Time Codes

DEALER COMMUNICATIONSHarley-Davidson Motor Company

Dealer Department Routing____ Dealer Principal ____ General Merchandise ____ Service____ General Manager ____ Buell ____ Warranty____ Office Manager ____ F&I Manager____ Vehicle Sales Manager ____ HOG Director ______________________

______________________

X

X

X

X

January 15, 2004

Dear Dealer:

Subject: 2004 Model Year Flat Rates – Electrical and EFI sections are now completed

First, we would like to apologize for the delay in the release of this information. Due to unforeseen cir-cumstances that we could not control, this release took much longer than originally anticipated. We’dlike to thank you all for being patient and working with us, and using the "8888" labor code whenneeded.

The enclosed 2004 Job Time/Code Manual provides the flat rate time allotments for service and repair of2004 model year Harley-Davidson vehicles. Please note that we use realistic shop procedures and handtools in establishing the flat rates, and, accordingly, believe the allotted times are sufficient for a properlytrained technician using appropriate techniques, tools and equipment to perform each of the jobs withinthe flat rate. As in the past, we encourage you to use the enclosed forms to identify any flat rate code thatyou believe should be adjusted.

Labor codes for the engine management system (EFI), turn signal/security system and instrument mod-ule portions of this document were determined using the Digital Technician system only. Warrantyclaims should be filed using the same four-digit code (for both labor and condition codes) that is dis-played on the Digital Technician system at the end of the diagnostic procedure.

The 2004 Diagnostic Service manuals will NOT provide the codes for you to use any longer with the fol-lowing exceptions: starter systems, charging systems and ignition systems. These systems will requirethe use of the diagnostic service manuals to determine the codes, (labor and condition), to use when fil-ing your warranty claims.

Please pay attention to the EFI/Electrical sections of the models as shown in the below example:

The DESCRIPTION column can be used along with the appropriate diagnostic manual for each model toobtain a labor/condition code for your repairs. If the root cause can be found without the use of DigitalTechnician, the Description column in the flat rate manual can be used to match the fault found to pro-vide an appropriate labor code for reimbursement. If a labor code cannot be found for the repair done,

ITEM DESCRIPTION LABOR CODEU1016 Loss of ICM serial data atTSSM

ICM [10B] terminal 12 to TSSM [30B] terminal3 (LGN/V wire) is open

6718

you will then need to use labor code ‘8888’ and provide a detailed description of the repairs done, andthese claims will need to be reviewed by Technical Service before payment can be considered.

We strongly suggest the use of the Digital Technician system, which will provide faster warranty claimpayment for you. Using other methods may suspend your claim and cause a delay for claim credit. Also,remember that the condition codes in these systems must match the labor codes found while diagnosingand repairing the problems.

If additional copies are needed, please order them under part number 99997-04 through our Parts andAccessories Division.

Remember; accurate, timely warranty claims benefit all of us. They not only provide you with expedientclaim credit, but also provide us the information we need to continue to improve quality. Thank you foryour cooperation in this effort.

Sincerely,

Lynn Yunker Karen Hampton

Warranty Representative II Warranty Representative II

Harley-Davidson Models

JOB TIME/CODE MANUAL2004

© 2004 H-D.ALL RIGHTS RESERVED

Binder 99998-88Contents 99997-04

CMI - 1.5M - 01/04 Printed in U.S.A.

2

GENERAL INFORMATION

2004 MODEL PREFIX

2004 Model prefixes are listed at the bottom of each page in each corresponding section. Usethe following list to identify each model. Please note: these flat rates apply to 2004 model yearvehicles only. They do not apply to any previous model year vehicles.

2004 Softail ModelsBJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I

JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I

BLY FXSTS BZB FXSTS-I

2004 Sportster ModelsCAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

2004 FLHT ModelsDDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE

FCW FLHTCU-I FLW FLHTCU-I SHRINE

FGW FLHTCU-I WITH SIDECAR(JAPAN ONLY)

FMW FLHTP-I (FUEL INJECTED WITH FAIRING)

2004 FLHR and FLT ModelsFRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS

FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

FSW FLTRI

2004 Dyna ModelsGHV FXD GMW FXD-I GDV FXDL GNW FXDL-I GJV FXDX

GRW FXDX-I GEV FXDWG GPW FXDWG-I GKV FXDP (POLICE)

2004 VRSC ModelsHAZ VRSCA HAA VRSCA (98 HDI) HBZ VRSCB HBA VRSCB (98 HDI)

2004 CVO ModelsPJE FLHTCSE PHD FXSTDSE2

2004Orig. 01/04

4

NOTES

2004Orig. 01/04

Date_______________________

Harley-Davidson Motor CompanyP.O. Box 653Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.

Gentlemen:

Subject: Job Time/Code Manual addition or time change.

Our shop experience has prompted us to request this

❐

job change or

❐

job addition (please check one).

Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

Model &Year

Job Description Job TimeJob/Code Number

(if any)

2004Orig. 01/04

Date_______________________



Gentlemen:



❐

job change or

❐



____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________


Model &Year


(if any)

2004Orig. 01/04

Date_______________________



Gentlemen:



❐

job change or

❐



____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________


Model &Year


(if any)

2004Orig. 01/04

Date_______________________



Gentlemen:



❐

job change or

❐



____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________


Model &Year


(if any)

2004Orig. 01/04

TABLE OF CONTENTS

2004 SOFTAIL MODELS

Service ........................................................................ 1-1New ............................................................................. 1-1Regular ........................................................................ 1-1Chassis ....................................................................... 1-1Drive ............................................................................ 1-1Wheels ......................................................................... 1-1Handlebars .................................................................. 1-2Frame/Swing Arm/Front Fork ...................................... 1-2Brakes ......................................................................... 1-3Seats/Fenders/Tanks .................................................. 1-4Engine ......................................................................... 1-5General ........................................................................ 1-5Belt Guards .................................................................. 1-5Exhaust System ........................................................... 1-5Cylinder and Piston ..................................................... 1-6Cam Cover .................................................................. 1-7Crankcase ................................................................... 1-8Balancer System ......................................................... 1-8Fuel System ................................................................. 1-9Evaporative Emissions System ................................... 1-9Drive and Clutch ........................................................ 1-10Drive ............................................................................ 1-10Clutch .......................................................................... 1-10Transmission ............................................................. 1-11Transmission Case ...................................................... 1-11OEM Accessories ...................................................... 1-12Accessories ................................................................. 1-12Electrical ..................................................................... 1-12General ........................................................................ 1-12Charging Circuit ........................................................... 1-13Starter circuit ............................................................... 1-13Switches ...................................................................... 1-14Lights ........................................................................... 1-15Battery/Horn ................................................................ 1-16Instruments .................................................................. 1-16Turn Signals/Security System ...................................... 1-17Engine Management ................................................... 1-22Driveability/Symptoms ................................................. 1-58

2004 SPORTSTER MODELS

Service ........................................................................ 2-1General ........................................................................ 2-1Regular ........................................................................ 2-1Chassis ....................................................................... 2-1Drive ............................................................................ 2-1Wheels ......................................................................... 2-1Handlebars .................................................................. 2-2Frame/Swing Arm/Front Fork ...................................... 2-2Brakes ......................................................................... 2-3Seats/Fenders/Tanks .................................................. 2-4Belt Guards .................................................................. 2-4Exhaust System ........................................................... 2-4

Engine ........................................................................ 2-5General ....................................................................... 2-5Cylinder Head ............................................................. 2-5Cylinder and Piston ..................................................... 2-6Gearcase .................................................................... 2-6Crankcase ................................................................... 2-7Fuel System ................................................................ 2-7Drive and Clutch ........................................................ 2-8Drive ............................................................................ 2-8Clutch .......................................................................... 2-8Evaporative Emissions System ................................... 2-8Transmission ............................................................. 2-9Transmission Case ..................................................... 2-9OEM Accessories ...................................................... 2-9Accessories ................................................................. 2-9Electrical .................................................................... 2-10General ....................................................................... 2-10Charging Circuit .......................................................... 2-10Starter Circuit .............................................................. 2-10Wiring .......................................................................... 2-11Switches ...................................................................... 2-11Lights .......................................................................... 2-12Battery/Horn ................................................................ 2-12Turn Signals/Security System ..................................... 2-13Instruments ................................................................. 2-16Engine Management ................................................... 2-17Serial Data .................................................................. 2-21Driveability/Symptoms ................................................. 2-31

2004 FLHT MODELS

Service ....................................................................... 3-1New ............................................................................. 3-1Regular ....................................................................... 3-1Chassis ...................................................................... 3-2Drive ............................................................................ 3-2Wheels ........................................................................ 3-2Handlebars .................................................................. 3-2Frame/Swing Arm/Front Fork ...................................... 3-3Brakes ......................................................................... 3-4Seats/Fenders/Tanks .................................................. 3-5Belt Guards ................................................................. 3-5Engine ........................................................................ 3-6General ....................................................................... 3-6Cylinder Head ............................................................. 3-6Exhaust System .......................................................... 3-6Cylinder and Piston ..................................................... 3-7Cam Cover .................................................................. 3-8Crankcase ................................................................... 3-9Fuel System ................................................................ 3-10Evaporative Emissions System ................................... 3-10Drive and Clutch ........................................................ 3-11Drive ............................................................................ 3-11Clutch .......................................................................... 3-11Transmission ............................................................. 3-12

Revised 1/15/04 Page I-1

Transmission Case ..................................................... 3-12OEM Accessories ...................................................... 3-13Accessories ................................................................. 3-13Electrical .................................................................... 3-15General ....................................................................... 3-15Charging Circuit .......................................................... 3-15Starter Circuit .............................................................. 3-15Wiring .......................................................................... 3-16Switches ...................................................................... 3-17Lights .......................................................................... 3-18Battery/Horn ................................................................ 3-19Instruments – Includes Diagnosis ............................... 3-19Sound System – Diagnosis, Repair ............................ 3-19Cruise Control – Diagnosis, Repair ............................. 3-20Turn Signals/Security System ..................................... 3-21Instruments ................................................................. 3-26Engine Management ................................................... 3-27Serial Data .................................................................. 3-42Driveability/Symptoms ................................................. 3-61

2004 FLHR AND FLTR MODELS

Service ....................................................................... 4-1New ............................................................................. 4-1Regular ....................................................................... 4-1Chassis ...................................................................... 4-2Drive ............................................................................ 4-2Wheels ........................................................................ 4-2Handlebars .................................................................. 4-2Frame/Swing Arm/Front Fork ...................................... 4-3Brakes ......................................................................... 4-4Seats/Fenders/Tanks .................................................. 4-5Engine ........................................................................ 4-6General ....................................................................... 4-6Cylinder Head ............................................................. 4-6Belt Guards ................................................................. 4-6Exhaust System .......................................................... 4-6Cylinder and Piston ..................................................... 4-7Cam Cover .................................................................. 4-8Crankcase ................................................................... 4-9Fuel System ................................................................ 4-10Evaporative Emissions System ................................... 4-10Drive and Chassis ..................................................... 4-11Drive ............................................................................ 4-11Clutch .......................................................................... 4-11Transmission ............................................................. 4-12Transmission Case ..................................................... 4-12OEM Accessories ...................................................... 4-13Accessories ................................................................. 4-13Electrical .................................................................... 4-14General ....................................................................... 4-14Charging Circuit .......................................................... 4-14Starter Circuit .............................................................. 4-15Wiring .......................................................................... 4-16Switches ...................................................................... 4-17Lights .......................................................................... 4-17Cruise Control – Diagnosis, Repair ............................. 4-18Instruments – Includes Diagnosis ............................... 4-19Turn Signals/Security System ..................................... 4-21

