TITLE:- PAD BEARING ASSEMBLY QTY: 01 set sheet 1 0f 3 · PDF fileTITLE:- PAD BEARING ASSEMBLY QTY: 01 set ITEM NO DISCRIPTION MATERIAL ... The correct bore size"X" and geometrical

QTY: 01 setTITLE:- PAD BEARING ASSEMBLY

sheet 1 0f 3

2322

24

D

D

sheet 2 0f 3TITLE:- PAD BEARING ASSEMBLYQTY: 01 set

20

8

SECTION D-D

5 1 23 6

7

4

21

9

1115

1618

19

10

12

sheet 3 0f 3TITLE:- PAD BEARING ASSEMBLYQTY: 01 set

ITEM NO

DISCRIPTION MATERIAL QTY for PAD BEARING

QTY for TAPPER

BEARING

SPARE QTY. REMARK

1 CYLINDER-1 EN 8D 1 0 ----- Dwg. No-01

2 PISTON EN24 Hard chrome plated RC45 1 1 ----- Dwg. No-02

3 PAD BEARING BUSH 1PHOS. BRONZE C52100 GRADE

C/ASTM B139-07 1 0 ----- Dwg. No-03

4 PAD BEARING BUSH 2 PHOS. BRONZE C52100 GRADE C/ASTM B139-07

1 0 ----- Dwg. No-04

5 SERVO VALVE FLANGE EN24 Hardness RC45 1 1 ----- Dwg. No-056 ROD END FLANGE EN24 1 1 ----- Dwg. No-06

7 ANTI ROTATION BEARING BUSHPHOS. BRONZE C52100 GRADE

C/ASTM B139-07 1 1 ----- Dwg. No-07

8 LVDT HOLDING FLANGE EN 24 Hardness upto RC 45 1 1 ----- Dwg. No-089 LVDT CLAMP EN 8d 1 1 ----- Dwg. No-09

10 DC LVDT HERMETICALLY SEALED STD 1 1 -----Dwg. No-10

Not under scope of supply

11 TIE BOLTS M12 X 1.75 X LENGTH 250 mm

ASTM A320 GR7 4 4 ----- Dwg. No-11

12 LOAD CELL ADAPTOR EN 24 Hardness upto RC 45 1 1 ----- Dwg. No-1213 CYLINDER-2 EN 8D 0 1 ----- Dwg. No-13

14 TAPPER BEARING BUSHPHOS. BRONZE C52100 GRADE

C/ASTM B139-07 0 2 ----- Dwg. No-14

15 MAIN NUT WITH LOCK NUT ASTM A 962/A962M 8 8 ----- STD

16 STATIC SEAL O ring No-2-148 Nitrile 2 2 8 STD

17 SWIVEL ROD END STD ---with 1/2 Ton capacity 1 1 2STD (not shown in

assembly dwg)




21 WIPER SEAL Nitrile 1 1 4 STD

22M4 SCREW WITH NUT LENGTH 10

MMStainless Steel UTS 850 &

ABOVE 1 1 4 STD

23 M4 SCREW LENGTH 20 MMStainless Steel UTS 850 &

ABOVE 3 3 10 STD

24 M6 SCREW LENGTH 20 MM Stainless Steel UTS 850 & ABOVE

4 4 12 STD

25 1/4" SS Tube as per attched tubing STD 8 4 STD26 3/8" SS Tube as per attched tubing STD 5 3 STD

27 1/4" Male connectors with pressure rating 350 bar & above

as per attched STD 20 10 5 STD

28 3/8" Male connectors with pressure rating 350 bar & above as per attched STD 12 8 5 STD

291/4" Female Tee with pressure

rating 350 bar & above as per attched STD 8 4 4 STD

30 1/4 " Needle valve with pressure rating 350 bar & above

as per attached STD 18 7 5 STD

BILL OF MATERIAL FOR 1/2 TON PAD & TAPER BERING BUSH ACTUATORS

QTY: 01 setTITLE:- TAPER BEARING ASSEMBLY

sheet 1 of 2

sheet 2 of 2TITLE:- TAPER BEARING ASSEMBLYQTY: 01 set

D

D

SCALE 1 : 2.1SECTION D-D

1314 14

ITEM NO:-01TITLE:- CYLINDER-1MAT: EN8DQTY: 01 No sheet 1 0f 2

18°

18°

F

SECTION B-B R 0.5

0.002

R 0.5

0.2

2 mm Hole 1/4" NPT with

C0.

002

C

158.600

21.800 28.800

2 2

74.9

95 -0 0.

