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Hirst Holden & Hunt Resistance Welding LANGLEY LANGLEY LANGLEY LANGLEY WELDING ELECTRODES MICRO WELDING SYSTEMS Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG. Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected] MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS 41 TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1 THE MTD-1 HAND-HELD MANUAL TIP DRESSER IS A SIMPLE AND ECONOMICAL SOLUTION TO MAINTAINING A CONSISTENT ELECTRODE TIP FORM ON CAPS AND ELECTRODES. FEATURES: • EASY TO USE RATCHET ACTION • STANDARD CENTRE TIP CUTTER PROFILE • OPERATE ON LOW TIP PRESSURE WITH WELD OFF • SUITABLE FOR USE WITH CAPS AND SOLID ELECTRODES • LOW COST,ECONOMICAL SOLUTION

TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

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Page 1: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

41

TIP DRESSERS

PROSPOT HAND HELD TIP DRESSER - MTD-1

THE MTD-1 HAND-HELD MANUAL TIP DRESSER IS A SIMPLE AND ECONOMICALSOLUTION TO MAINTAINING A CONSISTENT ELECTRODE TIP FORM ON CAPS ANDELECTRODES.

FEATURES:

• EASY TO USE RATCHET ACTION

• STANDARD CENTRE TIP CUTTER PROFILE

• OPERATE ON LOW TIP PRESSURE WITH WELD OFF

• SUITABLE FOR USE WITH CAPS AND SOLID ELECTRODES

• LOW COST, ECONOMICAL SOLUTION

Page 2: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

42

AIR COOLED JUMPER CABLES

WE STOCK A WIDE RANGE OF AIR COOLED JUMPER CABLES WITH DIFFERENTCROSS SECTIONAL AREAS. ALL CABLES ARE SHROUDED IN OIL AND WATERRESISTANT TUBING.

STANDARD RANGE

SIZE EXTERNAL DIAMETER TERMINAL THICKNESS FIXING HOLE TERMINAL WIDTH LENGTH400mm2 38mm 19mm 13mm 32mm AS REQUIRED500mm2 45mm 22mm 13mm 32mm AS REQUIRED

TO ORDER PLEASE STATE:- A FF 4OO X O6OOeg AFF400 x 0600 AIR COOLED F TYPE TERMINALS EACH END SIZE mm2 LENGTH in mm

Page 3: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

43

WATER-COOLED JUMPER CABLES

Water Cooled Jumper Cables are made from very

flexible copper wire rope soldered into high

conductivity copper terminals. Alternate copper

strands are sheathed in a perforated neoprene tube,

minimising mechanical wear.An open wound spring

runs the length of the cable, preventing the water

flow from being restricted by bending of the cable

which is sheathed with oil and abrasion resistant

flexible reinforced neoprene hose.

SIZE A B C D160 54 19.0 35 OS11215 52 25.4 38 OS15

TYPE A

SIZE A B C D E X160 50 30 35 16 19 1/8”215 50 30 38 16 20.6 1/4”

TYPE B

SIZE A B C160 38 28.5 38215 38 28.5 38

TYPE C

SIZE A B C160 16 28.5 38215 16 28.5 38270 16 32 42325 19 35 47

TYPE D

SIZE A B C160 16 28.5 38215 16 28.5 38270 16 32 42325 19 35 47

TYPE S

SIZE A B C D E160 35 35 38 13 13215 35 35 38 13 13325 38 41 47 16 16

TYPE F

TO ORDER PLEASE STATE Water cooled Size mm2 Length in mm (Length is measured between outerPRODUCT CODE:- S type terminals at each end hole centres or overall when terminal has no fixing hole)

WSS 160 0600

Water Cooled Jumper Cables are available in 4 standard sizes:160mm2 215mm2 270mm2 325mm2

Page 4: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

44

TRANSFORMERS

PROSPOT ARE ABLE TO SUPPLY ALL TYPES OF TRANSFORMERS

Page 5: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

45

ELECTRONIC WELD CONTROLLER

SERRATRON 1A

• Constant current control• Compact size and low weight• Up to 16 weld programs• Integrated terminals for easy wiring• 2 working modes

MAN - for portable stationsSTA - for pedestal welders and robots

Programming Unit TP-10Never before, programming, monitoring and storing weldparameters was so easy.The ergonomic design assures easyhandling when handheld, or when mounted onto the machine.The device can be used for programming, as well as fordisplaying weld parameters, counters, measured weld currents,error massaging etc.