Battery/Horn ................................................................ 4-24Engine Management ................................................... 4-24Serial Data ................................................................... 4-40Driveability/Symptoms ................................................. 4-57

2004 DYNA MODELS

Service ........................................................................ 5-1New ............................................................................. 5-1Regular ........................................................................ 5-1Chassis ....................................................................... 5-1Drive ............................................................................ 5-1Wheels ......................................................................... 5-1Handlebars .................................................................. 5-2Frame/Swing Arm/Front Fork ...................................... 5-2Brakes ......................................................................... 5-3Seats/Fenders/Tanks .................................................. 5-4Belt Guards .................................................................. 5-5Exhaust System ........................................................... 5-5Engine ......................................................................... 5-6General ........................................................................ 5-6Cylinder Head .............................................................. 5-6Cylinder and Piston ..................................................... 5-7Cam Cover .................................................................. 5-8Crankcase ................................................................... 5-9Fuel System ................................................................. 5-9Drive and Clutch ........................................................ 5-10Drive ............................................................................ 5-10Evaporative Emissions System ................................... 5-10Clutch .......................................................................... 5-11Transmission ............................................................. 5-12Transmission Case ...................................................... 5-12OEM Accessories ...................................................... 5-13Accessories ................................................................. 5-13Electrical - General .................................................... 5-14Instruments .................................................................. 5-14Wiring .......................................................................... 5-14Switches ...................................................................... 5-14Lights ........................................................................... 5-15Electrical - Diagnostics ............................................. 5-16General ........................................................................ 5-16Charging Circuit ........................................................... 5-16Starter Circuit .............................................................. 5-16Battery/Horn ................................................................ 5-16Turn Signals/Security System ...................................... 5-18Instruments .................................................................. 5-22Engine Management ................................................... 5-23Driveability/Symptoms ................................................. 5-64

2004 VRSC MODELS

Service ........................................................................ 6-1New ............................................................................. 6-1Regular ........................................................................ 6-1Chassis ....................................................................... 6-1Drive ............................................................................ 6-1Wheels ......................................................................... 6-1Handlebars .................................................................. 6-2

Page I-2 Revised 1/15/04

Frame/Swing Arm/Front Fork ...................................... 6-2Brakes .......................................................................... 6-3Seats/Cosmetic Covers/Fuel Tank .............................. 6-4Belts Guards ................................................................ 6-4Engine ......................................................................... 6-5General ........................................................................ 6-5Cylinder Head .............................................................. 6-5Exhaust System ........................................................... 6-5Cylinder and Piston ...................................................... 6-6Cam Cover ................................................................... 6-6Crankcase .................................................................... 6-6Balancer System .......................................................... 6-7Fuel System ................................................................. 6-7Clutch .......................................................................... 6-8Clutch ........................................................................... 6-8Evaporative Emissions System ................................... 6-8Transmission ............................................................. 6-9Transmission ............................................................... 6-9Cooling ....................................................................... 6-9Cooling System ............................................................ 6-9OEM Accessories ...................................................... 6-10Accessories ................................................................. 6-10Electrical - General .................................................... 6-11General ........................................................................ 6-11Instruments .................................................................. 6-11Wiring ........................................................................... 6-11Switches ...................................................................... 6-11Lights ........................................................................... 6-11Electrical - Diagnostics ............................................. 6-12Charging circuit ............................................................ 6-12Battery/Horn ................................................................ 6-12Starter Circuit ............................................................... 6-13Instruments .................................................................. 6-13Turn Signals/Security System ...................................... 6-14Engine Management .................................................... 6-15Serial Data ................................................................... 6-26Driveability/Symptoms ................................................. 6-31

2004 PNA

Chassis ....................................................................... 7-1Electrical ..................................................................... 7-2Decorative .................................................................. 7-2Functional ................................................................... 7-3Windshields and Plastics .......................................... 7-3Cut and Sew ............................................................... 7-3Performance ............................................................... 7-4

2004 TLE SIDECAR MODELS

TLE Sidecars ............................................................. 8-1Accessory Sidecar ....................................................... 8-1

2004 FLHTCSE MODELS

Service ....................................................................... 9-1New ............................................................................. 9-1Regular ........................................................................ 9-1Chassis ...................................................................... 9-2Wheels ........................................................................ 9-2Handlebars .................................................................. 9-2Frame/Swing Arm/Front Fork ...................................... 9-2Brakes ......................................................................... 9-2Seats/Fenders/Tanks .................................................. 9-2Engine ........................................................................ 9-3Crankcase ................................................................... 9-3Exhaust System .......................................................... 9-3Drive and Clutch ........................................................ 9-4Clutch .......................................................................... 9-4Transmission ............................................................. 9-4Transmission ............................................................... 9-4OEM Accessories ...................................................... 9-5Accessories ................................................................. 9-5Electrical .................................................................... 9-5Wiring .......................................................................... 9-5Switches ...................................................................... 9-5Lights ........................................................................... 9-5Sound System – Diagnosis, Repair ............................ 9-6Cruise Control – Diagnosis, Repair ............................. 9-6

2004 FXSTDSE2 MODELS

Chassis ...................................................................... 9-7Drive and Clutch ........................................................ 9-8Electrical .................................................................... 9-8

Revised 1/15/04 Page I-3

NOTES

Page I-4 Revised 1/15/04

Unless otherwise specified, Job Times shown include alloperations necessary to complete the listed job.

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I

2004 SOFTAIL MODELS

Table 1-1. Service

ITEM DESCRIPTIONLABOR CODE

MODELS

BJY, BWBBHY, BTY, BVB, JAB

BMY, BXB BSY, JBB BLY, BZB

NEW

Set-up and pre-delivery --- 2.1 2.1 2.1 2.1 2.1

1,000 mile service --- 2.0 2.0 2.0 2.0 2.5

REGULAR

5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0

10,000 mile maintenance --- 4.3 4.3 4.3 4.3 4.3

Table 1-2. Chassis


MODELS



DRIVE

Adjust secondary belt --- 0.3 0.3 0.3 0.3 0.2

Replace secondary belt 2011 2.6 2.6 2.6 2.6 2.6

Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8

WHEELS

Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5 0.5

rear 2111 0.6 0.6 1.1 1.1 0.6

Replace wheel assembly - includes disc and sprocket exchange and balancing

front 2113 0.8 0.8 0.8 0.8 0.8

rear 2114 0.9 0.9 1.1 1.1 0.9

Replace rim, hub or spokes front 2116 2.3 2.3 --- 2.3 2.3

rear 2121 2.3 2.3 --- --- 2.3

Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5

rear 2141 0.6 0.6 0.6 0.6 0.6

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-1




True spoked wheel 2156 0.4 0.4 --- 0.4 0.4

HANDLEBARS

Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5

Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2

Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2

Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4

Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6

Replace both rubber handlebar mounts 2246 0.5 0.5 0.5 0.5 0.4

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2

Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.2

Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1

FRAME/SWING ARM/FRONT FORK

Replace frame includes removal and installation of all accesso-ries and motorcycle components

2306 12.4 12.4 12.4 12.4 12.4

Replace top fork clamp 2309 --- --- --- --- 0.3

Replace front fork assembly 2311 2.3 2.2 2.3 2.2 ---

Replace lower fork bracket and stem 2316 2.4 2.3 2.4 2.3 ---

Replace steering head cups and bearings, including bearing adjustment

2321 1.9 1.8 1.9 1.8 ---

Replace upper fork bracket 2326 1.3 1.2 1.3 1.2 ---

Replace fork lock 2330 1.0 0.8 1.0 0.8 1.1

Replace steering bearings 2332 --- --- --- --- 1.4

Replace rigid fork 2334 --- --- --- --- 1.5

Replace shock 2335 --- --- --- --- 0.1

Replace one or more rebound spring(s) 2336 --- --- --- --- 0.3

Replace upper spring bridge 2338 --- --- --- --- 0.1

Adjust steering head bearing --- 0.4 0.4 0.4 0.4 0.4

Change front fork oil --- 0.5 0.5 0.5 0.7 ---

Table 1-2. Chassis


MODELS








Service fork slider and/or seal – includes removal, dis-assembly, cleaning, inspection, replacing parts, servic-ing damper tube, replacing bushings, assembly and installation

one side 2341 0.8 0.7 0.8 0.7 ---

both sides2342 1.2 1.1 1.2 1.1 ---

Replace fork side one side 2346 0.7 0.6 0.7 0.6 ---

both sides 2351 0.8 0.8 0.8 0.8 ---

Replace lower (compression) spring or spring reaction rod assembly (one or more) or spring fork

2348 --- --- --- --- 1.4

Replace lower rocker one 2350 --- --- --- --- 0.5

both 2353 --- --- --- --- 0.6

Replace rocker bearings (rocker removed) 2355 --- --- --- --- 0.2

Replace fork tube – includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation

one side 2356 0.8 0.7 0.8 0.7 ---

both sides 2361 1.2 1.1 1.2 1.1 ---

Replace rear swing arm and/or bearings or rear fork pivot shaft

2366 1.2 1.2 1.2 1.2 1.2

Replace rear shock absorber assembly one side 2371 0.6 0.6 0.6 0.6 0.6

both sides 2376 1.2 1.2 1.2 1.2 1.2

Replace shock bushing – includes removing shock one 2382 0.8 0.8 0.8 0.8 0.8

both 2383 1.6 1.6 1.6 1.6 1.6

Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2

rubber bumper 2399 0.1 0.1 0.1 0.1 0.1

BRAKES

Replace hydraulic brake line – includes filling/bleeding brakes

front 2406 0.4 0.4 0.4 0.4 0.4

rear 2411 0.4 0.4 0.4 0.4 0.4

Replace brake pads front 2416 0.1 0.1 0.1 0.1 0.1

rear 2421 0.3 0.3 0.3 0.3 0.3

Replace brake reaction rod 2423 --- --- --- --- 0.1

Table 1-2. Chassis


MODELS








Replace brake caliper – includes filling/bleeding brakes front 2426 0.4 0.4 0.4 0.4 0.4

rear 2431 0.6 0.6 0.6 0.6 0.6

Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3

rear 2441 0.8 0.8 0.8 0.8 0.8

Bleed brake caliper front 2442 0.2 0.2 0.2 0.2 0.2

rear 2443 0.2 0.2 0.2 0.2 0.2

Overhaul brake caliper – includes filling/bleeding brakes front 2451 0.6 0.6 0.6 0.6 0.6

rear 2456 0.8 0.8 0.8 0.8 0.8

Replace master cylinder assembly – includes filling/bleeding brakes

front 2461 0.4 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5 0.5

Rebuild master cylinder assembly – includes filling/bleeding brakes

front 2471 0.6 0.6 0.6 0.6 0.6

rear 2476 0.6 0.6 0.6 0.6 0.6

Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3

Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1

SEATS/FENDERS/TANKS

Replace seat only 2506 0.1 0.1 0.1 0.1 0.1

Replace fender front 2526 1.1 0.3 0.3 0.3 0.3

rear 2531 1.1 1.0 1.0 1.0 1.0

Replace rear fender support – one only 2536 0.3 0.3 0.3 0.3 0.3

Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.8

Replace fuel tank valve 2561 0.2 0.2 0.2 0.2 0.2

Replace fuel gauge 2563 0.2 0.2 0.3 0.2 0.2

Replace fuel gauge sending unit 2564 0.3 0.3 0.3 0.3 0.3

Replace oil tank and/or one or more rubber mount(s) 2566 0.9 0.9 0.9 0.9 0.9

Replace any single oil hose 2576 0.2 0.2 0.2 0.2 0.2

Replace license plate bracket 2590 --- 0.5 --- 0.4 0.5

Table 1-2. Chassis


MODELS








BELT GUARDS

Replace clutch cover and/or O-ring 2607 0.1 0.1 0.1 0.1 0.1

Replace debris deflector (belt guard) 2616 0.2 0.2 0.2 0.2 0.2

EXHAUST SYSTEM

Replace complete exhaust system and/or gaskets/inter-connect

2626 0.4 0.4 0.4 0.4 0.4

Replace exhaust pipe – dual exhaust system front 2631 0.3 0.3 0.3 0.3 0.3

rear 2636 0.2 0.2 0.2 0.2 0.2

Replace any muffler 2646 0.2 0.2 0.2 0.2 0.1

Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1

Replace muffler support 2666 0.2 0.2 0.2 0.2 0.3

Table 1-3. Engine


MODELS



GENERAL

Remove and install engine California vehicles only 3006 4.7 4.7 4.7 4.7 4.7

Remove and install engine 3006 4.6 4.6 4.6 4.6 4.6

Remove and replace oil tank for inspection/contamina-tion

3009 0.9 0.9 0.9 0.9 0.9

Recondition cylinder head – includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gas-kets.