005

30

+ 0.00

50

42.850 49.850

70

.480

-0 0.05

0

75

accuracies of bore of cylinder shall be measured.SECTION E-E

QTY: 01 No

machined. all threads will be first cut rough machining on OD and then final honing will be done. The correct bore size"X" and geometrical

sheet 2 0f 2

2 mm Hole 1/4" NPT with

NOTE:-Cylinder will be the first component to be

ITEM NO:-01TITLE:- CYLINDER-1MAT: EN8D

35.800

28.800

D

D

B

B

G GE

E

DETAIL F

1.6

R0.12R0.12

R0.25

0.8

R0.251.

6

3.56

95° 95°

Applicable upto 10 mm length on both side

SECTION D-D

1/4" NPT with2 mm Hole

35.

800

42.

800

SECTION G-G

3/8" NPT with4mm Hole

61.

30

54.

30

ITEM NO:-2TITLE:- PISTONMAT: EN24 to be Heat treated upto RC 45 & hard chrome plated depth upto 60(+/-)5 micron to finished productQTY: 02 Nos sheet 1 of 2

DETAIL C

2 2 3.500

4.500 5.500

6.500 7.500

8.500 9.500

3.500 4.500 5.500

6.500 7.500

8.500

9.500 10.500

ITEM NO:-2TITLE:- PISTONMAT: EN24 to be Heat treated upto RC 45 & hard chrome plated depth upto 60(+/-)5 micron to finished productQTY: 02 Nos sheet 2 of 2

measured

M3X0.5

After hard chrome plating, the actual OD of the piston rod 'Y' shall befinal grinded to achive the cylindericity as mentioned in drawing. Piston rod shall be machined to size as indicated in the drawing and

The Piston shall be the second component to be machined. The actual diameter OD of piston shall be decided only after measuring the exact bore of cylinder'X' such that the radial clearance between the bore of cylinder 'X' and OD of piston shall be maintained greater than 50 & less than 55 micron

15 19.

700

C

SECTION A-A Chrome plating & grinding

with same setting S datum HThis featured piston rod shall also be machined

H

Dimension after Hard

0.2

0.002

0.0050.002H0.002 H0.002

H

H

M10

20

26

8 -0 0.

005

327

20

-0 0.00

5

28

29.900 -00.005

20

-0 0.00

5

72.80 43

20 47

A

A

2 through hole-H1

2 through hole-H3

sheet 1 of 3

ITEM NO:-3TITLE:- PAD BEARING BUSH 1MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 01 No

2 through hole-H42 through hole-H2

95° 95°

applicable to cylindrical surface

sheet 2 of 3


SECTION B-B

O ring groove alternateQty-05 Nos as per detail D

Qty-04 Nos as per detail E2 mm alternate groove

0.002

28

27.60 -00.05

E

SECTION A-A

DF0.002

0.002F

4.75 7.11

8.50 10.50

11.75 14.11 15.50

17.50 18.75

21.11 22.50

24.50 25.75

28.11 29.50

31.50 32.75

35.11 59.30

4.75

54.55

29

.995

-0 0.00

5

20

.050

-0 0.00

5

27

.60

-0 0.05

9.50

23.50 16.50

30.50

28

H3H1

H2

H4

A

A

B B

DETAIL D

1.6

0.8

1.6

2.36 + 0.120

R0.

25 R0.25

R0.12

R0.12

DETAIL E

2 1

Bush shall be third component to be machined.The actual OD of Bush shall be decided only after measuring the exact bore of cylinder 'X' such that the radial clearance between the bore of cylinder 'X' and OD of bush shall be strictly lesser than 15 micronDatum 'F' shall be cylindrically grinded to 2 micron cylindricity.The ID of bush shall be machined such that the radial clearance between ID of bush and OD of piston rod 'Y' shall be greater than 25 & lesser than 30 micron.

C

C

GROOVE 1

GROVE 2

GROVE 4

sheet 3 of 3


GROVE 3

SECTION C-C

Groove 1mm deep, 49.8 length with 72 Degree, 51 Min & 36 Sec (72 51'36")G1,2,3&4 equispaced

GROVE 4

72 51'36"

R11.025

2


sheet 1 of 3

Bush shall be third component to be machined.The actual OD of Bush shall be decided only after measuring the exact bore of cylinder 'X' such that the radial clearance between the bore of cylinder 'X' and OD of bush shall be strictly lesser than 15 micron.

Datum 'F' shall be cylindrically grinded to 2 micron cylindricity.

The ID of bush shall be machined such that the radial clearance between ID of bush and OD of piston rod 'Y' shall be greater than 25 & lesser than 30 micron.

