Tm 5-9028 Lubricator, Trl Mtd, Mdl 2430, 1943

8/22/2019 Tm 5-9028 Lubricator, Trl Mtd, Mdl 2430, 1943

http://slidepdf.com/reader/full/tm-5-9028-lubricator-trl-mtd-mdl-2430-1943 1/186

UNTED

ORATION

hicago,Illinois,U.S.A.

P u b l

i c D o m a i n , G o o g l e - d i g i t i z e d

/ h t t p : / / w w w . h

a t h i t r u s t . o r g / a c c e s s_

u s e # p d - g o o g l e



ManualandPartsCatalog,

ed,Model2430,publishedby

oration,isfurnishedforthe

ofallconcerned.

P u b l i c D o m a i n , G o o g l e - d i g i t i z e d

/ h t t p : / / w w w . h





OUNTED

wart-WarnerCorporation

hicago,Illinois,U.S.A.

e

to739801inclusive

e,739599,739601,

e,739612to739750

3,739754,739759,

8inclusive,739762to

to739777inclusive,

e

to739868inclusive,

e,771500and higher

ricator,TrailerMounted

nd

k

ver

nit

ion,

pany,

on,


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED

eequivalentfacilitiesofamodernservice

avydutyunit.It isskidmountedandcom-

readyforplacingonasuitabletrailer or

naircompressorprovidesairpressure

mps,inflatingtires,airjet cleaning,etc.

sproviderapid,efficientdeliveryofgeneral

gearlubricant,andmotoroilfromlarge

edhoseassembliesdirectlytobearingsand

ndoperatedgunsaresuppliedforhandling

e-feedoilcan,lubricationadapters,wheel

licbrakeserviceunit,fireextinguisher,

areparts arealsoincludedwiththeModel


/ h t t p : / / w w w . h





o40

riptionandOperation)24to 38

pressor)

8,19,20

0

7

3

5

g7,8

t2,3

0

mps)

8

s18to 24

aintenanceSummary17


/ h t t p : / / w w w . h





tinued)

17

L41to100

Service62to73

ompressor113

71,72,73

1

3

00)OverhaulService83,84

42to62

ngine104

mbly55to62

4to91

91

to 91


/ h t t p : / / w w w . h





tinued)

87

Service91to100

98

8,99,100

aulService:74to82

79

80

nd7228)81

228)81

odel7226)82

els7227and7228)82

oseMiser)79

80

o175

175

7

24to131

o145

,142

2,123

146

s102,103


/ h t t p : / / w w w . h





OUNTED


/ h t t p : / / w w w . h





werEquipmentforUse 4,5

werEquipmentforCold WeatherOperation5

rEquipment"5to10

Unit5,6

eliveryHose7to 10

CompressorUnit10

erEquipment10to14

4to17

dMaintenanceSummary17

rsof MainPowerEquipment18to24

ulicCoupling22,23

LubricantGun24to27

tingof6620AirMotorand 6625-C

everGuns 29,30

Push-TypeGun31,32

nceOilGun32

ngLubricator33,34,35

cBrakeServiceUnit(Fluid-Bal)36,37,38

rtableLubricationUnitfor Storage38,39


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http://slidepdf.com/reader/full/tm-5-9028-lubricator-trl-mtd-mdl-2430-1943 11/186 P u b l i c D o m a i n , G o o g l e - d i g i t i z e d

/ h t t p : / / w w w . h





AILERMOUNTED

a poweroperatedcompletelubricationunit

ailerortruck.Dimensionsatbase—45"wide,

pounds.Thislubricationunit iscomprisedofthe

ts(SeeFigure3).

roperated.

ps.Airoper-

ated.Low

ubricantTank.

pumpsare

rcompartment

bytheen-

antwill flow

e.Usedto

lubricant

l.Adjustable

ovidedfor

sure.Reser-

nesupplies

AirCom-

ureforoper-

oundgun,fill-

cleaningmo-

eter.Fordis-

ectlyintogear

lValves.For

pedwithpres-

whipendhose

typesoffit-

Gang*.The

nnectedfrom

alsobeused

ndgreasegun,

ex-Tipblow

eair hoseand

hitisused.