front head 3101 3.5 3.5 3.5 3.5 3.5

rear head 3103 3.5 3.5 3.5 3.5 3.5

both heads 3104 4.1 4.1 4.1 4.1 4.1

Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5

both heads 3108 3.4 3.4 3.4 3.4 3.4

Table 1-2. Chassis


MODELS








Replace valve seal or spring after cylinder head removal

one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1

both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2

Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6 1.6 1.6 1.6

rear cylinder 3142 1.6 1.6 1.6 1.6 1.6

both cylinders 3143 2.0 2.0 2.0 2.0 2.0

Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7

rear cylinder 3145 0.7 0.7 0.7 0.7 0.7

both cylinders 3148 0.8 0.8 0.8 0.8 0.8

Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support

front cylinder 3147 1.1 1.1 1.1 1.1 1.1

rear cylinder 3152 1.1 1.1 1.1 1.1 1.1

both cylinders 3153 1.3 1.3 1.3 1.3 1.3

Recondition rocker arms after heads are removed one head 3149 0.7 0.7 0.7 0.7 0.7

both heads 3150 1.4 1.4 1.4 1.4 1.4

Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8 1.8 1.8 1.8

rear cylinder 3163 1.8 1.8 1.8 1.8 1.8

both cylinders 3168 2.2 2.2 2.2 2.2 2.2

Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0

both 3174 1.1 1.1 1.1 1.1 1.1

CYLINDER AND PISTON

Recondition TOP END - includes disassembly, replace-ment of piston and sizing cylinder (.005” pistons), replacing piston rings and all items listed under RECONDITION CYLINDER HEAD and assembly.

one piston and cylinder 3202 4.5 4.5 4.5 4.5 4.5

both pistons and cylinders3203 5.1 5.1 5.1 5.1 5.1

Recondition TOP END - includes disassembly, replace-ment of piston and bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed under RECONDITION CYLINDER HEAD and assembly.


both pistons and cylinders

3212 5.5 5.5 5.5 5.5 5.5

Table 1-3. Engine


MODELS








Recondition TOP END – includes disassembly, deglaz-ing cylinder and replacing rings, or replacing cylinder and piston, all items listed under RECONDITIONING CYLINDER HEAD and assembly.


both pistons and cylinders3208 4.9 4.9 4.9 4.9 4.9

Replace piston rings – includes deglazing cylinder one cylinder 3206 2.1 2.1 2.1 2.1 2.1

both cylinders 3216 2.7 2.7 2.7 2.7 2.7

Replace piston and piston rings – includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly

one cylinder 3221 2.7 2.7 2.7 2.7 2.7

both cylinders 3231 3.9 3.9 3.9 3.9 3.9

Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0

both cylinders 3246 2.5 2.5 2.5 2.5 2.5

Replace upper connecting rod bushing during upper end repair

3251 0.4 0.4 0.4 0.4 0.4

Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1

Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5

CAM COVER

Replace lifter cover/gasket or lifter/and, or anti-rotation pin

one or two same cylinder 3307 1.3 1.3 1.3 1.3 1.3

both on both cylinders 3310 1.6 1.6 1.6 1.6 1.6

Replace push rod, push rod cover and/or O-ring or quad seal

one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3

one each cylinder 3318 1.5 1.5 1.5 1.5 1.5

Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9

Replace primary cam chain, sprockets and/or fastener 3327 1.0 1.0 1.0 1.0 1.0

Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0

Replace cam support plate O-rings 3335 2.1 2.1 2.1 2.1 2.1

Replace cam support plate 3337 2.1 2.1 2.1 2.1 2.1

Replace cam support bearing/cams/secondary cam chain/tensioner

3338 2.3 2.3 2.3 2.3 2.3

Replace oil pump and/or O-rings 3341 1.9 1.9 1.9 1.9 1.9

Table 1-3. Engine


MODELS








Replace cam bearing crankcase one bearing 3342 2.1 2.1 2.1 2.1 2.1

two bearings 3343 2.2 2.2 2.2 2.2 2.2

Bypass valve inspection 3354 2.0 2.0 2.0 2.0 2.0

CRANKCASE

Replace crankcases California vehicles only – includes remove and install engine

3406 7.6 7.6 7.6 7.6 7.6

Replace crankcases includes remove and install engine 3406 7.3 7.3 7.3 7.3 7.3

Seal crankcase only 3407 6.4 6.4 6.4 6.4 6.4

Replace flywheels includes remove and install engine 3411 6.5 6.5 6.5 6.5 6.5

Replace left or right side main bearing California vehicles only 3412 6.5 6.5 6.5 6.5 6.5

Replace left or right side main bearing 3412 6.4 6.4 6.4 6.4 6.4

Piston jet/O-ring one 3413 2.0 2.0 2.0 2.0 2.0

both 3414 2.4 2.4 2.4 2.4 2.4

Check flywheel trueness before assembly or after removal

3420 0.1 0.1 0.1 0.1 0.1

Recondition cylinder heads – head removed (for non-related repairs

One head 3425 1.0 1.0 1.0 1.0 1.0

both heads 3426 2.0 2.0 2.0 2.0 2.0

Replace piston rings cylinders removed (for non-related repairs – deglaze only)

3428 0.3 0.3 0.3 0.3 0.3

Replace pistons cylinders removed (for non-related repairs) includes resizing cylinders

3430 1.4 1.4 1.4 1.4 1.4

BALANCER SYSTEM

Replace balancer shaft/crankcase bearing 3450 7.6 7.6 7.6 7.6 7.6

Replace balancer bearing/support 3452 7.3 7.3 7.3 7.3 7.3

Replace balancer system chain 3454 7.2 7.2 7.3 7.2 7.2

Replace balancer crankshaft sprocket 3456 7.4 7.4 7.4 7.4 7.4

Replace balancer shaft sprocket/nut/spacer 3458 7.1 7.1 7.1 7.1 7.1

Table 1-3. Engine


MODELS








Replace balancer bracket assembly 3460 7.2 7.2 7.2 7.2 7.2

Replace balancer blade guide - front, rear, long 3462 6.8 6.8 6.8 6.8 6.8

Replace viton oil interconnect 3464 6.7 6.7 6.7 6.7 6.7

FUEL SYSTEM

Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2

Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1

Replace carburetor* *Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3506 0.4 0.4 0.4 0.4 0.4

Replace induction module seal* *Valid only on BWB, BVB, JAB, BXB, JBB and BZB models (fuel injected)

3510 0.7 0.7 0.7 0.7 0.7

Replace intake manifold and/or gasket one or both* *Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3511 0.7 0.7 0.7 0.7 0.7

Replace carburetor float valve or jet, or check float level or seal*

*Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3516 0.5 0.5 0.5 0.5 0.5

Replace accelerator pump* *Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3521 0.5 0.5 0.5 0.5 0.5

Replace enrichener cable* *Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3523 0.4 0.4 0.4 0.4 0.4

Replace carburetor diaphragm* *Valid only on BJY, BHY, BTY, BMY, BSY, and BLY models (carbureted)

3524 0.5 0.5 0.5 0.5 0.5

EVAPORATIVE EMISSIONS SYSTEM

Replace canister California vehicles only - ALL models (carbu-reted & fuel injected)

3527 0.2 0.2 0.2 0.2 0.2

Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1

Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1

Table 1-3. Engine


MODELS








Table 1-4. Drive and Clutch


MODELS



DRIVE

Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2

Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket seal 4005 1.2 1.1 1.1 1.1 1.1

Replace primary cover 4007 0.4 0.3 0.4 0.3 0.3

Replace primary cover gasket 4009 0.4 0.3 0.4 0.3 0.3

Replace primary inspection cover and/or O-ring 4001 0.1 0.1 0.1 0.1 0.1

Replace inner primary case and/or mainshaft bearing 4008 2.3 2.3 2.3 2.3 2.3

CLUTCH

Adjust clutch --- 0.2 0.2 0.2 0.2 0.2

Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8

Service the clutch includes disassembly, cleaning, inspection, repair, assembly, and adjustment

4011 1.3 1.3 1.3 1.3 1.3

Replace clutch release bearing and/or push rod end 4016 0.4 0.4 0.4 0.4 0.4

Replace clutch release mechanism (ball ramp) and/or cover

4018 0.6 0.6 0.6 0.6 0.6






Table 1-5. Transmission


MODELS



TRANSMISSION CASE

Replace transmission case 4304 5.1 5.1 5.1 5.1 5.1

Replace transmission complete 4305 3.7 3.7 3.7 3.7 3.7

Overhaul transmission includes disassembly, cleaning,inspection, replacing parts (transmission case in frame)

4306 4.6 4.6 4.6 4.6 4.6

Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2

Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3

Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2

Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8

Replace shifter drum includes removal and installation 4331 2.2 2.2 2.2 2.2 2.2

Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.0 3.0 3.0 3.0 3.0

Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.0 2.0 2.0 2.0 2.0

Replace shifter forks and/or shaft includes checking gear engagement 4343 0.9 0.9 0.9 0.9 0.9

Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0

both 4351 3.1 3.1 3.1 3.1 3.1

Replace transmission case countershaft bearing 4361 2.9 2.9 2.9 2.9 2.9

Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2

Replace side cover gasket 4368 0.5 0.5 0.5 0.5 0.5

Replace shift pedal and/or lever one or both 4372 0.1 0.1 0.1 0.1 0.1

Replace transmission shifter shaft seal 4390 2.2 2.2 2.2 2.2 2.2






Table 1-6. OEM Accessories


MODELS



ACCESSORIES

Replace tank trim 6507 0.1 0.1 0.1 0.1 0.1

Replace sissy bar 6511 0.8 --- --- --- ---

Replace mirror 6513 0.1 0.1 0.1 0.1 0.1

Replace backrest 6515 0.2 --- --- --- ---

Replace windshield 6517 0.3 --- --- --- ---

Replace one saddlebag 6518 0.1 --- --- --- ---

Replace one saddlebag bracket 6519 0.2 --- --- --- ---

Table 1-7. Electrical


MODELS

BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the2004 Service Manual, Part No. 99482-04 and Electrical Diagnostic Manual, Part No. 99498-04.