G

SECTION A-A SCALE 2 : 0.55

H2H4

E

F0.002

F

17.05 19.41

20.80 22.80

24.05 26.41

27.80 29.80

31.05 33.55

34.94 36.94

38.19 40.55

41.94 43.94

45.19 47.55

52.30

21.80

35.94 28.80

42.94

29

.995

-0 0.01

20.0

50 -0 0.

005

4.75

47.55

sheet 2 of 3


H4

H2

H3

H1

A

A

B B

O ring groove alternate

cylindrical surfaceSECTION B-B SCALE 2 : 0.9

H1

H3

applicable to entire outer

Qty-04 Nos as per detail E2 mm alternate groove

Qty-05 Nos as per detail E

0.002

27.600 -00.050

28

DETAIL G SCALE 4 : 0.55

2 1

SCALE 4 : 0.55DETAIL E

1.6

0.8

1.6

2.36 + 0.120

R0.

25 R0.25

R0.12 R0.12

C

C

sheet 3 of 3


GROOVE 4

SECTION C-C

GROOVE 1

GROOVE 2

GROOVE 3

Groove 1mm deep, 49.8 length with 72 Degree, 51Min & 36 Sec (72 51'36")G1,2,3&4 equispaced

72 51'36"

R11.03

ITEM NO:-5TITLE:- SERVO VALVE FLANGEMAT: EN 24 to be heat treated up to RC 45QTY: 02 No

sheet 1 of 6

0.002 B F

3/8" NPT with 10 mm hole10 mm hole

equispaced, Qty:-04 NosM12 X 1.75 on PCD 95, depth 20mm

1/4" NPT with

0.5

0.005

F

165

15

185

90

+ 0.01

0

40

+ 0.01

0

40 + 0.010

75

+ 0.01

0

145

165

U

U

B

140

75

37.

50

apply to all 4 surface

sheet 2 of 6


0.01

10 mm hole

10 mm hole3/8" NPT with

1/4" NPT with

80

100

96.

50

145

165

33.20

59.50

37.50

48.60

equispaced, Qty:-04 NosM6 X 1 on PCD 56, depth 15 mm

0.01

SECTION U-U

1/4" NPT with 10 mm hole

3/8" NPT with 10 mm hole

90

80

90

100

165

1

45

37.50 26.40

19 21

33.20

62.20

V

SECTION B-B

0.002

75

+ 0.01

0

7

64.21

36.210 + 0.0050

40

+ 0.00

50

SECTION A-A

4

12.

80

19

4

21

140

10

sheet 3 of 6


A A

B

B

E E

D D

SECTION D-D

40

37.

50

37.

50

40 40

10

10

10

10 10

SECTION E-E

27.50

27.50

26.

40

48.

60

62

62

DETAIL V

0.25

0.12

1.6

0.8

1.6

90

+ 0.01

0

12.80

19

G

G

F F

P

P

M

M

SECTION G-G sheet 4 of 6


Z

SECTION F-F

12.80 19

21

4

4

SECTION P-P

SECTION M-M

AA

DETAIL Z

0.005 B

19

.300

+ 0.02

00

21

.59

+ 0.02

0

23

3.50

8

DETAIL AA

r 0.25

r 0.12

1.60.81.

6

2.36

59.50

SECTION AD-AD

SECTION Y-Y

96.

50

AE

AE

AF

AF

AD

AD

sheet 5 of 6


Y

Y

SECTION AE-AE

SECTION AF-AF

ISO 10372-04-04-0-92Manifold dimension as per

DETAIL AJ

Qty-04 NosM8, 15 mm deep

8.2 Qty- 04 Nos

3.5 Qty- 04 Nos

0.01

11.

10

12.

30

22.

20

33.

30

44.

40

19.80

32.50

43.60

65

sheet 6 of 6


0.01

0.01

AJ

sheet 1 of 2

ITEM NO:-6TITLE:- ROD END FLANGEMAT: EN 24QTY: 02 No

90

+ 0.00

50

ITEM NO:-6TITLE:- ROD END FLANGEMAT: EN 24QTY: 02 No

sheet 2 of 2

SCALE 2 : 1.25

r 0.4 max

r 0.5-1.0DETAIL C

2

6.206.00

1/4" NPT WITH 4 mm hole

SECTION B-B 0.002 G

140

52

31.