Wide range of features• Weld current programmable in kA(resolution : 0,1 kA)• Constant Current Control: the weld timer compensates

variations of welding conditions, measures the effectivecurrent used, and detects possible errors.

• Electrode wear compensation based on curve interpolation.• Unique user interface: a complete programming and

monitoring interface, created for quick, intuitive learning.• Serial connection V24 for lap-top or TP-10 programming unit.• CPC-BUS interface (RS-485), for centralised programming.

WORKING MODES 2Hanging stations (No. of weld programs) MAN(16)Pedestal welders (No. of weld programs) STA(16)Robots (No. of weld programs) STA(16)

BASIC FUNCTIONSMax. number of power units 1Control modes: constant current, current monitoring, firing angle •Electrode wear compensation through curve interpolation •Basic weld sequence (No. of time intervals) 5Serial interface V24 for lap top or TP-10 or UPF-8a •Serial interface (RS-485) for networking •Log of the latest welds 16Log of the latest error messages 64Parameter storage without the need for battery back up •

PHYSICAL CHARACTERISTICSDimensions (HxWxL) 200x144x36mmWeight 0.9KgWorking temperature -5ºC to 60ºC

ELECTRICAL CHARACTERISTICSSuppliesSynchronisation 20...31VcaPower supply 50/60 HzPower rating 12WInputsDigital inputs (18...28V/10mA) 12Current measuring inputs (150mV.kA) 1OutputsFiring outputs (24VDC/1A, 5kHz pulses) 1Digital outputs (24 VDC/1A) 7

PRODUCTS REFERENCESProduct Reference DescriptionSerratron 1A 91 991 202 Weld controllerTP-10 97 401 002 Hand held programmerUPF-8a 92 000 013 Machine mounted programmerCPC-10plc/V24 99 010 017 Programming package for lap topCPC-10plc/RED 99 010 018 Programming package for networkingCPC-90Adi 97 400 020 PC-interface board for networking

Page 6: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

46

THE PROGRAMMABLE WELDING CONTROL UNIT CS-200 ALLOWS THE CONTROLOF TIME FUNCTIONS AND WELDING PARAMETERS IN ELECTRIC-RESISTANCEWELDING MACHINES. IT HAS BEEN CREATED TO CONTROL ANY TYPE OFRESISTANCE MACHINE WITH MANUAL OR AUTOMATIC CONDITIONS.

SUITABLE FOR ;-

• SPOT

• PROJECTION

• BUTT

• SEAM

OPTIONS ON FRONT PANEL:

• SELECTION OF UNIQUE OR REPEATED CYCLE.

• SELECTION FOR WELDING YES OR NO.

• FUNCTION TO SELECT PROGRAM.

• INCREASE OR DECREASE OF PARAMETERS.

• PROGRAM MEMORY.

• NUMBER PROGRAM INDICATOR.

• PARAMETER OR ERROR CODES.

PROGRAMMABLE PARAMETERS.

SELECTION OF 10 WELDING PROGRAMS.

• WELDING POWER 00-99STEPS

• PRE SQUEEZE TIME 00-99 CYCLES

• SQUEEZE TIME 00-99 CYCLES

• WELD TIME 00-99 CYCLES

• COLD TIME 00-99 CYCLES

• HOLD TIME 00-99 CYCLES

• PULSES 01-09 PULSES

• SLOPE TIME (00 TO (WELDING - 1) CYCLES)

• OPERATING MODE 00-02.