GENERAL

Lights and accessories- exclud-ing turn signals

5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace main wiring harness 5026 2.0 2.0 2.1 2.1 2.0 2.0 2.0 2.0 2.0 2.0

Replace rear fender wiring har-ness

5036 --- --- 0.8 0.8 --- --- --- --- --- ---

Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace electrical box 5047 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace circuit breaker or fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2






Replace fuse block 5196 0.3 0.3 0.4 0.4 0.3 0.3 0.3 0.3 0.3 0.3

CHARGING CIRCUIT

Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system open/grounded stator 5312 1.2 1.2 1.4 1.4 1.2 1.2 1.4 1.4 1.4 1.4

Diagnose system AC output 5314 1.2 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Diagnose charging system voltage output 5316 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Diagnose charging system replace rotor 5319 1.1 1.1 1.4 1.4 1.1 1.1 1.4 1.4 1.4 1.4

STARTER CIRCUIT

Starter inoperative open/shorted/ground motor 5817 1.5 1.5 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5

Starter inoperative start button 5818 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Starter inoperative solenoid clicks; poor starter or battery connections

5822 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Starter inoperative solenoid clicks; poor relay or solenoid connections, or bad relay contacts

5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts

5824 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative damaged motor 5825 1.5 1.5 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5

Starter inoperative relay click; open in relay wiring

5827 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative nothing clicks; poor relay ground

5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative nothing clicks; short to volt-age

5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starter inoperative nothing clicks; open in wir-ing to or from starter button

5831 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6



MODELS







Starter inoperative starter relay 5832 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter spins, but does not engage

jackshaft5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Slow starter crank or starter stalls

poor starter to battery con-nections, ground connec-tions,

5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter spins clutch 5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace starter solenoid, con-tacts

includes starter motor removal

5837 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7

Starter inoperative nothing clicks, TSM / TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


binding5845 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7

Starter inoperative nothing clicks, TSM / TSSM 5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Starter binding 5860 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7

Starter inoperative TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Starter inoperative Connector 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative Open 6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



Replace starter solenoid coil includes starter motor removal

5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

SWITCHES

Replace ignition switch 5129 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace rear stoplight switch – includes filling/bleeding brakes

5141 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace transmission neutral switch (includes diagnosis and loosening oil tank)

5157 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace oil pressure switch (includes diagnosis)

5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace passing lamp switch FLSTC 5167 --- --- 0.1 0.1 --- --- ---- ---- --- ---



MODELS







Replace left upper handlebar switch

5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace right upper handlebar switch

5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace front brake light switch 5175 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace left upper handlebar switch housing

5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace left lower handlebar switch housing

5178 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace right upper handlebar switch housing

5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace right lower handlebar switch housing

5180 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

LIGHTS

Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace indicator lamp assem-bly

5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace taillamp bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace taillamp assembly or circuit board

5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1

Replace turn signal light assem-bly

front 5201 0.5 0.5 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5

rear 5205 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace rear turn signal bar 5207 --- --- 0.3 0.3 --- --- --- --- --- ---

Replace fender tip lamp assem-bly

front 5225 --- --- 0.7 0.7 --- --- --- --- --- ---

rear 5229 --- --- 0.1 0.1 --- --- --- --- --- ---

Replace passing lamp bulb includes diagnosis, FLSTC 5227 --- --- 0.1 0.1 --- --- --- --- --- ---

Replace fender tip lamp bulb includes diagnosis 5228 --- --- 0.1 0.1 --- --- --- --- --- ---

Replace passing lamp, FLST 5230 --- --- 0.4 0.4 --- --- --- --- --- ---



MODELS







Replace passing lamp bracket FLSTC 5232 --- --- 0.6 0.6 --- --- --- --- --- ---

Replace license plate bracket 5237 --- --- --- --- --- --- --- --- 0.1 0.1

BATTERY/HORN

Replace the battery 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2004 Service Manual, Part No. 99482-04, Electrical Diagnostic Manual, Part No. 99498-04 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.

INSTRUMENTS

Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace console 6012 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1

Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Repair/diagnose indicator lamp wiring

5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open

6034 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2 (Y/W wire)-short or open

7182 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

B1004 Fuel level sender low Repair fuel gauge connec-tor [117]

7183 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

B1004 Fuel level sender low Repair fuel gauge connec-tor [117] terminal 1 (O wire) and fuse

7184 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

B1004 Fuel level sender low Repair fuel gauge connec-tor [117] terminal 4 (BK wire) and ground is open

7186 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



MODELS







B1005 Fuel level sender open/high

Replace fuel gauge sender 6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts

6069 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

B1006 Speedometer accessory line overvoltage

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Repair charging system/accompanies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Speedometer ignition line voltage

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1008 Trip switch closed Replace trip switch boot 6002 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

TURN SIGNALS/SECURITY SYSTEM

No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] ter-minal 4 (BN/V wire) is open

6735 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] ter-minal 4 (BN/V wire) is shorted to ground

6736 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No security lamp Replace TSM\TSSM 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



MODELS







No security lamp TSSM [30B] terminal 2 (GY wire) and ignition fuse is open

6741 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp TSSM [30B] terminal 12 (BK wire) and ground is open

6742 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No security lamp TSSM [30B] terminal 1 (BN/GY wire) and battery fuse is open

6743 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No security lamp Replace battery fuse 6744 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp Main fuse terminal A (R wire) and battery fuse is open

6745 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Security lamp on continuously Replace TSM\TSSM 6750 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer [39B] ter-minal 4 (BN/V wire) is shorted to voltage

6751 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Fob signal weak Replace TSSM 6757 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Turn signal error 1A - Won't can-cel upon completion

Replace TSM\TSSM6773 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Turn signal error 1A - Cancels erratically

Locate and repair intermit-tent open

6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Locate and repair intermit-tent short to voltage

6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Locate and repair intermit-tent short to ground

6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS







Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open

6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Turn signal error 2A Mate connector [30] 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and ignition fuse is open

6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Turn signal error 2B Repair open ground in lamp circuit

6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to lamps open

6798 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6800 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 2C TSSM [30B] terminal 12 (BK wire) and ground is open

6805 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire) and battery fuse is open

6806 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2C Replace battery Fuse 6807 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2C Main fuse terminal A (R wire) and battery fuse is open

6808 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2D Repair open between han-dlebar switch connector [24A] and TSSM [30B]

6810 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Turn signal error 2D Replace turn signal switch 6811 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1



MODELS







Turn signal error 2D Repair open between con-nector [24A] and fuseblock

6812 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6813 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN wire) shorted to ground

6814 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Turn signal error 2D Replace turn signal switch 6815 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1


6816 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Turn signal error 3A - Bulbs flash at double rate-all work

Replace bulb6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Remove corrosion6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Remove corrosion/replace bulb

6822 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


Replace bulb connections/lamp assembly

6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace TSM\TSSM6824 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

B0563 Battery voltage high - TSSM

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/grounded/open

6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1121 Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1121 Left turn output fault Replace bulb connections/lamp assembly

6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS







B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/open

6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1122 Right turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1122 Right turn output fault

Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace bulb connections/lamp assembly

6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-open

6830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-grounded

6831 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1131 Alarm output open/low Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open

6834 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-open

6835 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts

6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1132 Alarm output high Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-short to volts

6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1141 Ignition switch low TSSM terminal 2 and igni-tion fuse (GY wire) open

6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



MODELS







B1141 Ignition switch low Repair TSSM terminal/con-nections

6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

ENGINE MANAGEMENT

P0106 MAP Unstable ICM (BLK) terminal 3/MAP terminal C (R/W wire) open

7631 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0106 MAP Unstable Repair ICM terminal/con-nections

7632 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0106 MAP Unstable ICM (BLK) terminal 11/MAP terminal B (V/W wire) open/grounded

7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0106 MAP Unstable Replace MAP sensor 7634 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B] terminal A (BK/W wire) open

7636 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3

P0107 MAP sensor open/low ICM [10B] terminal 11 to MAP [80B] terminal B (V/W wire) open/grounded

7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal C (R/W wire) shorted

7637 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] terminal C (R/W wire) open/grounded

7638 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0107 MAP sensor open/low Replace vehicle speed sen-sor

7639 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded

7640 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W wire) shorted

7642 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS







P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open

7645 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted

7655 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted

7618 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0108 MAP sensor high MAP [80B] terminal A and ICM [10B] terminal 4 (BK/W wire) open

7647 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short to bat-tery volts

7635 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4

P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


7643 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short to bat-tery volts

7644 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B] termi-nal 26 open

7646 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0112 IAT sensor voltage low Replace intake air tempera-ture (IAT) sensor

7725 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted

7730 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0112 IAT sensor voltage low Replace ECM 7735 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



MODELS







P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground

7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7760 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0113 IAT sensor open/high Replace intake air tempera-ture (IAT) sensor

7725 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open

7732 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0113 IAT sensor open/high Replace ECM 7740 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] termi-nal 7 short to voltage

7745 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open

7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7760 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0117 ET sensor low Replace engine tempera-ture (ET) sensor

7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground

7675 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0117 ET sensor low Replace ECM 7680 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted

7731 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open

7686 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



MODELS







P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage

7687 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and ECM [78B] terminal14 (R/W wire) shorted

7690 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0118 ET sensor open Replace engine tempera-ture (ET) sensor

7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0118 ET sensor open Replace ECM 7685 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open

7695 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0122 TP sensor open/low Replace vehicle speed sen-sor (VSS)

6010 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1

P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 open

7580 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-nal 14 short to ground

7584 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted

7585 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted

7586 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

P0122 TP sensor open/low Replace throttle position sensor

7590 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7


7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS







P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 short to ground

7605 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-nal 14 open

7615 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7967 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 short to voltage

7575 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted

7587 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0123 TP sensor high Replace throttle position sensor (TPS)

7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] termi-nal 24 open

7610 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B] termi-nal 14 short to voltage

7619 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open

7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) short to ground

7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS







P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay ter-minal 87 open

7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage

7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open

7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) short to ground

7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay ter-minal 87 open

7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage

7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire)

7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0371 CKP Open/low Repair ICM\ECM connec-tions

7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0371 CKP Open/low Replace crankshaft position (CKP) sensor

7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



MODELS







P0371 CKP Open/low Clean or repair crankshaft position (CKP) sensor con-nector

7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0371 CKP Open/low Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM [10B] terminal 9 open\ground

7986 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM [10B] terminal 8 open\ground

7987 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire)

7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0372 CKP shorted high Repair damaged CKP wir-ing

7031 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0372 CKP shorted high Repair ICM\ECM connec-tions

7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0372 CKP shorted high Replace crankshaft position (CKP) sensor

7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0372 CKP shorted high Clean or repair crankshaft position (CKP) sensor con-nector

7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0372 CKP shorted high Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] terminal 9 shorted to voltage

7696 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM [10B] terminal 8 shorted to voltage

7697 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire)

7030 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



MODELS







P0373 CKP sensor intermittent Replace crankshaft position (CKP) sensor

7981 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0373 CKP sensor intermittent Clean or repair crankshaft position (CKP) sensor