50

10

10

C

SECTION A-A

0.02 F

0.002

G

30

28

.52

28.0

0

23

.63

23.5

0

22

22

75

+ 0.00

50

2 8

48 54

56 63

95 Qty:=04 Nos equispaced13 Through hole at PCD

0.1

165

115

150

1

5

B B

A

A

ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No sheet 1 of 3

95°

95°

10

10

10 DETAIL H

R0.25

R0.12

1.6

0.8

1.6

2.360

0.2

DETAIL I

Ra 0.2 on all lands20.7 X 8.050, surface finish of Rectangular through hole of

Qty- 04 Nos17mm X 7 mm& 1mm deepRectangular pocket (RP -1,2,3 &4)

of 17 mm X 7mm & 1 mm deepcorrosponding rectangular pocket

4 mm Hole connecting of

0.2

0.2

0.2

0.002 A

8.050 + 0.0050

7

2

7 2

0.70

E

30

.25

22.20

E E

D

D

H

SECTION G-G

0.002 E

17

7

7

1.27 23.20

43.210

1.51

29

.995

-0 0.00

5

22

27.6

0 -0 0.

005

2.5 7

I

SECTION D-D

A

E

20

20.22°

20.

22°

8.050

20

0.002 A E

39.995 -00.005

39.

995

-0 0.00

5

8.050 + 0.0050

20.

70

G

G

Apply to all 4 surface

ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No

sheet 2 of 3

SECTION E-E

22.20

22.20

M L

SECTION K-K

30.2

50

DETAIL M

8.020 + 0.0800

1.2

70 + 0.

050

0

4

qty: 05 Nos

ITEM NO:-7TITLE:- ANTI ROTATION BEARING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No

sheet 3 of 3

SECTION J-J

10

10

10

10

J

J

K K

DETAIL L

1.6

1.6

0.8

1.27

2.3

6 + 0.

050

95°

95°

sheet 1of 2

ITEM NO:-8TITLE:- LVDT HOLDING FLANGEMAT: EN 24 to be heat treated upto RC 45QTY: 02No

SECTION A-A

130

10

77

40

23

ITEM NO:-8TITLE:- LVDT HOLDING FLANGEMAT: EN 24 to be heat treated upto RC 45QTY: 02No

sheet 2 of 2

7 Through hole at PCD56 Qty: 04 Nos equispaced

M4 X 0.5 10 mm deepat PCD 30 Qty: 03 Nos

B B

A

A

SECTION B-B

ITEM NO:-9TITLE:- LVDT CLAMPMAT: EN 8DQTY: 02No (Spare -08 nos) sheet 1 of 2

5 at PCD 30Qty: 03 nos

3 4

7

R20

15

A A

B

B

sheet 2 of 2

ITEM NO:-9TITLE:- LVDT CLAMPMAT: EN 8DQTY: 02No

SECTION B-B

19

+ 0.00

50

SECTION A-A

5

7.500

10

QTY: 02No

ITEM NO:-10TITLE:- DC HERMETICALLY SEALEDMAKE: Measurement SpecialitiesMODEL NO: HDC 500 along with 3 mt. cable & connector

sheet 1 of 2

A

A

SECTION A-A

134.400

155.70

134.40

5.

97

19.0

5

11.18

QTY: 02No

ITEM NO:-10TITLE:- DC HERMETICALLY SEALEDMAKE: Measurement SpecialitiesMODEL NO: HDC 500 along with 3 mt. cable & connector sheet 2 of 2

A

A

SECTION A-A

M3 x 0.5

96.20

4.

78

QTY: 08 No

ITEM NO:-11TITLE:- TIE BOLTS - M12 X 1.75MAT: ASTM A320 GR-7

sheet 1 of 1

247

30 30

M 12 X 1.75

M6X1 at 89 PCDequispaced, Qty:08 Nos

A

A

sheet 1 of 1QTY: 02 No

TITLE:- LOAD CELL ADAPTORITEM NO:-12

MAT: EN 24 to be heat treated up to RC 45

0.01

SECTION A-A

M10

54

24

1

10

5

QTY: 01 No

ITEM NO:-13TITLE:- CYLINDER -2MAT: EN 8 D sheet 1 of 2

95°

95°

on both side of cylinder

sheet 2 of 2

applicable to 10 mm length only

ITEM NO:-13TITLE:- CYLINDER -2MAT: EN 8 DQTY: 01 No

1.6

0.8

DETAIL E

1.6

1.6

3.560

D D

3/8" NPT with 4 mm through hole

SECTION D-D

C

through hole

0.002

0.002

1/4" NPT with 2 mm

0.2

C

E

0.00

5

54 61

33

+75

30 0

26

074

.995

0.00

6

-

70

.480

+ 0.05

00

QTY: 02 No

ITEM NO:-14TITLE:- TAPER BERING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07 sheet 1 of 2

95°

95°

sheet 2 of 2

ITEM NO:-14TITLE:- TAPER BERING BUSHMAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No

C

B

SECTION A-A

F0.002F

0.2

0.002

C

0.002

0.002 C

0.002 C

F

D

52

1 2

25

2

25

0

1

29.9

95

0

- 29

.995

0

0.