Meter.For

n.Forhan-

n.Forlubri-

eringgears,

ndlingspe-

serequiredby

earings.

iningand

ngfluidlubri-

Forspray-

OilCan.

edHighPres-

rusein

esoffittings. P u b l i c D o m a i n , G o o g l e - d i g i t i z e d

/ h t t p : / / w w w . h





AILERMOUNTED

S

dfor

ent

ngbolts,

olding

o beused

trailerbed

saretobe

atedap-

sideofrear

erbedfor

edapproxi-

.This

mendof

re51"

4J "bolts

ed inthis

toolong

r(shipped

ownbycrat-

nthebot-

heplaceof

sandnuts

ouldbe

awnse-

maybe used

operdis-

nmounting

ht-

atapunch

adtopre-

ueto

USE

ra-

lowing

Main

gested

efullyread

Power

Lubrica-

with

efromdirt

hegaso-

ratingof

1%gal.)

at

entsare

ee

cantsof

name

ghtly

ngTransferPump)


/ h t t p : / / w w w . h





AILERMOUNTED

ued)

o dirtor

t.Con-

otonly

lldamage

st

herever

umcleaner

asives,

nkmay

COLD

aseofen-

proper

Section

k dur-

theengine

re7)and

exibletubing

lbowtothe

stscrew

telbow,

doftubing,

gchamber

Figure8).

rflange.

angeto

R

Unit

ure

hto

ure10)by

ossible.

stMuffler

Line


/ h t t p : / / w w w . h





AILERMOUNTED

ne

turning

11).(The

yafterthe

rter

arting

n the

tion.Then

eeFigure

t.Iftheen-

firstapplica-

heoperation

etoracci-

ranking

echoke

eFigure11)

ecrank-

osedtoo

romcar-

pened.

yforstart-

therthanin

SeeFig-

rOutlet


/ h t t p : / / w w w . h





LEMITELUBRICATOR,TRAILERMOUNTED

eliv-

ver

mounted

tarttoop-

tilpres-

•.Theair

callyload

verdrops

areinch(See

eceiver).

to the

duced,if

rregulator

themain

mumof150

mmended

on.

ubri-

ythe

nds ofthe

eels.

pis re-

oosening

e16).

nbe

kpinmust

m mustbe

eforepin

edin(See

mRimofReel

y

bricant,

ro (See

aseplug,

o thehole,


/ h t t p : / / w w w . h





AILERMOUNTED

ofoil

oZero

eeFigure

chmust

fingerat

isde-

deliver

ng asthe

e tore-

e

hoseand

eterisop-

ras the

ragraphe),

must be

Meter

edwith

ackrolls

gshack-

ofthe

esand

adapters,

ovidedfor

sefit-

ning

ocontrol

engaged

ethrough

veoutlet.

gasket

with

tothe

thefitting

aulic

dsqueeze

sallows

othe bear-

onlya


/ h t t p : / / w w w . h






pedwith

easeis re-

olvalve

definite

hehandle.

shotcan

ge23).

ntisre-

llthe way

asured

T

coup-

ting.

Pin

aulic

the

rolvalveas

etwostyles

hed:(1)

igure21,

ter(not

ittings.

toHy-

ngthe

adapter

backover

rnozzle

ndoperate

ydescribed.

pedwith

pedwith

hBut-

othe con-

coupling

ethe con-

scribed.


/ h t t p : / / w w w . h





AILERMOUNTED

pedwith

ished:

Head

ntBut-

gaugeand

onreel.

ouplingis

gedby

eeveand

e38).

lsobe

ressure by

dattach-

gun

e

elsis no

ngineby

magneto

ure

wthe

receiver

allows

ine tolu-

rnauto-

sepres-

esdueto

er"built

thepres-

eswhennot

their life.

e

engine

Plug


/ h t t p : / / w w w . h





AILERMOUNTED

Oil

gure26)

.Approxi-

.Use

resabove

A.E.10

edand

64 hoursof

elydusty

echanged

ocated

eeFigure

See

toindi-

thislevel.

dervery

cupand

re28).