• MODE 00 SINGLE OR REPEAT CYCLE

• MODE01 CHAINED SEQUENCE

• MODE02 SUCCESSIVE SEQUENCE

TECHNICAL DATA

SUPPLY VOLTAGE 20V (+/- 10%),50HzMAXIMUM DEMAND 15VA (without solenoid valve)SOLENOID VALVE 24V dc, 20WDIMENSIONS 195x140x65

CS200 PROGRAMMABLE WELDING CONTROL

Page 7: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

47

WATER COOLERS

FOR MACHINES UPTO 20KVA

FOR MACHINES UPTO 45KVA

HEAVY DUTY COOLERS

TECHNICAL DATA WATER COOLERS REFRIGERATED CHILLERS15 deg C/10 deg C air at + 30 deg C DXS7 UR5 ECA 001 ECA 002 ECA 003 ECA 004

COOLING CAPACITY KW 0.32 0.75 1.5 2.6 4 5.6

PUMP min / max M3 /hr 0.48 0.48 0.1/2.1 0.3/2.4 0.3/2.4 0.3/2.4

PRESSURE max / min Bar 3 3 3.1/0.3 3.8/0.5 3.8/0.5 3.8/0.5

RATED POWER KW 0.18 0.18 0.37 0.37 0.37 0.37

TANK CAPACITY LITRES 17 5 20 43 43 43

POWER SUPPLY V 230/1/50 230/1/50 240/1/50 240/1/50 240/1/50 240/1/50

MAX CONSUMPTION A 1.5 1.5 2.6 2.6 2.6 2.6

WATER CONNECTIONS BSP 3/8BSP 3/8BSP 3/8BSP 1/2BSP 1/2BSP 1/2BSP

DIM WIDTH MM 320 385 345 520 520 520

DIM LENGTH MM 550 300 390 615 615 615

DIM HEIGHT MM 401 640 760 1070 1070 1070

WEIGHT KG 22 28 33 100 110 120

Page 8: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

48

JIGS & FIXTURES

ROBOT APPLICATIONS ROBOT APPLICATIONS

SINGLE SPOT WELDING- SHUTTLE SYSTEM LOWER COMPENSATING TOOL

TWIN HEADED COMPENSATING TOOL FOUR HEADED COMPENSATING TOOL

PROSPOT LTD CAN DESIGN AND MANUFACTURE A RANGE OF WELDING FIXTURESFOR ALL TYPES OF WELDING APPLICATIONS

Page 9: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

49

WELDING GUNS

LIGHT DUTY HAND HELD SPOT WELDING GUNS

WELDERS FOR LIGHT DUTY APPLICATIONS LIKE CAR BODYWORK, METALFURNISHING OR MAINTENANCE WORK.

TECHNICAL SPECIFICATION SP2

MAX POWER KVA 12

RATED POWER @ 50% KVA 2.2

MAINS FUSE REQD A 25

SHORT CIRCUIT CURRENT A 7000

WELDING CURRENT A 5600

SEC. NO LOAD VOLTAGE V 1.65

STD ARM LENGTH MM 120

CAPACITY ON MILD STEEL MM 2 + 2

TIMER BUILT IN

DUTY CYCLE 3 SPOTS /MINUTE

DIMENSIONS Lx WxH MM 350 x 180 x 90 (NO ARMS)

WEIGHT KG 9.6KG

Page 10: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

50

WELDING GUNS

MEDIUM DUTY

WATER COOLED WELDING GUNS COME COMPLETE WITH 12 M OF CABLE ANDVT23 DIGITAL TIMER.

TECHNICAL DATA VP4 VP18

RATED OUTPUT @ 50% KVA 4 18

SEC. SHORT CIRCUIT CURRENT. KA 6.5 14

MAX SEC.WELDING CURRENT KA 5.2 11.2

ELECTRODE FORCE (WITH SHORT ARMS AT 6 bar) daN 140 440

PERMANENT SECONDARY CURRENT KA 0.97 3

SECONDARY NO LOAD VOLTAGE V 2.9 4.2

SINGLE PHASE SUPPLY VOLTAGE V 400 400

NOMINAL FREQUENCY Hz 50/60 50/60

DELAYED FUSES A 16 32

AIR CONSUMPTION FOR 1000 SPOTS AT 6 bar Nm3 0.3 0.7

WATER COOLING L/min 4 4

COMPRESSED AIR bar 6 6

ARMS GAP mm 108 135

THROAT DEPTH mm 170 -445 200 - 800

ARMS DIA mm 22 30

ELECTRODE HOLDER DIA mm 16 19

ELECTRODE STROKE mm 6 TO 55 6 TO 50

WEIGHT without arms Kg 18 45

VP4 VP18

Page 11: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

51

WELDING GUNS

INTEGRATED HEAVY DUTY

ROBOT WELDING GUNS

ALL GUNS AVAILABLE IN THE FOLLOWING STYLES:

• ELECTRICALLY OPERATED • PNEUMATIC

• AC • MEDIUM FREQUENCY 1000HZ

TYPE C

TYPE XL

TECHNICAL DETAILS PNEUMATIC ELECTRICDRIVE DRIVE

POWER AT 50% DC 45KVA 65KVA

SECONDARY VOLTAGE 45KVA:7,1V 65KVA:8,5V

WELDING CYLINDER 100MM 100MM

CYLINDER STROKE 100MM + 45MM 130MM

MAX AIR PRESSURE 6 bar N/A

WATER CONSUMPTION 10 L/MIN 10 L/MIN

THROAT GAP 150MM 150MM

MAX FORCE 460daN 750daN

WEIGHT45 KVA GUN(EX ARMS) 57KG 60KG

WEIGHT 65KVA GUN(EX ARMS) 60KG 63KG

TECHNICAL DETAILS PNEUMATIC ELECTRICDRIVE DRIVE

POWER AT 50% DC 45KVA 65KVA

SECONDARY VOLTAGE 45KVA:7,1V 65KVA:8,5V

WELDING CYLINDER 100MM 100MM

THROAT DEPTHS 300MM 400MM 500MM 600MM

CYLINDER STROKE 25MM + 30MM

MAX AIR PRESSURE 6 bar N/A

WATER CONSUMPTION 10 L/MIN 10 L/MIN

THROAT GAP 250MM (OPTION 10 DEG)

MAX FORCE 460daN 500daN

WEIGHT45 KVA GUN(EX ARMS) 62KG 66KG

WEIGHT 65KVA GUN(EX ARMS) 65KG 69KG

Page 12: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

52

REFURBISHED WELDING MACHINES

PROSPOT SUPPLY REFURBISHED MACHINES FROM STOCK.WE CAN ALSO REFURBISH AND UPGRADE YOUR EXISTING MACHINES

Page 13: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

53

BODYSHOP EQUIPMENT

SPOT GUN 3.5

EXTREMELY VERSATILE, SPOT GUN 3.5 IS THE IDEAL EQUIPMENT FORCAR BODY REPAIRS AND LIGHT DUTY SINGLE SIDED SPOT WELDING.

EQUIPPED WITH DIGITAL CONTROL BY MICROPROCESSOR THE UNIT ISDELIVERED COMPLETE WITH :-

• MULTIFUNCTION GUN AND EARTH CABLES 2M LONG.• MAINS CABLE 4M LONG.• EXTRACTOR HAMMER, BOX OF ACCESSORIES AND CONSUMABLES.

WELCAR 9.0

WELCAR SPOT WELDING UNITS ARE PARTICULARLY SUITABLE

FOR CAR BODY REPAIRS AND ALLOW :-

• ONE SIDED SPOT WELDING.• TWO SIDED SPOT WELDING.• PROGRAMMABLE WELDING PARAMETERS.• SHEET TEMPERING.• POINT HEAT SHRINKING.• PATCHING.• SPOT WELD OF SCREWS, NAILS,

WASHERS, ….

OPTIONS:-

• TYPE OF GUN,ARMS, BALANCER,BALANCER ARM.

TECHNICAL DATA

MAINS 400V 2PH 50HzFUSE 16AMPSKWA 6V 5A 500 - 3500KVA 3.5IP 21MM 360x205x305KG 26

TECHNICAL DATA

MAINS 400V 2PH 50HzFUSE 25AMPSKWA 10V 11.5A 500 - 9000KVA 3.5IP 21MM 435x340x205KG 60

OPTIONAL TROLLEY

Page 14: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

54

BODYSHOP EQUIPMENT

POLARIS

POLARIS SPOT WELDING UNITS ARE PARTICULARLY SUITABLE

FOR CAR BODY REPAIRS AND ALLOW :-• ONE SIDED SPOT WELDING.• TWO SIDED SPOT WELDING.• PROGRAMMABLE WELDING PARAMETERS.• SHEET TEMPERING.• POINT HEAT SHRINKING.• PATCHING.• SPOT WELD OF SCREWS, NAILS,WASHERS, ….• OPTIONS,TYPE OF GUN