005

00.

005

+20

.050

20.0

50

00.

005

+

27

.60

-0 0.05

R1

DETAIL B

1

1

2

DETAIL D

0 6min 26 sec

90.10

571°

1

A

A

DETAIL C

R0.12

1.6

1.6

R0.25

0.8

2.36 + 0.120

30

34

QTY: 04 SET

36

30

32

31

31

31

33

31

35

TITLE: 1 TON ASSEMBLY

Sheet 1 0f 3

19

A

A29


1 23 34 567

89

10

11

12

13

14

16

17

18

20

21

22

23

24

252627

281529

Sheet 2 0f 3


QTY: 04 SET


QTY: 04 SET

Sheet 3 0f 3

ITEM NO DISCRIPTION MATERIAL QTY SPARE

QTY. REMARK

1 CYLINDER EN 8D 1 ----- Dwg. No 15

2 PISTON EN24 Hard chrome plated RC45 1 ----- Dwg. No 16

3 BEARING BUSH PHOS. BRONZE C52100 GRADE C/ASTM B139-07 2 ----- Dwg. No 17

4 SERVO VALVE FLANGE EN24 Hardness RC45 1 ----- Dwg. No185 ROD END FLANGE EN24 1 ----- Dwg. No 196 C- CLAMP EN8d 1 ----- Dwg. No 20

7 LVDT MOUNTING FLANGE Carbon steel -En8d 1 ----- Dwg. No 21

8 LOAD CELL ADAPTOR EN 24 Hardness upto RC 45

1 ----- Dwg. No 22

9 SANDWICH PLATE EN 24 1 ----- Dwg. No 23

10 TIE BOLTS M8 LENGTH 250 mm

ASTM A320 GR7 4 ----- Dwg. No 24

11M 20 X 1.5 CUNTER LOCK

NUT MIN. UTS 1081 MPa 1 ----- STD

12M 6 X 1.25 LENGTH 50

MM BOLTS WITH SPRING WAHSER

MIN. UTS 1000 MPa 8 ----- STD

13 SWIVEL ROD END 1 STD ---with 1 Ton capacity 1 2 Dwg. No 25

14 SWIVEL ROD END 2 STD ---with 1 Ton capacity 1 2 Dwg. No 26

15ROD END PIN HOLDING

BRACKET M.S. As per IS 2062 1 ----- Dwg. No 27

16 ROD END PIN MIN. UTS 1081 Mpa 1 ----- Dwg. No 28

17 M20 X 1.5 LENGTH 10 MMNUT


18 WASHER ID 20.5 OD26 & THICKNESS 2.5 MM MIN. UTS 800MPa 2 ----- STD

19M8 X 1.25 LENGTH 30 MM

BOLTS WITH SPRING WAHSER


20 CAP END PIN HOLDING BRACKET

M.S. As per IS 2062 1 ----- Dwg. No29

21 CAP END PIN MIN. UTS 1081 Mpa 1 ----- Dwg. No30

22M20 X 1.5 NUT LENGTH

10 MM MIN. UTS 1081 MPa 2 ----- STD

23 WASHER ID 20.5 OD26 & THICKNESS 2.5 MM

MIN. UTS 800MPa 2 ----- STD

24M8 X 1.25 LENGTH 30 MM

BOLTS WITH SPRING WAHSER


25STATIC SEAL O ring No-2-

033 Nitrile 4 12 STD

BILL OF MATERIAL FOR 1 TON ACTUATORS

26 STATIC SEAL O ring No-2-127 Nitrile 8 16 STD

27 WIPER SEAL Nitrile 2 4 STD28 Dynamic seal Nitrile 1 4 STD

29 STATIC SEAL O ring No-2-018

Nitrile 4 12 STD

30ADAPTOR-1 with pressure

rating 350 bar & above EN8d 2 -----Dwg. No31 (2.5 mm thick all round TIG

welding )

31 ADAPTOR-2 with pressure rating 350 bar & above EN24 4 -----

Dwg. No32 (2.5 mm thick all round TIG

welding )


rating 350 bar & above EN24 1 -----Dwg. No33 (2.5 mm thick all round TIG

welding )

33 ADAPTOR-4 with pressure rating 350 bar & above

EN24 1 -----Dwg. No34 (2.5 mm thick all round TIG

welding )


rating 350 bar & above EN24 1 -----Dwg. No35 (2.5 mm thick all round TIG

welding )

36 1/2" SS Tube as per attched tubing STD 8 mts. ----- STD

37 3/8" SS Tube as per attched tubing STD 5mts. ----- STD

5° 5°

SECTION B-B SCALE 1 : 1.3

3

187

.50

17.