Check

er.

nerafter

lthor-

p

op-

llmag-

thS.A.E.

ithOil


/ h t t p : / / w w w . h





AILERMOUNTED

f

ubricate

Todo this,

to

wocap

tingScrew

cover.Do

ock

.

(SeeFig-

queezing

rLubri-

er

(Referto

nFigures

olubricate

throttle

erviceto

inghard-

s follows:

gure32.

et

urn cyl-

ure33)

linder

smaydis-

engine.

e18.)

OilPad

etScrew


/ h t t p : / / w w w . h





AILERMOUNTED

of

ootOil)

ow(See

erin and

l into

ThrottlingDevice

gsure

outof

ew(See

re-

ntseeSec-

e(See

pressor

tofull

h high

woquarts

attem-

enheit;use

F.to0° F.,

20%

sbelow0° F.

when

crankcase

lGauge

etimefor

onditions.

every90

2hoursop-

eddi-

yvalveat

etocom-

casewithOil

fthe

through

Remove


/ h t t p : / / w w w . h





AILERMOUNTED

r(See

airline

otoroil.

everytwo

essurein

veroutlet

hutoffbe-

umps

hose

ure37).

ned,andgap

4 hoursof

moilpad

oadvisable

eakerpoints

h

er.Lac-

eanerfor

o

yfirst

tscrew

pto .015"

tricscrew

Wico

adjust

cesof

ely.

thefixed

reakercover

ownspring.

Screw


/ h t t p : / / w w w . h





AILERMOUNTED

tinued)

nginewith

e30),and

to.

rty.The

40)

moving

adfins,

ntover-

theen-

rshroud

t toover-

oud isab-

cttheair

erlycooled.

bekept

ootight).

ompressor

periodi-

e

derail

41).En-

owardor

eltsshould

eslip-

ttingan

neand

d-

theen-

ysbeper-

t may

ginepulley

Asmall

edwith

ilClampScrews


/ h t t p : / / w w w . h





AILERMOUNTED

tinued)

alve

re42)

showsan

pressure,

forleaks.

Outlet

valve(See

Allow

air isdry

d.

alve

ter

mined

com-

cleanedas

eorre-

ashall

gasoline.

airby

owGun

ure44).

onsre-

about

irtyor

onemore

tantthat

adirty

efficiency

nerafter

lthor-

CompressedAir

Figure

er.Failure

kageof

ase

ure45)

ovement.

ethat


/ h t t p : / / w w w . h





AILERMOUNTED

tinued)

erventilation.

yl-

ellascom-

ekept

tefficient

llowedto

nddirt,it

houldbe

eethat

Caution

ottodraw

handled

aintenanceSummary

hgasolinehavingoctaneratingofatleast 67.Besure

ndwater.

aseofboth engineandcompressor.Addoilifnecessary.

mainairlineto pumpswithS.A.E.10oil(SeeFigure36).

hreetankcompartments.Refillifnecessary.UseCLEAN

rsarekepttightlyclosed.

on

rankcasewithfreshoiluptolevel offillerhole(oftener

nditions).Approximately1J/aquartsrequired.UseS.A.E.

ove40° F.;below40"F.useS.A.E.10(See Figure26).

r cleanerwithS.A.E.10oiltoindicatedoil level(oftener

nditions)(SeeFigure27).

rintakefilter.Ifdirty,disassembleandclean(See Figure

("B"Figure45)of compressorcrankcasetomakesure

tilation.

nandpulleysforproper alignment.

eceiverby openingdrainvalve(SeeFigure43).

akagebyclosingreceiveroutletvalveand observing

augeatindicator-barchannel,atthe trigger,andinthe

let.

on

erflowingwithS.A.E.10oil(SeeFigure29).

on

ssorcrankcasewithfreshoil (oftenerunderextremely

.E.30oilattemperaturesabove32° F.;below32° F.

diluteS.A.E.10oilwith 20%kerosene(SeeFigure35).

lterandsedimentbowl(See Figure40).

ation

amoilpadwithS.A.E.90gearlubricant(SeeFigure 31).

rpointsto .015"gap(fullyopened).(Seepage14.)

ust gapto.025".