7982 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0373 CKP sensor intermittent Replace ECM 7983 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-nal 12 open\grounded

7986 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] termi-nal 30 open\grounded

7987 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire)

7030 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Repair ICM\ECM connec-tions

7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0374 CKP sensor synch error Replace crankshaft position (CKP) sensor

7981 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4

P0374 CKP sensor synch error Clean or repair crankshaft position (CKP) sensor

7982 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3

P0374 CKP sensor synch error Replace ICM\ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5

P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-nal 12 open\ground

7986 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] termi-nal 30 open\ground

7987 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4

P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM [10B] terminal 10 open, grounded

7611 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0501 Vehicle speed signal low Clean or repair vehicle speed sensor (VSS)

7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS







P0501 Vehicle speed signal low Repair vehicle speed sen-sor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to termi-nal C (BK wire)

7966 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0501 Vehicle speed signal low Replace vehicle speed sen-sor (VSS)

7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ICM BK termi-nal 10 open, shorted

7612 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ICM BK 3 open

7613 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0502 VSS sensor high VSS [65B] terminal C (BK wire) ICM [10B] ground terminal open

7614 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0502 VSS sensor high Replace vehicle speed sen-sor (VSS)

7639 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] termi-nal 14 short to voltage

7917 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] ter-minal 33 short to voltage

7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] termi-nal 14 open

7919 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B] termi-nal 10 open

7921 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS







P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to termi-nal A (R/W wire)

7922 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] ter-minal 33 open

7938 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0502 VSS sensor high Clean or repair vehicle speed sensor (VSS)

7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0502 VSS sensor high Repair vehicle speed sen-sor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0502 VSS sensor high Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0505 Loss of idle speed con-trol

IAC system OK, may use with other codes

7028 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to volt-age

7476 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage

7477 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage

7478 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage

7479 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal A (BE/GN wire) shorted to termi-nal B (BN/R wire)

7483 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS








IAC [87B] terminal C (BK/PK wire) shorted to termi-nal D (BK/O wire)

7484 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire)

7488 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


IAC [87B] terminal C (BK/PK wire) shorted to termi-nal B (BN/R wire)

7489 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


Replace idle air control (IAC)

7490 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded

7493 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


ECM [78B] Fuse terminal E/A and ECM [78B] termi-nal 31(BE/GY wire) open

7494 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded

7495 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded

7496 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded

7498 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


Repair ECM connections7515 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Replace ECM7516 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS







P0562 Battery voltage low Repair charging system/accompanies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair ground circuit (BK wire) high resistance

7775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0562 Battery voltage high Repair ignition circuit (W/BK wire) high resistance

7776 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0563 Battery voltage high Repair charging system/accompanies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0602 ICM flash error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---

P0603 ECM/ICM EEPROM error

Replace ECM/ICM7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0603 ECM/ICM EEPROM error

Code not present7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0604 RAM memory error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---

P0605 ECM flash Error Replace ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5

P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0607 A to D error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0607 A to D error System OK 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---

P1001 System relay coil open/low

System relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded

7900 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open

7901 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


System relay terminal 86 to right hand control [22B] ter-minal 4 (W/BK wire) open

7903 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



MODELS








Replace system relay7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


Replace ECM7906 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P1002 System relay high/shorted

Replace ECM7902 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P1002 System relay high/shorted

System relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts

7908 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P1002 System relay contacts open



Fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground

7852 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


System relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground

7888 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


System relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded

7889 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4




Replace fuel pump7924 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2


ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded

7934 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded

7936 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


Harness inspection/wiggle test/electrical panel removal/replace ECM fuse

7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



MODELS







P1004 System relay contacts closed

ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage

7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage

7866 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3




System relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to volt-age

7912 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


Harness inspection/wiggle test/electrical panel removal/replace system relay

7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Fuel pump connector [141B] terminal D is open

7926 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Repair fuel pump connec-tions at connector [141]

7927 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


System relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded

7929 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P1009 Incorrect password Perform ECM/ICM/TSSM module replace procedure

6701 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1009 Incorrect password Replaced TSSM, system now ok

6702 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1009 Incorrect password Replace ICM/ECM & repro-gram

6703 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0



MODELS







P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal 5(ICM [10] BK 12)/TSSM [30] ter-minal 3 open

6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM [10B] BK 12)/speedometer [39B] ter-minal 2 short to volts

6705 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1010 Missing password Replaced TSSM, System now ok

6707 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P1010 Missing password Replace ECM/ICM 6708 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

P1010 Missing password Repair TSSM connections 6726 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1010 Missing password Repair ECM/ICM connec-tions

7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open

ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground

7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground

7026 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


ICM [10B] terminal 6 & igni-tion Coil [83B] terminal C (BE/O wire) open/ground

7032 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


Repair ECM/ICM connec-tions

7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Replace ignition coil7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Repair coil connections7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS








Replace ECM/ICM7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open

7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P1352 Front ignition coil high/shorted



ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to volt-age

7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


ICM [10B] terminal 6 to ignition coil [83B] terminal C (BE/O wire) short to volt-age

7869 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace ECM/ICM7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1353 Front cylinder-No com-bustion

Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8


Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0


ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Seat spark plug connec-tions

7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2



MODELS








Repair spark plug connec-tions

7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


Replace ECM7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7


Repair coil primary connec-tions or replace coil

7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Replace spark plug 7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


Replace spark plug Wire7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2

P1354 Rear ignition coil low/open

ICM [10B] terminal 7 & igni-tion coil [83B] terminal A (Y/BE wire) open/ground

7024 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2




Repair coil connections7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace ECM/ICM7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



MODELS







P1355 Rear ignition coil high/shorted



ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to volt-age

7867 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


ICM [10B] terminal 7 to ignition coil [83B] terminal A (Y/BE wire) short to voltage

7868 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace ECM/ICM7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P1356 Rear Cylinder-No com-bustion


7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0


ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2



7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


Replace ECM7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7



7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4





MODELS








Replace spark plug wire7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2

P1357 Intermittent secondary front


7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2



7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


Replace ECM7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7



7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4





P1358 Intermittent secondary rear


7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS









7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2



7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


Replace ECM7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7



7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4





U1016 Loss of ECM/ICM serial data at TSSM

Repair TSSM connections6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


ECM [78B] terminal 5 (ICM [10B] terminal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Ground and ECM [78B] ter-minal 10 and 28 (ICM [10B] terminal 5) are open

6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Repair ICM/ECM connec-tions

6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1016 Loss of ECM/ICM serial data at speedometer

Replace speedometer6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Repair TSSM connections6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS









6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


Repair speedometer con-nections/terminals

6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


ECM [78B] terminal 5 (ICM [10B] terminal 12) to speed-ometer [39B] terminal 2 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1064 Loss of TSM/TSSM serial data at speedometer



TSSM [30B] terminal 12 (BK wire) is open

6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


TSSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open

6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace 15AMP battery fuse

6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace TSM/TSSM6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at ECM/ICM




6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS








Replace 15AMP battery fuse

6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace ECM/ICM6716 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


Replace TSM/TSSM6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Battery ground and ECM [78B] terminal 10 and 28 are open

6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1097 Loss of speedometer serial data at TSM/TSSM






6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open

6748 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


speedometer [39B] terminal 1 and ignition switch open/short to ground

6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



6753 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



MODELS








speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open

6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


speedometer [39B] terminal 2 (LGN/V wire) grounded

6759 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5




Access instruments\wiggle test\replace instrument fuse

6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded

6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace fuel gauge6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Speedometer [39B] termi-nal 7 and chassis ground (BLK wire) is open

6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6


Access instruments\wiggle test\replace accessory fuse

6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace ignition switch6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


Rear lighting harness\tail-lamp assembly (O/W wire) is shorted to ground

6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


Replace rear stop light switch

6787 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


Headlamp [38] terminal 1 (O/W wire) is shorted to ground

6788 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Right hand switch con-trols\harness assembly is shorted to ground

6789 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9



MODELS








Left hand switch controls assembly\harness is shorted to ground

6794 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


Speedometer [39B] termi-nal 6 and accessory fuse (O/W wire) open

6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Accessory fuse terminal R and ignition switch (R/GY wire) open

6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Indicator lamp [20A]\[21A] terminal 6 (O wire) to indi-cator lamp is shorted to ground

6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Locate and repair (O/W wire) short to ground in accessory circuit

7617 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

U1097 Loss of speedometer serial data at ECM/ICM




6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4





6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS









6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6



6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3




Replace fuel gauge6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Speedometer [39B] termi-nal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground

6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9


Speedometer [39B] termi-nal 6 and accessory fuse (O/W wire) open

6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1097 Loss of speedometer serial data at ICM

Replace TSM/TSSM6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


Indicator lamp [20A]\[21A] terminal 6 (O wire) to indi-cator lamp is shorted to ground

6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS








Replace ECM/ICM7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


Replace ECM/ICM7870 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

U1255 Missing response at ICM Repair TSSM connections 6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

U1255 Missing response at TSM\TSSM




6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


TSSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open

6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


Speedometer [39B] termi-nal 5 and battery fuse (BN/GY wire) is open

6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Speedometer [39B] termi-nal 2 (LGN/V wire) grounded

6759 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5





6766 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


Speedometer [39B] termi-nal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded

6770 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Replace fuel gauge6775 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS









6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6



6781 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3





6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



6787 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7



6788 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



6789 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9



6794 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8


Speedometer [39B] termi-nal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground

6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9


speedometer [39B] terminal 6 and Accessory Fuse (O/W wire) open

6801 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


Accessory Fuse terminal R and ignition Switch (R/GY wire) open

6802 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



MODELS








Indicator lamp [20A]\[21A] terminal 6 (O wire) to Indi-cator lamp is shorted to ground

6849 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Speedometer [39B] termi-nal 1 and ignition switch open/short to ground

6867 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1255 Missing response at Speedometer

TSSM [30B] terminal 2 and ignition fuse is open

6071 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---





6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace TSM/TSSM6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



6747 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


Inspect/access electrical panel/main wiring harness/replace 15 amp battery fuse

7159 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1300 Speedometer serial data low

ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open

6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS








Repair TSM/TSSM connec-tions

6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---




ICM [10B] terminal 12 to speedometer [39B] terminal 2 (LGN/V wire) is open

6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace ICM/ECM and reprogram

7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9


ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1300 TSM\TSSM serial data low


6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---



MODELS









6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---





6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace ICM/ECM & repro-gram

7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9



7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

U1300 ECM/ICM serial data low Repair TSM/TSSM connec-tions

6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS







U1300 ECM/ICM serial data low Repair speedometer con-nections/terminals

6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedometer [39B] terminal 2 (LGN/V wire) is open

6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

U1300 ECM/ICM serial data low Repair ICM/ECM connec-tions

6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

U1300 ECM/ICM serial data low Replace ICM/ECM & repro-gram

7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30] terminal 3/speedome-ter [39B]terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

U1300 ECM/ICM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1301 ECM/ICM serial data high


6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS











6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9



7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1301 TSM\TSSM serial data high


6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS









6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5





6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9



MODELS









7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1301 Speedometer serial data high


6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5





6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



MODELS








Replace TSM/TSSM7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9



7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Engine stop switch [22A] terminal 4/system relay ter-minal 86 (coil terminal B)/ECM [78B] terminal 13 (ICM [10B] terminal 1) (W/BK wire) shorted to ground