50

3

A

SCALE 1 : 1.3SECTION A-A

A0.002

6.5 mm lengthApplicableonly upto

0.2

A0.002

0.005

A0.002

0.002

A

D

205

39

0.05

0 -

53.9

2

166

0.00

5 8

40 + 0.

005

0

55

0 -

51

.43

8

A

A

B B

of this weld should be 6 mm on all round the manifold

Applicableonly upto 6.5 mm length

Honning must be carried out only after all elbowsmanifolds are welded on cylinder. Minimum thickness

Sheet 1 of 1

ITEM NO:- 15TITLE:- CYLINDER-3MAT: EN8DQTY: 01 No

1.6

45

0.8

DETAIL D

R0.25R0.25

R0.12R0.12

1.6

6.50

2.36

2


M3 X 0.5 -6H

5/8-18 UNF

0.2

B0.005

B

0.2

0.005

0.2

0.005

B

B

35 136 35 150

4 0

2.5

261

0.

005

30

.052

36.5

00

30.0

52

0 -

0.005

22 10

4

39.920 -

2.5

129.7

A

A

Sheet 1 of 1ITEM NO:-16TITLE:- PISTON-1MAT: EN 24QTY: 01 No

DETAIL B

Sharp corner on all edges

2

2 2

1

2

5° 5°

SCALE 4 : 0.7

R0.25

1.6

1.6

DETAIL G

R0.12

0.8

3.56 C

C

SECTION B-B

shall be decided only after the exact bore of cylinder 'X' such that

bush shall be strictly maintain greatr than 10 & less than 20 micron.the radial clearance between the bore of cylinder 'X' and OD of

of piston rod 'Y' will be greater than 25 & lesser radial clearance between ID of bush and OD

than 30 micron

Tapper 0 6'14.4"

0.2

Datum C shall be cylindrically grinded to 2 micron cylindricity.

The ID of bush shall be machined such that the

0.2

0.002

0.8 C0.002

Bush shall be third component to machined the actual OD of bush

0.002 C

0.003 B

G

0 0.00

5

5.98

17.50

23.40

29

35

11.60

- 00.00

5 +

30.0

92

39

.995

35

.880

-0 0.05

0

2 holes equally dispersed- Qty 04 Nos

B

B

inside & outside surface of bearingTapper groove around the periphery both 2

2

3

2

Bearing BushAt both end of

Sheet 1 of 1

ITEM NO:- 17TITLE:-BEARING BUSH-3 MAT: Phos. Bronze-C52100 Grade C / ASTM B139-07QTY: 02 No

TO BE HEAT TREATED UP RC 45

Sheet 1 of 4

ITEM NO:-18TITLE:- SERVO VALVE FLANGE-1MAT: EN 24QTY: 01 No

Ps

R

P1

qty-04 Nos8 on PCD 22.2

3 with 10mm deep

P2

131

64

33

54.

400 6

5.50

0

76.

600

98

22.200

78.

200

9.900

11.100

11.100

22.200

R

F

SECTION Q-Q

F

SCALE 1 : 1.25

0.002

0.002

F

S

3

23

96.500 102.800

113 125

131

3

53.9

30

40

30.5

00

40.7

00

30.5

00

33.5

00

19.3

00

21.5

90

19

.300

33.

500

M8, 25 MM DEEP WITH PCD 68 EQUISPACED

64

Q

Q

DETAIL S SCALE 4 : 1

R1 R1

4.200

R0.300

R0.300

Sheet 2 of 4


3/8" NPT1/4" NPT

6 mm through holedist 116

25

131

27 115.500

116

67

33.

500

DETAIL R SCALE 4 : 1

R0.120

R0.250

R0.250

R0.120

2.360

54.

34

54.

41

98°

8

8

54.4

11.100

11.100

33.

500

D

D

T

Ps1

port

MP2

MP1

D1

Pr. port

L

L

KK

SECTION K-K SCALE 1 : 1.2

SECTION L-L SCALE 1 : 1.2

98°

Sheet 3 of 4


SECTION D-D SCALE 1 : 1.2

32°

32°

SECTION N-N SCALE 1 : 1

25

10

SECTION M-M SCALE 1 : 1

33.