/ h t t p : / / w w w . h





AILERMOUNTED

-

otstart

after

o-

vebelow

Clean

low

rburetor

n.

n-

lugand

olding

gtermi-

starting

p theig-

eptionof

ark,check

d)and

ragraphe).

acks,and

.Replace

ntsare

oistor

bytoo

livered

phf).

ure con-

ationis

s soaked

erfere

fective.

r

")and to

ndsmooth

4).

en-

ngspeed

M.),manu-

amini-

sreached.

t(See

tor left

eadyand

onwillper-

atesonair

saricher

.Ifafter

oofast

peed(ap-

NeedleValve

rew


/ h t t p : / / w w w . h





AILERMOUNTED

sfconfinued)

canbeob-

topscrew

actoryad-

ed,thecar-

mbledand

-2of

e43).

gedit may

gesetting

rottling

nuallyun-

ningwing

(SeeFig-

ssorisun-

gure49)

device

erposition

minidling

ichthis

dsupon

ttlingde-

unit be-

byloos-

)and

bracket,

outer

dleposi-

sure.

adjustmentbe

aticthrottling

position.If air

ottlingdevice,

ethe proper

ine whenunder

ctedthroughelbow

rs.(SeeFigure33.)

ers,thethrottling

satisfactorily,

ouldbereplaced.

erwith

stment

byadjust-

pressor

erinex-

eis1/32"

dcarburetor

yimpor-

allowed,

seatand

emof

fautomatic

madeonlywhen

nder.

backoff

Figure

ayfrom


/ h t t p : / / w w w . h





AILERMOUNTED

s(continued)

inespeeds

blemeter-

yholdthe

pen,turn

eeFigure

engineis

nturnthe

astest

tthrottle

ew

the

ntrifugal

dethe

controls

hen the

aryingthe

buretorto

heengine.

lation,the

e51)must

uired(ap-

.The

sconsinNo.

edinto

lever.

g

ay

gpara-

dhead.

NE

ir

hroudis

recttheair

properly

0).

or

veloping

previous


/ h t t p : / / w w w . h






s(continued)

e,Page

Section

valvediscs

nance

age62).

wingfinsof

oolertobe-

dgrease,

verheat.

eatheropen-

tionG-2-d,

or

d(startto

receiver

pprox.),

essure

ox.).

wingnut

isfar

onscrewto

tight.If

pressure

rwillnot

cttubing

irgauge

"D"Fig-

unscrew

emove

dfelt

ggedwith

gasoline

tubing

DPilotis

eassemble.

from

e

tenance

llycaused

atpressure


/ h t t p : / / w w w . h





AILERMOUNTED

s(continued)

tpump

chuckseal-

editwill not

airtoenter

ceworn

ure54).

d

tremely

rationof

oSection

heating lu-

er-

building

cant.

nneled.

hefoot

ulic

ks

iccou-

replace

sesmall

eevewhile

e

uplingina

Examine

wear,and

,first

n the

over the

replace

ndtighten.

Sleeve


/ h t t p : / / w w w . h





AILERMOUNTED

s(continued)

entde-

o little

onnect

e.

ntscrew

cknut.

o

ndturn

s ys"

9.

ut

theadjust-

Turning

ght cuts

gle shot

ewtothe

oflubri-

ed

hose

ndthere

make

ngaged.

e shut-

veoutlet.

ricant

ets,and

oseand

unscrew

valve,

e.