6723 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace voltage regulator 6724 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Inspect/access main wire harness and electrical panel/wiggle test/replace 15 amp ignition fuse

6729 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace engine stop switch 6730 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9

Serial data missing Data link [91A] terminal 4 and ignition fuse (GY wire) is open

6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B]terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) short to voltage

6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Data link [91A] terminal 2 and chassis ground (BK wire) is open

6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing ECM [78B] terminal 5 (ICM [10B] terminal 12) and data link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







Serial data missing Engine stop switch connec-tor [22] terminal 3 , data link [91A] terminal 4 and TSSM [30B] terminal 2 (GY wire) shorted to ground

6839 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Ignition switch [33B] temi-nal B and circuit breaker sil-ver post (R wire) short to ground

6843 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace circuit breaker or connections

6844 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Serial data missing Ignition switch [33A] termi-nal A and circuit breaker sil-ver post (R wire) is open

7312 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Circuit breaker copper post and battery positive termi-nal (BK wire) is open

7557 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Replace system relay 7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Serial data missing Replace ECM/ICM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Serial data missing Replace ECM/ICM 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace ICM/ECM and reprogram

7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

DRIVEABILITY/SYMPTOMS

Hesitates, poor driveability Repair intake Leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---



MODELS







Hesitates, poor driveability Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Hesitates, poor driveability Replace spark plug con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Hesitates, poor driveability Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Hesitates, poor driveability Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

Hesitates, poor driveability Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Hesitates, poor driveability Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Hesitates, poor driveability ECM [78B] terminal 28 and battery negative has high resistance to ground

7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Hesitates, poor driveability Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Hesitates, poor driveability Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Hesitates, poor driveability Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Hesitates, poor driveability Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Hesitates, poor driveability Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Hesitates, poor driveability Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Emits black smoke Replace fuel injector 7596 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Emits black smoke Replace MAP sensor 7597 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1

Emits black smoke Replace engine tempera-ture sensor

7598 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2

Emits black smoke Replace fuel pressure regu-lator

7480 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

Emits black smoke Replace ECM and repro-gram

7601 --- 1.6 --- 1.6 --- 1.6 --- 1.6 --- 1.6

Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Replace ECM/ICM 7913 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7



MODELS







No check engine lamp Repair ECM/ICM connec-tions

7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp Speedometer [39B] termi-nal 5 and battery fuse (BN/GY wire) is open

7154 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp Inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse

7159 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Replace security siren 7161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] termi-nal 5/siren [142B] terminal A (BN/GY), is shorted to ground

7162 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No check engine lamp Ignition switch [33B] termi-nal I and battery fuse termi-nal J (R wire) is open

7288 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp ECM [78B] terminal 13 (ICM terminal 1) and right hand control [22A] terminal 4 (W/BK wire) open

7290 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Replace engine stop switch 7295 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

No check engine lamp Engine stop switch [22A] terminal 3 and ignition fuse (GY wire) is open

7303 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No check engine lamp Replace ECM/ICM 7305 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Replace TSM/TSSM 7306 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

No check engine lamp Battery ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) open

7310 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5

No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







No check engine lamp ECM [78B] terminal 5 (ICM [10B] terminal 12)/data link [91A] terminal 3/speedome-ter [39B] 2 (LGN/V wire) open

7314 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---

Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Misfire at idle or under load Repair spark plug wire con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Misfire at idle or under load Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

Misfire at idle or under load Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Misfire at idle or under load Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Misfire at idle or under load ECM [78B] terminal 28 and battery negative has high resistance to ground

7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Misfire at idle or under load Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Misfire at idle or under load Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Misfire at idle or under load Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Misfire at idle or under load Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Misfire at idle or under load Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Misfire at idle or under load Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Rough or rolling idle Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---

Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Rough or rolling idle Repair spark plug wire con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







Rough or rolling idle Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Rough or rolling idle Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

Rough or rolling idle Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Rough or rolling idle Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Rough or rolling idle ECM [78B] terminal 28 and battery negative has high resistance to ground

7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Rough or rolling idle Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Rough or rolling idle Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Rough or rolling idle Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Rough or rolling idle Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Rough or rolling idle Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Rough or rolling idle Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Engine cranks but will not start Repair spark plug wire con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Engine cranks but will not start Clean or replace fuel filter screen

7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Engine cranks but will not start Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Engine cranks but will not start Repair starting system; use in conjunction with addi-tional code(s)

7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Engine cranks but will not start Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



MODELS







Engine cranks but will not start Repair/replace vacuum operated fuel valve vac-uum hose

7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Engine cranks but will not start Repair fuel pump connec-tions or connections in fuel pump connector [141]

7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Engine cranks but will not start ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] termi-nal A (O/GY) is open

7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Engine cranks but will not start ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (BK wire) is open

7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start Repair crankshaft position sensor connections

7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Engine cranks but will not start Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7



MODELS







Engine cranks but will not start ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

Engine cranks but will not start Repair engine compres-sion; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Engine cranks but will not start Repair ignition coil connec-tions or replace ignition coil

7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Engine cranks but will not start Fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open

7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] termi-nal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Engine cranks but will not start Replace fuel pump or repair fuel pump connections in tank

7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

Engine cranks but will not start Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open

7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Engine cranks but will not start Replace ECM\ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Engine cranks but will not start Replace throttle position sensor

7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Engine cranks but will not start Repair or replace carbure-tor

7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Engine cranks but will not start Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

Starts, then stalls Replace fuel filter or clean fuel pump screen

7013 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0



MODELS







Starts, then stalls Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts, then stalls Repair spark plug wire con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starts, then stalls Repair starting system; use in conjunction with addi-tional code(s)

7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starts, then stalls Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls Repair/replace vacuum operated fuel valve vac-uum hose

7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Starts, then stalls ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (BK wire) is open

7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM [10B] terminal 9/crank-shaft position sensor [79B] terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



MODELS







Starts, then stalls Repair crankshaft position sensor connections

7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts, then stalls Replace battery 7185 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Starts, then stalls ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

Starts, then stalls Repair engine compres-sion; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts, then stalls Repair ignition coil connec-tions or replace ignition coil

7226 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Starts, then stalls Replace ECM\ICM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Starts, then stalls Repair or replace carbure-tor

7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Starts hard Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts hard Repair spark plug wire con-nections

7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starts hard Clean or replace fuel filter screen

7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Starts hard Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Starts hard Repair starting system; use in conjunction with addi-tional code(s)

7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starts hard Repair/replace vacuum operated fuel valve

7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Repair/replace vacuum operated fuel valve vac-uum hose

7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---



MODELS







Starts hard Repair fuel pump connec-tions or connections in fuel pump connector [141]

7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Fuel pump fuse terminal G to fuel pump [141B] termi-nal A (O/GY) is open

7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (BK wire) is open

7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Repair crankshaft position sensor connections

7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

Starts hard Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Starts hard Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Starts hard ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



MODELS







Starts hard Repair engine compres-sion; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts hard Repair ignition coil connec-tions or replace ignition coil

7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts hard Fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open

7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard Fuel pump fuse terminal G to fuel pump [141B] termi-nal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard Replace fuel pump or repair fuel pump connections in tank

7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

Starts hard Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open

7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Starts hard Replace ECM/ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Starts hard Replace throttle position sensor

7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Repair or replace carbure-tor

7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Starts hard Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9



MODELS







2004 SPORTSTER MODELS

Table 2-1. Service


MODELS

CAM CJM CGP CLP

GENERAL

Set-up and pre-delivery --- 1.4 1.4 1.4 1.6

1,000 mile service --- 2.1 2.1 2.1 2.1

REGULAR

5,000 mile maintenance --- 2.6 2.6 2.6 2.6


Table 2-2. Chassis


MODELS

CAM CJM CGP CLP

DRIVE

Adjust secondary belt --- 0.2 0.2 0.2 0.2

Replace secondary belt 2011 0.7 0.7 0.7 0.7

Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8

Replace transmission sprocket cover 2044 0.6 0.6 0.6 0.6

WHEELS

Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2

rear 2121 2.3 --- 2.3 2.3

Replace wheel bearings front 2136 0.5 0.5 0.5 0.5

rear 2141 0.6 0.6 0.6 0.6

Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5

rear 2111 0.6 0.6 0.6 0.6


front 2113 0.8 0.8 0.8 0.8

rear 2114 0.9 0.9 0.9 0.9

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER


HANDLEBARS

Replace handlebars 2206 0.5 0.5 0.5 0.5

Replace clutch hand lever 2221 0.1 0.1 0.1 0.1

Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2

Replace throttle control 2231 0.4 0.4 0.4 0.4

Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2

Replace handlebar riser one or both 2253 0.4 0.6 0.6 0.4

Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1

Replace handlebar riser cover rear 2258 --- 0.2 0.2 ---


Replace frame includes removal and installation of all accessories and motorcycle components

2306 12.2 12.2 12.2 12.2

Replace footpegs 2307 0.1 0.1 0.1 0.1

Replace right side footpeg mount 2310 0.4 0.2 0.2 0.4

Replace left side footpeg mount 2312 0.2 0.2 0.2 0.2

Replace front fork assembly 2311 2.2 2.2 2.2 2.2

Replace lower fork bracket and stem 2316 2.3 2.3 2.3 2.3

Replace upper fork bracket 2318 0.6 0.6 0.6 0.6


2321 2.2 2.3 2.2 2.2

Replace fork lock 2330 0.6 0.6 0.6 0.6

Adjust steering head bearings --- 0.4 0.4 0.4 0.4

Change front fork oil --- 0.5 0.5 0.5 0.5

Service or replace fork slider and/or seal – includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation

one side 2341 0.7 0.7 0.7 0.7

both sides 2342 1.1 1.1 1.1 1.1

Replace fork side one side 2346 0.5 0.5 0.5 0.5

both sides 2351 0.8 0.8 0.8 0.8

Table 2-2. Chassis


MODELS

CAM CJM CGP CLP




Replace fork tube one side 2356 0.6 0.6 0.6 1.0

both sides 2361 0.9 0.9 0.9 0.9

Replace rear swing arm and/or bearings 2366 2.0 2.0 2.0 2.0

Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2

both sides 2376 0.4 0.4 0.4 0.4

Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3

both sides 2386 0.6 0.6 0.6 0.6

Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2

rubber bumper 2399 0.1 0.1 0.1 0.1

BRAKES


front 2404 0.6 0.6 0.6 0.7

rear 2411 0.6 0.6 0.6 0.6

Replace brake pads front - each caliper 2416 0.1 0.1 0.1 0.1

rear 2421 0.3 0.3 0.3 0.3

Replace brake caliper – includes filling/bleeding brakes front - each caliper 2426 0.4 0.4 0.4 0.4

rear 2431 0.6 0.6 0.6 0.6

Replace brake disc front 2436 0.3 0.3 0.3 0.3

both - CLP only 2437 --- --- --- 0.4

rear 2441 0.8 0.8 0.8 0.8

Bleed brake caliper – front or rear caliper 2446 0.2 0.2 0.2 0.2

Overhaul brake caliper – includes filling/bleeding brakes front - each caliper 2451 0.6 0.6 0.6 0.6