500

8

SECTION O-O SCALE 1 : 1

N

N

M

M

OO

M8, 25 MM DEEP WITH PCD 68 EQUISPACED

Sheet 4 of 4


Sheet 1 of 2

ITEM NO:-19TITLE:- ROD END FLANGE-1MAT: EN 8dQTY: 01 No

SECTION B-B

19

4

DETAIL C SCALE 2 : 0.7

R 1.0R 0.4

6 + 0.2000

QTY: 01 No

ITEM NO:-19TITLE:- ROD END FLANGE-1MAT: EN 8d

Sheet 2 of 2

B

B

E

0.002 E


0.002

E

C

2 8

67

53.9

30

33.5

00

38

H9

34 H

11

19

10.300 20

14 8.1through holes at PCD 68 equispaced

67

64

A

A

TITLE:- C- CLAMPITEM NO:-20

QTY: 01 NoMAT: EN 8d

0.05

Sheet 1 of 1

0.05

M6 THROUGH HOLEQTY:-04 NOS. EQUISPACED

67

A

A 58

67

41

13 48


M 20 x 1.5

20

58

64

10

24

5

8

49

10

A

A

M3 SHCS

SECTION A-A SCALE 2 : 1

19.5

8

20

Sheet 1 of 1

ITEM NO:-21TITLE:- LVDT MOUNTING FLANGE-1MAT: EN 8dQTY: 01 No

15

8

25

40

12.500 10

32

Sheet 1 of 1

TO BE HEAT TREATED UPTO 45 Rc

0.01

ITEM NO:-22TITLE:- LOAD CELL ADAPTOR-1MAT: EN 24QTY: 01 No


M20

1

24

10

5

59

70

M6X1 at 89 PCDequispaced, Qty:08 Nos

A

A

12.7

0

45

0.4

0.4

0.2

0.005

10

2.30

150.2

QTY: 01 No

0.005

Sheet 1 of 1MAT: EN 24

ITEM NO:- 23TITLE:- SANDWICH PLATE

0.30.2

8.5-4 nos

0.4

Seal 3S 10.8 x 1.8 -J7 (4Nos)

Servo valve surface

0.2

90

44.50

44.50

65

32.40

11.10

R

9.90

12.5

0

129.6

10.15

A A


P

A B

T

F4 F3

F1

F2

mm deep

M8 SHCS

6.3 Qty: 04 nos

M5 X 9

G

Qty: 04 nos

DO3 mounting surface

0.2

60.5

0

32.40

31

40.50

31.7

5

44.50

25.9

0 5.10

30.2033

65

0.75

77.5

0

12.70

4 de

pth

5

40.5045

10.90 6.30 Qty: 04 nos

10.15

64.80

ITEM NO:- 24TITLE:- M 8 TIE RODMAT: ASTM A320 GR-7QTY: 01 No

M8

20

250

20

QTY: 01 No

ITEM NO:- 25TITLE:- SWIVEL ROD END-1cAPACITY:- MIN. 1 TON

Sheet 1 of 1

QTY: 01 No

ITEM NO:-26TITLE:- SWIVEL ROD END-2CAPACITY : - MIN. 1 TON

Sheet 1 of 1

9.0 THROUGH HOLES PCD 78EQUISPACES

24

10

12

72

10

A

A

Sheet 1 of 1MAT: M. S. as per IS 2062QTY: 01 No

TITLE:- ROD END PIN HOLDING BRACKET

ITEM NO:-27

0.05

SECTION A-A

0.8

0.05

c

0.01 C

41

10

72

40

20 M7 R20

40

QTY: 01 No

MIN. UTS 1081 MPaITEM NO:-28TITLE:- ROD END PINMAT: HIGH TENSILE STEEL

Sheet 1 of 1

M20 x 1.5

34

60

20

k6

0.8

SECTION A-A

0.05

B

0.01B R20

10

40

40

74

20M7

9.0 THROUGH HOLES PCD 80EQUISPACES

74

74

10

10

15

30

A

A

QTY: 01 No

ITEM NO:- 29

MAT: M.S. as per IS 2062Sheet 1 of 1

TITLE:- CAP END PIN HOLDING BRACKET

0.05

QTY: 01 No

MIN. UTS 1081 MPa

ITEM NO:- 30TITLE:- CAP END PINMAT: HIGH TENSILE STEEL Sheet 1 of 1

40

M20x 1.5 40

70

20

k6

B

B

A A

QTY: 02 No

ITEM NO:- 31TITLE:- ADAPTOR -1MAT: EN 8 d

Sheet 1 of 1


9.80

0

22

25

11

9.800

12.

50


9.80

9.800

11

22

22

11

21

20

A

A

BB

QTY: 04 No

ITEM NO:- 32TITLE:- ADAPTOR -2MAT: EN24

Sheet 1 of 1

SECTION B-B

1/4" NPT 5

0

34.