/ h t t p : / / w w w . h






s

velatReelInlet

-

ure61),

hat"V"

ssembled

ated.

oved

hersand

insidereel

ovedwith

D

nly

o.739762

having

739762

6620Air

ne(See

6060 Gun.

ne-

eliversa

hpressure

epressed.

ganytype

E.10oil

otor (See

one

Inlet

nder

3)to

ollower


/ h t t p : / / w w w . h





AILERMOUNTED

d)

merValve

e

sureto

verelease

filled.

yl-

66).

om

adapterby

nterclock-


/ h t t p : / / w w w . h





AILERMOUNTED

d)

ction

t open

der

andpull

asitwill

pen end

when

CLEAN

ant

n-

werrodout

-

erendinto

adapter

(SeeFig-

See

se.

n

dhoseto

nthetype

Referto

onsandin-

ptersand

ioustypes

HydraulicCoupling

(SeeFig-

gainstfol-

pumping

tany

is op-

n

).


/ h t t p : / / w w w . h






d)

ure—ap-

irpressure

aily

re70).

e discon-

lerplug.

g

)andpull

hshot

lubri-

ricantis

ggeris

ted,

e69),re-

nder(See

onor.hose

irt and

ngitin

r

ne)

nly

mbers

odel6060,

handle

ubricants.

nder

un

ed

ction

t open

der

andpull

o(See

of cyl-

pulling

N


/ h t t p : / / w w w . h





AILERMOUNTED

ed)

ant

out.

erting in

alve

werhandle

ewithair

74).Then

se.

n

dhoseto

etoAirMotor

nthetype

Referto

onsandin-

aptersand

ioustypes

HydraulicCoupling

n

).


/ h t t p : / / w w w . h





AILERMOUNTED

ed)

g

ndpull

ricated.

wor

regulated

(SeeFig-

reasespeed

peedofthe

d

us-

eorde-

easevalve

euntil

hispoint.

ed,

rpressure

79),detach

ure75),

offgunbe-

e

swill

nd fibrous

eterpiston

highpres-

amountof

unis very

ngsequip-

hatrequire

ressure.

nthe 6230

eandde-

tper stroke

orserv-

imilar

ubricants

nder

ad

e"I"and


/ h t t p : / / w w w . h






s(continued)

r6230)

seatthe

lytwoturns

om

din a

cylinderby

owerisat

sert

lowsur-

ackthe

es.Open

kept

ackhandle.

avy

I"out

nfillthe

dle.If

heavyit

ditto make

tthe cyl-

evelop-

yhand

outside

thelock-

E")and

ntilthe

locking

urnsof

locking

dleout

iregun

tem"K"

ingnut.

ng

ethelatch.

nor

B",depend-

gorbearing

tingsrefer

tionsand

dapters

evarious

usethe

nurled

mustbe

eforein-

ofbearing

nbecon-

on6220

rbear-

essure,as

cientto


/ h t t p : / / w w w . h





AILERMOUNTED

unde-

oflubricant

singheavy

andwheel

ydraulic,

ngs.

nder

om

ne"B"

e

e"F"out

g

otto form

-

o

yhand

outside

ng

on sleeve

n-

eliminate

avebeen

-

coupling

e handle

aringis

s

oupling

rkthe

t until

.

draulicfit-

ide.This

enthejaws

g, and

oved.

e

osition.

-

ex-

ydraulic

the noz-


/ h t t p : / / w w w . h






d)

pter

e82)

ing"R"

"R"

ng"A"

lthe

s

oupling

rkthe

t until

.

rings,

ndpull

is•breaks

wsofthe

.Thepin

asilyre-

UNCE

uction

ack,draw-

ndwhen

rdthe oil

edfor

gearcases

nggears,

dedfor

ures84

ozzle

e

ve

lug, in-

ndpull

emove

n the

oempty

epeatas

odrainthe

noz-

loutthe


/ h t t p : / / w w w . h






rrapid

as afour-

djustableto

nbereg-

of oilmist

oil.

eadand

ure

hen screw

n

eeFig-

d

obe

bbutton

scovered

the

esmall

86).Turn

counter-

amount.

R-

proper

eraces

typewheel

ringsup

1?4" bore.

provided

and sizes

.

gScrew

gLubricator

ng

ing

erBearing

hingaso-

cantand

efects,

om-*

er

s,

7)on


/ h t t p : / / w w w . h






ntinued)

cator

se

down.

g,so that

aring.

allBearing

scopes

deof

or lubri-

ows:

small

y

.

up.DO

ERS.

lRollerBearing

or lubri-

r

ows:

-

r,flangeup.