TECHNICAL DATA

MAINS 400V 3PH 50HzFUSE 32KWA 20V 12DCA 500 - 13500KVA 5IP 21MM 500x700x1100KG 120

Page 15: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

UNITS BH STANDARD BH LINEAR BH BRAZING

Thermal KVA to BS3065 KVA 1.5 3.0 1.5Short Circuit Current A 3600 5000 100A at 100%Max.Welding Power KVA 16 19 -Supply Voltage V 240/415 240/415 240Supply Frequency Hz 50 50 50Cable Size mm2 4 4 4Fuse Size A 15 15 15No. of Taps 3 3 3O/C Secondary Volts V 3.4/4.3/5.6 3.4/4.1/4.8 4.9/6.25/7.7Electrode Thrust lbs 3-25 3-23 3-23

N 13.3-110 13.3-110 13.3-110Electrode Travel Ins .375 .438 .375

mm 9.53 11.0 9.53Electrode Diameter Ins 3.12 3.12 To Suit

mm 7.94 7.94 To SuitElectrode Material Cu-Cr Cu-Cr Carbon BlocksTiming Control Cycles SST1 SST1 SST6

Synchronous Synchronous Non-Synchronous 1/2 -11 1/2 -11 1-15/15-150

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

55

HHH MICRO WELDING BH

BH BRAZING HEAD

BH TURRET

BH STANDARD BENCH

BH PLATEN

Page 16: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

56

HHH MICRO WELDING BH

BH STANDARD HEAD

BH LINEAR HEAD

BH SERIES HEAD

STANDARD BH WELD HEADThe BH precision head was originally designed for use in vacuum tube technology and has nowfound an ever widening field of application in many industries where welding reliability andconsistency is required irrespective of operator performance.The head is capable of meeting themost exact and stringent welding requirements and absolute reliability.This is made possible by theunique mechanical construction giving;-1.) Low inertia moving parts via a leaf spring assembly for fast electrode follow up, essential for non-

ferrous and cross wire welding.2.) The weld thrust can be set to initiate weld timer through a range of 3-25lb (13.3 -110N)

independent of work material thickness and foot pedal control.3.) Large throat depth for difficult placed welds.4.) Weld initiation occurs simultaneously when pre-set electrode force setting is reached, assuring

repeatable high confidence level welds.5.) The head can be used for AC capacitor discharge welding. the machines weld capacity on the

low ranges is .002 dia wire and sheet down to .0006 (0.05, 0.015mm) thick, depending onmaterial, and on the high range wire up to 3/16 (4.75mm) mild steel.

A further application for this head has been found in resistance brazing where, with the use of eitherhigh resistance electrodes or special purpose carbon electrodes, joints of a high standard can beproduced.A standard range of Series Z9745 electrodes are available to suit BH & BHL welding heads, Detailsavailable on request.

PRECISION BH LINEAR WELD HEADThe BH precision linear head is and extension of the well proven BH range and design, offering tothose engaged in precision assembly and fabrication welding unparalleled features including:-1.) 100% linear motion from precision roller bearings and hardened steel guides, giving uniform

near-friction-less motion, eliminating electrode movement/skid during welding cycle.2.) Simple set up procedures with accurate electrode alignment.3.) The head can be used for AC or capacitor discharge welding.The machines weld capacity on the

low ranges is .002 dia wire and sheet down to .0006 (0.05, 0.015mm) thick, depending onmaterial, and on the high range wire up to 3/16 (4.75mm) mild steel.

4.) Low inertia moving parts giving fast electrode follow up for the ultra short-weld times essentialfor non-ferrous and cross wire welding and materials with narrow plastic temperature ranges.

5.) Weld thrusts can be set to initiate weld timer through range of 3-25lb (13.3 -110N)independent of work material thickness and foot pedal control with initiation occurringsimultaneously when pre-set weld electrode force setting is reached.