rear 2456 0.8 0.8 0.8 0.8


front 2461 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5


front 2471 0.6 0.6 0.6 0.6

rear 2476 0.7 0.7 0.7 0.7

Replace rear brake pedal 2492 0.5 0.5 0.5 0.5

Replace front brake lever 2494 0.1 0.1 0.1 0.1

Table 2-2. Chassis


MODELS

CAM CJM CGP CLP




SEATS/FENDERS/TANKS

Replace seat 2506 0.1 0.1 0.1 0.1

Replace fender front 2526 0.3 0.3 0.3 0.3

rear 2531 1.3 1.3 1.3 1.3

Replace rear fender support one 2536 0.3 0.3 0.3 0.3

both 2539 0.6 0.6 0.6 0.6

Replace fuel tank assembly 2541 0.3 0.3 0.3 0.3

Replace fuel tank valve assembly 2561 0.2 0.2 0.2 0.2

Replace oil tank 2566 1.2 1.2 1.2 1.2

Replace oil tank lines feed line-oil tank to pump 2571 0.7 0.7 0.7 0.7

feed line oil pump to filter 2577 0.2 0.2 0.2 0.2

return line oil pump to tank 2578 0.7 0.7 0.7 0.7

vent line 2581 0.9 0.9 0.9 0.9

Replace oil filter (other than normal maintenance) 2582 0.1 0.1 0.1 0.1

Replace passenger seat strap 2588 --- 0.1 0.1 0.1

BELT GUARDS

Replace rear belt guard 2616 0.1 0.1 0.1 0.1

Replace debris deflector 2617 0.1 0.1 0.1 0.1

EXHAUST SYSTEM

Replace complete exhaust system 2621 0.7 0.7 0.7 0.7

Replace exhaust interconnect 2625 0.6 0.6 0.6 0.6

Replace any exhaust pipe cover 2661 0.1 0.1 0.1 0.1

Replace one muffler 2665 0.2 0.2 0.2 0.2

Table 2-2. Chassis


MODELS

CAM CJM CGP CLP




Table 2-3. Engine


MODELS

CAM CJM CGP CLP

GENERAL

Remove and install engine 3006 4.1 4.1 4.1 4.1

Remove and install engine California vehicles only 3004 4.2 4.2 4.2 4.2

Replace stabilizer and/or bracket (one) 3013 0.2 0.2 0.2 0.2

Replace engine mount (one) 3014 4.1 4.1 4.1 4.1

Replace mount (each additional) 3015 0.1 0.1 0.1 0.1

CYLINDER HEAD

Recondition cylinder head – includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets.

front cylinder head 3101 3.8 3.8 3.8 3.8

rear cylinder head 3103 3.8 3.8 3.8 3.8

both cylinder heads 3104 5.7 5.7 5.7 5.7

Replace cylinder head – includes push rod gauging one cylinder head 3106 2.8 2.8 2.8 2.8

both cylinder heads 3108 3.9 3.9 3.9 3.9

Replace valve seal or spring after head removal one seal or spring (intake or exhaust ) 3131 0.1 0.1 0.1 0.1

both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2

Replace cylinder head gasket front cylinder 3140 2.0 2.0 2.0 2.0

rear cylinder 3142 2.0 2.0 2.0 2.0

both cylinders 3143 2.5 2.5 2.5 2.5

Replace rocker arm covers and/or gaskets front cylinder 3144 0.9 0.9 0.9 0.9

rear cylinder 3145 0.9 0.9 0.9 0.9

both cylinders 3148 1.1 1.1 1.1 1.1

Replace lower rocker cover/gasket, or rocker arms and/or shafts

front cylinder 3147 1.0 1.0 1.0 1.0

rear cylinder 3152 1.0 1.0 1.0 1.0

both cylinders 3153 1.6 1.6 1.6 1.6

Recondition rocker arms after heads are removed one head 3149 0.5 0.5 0.5 0.5

both heads 3150 1.0 1.0 1.0 1.0




Replace cylinder base gasket front cylinder 3161 2.6 2.6 2.6 2.6

rear cylinder 3163 2.6 2.6 2.6 2.6

both cylinders 3168 3.5 3.5 3.5 3.5

Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0

both 3174 1.2 1.2 1.2 1.2

CYLINDER AND PISTON

Replace piston and resize cylinder – includes disassembly, replacing piston, and sizing cylinder, all items listed under RECONDITION CYLINDER HEAD and assembly – includes gauging pushrods.

one piston and cylinder 3202 5.2 5.2 5.2 5.2

both pistons and cylinders3203 7.9 7.9 7.9 7.9

Recondition cylinder and piston – includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under RECONDITION CYLIN-DER HEAD and assembly – includes pushrod gauging.

one piston and cylinder 3207 4.5 4.5 4.5 4.5

both pistons and cylinders3208 7.1 7.1 7.1 7.1

Replace piston rings – includes deglazing cylinder one cylinder 3206 3.2 3.2 3.2 3.2

both cylinders 3216 4.1 4.1 4.1 4.1

Replace piston and piston rings – includes removal of cylin-der head and cylinder, fitting new piston with rings, resizing cylinder and assembly

one cylinder 3221 3.4 3.4 3.4 3.4

both cylinders 3231 5.3 5.3 5.3 5.3

Replace cylinder and piston assembly one cylinder 3236 2.4 2.4 2.4 2.4

both cylinders 3246 3.1 3.1 3.1 3.1


3251 0.4 0.4 0.4 0.4

Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1

GEARCASE

Replace tappet one 3306 2.7 2.7 2.7 2.7

two – same cylinder 3311 2.8 2.8 2.8 2.8

two – one each cylinder 3313 3.7 3.7 3.7 3.7

Replace push rod cover and/or O-ring one 3316 2.7 2.7 2.7 2.7

Table 2-3. Engine


MODELS

CAM CJM CGP CLP




Replace push rod one 3301 1.1 1.1 1.1 1.1





Replace gearcase cover and/or gasket 3326 2.3 2.3 2.3 2.3

Replace all cam gears 3336 2.5 2.5 2.5 2.5

Replace oil pump 3341 0.7 0.7 0.7 0.7

Replace oil pump check valve 3366 0.1 0.1 0.1 0.1

Replace lifter pin O-ring 3370 0.1 0.1 0.1 0.1

CRANKCASE

Replace crankcases 3406 13.7 13.7 13.7 13.7

Seal crankcase only 3407 9.4 9.4 9.4 9.4

Replace left main bearing 3410 9.7 9.7 9.7 9.7

Replace flywheels – includes remove and install engine 3411 12.7 12.7 12.7 12.7

Check flywheel trueness after removal 3420 0.1 0.1 0.1 0.1

Check flywheels after removal includes checking trueness piston removal and rein-stallation, if required

3421 0.5 0.5 0.5 0.5

Recondition cylinder heads – head removed (for non-related repairs )

one head 3425 1.8 1.8 1.8 1.8

both heads 3426 3.3 3.3 3.3 3.3

Replace piston rings both cylinders removed (for non-related repairs) 3428 0.7 0.7 0.7 0.7

Replace piston and rings – includes oversizing both cylinders removed (for non-related repairs) 3430 1.4 1.4 1.4 1.4

FUEL SYSTEM

Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2

Replace air cleaner cover 3502 0.1 0.1 0.1 0.1

Replace carburetor 3506 0.3 0.3 0.3 0.3

Replace manifold, inserts or clamps 3511 0.4 0.4 0.4 0.4

Replace carburetor float valve or jet, or check float level or seal

3516 0.3 0.3 0.3 0.3

Table 2-3. Engine


MODELS

CAM CJM CGP CLP




Replace enrichment cable or plunger 3523 0.2 0.2 0.2 0.2

Replace carburetor diaphragm 3524 0.5 0.5 0.5 0.5


Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1

Replace vapor valve 3528 0.2 0.2 0.2 0.2

Replace any one hose 3529 0.7 0.7 0.7 0.7



MODELS

CAM CJM CGP CLP

DRIVE

Adjust primary chain --- 0.1 0.1 0.1 0.1

Replace primary inspection cover and/or O-ring 4001 0.1 0.1 0.1 0.1

Replace primary chain 4002 0.8 0.8 0.8 0.8

Replace engine sprocket 4003 0.8 0.8 0.8 0.8

Replace engine sprocket oil seal 4005 0.9 0.9 0.9 0.9

Replace primary cover 4007 0.7 0.7 0.7 0.7

Replace primary gasket 4009 0.5 0.5 0.5 0.5

CLUTCH

Adjust clutch --- 0.1 0.1 0.1 0.1

Replace clutch release mechanism 4006 0.1 0.1 0.1 0.1

Service the clutch includes disassembly, cleaning, inspection, repair, assembly and adjustment

4011 1.5 1.5 1.5 1.5

Replace shift lever 4012 0.1 0.1 0.1 0.1

Replace clutch cable 4013 0.2 0.2 0.2 0.2

Replace shifter seal 4015 0.1 0.1 0.1 0.1

Table 2-3. Engine


MODELS

CAM CJM CGP CLP






MODELS

CAM CJM CGP CLP

TRANSMISSION CASE

Overhaul transmission includes disassembly, removal, cleaning, inspection, replacing parts, assembly and installation

4306 13.5 13.5 13.5 13.5

Replace shifter drum 4329 11.3 11.3 11.3 11.3

Replace shift linkage and/or spring includes pawl adjustment 4332 11.3 11.3 11.3 11.3

Replace shifter fork (one) 4343 11.3 11.3 11.3 11.3

Replace shifter fork (ea. additional) 4345 0.1 0.1 0.1 0.1

Replace transmission case countershaft bearing 4361 11.4 11.4 11.4 11.4

Replace main drive gear and/or bearing 4366 11.8 11.8 11.8 11.8

Replace detent arm and/or spring 4368 11.3 11.3 11.3 11.3

Replace main drive gear quad seal 4369 0.8 0.8 0.8 0.8

Replace main drive gear belt sprocket 4309 0.8 0.8 0.8 0.8

Replace main drive gear seal (in crankcase) 4311 0.9 0.9 0.9 0.9


ITEM DESCRIPTION LABOR CODEMODELS

CAM CJM CGP CLP

ACCESSORIES

Replace mirror 6513 0.1 0.1 0.1 0.1






CAM CJM CGP CLP

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Ser-vice Manual, Part No. 99484-04 and Electrical Diagnostic Manual, Part No. 99495-04

GENERAL

Lights and accessories – excluding turn signals 5016 0.3 0.3 0.3 0.3

CHARGING CIRCUIT

Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1

Diagnose charging system regulator bleed test 5307 0.4 0.4 0.4 0.4

Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2

Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2

Diagnose charging system open/grounded stator 5312 1.5 1.5 1.5 1.5

Diagnose system AC output 5314 1.5 1.5 1.5 1.5

Diagnose charging system regulator failure 5315 0.4 0.4 0.4 0.4

Diagnose charging system voltage output 5316 0.4 0.4 0.4 0.4

Diagnose charging system replace rotor 5319 1.4 1.4 1.4 1.4

STARTER CIRCUIT

Starter inoperative open/shorted/ground motor 5817 1.0 1.0 1.0 1.0

Starter inoperative start button 5818 0.9 0.9 0.9 0.9

Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.1 0.1 0.1 0.1


5823 0.2 0.2 0.2 0.1

Starter inoperative solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts

5824 0.2 0.2 0.2 0.2

Starter inoperative damaged motor 5825 0.9 0.9 0.9 0.9

Starter inoperative relay click; open in relay wiring 5827 0.2 0.2 0.2 0.2

Starter inoperative TSSM [30B] pin 9 to starter relay terminal 2 shorted to voltage