/ h t t p : / / w w w . h





AILERMOUNTED

ntinued)

tcomes

atingroller

illubricant

esin cover

ubricat-

etowheel.

eRollerBearings

-

seplate.

lerBear-

Thebear-

ation.See

gsis

ator

E"Figure

ntamination.


/ h t t p : / / w w w . h






CBRAKESERVICEUNIT(FLUID-BAL)

E

videsa

f bleeding

esystems,

ressure

k,resting

etatthe

he top.The

fluid(fluid

chisthen

ure(ap-

heairpres-

hehydraulic

nnectedbe-

ehydraulic

hehose

madapter

enanda

nposition


/ h t t p : / / w w w . h






ontinued;

tomadapter

four

abottom

gleakageat

hut-off

tically

yis too

gthesup-

maybe

ut-offcock

emain

eof the

placethe

hefemale

osesnaps

eaded

s un-

malecou-

fromthe

erplug

andan

dsothat the

standard

andsothat

romany

bstacles.

adsinto

hagasketto

.The filler

gauge,

gairpres-

veforfill-

"pop-off

protectsthe

essiveair

pres-

moving

gal-

e

airvalve

ureshould

heworking

uge.

uid-Bal

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RKEDFOR:EngineerSupplyOfficer,802ndEngr.Battalion,PineCamp,N.Y

ud* Mjdnw):,-*

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ELUBRICATOR,TRAILERMOUNTED

TIONS

correctformfor submissionbytheEngineerProp-

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DINMAKINGOUTREQUISITIONS.

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equisitionsinfinalform,leavingrequisitionnumber

nbyPropertyOfficer.

WILLBEOBSERVEDCAREFULLYIN

SFORSPAREPARTS:

sitionforeachdifferentmachine.

upperrighthandcornerof requisitionform.

onbyuseofoneof thefollowingterms:

tionofauthorizedallowances.

bsequentrequisitionstomaintainauthor-

nsfornecessaryrepairsnotcoveredby

nstructions.

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nd datedeliveryisrequired,immediatelybelow

dergroup headingsasshowninmanufacturers'

artsnumbersandnomenclaturedescriptionsaccu-

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sentbytelephone,telegraph,orradiomustalways

ywithrequisitionmarked:"Confirming(state

mustbeaccountedfor.


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elAEHEngine


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tonAssembly


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bly


/ h t t p : / / w w w . h





AILERMOUNTED

gandFuelTank


/ h t t p : / / w w w . h





AILERMOUNTED

herAssemblies


/ h t t p : / / w w w . h





AILERMOUNTED

oDrive,andAirCleaner

odelAEHEngine


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M.TELUBR.CATOR,TRA.LERMOUNTED

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/ h t t p : / / w w w . h





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AILERMOUNTED


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AILERMOUNTED

rankcaseAssembly


/ h t t p : / / w w w . h





AILERMOUNTED

ndPistonsAssembly


/ h t t p : / / w w w . h





AILERMOUNTED

Valves,andVOUnloaderPilot


/ h t t p : / / w w w . h





AILERMOUNTED

Tubes


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





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er/CompressorandEngine


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dels7226,7227and7228 LubricantPumps


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/ h t t p : / / w w w . h





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orOil;Pump

wPressurePumps

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AILERMOUNTED


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SEAT

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un


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un;OilGun

and6625-CMagazineweresuppliedonly withunitsbearingserial

62.The6060Gun(see page125)wasfurnishedwithunitshaving

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/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





RAILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


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AILERMOUNTED


/ h t t p : / / w w w . h





AILERMOUNTED


/ h t t p : / / w w w . h





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orSpringAdjusting,11015=4oz..24

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onPiston10632=1 oz..26

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reDischargeValveCover1162Ibs.1.60

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reDischargeValve11610oz.2.00

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rankcase11416=1 oz..20

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Documents

Tm 5-9028 Lubricator, Trl Mtd, Mdl 2430, 1943