6.) Long reliable maintenance-free life, giving repeatable welds of high confidence level.7.) Specially suitable for refractory and composite metals, such as Nickel clad iron, Molybdenum,

Tungsten etc8.) Linear movement of electrode system, coupled with low inertia, eliminates any excess initial

welding thrusts ie. hammer blow

BH SERIES HEADMany welding applications require that welding is executed in a series or parallel gap fashion, fromthe metallurgical point of view as well as practical requirements.The Hirst Series Attachment issimple to assemble on the standard head, taking the place of the standard top electrode.Theattachment is designed to take two welding electrodes each being electrically isolated from the otherand individually spring loaded. Both electrodes move together from the action of the foot pedal andcommon mounting plate.The gap between the electrodes 0-3/32 (0-2mm) is easily adjusted fromthe calibrated knob. Each electrode is mounted on a cantilever spring assembly, thus permitting worklevels of different heights 1/8 (3mm) and compensation for varying electrode lengths up to 1/16(1.5mm).The spring assemble also ensures consistent weld thrusts for each electrode. A weld isobtained the passing of the weld energy through the work between the two electrodes with weldinitiation from the main welding head.

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Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

57

PWH 20 HEAD

The Hirst PWH-20 Precision Weld Head has been designed primarily for themanufacture and assembly of electronic components.The experience of over30 years’ involvement in the design and production of resistance weldingequipment provides a specification which surpasses that of other equipment in most features.

• Adjustable return stop for tap electrode.

• Easy to read, precise and accurately resettable spring tensioner.

• Slim body, 40mm (19/16”) for compact multiple installations.

• The upper body can be rotated through 360º with respect to the base.

• Long electrode stroke, 25mm (1”) maximum adjustable to 10mm (65/8”).

• Deep throat, 120mm (43/4”).With optional extension arms 168mm (65/8”).

• Electrode force adjustable from 14g (1/2lb) to 9kg (20lbs).

• Extremely low mass of moving parts for fast electrode follow-up.

• True Linear motion with minimum friction from hardened steel shaft in linearball bearings.

• Vertical Work Opening 57mm (21/2”).

• Electrodes adjustable in all directions.

Low electrical resistance (less that 1 milliohm) ensures low operatingtemperature and minimum energy loss.

Compatible with both AC and Capacitor Discharge power supplies.

SPECIFICATION PWH-20 PRECISION WELD HEAD

Dimensions Height 334mm (131/8”)Width 40mm (19/16”)Depth 204mm (8”)

Weight 42.Kg (91/4”)

Throat Depth Standard 120mm (43/4”)with extensions 168mm (65/8”) maximum

152mm (6”) minimum

Vertical Work Opening 57mm (21/4”) maximum

Electrode Stroke 25mm (1”) maximum10mm (3/8”) minimum

Electrode Force 9kg (20lb) maximum14g (1/2oz) minimum

Electrical resistance Less than 1 milliohm

Weld Energy Rating 150 watt/seconds at 1% Duty Cycle(N.B. limited by electrode temperature)

Welding capacity Wire 2x2mm (.160) maximum diameter steelSheet 0.8x0.8mm (.06”) combined thickness steel

Operation Standard Foot PedalOptional Pneumatic

Page 18: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

58

HHH JV50 PROJECTION BENCH WELDER

THE JV RANGE OF MACHINES, HAS BEEN DESIGNED PRIMARILY FOR

RESISTANCE SPOT/PROJECTION WELDING OF FERROUS AND NON

FERROUS SUB ASSEMBLIES IN THE SMALL AND MEDIUM SIZED

COMPONENT FIELDS.

THE CHARACTERISTICS OF HIGH WELDING CURRENTS, FAST

ELECTRODE FOLLOW UP AND CONSISTENT SHORT WELD TIMES

ARE ESSENTIAL FOR HIGH CONFIDENCE CONSISTENT, NON

FERROUS WELDING.THE JV MACHINES ARE IDEALLY SUITED FOR

INTRODUCTION INTO PRODUCTION LINE ASSEMBLY, DUE TO THEIR

COMPACT DESIGN, FAST HANDLING CAPACITY,AND HIGH

ELECTRICAL EFFICIENCY.

MACHINES ARE SUPPLIED COMPETE WITH BENCH, DIGITAL WELD

CONTROL,TWO HAND START.

OPTIONS AVAILABLE:-

SAFETY GUARDS CAN BE FITTED WITH ELECTRICAL INTERLOCKS TO

ENSURE THE GUARD CANNOT BE LIFTED FROM A SAFE POSITION

DURING WELDING. PROSPOT CAN ALSO DESIGN AND

MANUFACTURE WELDING FIXTURES TO COMPLIMENT THESE

MACHINES.

