69

1389

1311

2425

23

12

11A

17

15

26

27

28


1 18660/220 Electric.motor.220V.50Hz

1A 18660/110 Electric.motor110V.60Hz

2 18770 Compl..electro-hydraulic.box.220V

2A 18771 Compl..electro-hydraulic.box110V

3 18650 Complete.rod

4 18649 Complete.sleeve

5 18663 Cover

6 18672 Complete.toothed.gear

7 18680 Complete.toothed.driving.gear

8 18673 Complete.connecting.rod

9 18667 Cam.bushing

10 18681 Driving.cam

11 18665 Spring

12 18664 Bushing

13 4233 Centering.pin


14 18685 Scraper.ring

15 18666 Pin.for.connecting.rod

16 18629 Tin.plate.door

17 9173 Screw

18 18790 Complete.h.p..hose.for.connection

19 8029 Screw

20 32005 Washer

23 7059 Screw

24 34009 Washer

25 37406 Screw

26 18686 Front.label

27 18677 Warning.label

28 18044 Flashing.label

RWARNING:.Always.indicate.code.and.quantity.for.each.part.required.

37


S FRAME

2

1

3

4

5

5


1 18765 Handle

2 18699 Handgrip

3 18698 Frame.tube.-.left

4 18698A Frame.tube.-.right

5 37403 Frame.cap

9

3


1 18765 Handle

2 18631 Handgrip.

3 37406 Screw

4 34009 Washer

5 7059 Screw

6 91047 Washer.firm.wheel

7 37218 Wheel

8 18632 Frame

9 37403 Caps

2

1

8

5

5

9

7

6

7

6

44

4

T TROLLEY


38

NEW EXCALIBUR

1

2

3

45

67

8

9 1011

12

1314

15

1617

18

1920

21

19

23

2425

2526

242526

27

28

22

29

Engl

ish

U COMPLETE ELECTRO-HYDRAULIC CONTROL DEVICEREF. 18770 E 18771 FOR ALL VERSIONS


39

EnglishNEW EXCALIBUR

Pos. Code Description Q.ty

18770 Complete electro-hydrau-

lic control 220V/50Hz

1

18771 Complete electro-hydrau-

lic control 110V/60Hz

1

1 18688 Electro.ID.box 1

2 18654 Cover.box 1

3 18625 Gasket 1

4 16400 Recirculating-safety.valve 1

5 18654/220 Electronic.card.220V 1

5 18654/110 Electronic.card.110V 1

6 18580 Complete.filter.cap 1

7 16205 Filter.sieve 1

8 18627 Filter.sieve.support 1

9 18622 Or 1

10 96206 Union 1

11 18614 Union 1

12 5933 Switch 1


13 18689 Orm 1

14 18684 Gasket 1

15 18692 Pressure.sensor 1

16 18693 Potentiometer 1

17 18682 Plug 1

18 18687 Pressure.label 1

19 18871 Cable.fastener 2

20 18870 Power.cable 1

21 96208 Union 2

22 18694 Control.knob 1

23 18872 Spacer.card 1

24 5379 Screw. 2

25 5339 Washer 3

26 5114 Nut 2

27 4019 Screw. 4

28 5737 Washer 4

29 95210 Dowel.. 1

40

NEW EXCALIBUREn

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V


1 16109 Packing.nut

2 16127 Lock.nut

3** 16105 Complete.upper.seals

4 96208/1 Union

5 18640 Sleeve

6** 16126 O-ring

7 18642 Ball.guide

8** 33028 Ball

9 91018 Ball.housing

10** 18675 O-ring

11 18641 Foot.valve

12 18652 Piston.rod

13** 16130 Ball

14** 18651 Complete.lower.seals

15** 18655 Complete.foot.valve

16 18649 Complete.sleeve.assembly

17 18650 Complete.piston

*

*

* Complete gasket kit (upper and lower) cod. 18855**Pumping maintenance kit cod. 40106

