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Time-Current Curves 1

Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Page 1: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves

1

Page 2: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Protective Device Coordination

Protective Device Coordination Study-

Description:

• An organized time-current study of protective devices from the utility to a device.

• A comparison of the time it takes protective devices to operate when certain levels of normal or abnormal current pass through them.

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Page 3: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Protective Device Coordination

Protective Device Coordination Study-

Objective:

• Determine the characteristics, ratings, and settings of overcurrent protective devices

• Ensure that the minimium, un-faulted load is interrupted when the protective devices isolate a fault or overload anywhere in the system.

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Page 4: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Protective Device Coordination

Protective Device Coordination Study-

Results:

• Selection of instrument transformers ratios

• Protective relay characteristics and settings

• Fuse ratings

• LV circuit breaker ratings, characteristics, and settings.

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Page 5: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Protective Device Coordination

Protective Device Coordination Study-

Frequency:

• This study should be revised as new protective are added or as existing devices are modified.

• At a minimum, it is recommended that this study be performed every 5 years.

5

Page 6: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Protective Device Coordination

Protective Device Coordination Study-

Frequency:

• This study should be revised as new protective are added or as existing devices are modified.

• At a minimum, it is recommended that this study be performed every 5 years.

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Page 7: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

(b) Electric power and lighting circuits.

(1) Routine opening and closing of circuits. Load rated switches, circuit breakers, or other devices specifically designed as disconnecting means shall be used for the opening, reversing, or closing of circuits under load conditions. Cable connectors not of the load break type, fuses, terminal lugs, and cable splice connections may not be used for such purposes, except in an emergency.

OSHA 1910.334 Use of Equipment

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Page 8: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

OSHA 1910.334 Use of Equipment

(b) Electric power and lighting circuits.

(2) Reclosing circuits after protective device operation. After a circuit is de-energized by a circuit protective device, the circuit protective device, the circuit may not be manually reenergized until it has been determined that the equipment and circuit can be safely energized. The repetitive manual reclosing of circuit breakers or reenergizing circuits through replaced fuses is prohibited.

Note: When it can be determined from the design of the circuit and the overcurrent devices involved that the automatic operation of a device was caused by an overload rather than a fault condition, no examination of the circuit or connected equipment is needed before the circuit is reenergized.

8 Cargill Electrical Team Meeting

Page 9: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

(b) Electric power and lighting circuits.

(3) Overcurrent protection modification. Overcurrent protection of circuits and conductors may not be modified, even on a temporary basis, beyond that allowed by 1910.304(e), the installation safety requirements for overcurrent protection.

OSHA 1910.334 Use of Equipment

9 Cargill Electrical Team Meeting

Page 10: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Transformers

10 Cargill Electrical Team Meeting

Page 11: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Cables

The Time-Current Curves for cables are also known

as “Damage” curves.

11 Cargill Electrical Team Meeting

Page 12: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Cargill Electrical Team Meeting 12

Time Current Curves Motor

The Time-Current Curves for motors are also

known as “Damage” curves.

Page 13: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time-Current Curves Protective Relays

50 – Instantaneous Overcurrent Relay 51 – AC Time Overcurrent Relay 67 – AC Directional Overcurrent Relay

Page 14: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Fuses

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Page 15: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Fuses

800 A

Fuse Rating

What would cause a fuse to blow? 1. Inappropriate Sizing 2. Inappropriate Type

for application 3. Fault

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Page 16: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Fuses

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Page 17: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Circuit Breakers

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Page 18: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Circuit Breakers

No action to left of curve

Trip or clear on and to right of curve

All devices should be considered at same voltage

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Page 19: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Short Time (i.e., motor starts/stops)

Long Time (i.e., TOL)

Instantaneous (i.e., Faults)

Time-Current Curves Circuit Breakers

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Page 20: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Circuit Breakers

20 Cargill Electrical Team Meeting

Page 21: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Manufacturer

Model No.

Trip Unit

Rating

Fault Duty

Time-Current Curves Circuit Breakers

21 Cargill Electrical Team Meeting

Page 22: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Available Settings LTPU – Long Time Pickup LTD - Long Time Delay STPU – Short Time Pickup STD – Short Time Delay INST – Instantaneous GF – Ground Fault GFD – Ground Fault Delay

L

S

I

G

Time-Current Curves Circuit Breakers

22 Cargill Electrical Team Meeting

Page 23: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

LTPU Setting

Time-Current Curves Circuit Breakers

23 Cargill Electrical Team Meeting

Page 24: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

STPU Setting

Time-Current Curves Circuit Breakers

24 Cargill Electrical Team Meeting

Page 25: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

STD Setting

Time-Current Curves Circuit Breakers

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Page 26: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