TECHNICAL SPECIFICATIONS JV10 JV25 JV50

THERMAL KVA KVA 10 25 50

ELECTRODE BS807 3/4" MM 19 19 19

MAX WELDING CAPACITY M/STEEL MM 2+2 4+4 6+6

SUPPLY VOLTAGE V 1ph 415 415 415

SUPPLY FREQUENCY Hz 50 50 50

CABLE SIZE mm2 10 35 70

FUSE SIZE AMPS 40 60 100

ELECTRODE FORCE AT 80PSI N 1600 2650 2650

SHORT CIRCUIT CURRENT AMPS 16000 26000 34000

STROKE MM 50 50 50

THROAT GAP MM 200 265 265

HEIGHT MM 710 865 865

WIDTH MM 559 667 667

DEPTH MM 400 400 400

WEIGHT KG 115 215 260

Page 19: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

59

SLEE 95 BENCH WELDER

PROSPOT LTD MANUFACTURES A RANGE OF SLEE MICRO BENCH WELDINGSYSTEMS TO SUIT MOST APPLICATIONS.

Bench systems available with a choice of weld heads to suit the customers application.Bench size: L x W x H mm 1000 x 600 x 1000. Inc head.Available with 240V or 415V transformers.Series attachments also available.

TYPE 95 WELD BENCH ASSEMBLY

RK2 HEAD RK22 HEAD

TECHNICAL DATAHEAD TYPE

RK22 RK1 RK2 RK3 VK4

NOMINAL KVA 1.5 1 2 3 4

SEC. OUTPUT KVA 15 10 17 23 29

SHORT CCT. CURRENT KA 3 2 3.5 5 7

THROAT DEPTH. MAX 100mm 106mm 106mm 106mm 150mm

STROKE LENGTH MIN/MAX 2/13mm 2/20mm 2/20mm 2/20mm 2/28mm

PRESSURE MIN/MAX 0.3/7kg 3.5kg 7.2kg 14.5kg 14kg

DIMENSIONS. H x W x D mm 230x40x152 267x81x254 235x76x203 235x76x203 267x81x254

Page 20: TIP DRESSERS PROSPOT HAND HELD TIP DRESSER - MTD-1Serratron 1A 91 991 202 Weld controller TP-10 97 401 002 Hand held programmer UPF-8a 92 000 013 Machine mounted programmer CPC-10plc/V24

Hirst Holden & HuntResistance WeldingLANGLEYLANGLEYLANGLEYLANGLEY

WELDING ELECTRODES MICRO WELDING SYSTEMS

Prospot Ltd Units 45-48 Fourways, Carlyon Road Industrial Estate, Atherstone,Warwickshire CV9 1LG.Tel: 01827-711061 Fax: 01827-715400 www.prospot.co.uk [email protected]

MANUFACTURERS & SUPPLIERS OF RESISTANCE WELDING PRODUCTS

60

PW500/CT2

TWEEZER WELDING UNIT

CT2 WELDING TWEEZERS

The CT2 welding tweezers fit naturally into thehand and may be operated throughout the daywithout undue fatigue. Lightness in both weightand control is the secret of their successfulperformance.

PW500 POWER UNIT

The PW500 Power Unit houses a 500VA Weldingtransformer, solid state synchronous timer withphase shift heat control contained with a steelcasing.

POWER UNIT SPECIFICATION

Solid state timer 1-10 Weld Cycles Switch 5-100% Phase Heat Control

500 VA Welding transformer

Transformer Secondary Output via Two adequately rated terminal posts

Illuminated ON/OFF Switch Mains supply 240V AC 50Hz

Net Weight 8.70kg

Size W x D x H mm 295 x 290 x 167

CT2 TWEEZERS SPECIFICATION

Weld Pressure Control Over run stop Pressure Sensitive Initiation

Fitted with 864mm long power leads, long enough to manoeuvre CT2 Tweezers into difficult positions

Constructed from a lightweight, durable plastic material

Fitted with Ref: 1.32 Electrodes as standard

Weight (with leads) 380g

Size of Tweezers 185mm x 55mm x 22mm