*

COMPLETE PUMPING GROUP REF. 18885FOR ALL VERSIONS


1

2

3

4

5

6

16

7

8

910

11

12

13

15

14

17

41


GASKETS ASSEMBLY



PTFE.white.Code.16117

Polyurethane.red.Code.16114

PTFE.White.Code.16177


Code 16132

Code 16105

PTFE.scraper.ringCode.18648

Waxed.leather.Code16155



PTFE..whiteCode.16107



PTFE..grey.Code.16107

U P P E R S E A L S

L O W E R S E A L S

Code 16133

Code 18651

42

NEW EXCALIBUREn

glis

h

W MACHINE ASSEMBLY FULL TOP FINISH


1 18774 Excalibur.230V 1

2 18796 Air.tank 1

3 18793 Compressor.air 1

4 18795 Air.regulator 1

5 18792 Trolley 1

6 18794 Pressure 1


7 18797 Upper.carter 1

- 16602 Junction.connection 1

- 18182 Dip.hose 1

- 37216 Stainless.steel.filter 1

- 18654/220 Electronic.card 1


7

6

4

3

5

2

1

43


X AIR COMPRESSOR ASSEMBLY GROUP REF. 18793VERSION ONLY TOP FINISH


1 30542/1 Air.compressor 1

2 18798 Compressor.bracket 1

3 5263 Washer.UNI.6592.Ø.6 9

4 91062 Screw.TCE.UNI.5931.M6x20 4

5 510026 Washer.UNI.6592.Ø.8 8

6 96031 Screw.TCE.UNI.5931.M8x25 4


7 6151 Screw.TCE.UNI.5931.M8x50 4

8 8042 Nut..locking.UNI.7473.M6 4

9 18784 Electrical.box 1

10 3637 Nut..locking.UNI.7473.M8 4

11 32024/1 Washer.Ø.8x24 4

12 18463 Spacer 4

1

2

3

411

5

6

7

3

8

9

5

10

12


44

NEW EXCALIBUREn

glis

h

Y ASSEMBLY PRESSURE COMPRESSOR REF. 18794VERSION ONLY TOP FINISH

1

1

2 3 4 5

6

6

7

8

15

9

10

11

12 13

14


1 4515 Collar.1/2” 2

2 8083 Cap.1/4” 1

3 22047 M-F.Extension.1/4 1

4 33012 Copper.Gasket.1/4” 1

5 30559 Exhaust.valve 1

6 16053 Air.connection.1/4.pipe.Ø10 2

7 22753 Connection.T.1/4”.MFF 1

8 22027 Reduction.M-F.1/4.-.1/8 1


9 8167 BP.Manometer.0-10.bar 1

10 30536 Pressure.switch 1

11 18772 Extension.1/4”.FF 1

12 5255 MF.Elbow.1/4” 1

13 4801 Reduction.3/8.-.1/4.FM 1

14 30559/1 One-way.valve.3.way 1

15 22027 Extension.MF 1


45



1 8167 BP.Manometer.0-10.bar 1

2 3344 Regulator.1/4”.0-8.bar 1

3 96028 Adapter.1/4.-.194.CON-CIL 1

4 4004 Ball.valve 1



6 54004 TCE.Screw.UNI.5931.M6x16 2

7 950633 Washer.Ø6.UNI.6592 2

8 510510 Bracket.for.regulator 1

Z AIR REGULATOR ASSEMBLY REF. 18795VERSION ONLY TOP FINISH

1

2 3

45

6

7

8


46

NEW EXCALIBUREn

glis

h

ASSEMBLY AIR TANK REF. 18796VERSION ONLY TOP FINISH

1

2

3

4

5

2

7

8

6

8

9


1 30540 Air.tank 1


3 5255 Elbow.1/4”.MF 1

4 3365 Elbow.1/4”.MM 1

5 9902 Check.valve 1


6 8042 Nut.locking.UNI.7473.M6 2

7 95063 Washer.UNI.6592.Ø6 4

8 20436 Screw.TCE.UNI.5931.M6x60 2

9 18798 Spacer 2

AA


47



1 30301 Handle 1

2 95159 Pipe.cap.Ø30 2

3 18914 Bushing.for.trolley.handle 2

4 18791 Trolley.frame 1


