Titel mit logo/Titel durch Klicken hinzufügen IEM.pdf · 2018-12-11 · Technology Assignment Need for Action: Mechatronic Systems Design Swarm Intelligence Entirely Automated Self-X

© Fraunhofer IEM / Heinz Nixdorf InstitutFolie 1

Dr.-Ing. Christian Henke 16.11.2018

FRAUNHOFER IEM


AGENDA

1. Introduction of Fraunhofer-Gesellschaft

2. Overview of Fraunhofer IEM


Overview of locations in Germany

Institutes

Project Groups

Application Centers

Different topics

Different Industries

The Fraunhofer-Gesellschaft


Researcher

Discovery of the “Fraunhoferlines” in the solar spectrum

Inventor

New methods for processing lenses

Entrepreneur

Director and partner in a glassworks

Connection between researchand application

Joseph von Fraunhofer (1787 – 1826)German physicist and optician

© Fraunhofer-Gesellschaft© Deutsches Museum

»Fraunhofer-Lines«


From a small association to the leading organization for applied research in Europe

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Staff


Today: The Fraunhofer-Gesellschaft at a Glance

The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.

24,500 staff

72 institutes and research units

More than 70%is derived from contracts with industry and from publicly financed research projects.

Almost 30%is contributed by the German federal and Länder Governments

Fin

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€2.1 billion

2016C

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Rese

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€1.9 billion

Major infrastructure capital expenditure and defense research


1992

mp3 Music-Data-Format

Well-Known Fraunhofer-InnovationsWhat is the output?

2000

2009

2012

2013

2020

New video-format enablesLivestreaming

Worldrecord: 41 %Efficiency of a photovoltaiccell

2013: 44,7%

Worldrecord:- 35 %Energy in coachbuilding

Dandelionas replacemantfor rubber in car tires

Independence of naturalresources?

Secure Cyberspace?

Personalizedmedizin?

Different topics and fields of applied research


Fraunhofer fields of research

Health and Environment

Communication and Knowledge

Production and Supply of Services

Mobility and Transport

Energy and Resources

Security and Protection


Structure of the Fraunhofer-Gesellschaft

72 Fraunhofer Institutes and research units

7 Groups:

Information and Communication Technology

Life Sciences

Microelectronics

Light & Surfaces

Production

Materials and Components MATERIALS

Defense and Security VVS

Executive Board

Group Spokesman

Presidential Council

Fraunhofer Alliances


Executive Board of the Fraunhofer-Gesellschaft

Prof. Dr.-Ing. Reimund Neugebauer

President, Corporate

Policy and Research

Management

Prof. (Univ. Stellenbosch)

Dr. Alfred Gossner

Executive Vice

President Finance,

Controlling and

Information Systems

Prof. Dr. Alexander Kurz

Executive Vice

President Human

Resources, Legal

Affairs and IP

Management

Prof. Dr. Georg Rosenfeld

Executive Vice

President Technology

Marketing and

Business Models


Microelectronics EMFT, ENAS, FHR, HHI, IAF, IIS, IISB, IMS, IPMS, ISIT, IZMAssociated members : AISEC, ESK, FOKUS, IDMT, IKTS, IMWS, IZFP

Fraunhofer Groups

ICT AISEC, ESK, FIT, FKIE, FOKUS, IAIS, IAO, IDMT, IESE, IGD, IOSB, ISST, ITWM, IVI, MEVIS, SCAI, SITAssociated members: HHI, IIS

Life Sciences EMB, IBMT, IGB, IME, ITEM, IVV, IZI

Light & Surfaces FEP, ILT, IOF, IPM, IST, IWS

Production IEM, IFF, IML, IPA, IPK, IPT, IWU, UMSICHT

Materials and Components – MATERIALS

EMI, IAP, IBP, ICT, IFAM, IKTS, IMWS, ISC, ISE, ISI, IWES, IWM, IZFP, LBF, WKIAssociated members: IGB, ITWM

Institutes outside groups: IMW, IRB

Defense and Security VVS EMI, FHR, FKIE, IAF, ICT, INT, IOSBAssociated members: HHI, IIS, ISI


Pooling expertiseFraunhofer Alliances

Adaptronics

Ambient Assisted Living

Building Innovation

Digital Media

Energy

Food Chain Management

Additive Manufacturing Cloud Computing

AdvanCer

Nanotechnology

Simulation

Photocatalysis

Polymer Surfaces

Cleaning Technology

Water Systems (SysWasser)

Traffic and Transportation

Vision

AutoMOBILE Production

Lightweight Structures

Embedded Systems

Battery

The Fraunhofer Alliances facilitate customer access to the services and research results of the Fraunhofer-Gesellschaft. Common points of contact for groups of institutes active in related fields provide expert advice on complex issues and coordinate the development of appropriate solutions.