INST Setting

Time-Current Curves Circuit Breakers

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Page 27: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Circuit Breakers

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Page 28: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Time-Current Curves Thermal-Mag Breakers

Thermal portion (usually fixed)

“Mag” portion (usually adjustable)

“Mag” Setting – Equates to INST

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Page 29: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Transformer

Protection Point

< 2500 kVA > 2500 kVA

ANSI 17.6 x Ifl x 58% 16.6 x Ifl x 58%

Inrush (for 0.1 sec)

8 x Ifl 12 x Ifl

NEC Rule (6 x Ifl)

6 x Ifl 6 x Ifl

Time-Current Curves Transformers

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Page 30: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time-Current Curves Transformers

Transformer Inrush must be left of curve

Page 31: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time Current Curves Motor Protection

Refer to NEC Article 430.52, “Rating or Setting

for Individual Motor Circuit” and manufacturer

recommendations for determining appropriate

motor protection.

Page 32: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time Current Curves Motor Protection

Page 33: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time Current Curves Motor Protection

Page 34: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time Current Curves Motor Protection

Motor protection relays are typically programmed to operate approximately halfway between

Load Current Curve and the Motor Damage Curve.

Page 35: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time Current Curves Motor Protection

Page 36: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time-Current Curves

Questions or Comments?

Page 37: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Troubleshooting

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Page 38: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Troubleshooting

Troubleshooting Tools: • Design Information:

— One-Line Diagrams — Time-Current Curves — Manufacturer Literature — Operating History

• Maintenance Information:

— Visual Inspection — IR Surveys — Oil Sample Reports — UE/PD Surveys — Testing Data Sheets — Protective Relays — Power Monitors

Page 39: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

• Scheduled PM Overdue (Needed Cleaning)

• High Humidity compounded problem

• Expulsion Type Fuse failed to operate correctly

Troubleshooting

39

Page 40: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 41: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 42: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 43: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 44: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 45: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 46: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 47: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 48: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 49: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Time-Current Curves Transformers

Transformer Inrush must be left of curve

Page 50: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Control Power Transformer (CPT)

Breaker Trip:

Cause - Rodent

Troubleshooting

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Page 51: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Note: First indication provided through IR Survey.

High Resistance Fuse Extenuating Circumstances:

•Inadequate spare parts •Production pressure

Troubleshooting

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Page 52: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Note: First indication provided through IR Survey.

HV Bushing Repair Required

• Jumpers undersized

• Heating resulted in gasket failure

• Oil contamination resulted in flashover at bushing.

Troubleshooting

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Page 53: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Troubleshooting

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Page 54: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

HV Insulated Bus

Insulation Tracking (Carbon Treeing)

Troubleshooting

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Page 55: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

HV Jumper Cable

Insulation Tracking (Corona Damage Due to Improper Installation)

Troubleshooting

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Page 56: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Tap Changer

Eminent Connection Failure

Note: First indication provided through Oil Sampling.

Troubleshooting

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Page 57: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 58: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –
Page 59: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

Cargill Electrical Team Meeting 59

October 2007 Event: Fault (~8,000A) resulted in switchgear lineup burning without fuses clearing. Cause: Only one of nine 4/0 ground cables was connected.

Cable burned through, effectively “protecting” fuse.

X

Troubleshooting

Page 60: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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December 2011 Event: Fuse (HS0202A) and Utility relay (50/51) cleared, shutting plant down. Cause: TBD.

Troubleshooting

Page 61: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Indicative of Fault

Troubleshooting

Page 62: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Indicative of Fault

Troubleshooting

Page 63: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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HS0202A feeds the following: TH0202B thru HS0202B (65A) TH0202C thru HS0202C (100A) TH0202D thru HS0202D (100A) TH0202E thru HS0202E (200A)

Apparent fault on B and/or C phase below HS0202A

Troubleshooting

X

Page 64: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

OSHA 1910.334 Use of Equipment

(b) Electric power and lighting circuits.

(2) Reclosing circuits after protective device operation. After a circuit is de-energized by a circuit protective device, the circuit protective device, the circuit may not be manually reenergized until it has been determined that the equipment and circuit can be safely energized. The repetitive manual reclosing of circuit breakers or reenergizing circuits through replaced fuses is prohibited.

Note: When it can be determined from the design of the circuit and the overcurrent devices involved that the automatic operation of a device was caused by an overload rather than a fault condition, no examination of the circuit or connected equipment is needed before the circuit is reenergized.

64

Page 65: Time-Current Curves Curves.pdf · 2012. 3. 13. · Trip Unit Rating Fault Duty Time-Current Curves Circuit Breakers Cargill Electrical Team Meeting 21 . Available Settings LTPU –

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Questions or Comments?

Troubleshooting