5 18902 Pin.Ø6 2

6 37238 Wheel.Ø260 2

7 20305 Wheel.washer. 2

8 30304 Caps.Ø40 2

ASSEMBLY TROLLEY REF. 18792VERSION ONLY TOP FINISH

1

2

3

4

56

7

8

AB


48

NEW EXCALIBUR

*Length of new brush **Minimum length of the brush Replace

ELECTRIC MOTOR


• Periodically.check.on.the.wear.of.the.pinion.(at least every 1000 working hours).

DISCONNECT THE POWER SUPPLY BEFORE CHE-CKING OR REPLACING THE BRUSHES.

• Periodically. check. the. perfect. connection. among. all. the.electrical.components.(at least every 200 working hours).

• The.length.of.the.brush.contact.must.be.higher.than.9 mm.to.guarantee.a.good.working.of.the.rotary.group.

Engl

ish


1 18899 Brush.220V.50Hz

2 18879 Brush.110V.60Hz

3 16047 Brush.holder.plug

AC

2

1

24 mm*9 mm**

49


AD ACCESSORIES


1 37600 Complete.jointed.fitting

2 18350 Dispersion.bell

3 37216 Filter

4 16602 Union

5 18182 Dip.hose

6 18370 Assembly

7 18367 Recirculation.pipe


8 18095 Spring

9 18350 Dispersion.bell

10 16802 Filter

11 18375 Flexible.hose

12 18609 Nut

13 18608 Spring


7

1

4

2

5

3

8

9

1011

6

12

13

50

NEW EXCALIBUREn

glis

h


1 18026 Delivery.compensation.hose.length.

15.mt.

2 147 High.pressure.manometer.M16x1,5

2 150 High.pressure.manometer.GJ.1/4"


3 96099 Intake.sleeve

4 16081 Union

5 16082 Elbow

34

2

5

1

51


Art. 19975: SPRAY.GUN.Mist-less.09. . ...base.Mist-clean

Code 11250: AT.250.1/4”+Fast.Clean.baseCode 11200: AT.250.M16x1,5+Fast.Clean.base

Code 270: FILTER.100.MESHCode 271: FILTER.60.MESH

PISTON.GUNSTOCK.FILTERSCode 11039: Green.(30M)Code 11038: White.(60M)Code 11037: Yellow.(100M)..Code 11019: Red.(200M)

Code 85014: FILTER.40.MESH.Code 85012: FILTER.20.MESHCode 37215: FILTER.40.MESH.inox.Code 37216: FILTER.20.MESH.inox

Code 16205: FILTER.60.MESHCode 16204: FILTER.100.MESHCode 16203: FILTER.200.MESH

52

NEW EXCALIBUR

ELECTRICMIXERS:

Code 217550: MX.850..-..850WCode 217560: MX.1100..-..1080WCode 217570: MX.1100E..-..1080W

Engl

ish

HIGH.PRESSURE.HOSE.3/8".-.M16x1,5.max.pressure.425.barCode 18063: 7,5.mtCode 18064: 10.mtCode 18065: 15.mt

ANTISTATIC.HOSE.3/16".-.M16x1,5.max.pressure.210.barCode 6164: 5.mtCode 55050: 7,5.mtCode 35018: 10.mt

ANTIPULSATIONS.HOSE.1/4".-.M16x1,5.max.pressure.250.bar

Code 35013: 5.mtCode 35014: 7,5.mtCode 35017: 10.mtCode 18026: 15.mt

53


SUPER FAST-CLEAN

TOP-SPRAYING CLEAN

TSC.7-20TSC.7-40TSC.9-20TSC.9-40

TSC.11-20TSC.11-40TSC.13-20TSC.13-40TSC.13-60TSC.15-20TSC.15-40TSC.15-60TSC.17-20TSC.17-40TSC.17-60

TSC.19-20TSC.19-40TSC.19-60TSC.21-20TSC.21-40TSC.21-60TSC.23-20TSC.23-40TSC.23-60TSC.27-20TSC.27-40TSC.27-60TSC.31-40TSC.31-60