Big Data

Space

Technical Textiles


Fraunhofer Worldwide

Egypt

UK

South Korea

Russia

Netherlands

Columbia

Japan

Israel

Indonesia

India

France

EU

Denmark

China

Brasil

Australia

USA

Projects

Bi- and multilateral

Strategic Cooperations

Fraunhofer on s ite

Fraunhofer CentersInternal Programs


Cooperations with universities

Fraunhofer-Institute

Focus on applied research

Professor

Professor Head of Institute

University

Focus on fundamental research

Common Projects

Employees

Internship

Practical Scills


AGENDA

1. Introduction of Fraunhofer-Gesellschaft

2. Overview of Fraunhofer IEM


Technology AssignmentNeed for Action: Mechatronic Systems Design

Swarm

Intelligence

Entirely

Automated

Self-X

Cyber-Physical

Systems

Time

Mechanics Mechatronics Intelligent Systems

Product complexity

Capacity of discipline specific methods


Fraunhofer IEMHarmony of disciplines

Control Engineering

Software Engineering

ProductDevelopment

MechatronicSystem Design


Steering committee of IEM

Three directors for three research areas

Scientific Automation (Prof. Trächtler)

Chair of Control Engineering and Mechatronics

Product Engineering (Prof. Dumitrescu)

Chair of Advanced Systems Engineering

Software Engineering (Prof. Bodden)

Chair of Software Engineering


Fraunhofer IEM

Research Associates

Senior-Experts

Laboratory Engineers

Employees (Adminsistration, Controlling, IT, Construction/Design, Manufacturing, electricallyqualified persons)


Location PaderbornExpertise for Intelligent Mechatronic Systems

Fraunhofer IEM

Started in March 2011 as a Project Group of theFraunhofer Institute for Production Technology IPT, Aachen

IEM independent since January 2016

>100 employees

Heinz Nixdorf Institute

Research Center within the University ofPaderborn

Founded in 1987

Approx. 200 employees and 9 Professors


Strategic product planning

Potential analysis and technology planning for intelligent systems,

benchmarking, digital business transformation (business modells)

Technology development

Intelligent automation technology, Self-X technologies, data analytics,

machine learning, prediction, augmented reality, networked systems,

security, location-based services, MID

Systems engineering

Interdisciplinary engineering methods, integrated engineering, product

life cycle management, virtual prototyping and simulation

Application orientation

Technology transfer esp. in SMEs and OEMs, qualification and

training on the job, inhouse training and certification

Advanced Systems Engineering for intelligent techn. systems -competences with emphasis on IoT and industry 4.0


Market segments

Maschine and Plant

Engineering

Mobility and

Transportion

Industrial

Automation

Production

Assembly

Custom Machines

Commissioning Automotive

Utility Vehicles

Agricultural Vehicels

Electrics

AviationElektronics

Smart Home

Robotics

Industrial Control

Smart Kitchen

Intelligente Appliances

Control-Engineering

Energy-Management


Smart Factory – Service OffersScientific Automation for Industry 4.0 and Internet-of-Things

Data Analytics Solution Items

Real-Time Analytics

Condition Monitoring

Predictive

Maintenance

Artificial intelligence

Integrated Vision

Systems and Robotics

Integration of Sensor

Systems

Cross-Linking of

Machines, OPC-UA

Intelligent

Control Strategies

Self-X-Skills, e.g.