50

SECTION A-A

SECTION B-B

3/4" NPT

9.

80

25

12.50

42

9.80

QTY: 01 No

ITEM NO:- 33TITLE:- ADAPTOR -3MAT: EN24 Sheet 1 of 1

20

25

A

A

B B

SECTION A-A

42

9.

80

QTY: 01 No

ITEM NO:- 34TITLE:- ADAPTOR -4MAT: EN 24

Sheet 1 of 1SECTION A-A SCALE 2 : 0.7

1/4" NPT

12

6.50

10.50

25

6.

50

20

21

A A

B

B


25

QTY: 01 No

ITEM NO:- 35TITLE:- ADAPTOR -5MAT: EN 8 d

Sheet 1 of 1


9.

50

30


1/4" NPT

9.50

12

30

9.

50

21

20

B B

A

A

TOLERANCES ON LINEAR DIMENSIONS

SURFACE FINISH TO BE 3.2MICRONS OR BETTER. REMOVEALL BURRS. REMOVE SHARPCORNERS & EDGES TO R=0.3 MAX.

TOLERANCES ON ANGULARDIMENSIONS + 0° - 30° REF. DRAWINGSTANDARD IS : 696, ISO : R1101

XX + 0.4

SPECIFIED DIMENSIONS TOLERANCE

XX.XX + 0.1XX.X

---+ 0.2

UNLESS OTHERWISE SPECIFIED ELSE WHERE ON THIS DRAWING

Fig 36 : Hydrotesting Circuit for 1 & 12 Ton Actuator

A

P

FM-1, Flushingmanifold connecting Pto A & B

RV

B

FR-1

P-1,10lpm,300bar

P TTest actuator

3/8" Hosefor P, Tand D line

3/8" NPTF Male connectorsfor P, T & D line

SW-1, Sandwich plate tomatch PCV-1 with servovalve mounting ontest hydraulic actuator

D

T

PG-1,400bar

NV-1,400bar

POWER PACK(not in scope of supply)

Fig 37 : Hydrualic Functional Testing Circuit

A B

P TP

PCV-1

RV

FR-1

P-1,300bar,10lpm

Test actuator

3/8" Hosefor P, Tand D line

3/8" NPTF Male connectorsfor P, T & D line

SW-1,Sandwich plate

D

T

PG-1,400bar

NV-1,400bar

POWER PACK(not in scope of supply)

S r . N o D IS C R IP TIO N M A TER IA L

Q TY N O TE F IG N O

1 P o w e P ack h av in g p u m p ca p aci ty 10 lp m & 300 b ar o p e ra tin g

p re ss u re

S TD 1 o n ly fo r te s t in g & n o t u n d e r s co p e o f

s u p p ly

25& 26

2 F i l te rat io n u n i t m ain ta in cle an l in e s s le v e l u p to N A S 3

S TD 1 o n ly fo r te s t in g & n o t u n d e r s co p e o f

s u p p ly

25& 26

3 Te s t ci rcu i t a s p e r f ig 25 & 26 in clu d in g tu b in g , tu b e f i t tin g , v a lv in g e tc. F o r 1 T o n actu ato r

S TD 1 co m m o n ci rcu i t o n ly P C V -1 & F M -1 in te rch an g e

25& 26

4 T e s t circu i t as p e r f ig 25 & 26 in clu d in g tu b in g , tu b e f i tt in g ,

v a lv in g e tc. F o r 1/ 2 To n a ctu ato r

S TD 1 co m m o n ci rcu i t o n ly P C V -1 & F M -1 in te rch an g e d

25& 26

5 P C V - 1 m a n u al ly o p e rate d f lo a t ce n tre p ro p o tio n a l co n tro l

v a lv e w ith m o u n tin g s cre w ( w i th n rate d f lo w 60 lp m ,

o p e ra tin g p re s s u re 210 b a r)

S TD 1 C o m m o n fo r 1 & 1/ 2 To n a ctu ato rs

25& 26

6 F M -1 f lu s h in g m an i fo ld p late m ax o p e ra tin g p re s s u re 250 b a r

S TD 2 25& 26

7 S W -1 s a n d w ich p late w i th C E TO P -3 m a x o p e rat in g p re s s u re - 250 b a r

S TD 2 25& 26

B IL L O F M A T E R IA L F O R T E S TIN G C IR C U IT F O R A C T U A T O R S

Documents

TITLE:- PAD BEARING ASSEMBLY QTY: 01 set sheet 1 0f 3 · PDF fileTITLE:- PAD BEARING ASSEMBLY QTY: 01 set ITEM NO DISCRIPTION MATERIAL ... The correct bore size"X" and geometrical