Code 300: FAST-CLEAN.base.UE.11/16x16

Code 303: GASKET

FAST-CLEAN TIP

Nozzles.code

07-2007-4009-2009-4011-2011-4013-2013-4013-6015-2015-4015-6017-2017-4017-6019-2019-40

19-6021-2021-4021-6023-2023-4023-6025-2025-4025-6027-2027-4027-6027-8029-2029-4029-60

29-8031-4031-6031-8033-4033-6033-8039-4039-6039-8043-4043-6043-8051-4051-6051-80

Nozzles.code

TOP-SPRAYING CLEAN TIP

Code 18270:.SUPER FAST-CLEAN.base.UE.11/16x16

Code 18280: GASKET

54

NEW EXCALIBUREn

glis

h

GUN.EXTENSIONArt. 153: cm.30.-Art. 153: cm.40..

Art. 155: cm.60.-.Art. 158: cm.80.-.Art. 156: cm.100

PLA.1/4”+.BASE.SUPER.

FAST-CLEAN.Art. K11420-K11425-K11430: cm.130-180-240

PLA.M16x1,5+.BASE.SUPER.

FAST-CLEAN.Art. K11421-K11426-K11431: cm.130-180-240

Art. 16780: TELESCOPIC.PAINT.ROLLER

complete.with:

n..1 Roller.with.extra-long.fiber

n..1.Roller.with.long.fiber

n..1.Roller.with.medium.fiber

Flexible.hose.mt..2..3/16.".M16x1,5

Art. 40107: Complete.repairing.kit.for.pumping.unit

PAINT SPRAYING EQUIPMENT

L’innovazione.Quella vera.

56

NEW EXCALIBUREn

glis

h

Ref. 18775: FRAME.MOUNTED.WITHOUT.SPRAYING.ACCESSORIES.230.VRef. 18779: FRAME.MOUNTED.WITHOUT.SPRAYING.ACCESSORIES.115.V

Ref. 18776: TROLLEY.MOUNTED.WITHOUT.SPRAYING.ACCESSORIES.230.VRef. 18780: TROLLEY.MOUNTED.WITHOUT.SPRAYING.ACCESSORIES.115.V

Ref. K18775: FRAME.MOUNTED.WITH.SPRAYING.ACCESSORIES.230.VRef. K18779: FRAME.MOUNTED.WITH.SPRAYING.ACCESSORIES.115.V

Ref. K18776: TROLLEY.MOUNTED.WITH.SPRAYING.ACCESSORIES.230.VRef. K18780: TROLLEY.MOUNTED.WITH.SPRAYING.ACCESSORIES.115.V

AE VERSIONS

57


Ref. 18777: FRAME. MOUNTED. WITH. GRAVITY. HOPPER...WITHOUT.ACCESSORIES.230.V

Ref. 18778: TROLLEY.MOUNTED.WITH.GRAVITY.HOPPER...WITHOUT.ACCESSORIES.230.V

Ref. K18778: TROLLEY.MOUNTED.WITH.GRAVITY.HOPPER.AND.SPRAYING.ACCESSORIES.230.V

Tel. (39) 0341/621256Fax (39) 0341/621234

AIRLESS PISTON PUMPS

MANUFACTURER:

DIRECT.LINE

CUSTOMERS.TECHNICAL.SERVICE

DRAGON..Rif. 30184

NEW.EXCALIBUR.top.finish..Rif. 18783

ZEUS..Rif. K35100

23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43E-mail: [email protected] - Internet http://www.larius.com

JOLLY..Rif. 56501

THOR..220V/50Hz.long.pump.unit..Rif. 20705THOR..220V/50Hz.short.pump.unit.Rif. 20700

Documents

Top oFinshver - LARIUS€¦ · 3 NEW EXCALIBUR English Top Finish version A “Top Finish” version. “Top Finish” version allows.to.choose.between.Airless..and. Mistless painting