Self-Optimization

Zero-Defect Control

Strategies

Model-Predictive-

Control

Digitization and

Simulation

Holistic Model-Based-

Systems-Engineering

Digital Twin for Factory

Optimization

Virtual Commissioning


Idealised Models

Digital TwinHolistic Usage of Models

Digital TwinDetailled Models

Virtual Commissioning

Conciption withIdealised Models

ConditionMonitoring, Predictive

Maintenace

Physical Models

Transmit-Seite.wmv


Digital TwinModel-based Development, Testing and Validation – Agile Development

Design andImplementation ofTest Environments

Conception, Planning,

Implementation and

Commissioning of Test

Rigs

Maintenance and of

Service for Models

Development Processes

Process Development and

Process Integration

Concepts for Usage

Standardization and

Reliability

Strategies for Test Automation

Requirements

Engineering

System Architekture

Test Management

Modellieren

GenerierenTesten

Spezifizieren

XiL-Methods

Holistic Model-Based-

Systems-Engineering

Virtual Prototyping

XiL-Methods within V-

Models


Industrial Data AnalyticsDevelopment of Measurement Devices and Data Analytics

Retrofitting of Machines and Plants

Integration of Commercial Sensors

Controller Integration and Cross-Linking

Design of Data Analytic Algorithms for Industrial ControllersIEM IoT-Dongle

Data Recording in a High Resolution

Monitoring ofMachine Data andAlarm Functions

Measurements and Electronic Design for Series Products

Design of Custom Made Measurement Devices based on Micro-Electronic Circuits

Sensor Fusion, Energy-Harvesting, Wireless Data Transfer, Webserver

Methods for Model-based Data Analytics for Embedded Systems

Condition Monitoring and Predictive Maintenance

Collection and Analysis of Significant Data

Virtual Sensors and Real-Time Data Analytics

Monitoring of critical Processes and Machines


Industrial Data AnalyticsApplication of Data Driven Methods

Hybrid Modeling

Increasing the accuracy of the models (Digital Twin) through thecombination of physical and data driven models

Set-Up of Production Processes with Modern Technologies

Combination of „Small Data“ and „Big Data“ for optimal set-up routines

Predictive Quality – fast and high-quality set-up procedures of productionprocesses

System knowledge integrated via physical and data driven (DoE) Models

Calculation of ideal process parameters

Efficient, transferable set-up systematic


Intelligent Controlled Production ProcessesSelf-X-Production

Produkt

Selbst-korrektur

Maschinen-steuerung

Aktor

Umform-werkzeug

Integration of Self-X-Abilities in Production

Machines

Fixed parameters and open-loop controlled

processes are insufficient

Model-based process analysis for determing

significant influences

Design of novel sensors and actuators

Design of intelligents controls of product

characteristics

Self-parametrierender Prozess mit maximaler

Prozessfähigkeit


Intelligent Control of Production ProcessesAutomation Technologies for Lot Size 1

Modular control architecture

Hierarchical structuring in modules and function groups

Seamless interfaces betweencontrol unit and CAD/CAM systems

Integration of robots andexternal axles

Digital interfaces for tools andprozess sensors

Development of intelligent tools

Sensor-BasedSeam Detectionand Lokalization

TemperatureMeasurement

Individual Intelligent Welding Head

Distance Control

Welding Gun



RoboticsLABTransfer Center for SME concerning Robotics and Automation Technology


Automotive – High-Dynamic Vehicle Test RigsSmart Testing for Complex Systems

Unique Test Rig for Vehicle Axles

Parallel kinematics: nonlinear

coupling of system states

Hydraulic axle excitation with

70 Hz bandwith

Solution: exact linearization

feedback control

Test Rig Development

Real driving scenarios

Hardware-in-the-Loop

simulation and control

Smart Headlamp Technology

Advanced Driver Assistance Systems


Funded projects in the context of digitization / industry 4.0(selection)

Technologies SEPARATORi4.0

Work environmentBusiness

Lead projectsI4.0 Maturity Index


Current Funding Program for Finnish and German

Cooperation

The announcement is explicitly technology open.

In particular, the Finnish s ide would like companies from the manufacturing sector motivate to submit an application.


Dr.-Ing. Christian Henke

THANKS FOR YOUR ATTENTION

Fraunhofer Institute forMechatronic Systems Design IEM

Zukunftsmeile 133102 Paderborn

Phone +49 5251 5456-126Fax +49 5251 5465-102

[email protected]

Documents

Titel mit logo/Titel durch Klicken hinzufügen IEM.pdf · 2018-12-11 · Technology Assignment Need for Action: Mechatronic Systems Design Swarm Intelligence Entirely Automated Self-X