5830 0.5 0.5 0.5 0.5




Starter inoperative nothing clicks; open in wiring to or from starter but-ton

5831 0.4 0.4 0.4 0.4

Starter inoperative starter relay 5832 0.3 0.3 0.3 0.3

Slow starter crank or starter stalls poor starter to battery connections, ground connec-tions, or bad solenoid contacts

5835 0.2 0.2 0.2 0.2

Slow starter crank or starter stalls defective starter motor 5836 0.3 0.3 0.3 0.3

Starter spins starter clutch 5837 1.0 1.0 1.0 1.0

Starter inoperative Replace TSM\TSSM 5838 0.7 0.7 0.7 0.7

Replace starter solenoid contacts; includes starter motor removal 5845 1.1 1.1 1.1 1.1

Replace starter solenoid coil; includes starter motor removal 5860 1.1 1.1 1.1 1.1

Starter inoperative Replace TSM\TSSM 6791 0.7 0.7 0.7 0.7

Starter inoperative Mate connector 6792 0.3 0.3 0.3 0.3

Starter inoperative TSSM [30B] terminal 2 (GY wire) and ignition fuse is open

6793 0.4 0.4 0.4 0.4

Starter inoperative TSSM [30B] terminal 12 (BK wire) is open 6805 0.5 0.5 0.5 0.5

Starter inoperative TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6806 0.8 0.8 0.8 0.8

WIRING

Replace battery cable one (negative or positive) 5024 0.3 0.3 0.3 0.3

Replace main wiring harness 5026 2.6 2.6 2.6 2.6

Replace rear fender wiring harness 5036 0.5 0.5 0.5 0.5

Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2

Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2

Replace speedometer housing 5046 0.7 0.7 0.7 0.7

Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3

Replace circuit breaker or fuse 5145 0.1 0.1 0.1 0.1

SWITCHES

Replace ignition switch 5129 0.5 0.5 0.5 0.5

Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7

Replace front brake light switch 5176 0.6 0.6 0.6 0.6

Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2

Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2

Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2

Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4

Replace rear stoplight switch includes filling/bleeding brakes 5141 0.3 0.3 0.3 0.3

Replace oil pressure switch 5161 0.1 0.1 0.1 0.1

Replace neutral switch 5165 0.8 0.8 0.8 0.8

LIGHTS

Replace electrical bracket 5175 0.4 0.4 0.4 0.4

Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2

Replace headlight include diagnosis 5185 0.1 0.1 0.1 0.1

Replace headlight housing includes adjustment 5189 0.7 0.4 0.7 0.7

Replace indicator bulb or lens include diagnosis 5190 0.1 0.2 0.1 0.1

Replace indicator lamp socket assembly 5191 0.5 0.5 0.5 0.5

Replace single light bulb/lens include diagnosis 5197 0.1 0.1 0.1 0.1

Replace turn signal light assembly front 5201 0.2 0.4 0.4 0.2

rear 5205 0.3 0.3 0.3 0.3

Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2

BATTERY/HORN

Replace the battery 5705 0.3 0.3 0.3 0.3

Replace battery tray 5767 0.6 0.6 0.6 0.6

Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1



CAM CJM CGP CLP




NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Ser-vice Manual, Part No. 99484-04, Electrical Diagnostic Man-ual, Part No. 99495-04, and Digital Technician. Labor codes not present in either manual are located in Digital Techni-cian.


No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] terminal 4 (BN/V wire) is open

6735 0.4 0.4 0.4 0.4

No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] terminal 4 (BN/V wire) is shorted to ground

6736 0.4 0.4 0.4 0.4

No security lamp Replace TSM\TSSM 6737 0.7 0.7 0.7 0.7

No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4

No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3

No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7

No security lamp TSSM [30B] terminal 2 (GY wire) and Ignition fuse is open

6741 0.4 0.4 0.4 0.4


6742 0.5 0.5 0.5 0.5

No security lamp TSSM [30B] terminal 1 (BN/GY wire) and Battery fuse is open

6743 0.8 0.8 0.8 0.8

No security lamp Replace Battery Fuse 6744 0.3 0.3 0.3 0.3

No security lamp Main fuse terminal A (R wire) and Battery fuse is open

6745 0.4 0.4 0.4 0.4

Security lamp on continuously Replace TSM\TSSM 6750 0.7 0.7 0.7 0.7

Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer [39B] terminal 4 (BN/V wire) is shorted to voltage

6751 0.4 0.4 0.4 0.4

Security lamp on continuously Replace speedometer 6752 0.4 0.4 0.4 0.4

Fob signal weak Replace FOB Battery 6755 0.1 0.1 0.1 0.1

Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1



CAM CJM CGP CLP




Fob signal weak Replace TSSM 6757 0.7 0.7 0.7 0.7

Turn signal error 1A - Won't cancel upon completion Replace TSM\TSSM 6773 0.7 0.7 0.7 0.7

Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.5 0.5 0.5 0.5

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage 6856 0.5 0.5 0.5 0.5

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground 6857 0.5 0.5 0.5 0.5


6790 0.4 0.4 0.4 0.4

Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7

Turn signal error 2A Mate connctor [30] 6792 0.3 0.3 0.3 0.3


6793 0.4 0.4 0.4 0.4

Turn signal error 2B Replace bulb 6796 0.2 0.2 0.2 0.2

Turn signal error 2B Repair open ground in lamp circuit 6797 0.4 0.4 0.4 0.4


6798 0.4 0.4 0.4 0.4

Turn signal error 2B Repair open ground in lamp circuit 6799 0.4 0.4 0.4 0.4


6800 0.4 0.4 0.4 0.4


6805 0.5 0.5 0.5 0.5

Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire) and Battery fuse is open

6806 0.8 0.8 0.8 0.8

Turn signal error 2C Replace Battery Fuse 6807 0.3 0.3 0.3 0.3

Turn signal error 2C Main fuse terminal A (R wire) and Battery fuse is open

6808 0.4 0.4 0.4 0.4

Turn signal error 2D Repair open between Handlebar Switch connector [24A] and TSSM [30B]

6810 0.6 0.6 0.6 0.6

Turn signal error 2D Replace Turn signal switch 6811 0.7 0.7 0.7 0.7

Turn signal error 2D Repair open between connector [24A] and fuseblock 6812 0.6 0.6 0.6 0.6

Turn signal error 2D Repair open between handlebar switch connector [22A] and TSSM [30B]

6813 0.6 0.6 0.6 0.6



CAM CJM CGP CLP





6814 0.4 0.4 0.4 0.4

Turn signal error 2D Replace turn signal switch 6815 0.7 0.7 0.7 0.7

Turn signal error 2D Repair open between connector [22A] and fuseblock 6816 0.6 0.6 0.6 0.6

Turn signal error 3A - bulbs flash at double rate-all work Replace bulb 6820 0.2 0.2 0.2 0.2

Turn signal error 3A - bulbs flash at double rate-all work Remove corrosion 6821 0.2 0.2 0.2 0.2

Turn signal error 3A - bulbs flash at double rate-all work Remove corrosion/Replace bulb 6822 0.2 0.2 0.2 0.2

Turn signal error 3A - bulbs flash at double rate-all work Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3

Turn signal error 3A - bulbs flash at double rate-all work Replace TSM\TSSM 6824 0.7 0.7 0.7 0.7

B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2

B0563 Battery voltage high - TSSM Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

B1121Left turn output fault TSSM terminal 5/6 (V or BN wire) shorted/grounded/open

6790 0.4 0.4 0.4 0.4

B1121Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7

B1121Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2

B1121Left turn output fault Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3

B1122 Right Turn Output fault TSSM terminal 5/6 (V or BN wire) shorted/grounded/open

6790 0.4 0.4 0.4 0.4

B1122 Right Turn Output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7

B1122 Right Turn Output fault Replace bulb 6796 0.2 0.2 0.2 0.2

B1122 Right Turn Output fault Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3

B1131 alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-open

6830 0.4 0.4 0.4 0.4

B1131 alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-grounded

6831 0.4 0.4 0.4 0.4

B1131 alarm output open/low Replace Siren 6832 0.4 0.4 0.4 0.4

B1131 alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7

B1131 alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open 6834 0.3 0.3 0.3 0.3

B1131 alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.3 0.3 0.3 0.3



CAM CJM CGP CLP




B1132 alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-Shorted to volts

6817 0.3 0.3 0.3 0.3

B1132 alarm output high Replace Siren 6832 0.4 0.4 0.4 0.4

B1132 alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7

B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-Short to volts

6840 0.3 0.3 0.3 0.3

B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2

B1134 Starter output high Replace TSM/TSSM 6842 0.7 0.7 0.7 0.7

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.6 0.6 0.6 0.6

B1141 Ignition switch low TSSM terminal 2 and Ign. Fuse (GY wire) open 6793 0.4 0.4 0.4 0.4

B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7

B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.5 0.5 0.5 0.5

INSTRUMENTS

Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3

Replace tachometer 6009 --- --- --- 0.3

Replace speedo reset boot 6043 0.1 0.1 0.1 0.1

B1006 speedometer accessory line overvoltage Code not present 7770 0.2 0.2 0.2 0.2

B1006 speedometer accessory line overvoltage Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

B1006 Tachometer accessory line overvoltage Code not present 7770 --- --- --- 0.2

B1006 Tachometer Accessory line overvoltage Repair chargingsystem/accompanies other codes 7771 --- --- --- 0.2

B1007 Speedometer Ignition Line Voltage Code not present 7770 0.2 0.2 0.2 0.2

B1007 Speedometer Ignition Line Voltage Repair chargingsystem/accompanies other codes 7771 0.2 0.2 0.2 0.2

B1007 Tachometer Ignition Line Voltage Code not present 7770 --- --- --- 0.2

B1007 Tachometer Ignition Line Voltage Repair chargingsystem/accompanies other codes 7771 --- --- --- 0.2

B1008 Trip switch closed Replace trip switch 6001 0.3 0.4 0.4 0.3

B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1

B1008 Trip switch closed Replace speedometer 6003 0.3 0.4 0.4 0.3



CAM CJM CGP CLP




ENGINE MANAGEMENT

P0106 MAP Unstable ICM BLK terminal 3 /MAP terminal C (R/W wire) open

7631 0.3 0.3 0.3 0.3

P0106 MAP Unstable Repair ICM terminal/connections 7632 0.3 0.3 0.3 0.3

P0106 MAP Unstable ICM BLK terminal 11 /MAP terminal B (V/W wire) open/grounded

7633 0.5 0.5 0.5 0.5

P0106 MAP Unstable Replace MAP Sensor 7634 0.5 0.5 0.5 0.5


7636 0.5 0.5 0.5 0.5

P0107 MAP Sensor open/low Replace MAP Sensor 7630 0.3 0.3 0.3 0.3

P0107 MAP Sensor open/low ICM [10B] terminal 11 to MAP [80B] terminal B (V/W wire) open/grounded

7633 0.5 0.5 0.5 0.5

P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal C (R/W wire) shorted

7637 0.4 0.4 0.4 0.4

P0107 MAP Sensor open/low ICM [10B] terminal 3 / MAP [80B] terminal C (R/W wire) open/grounded

7638 0.4 0.4 0.4 0.4

P0107 MAP Sensor open/low Replace Vehicle Speed Sensor 7639 0.4 0.4 0.4 0.4

P0107 MAP Sensor open/low Replace ICM 7641 0.6 0.6 0.6 0.6

P0107 MAP Sensor open/low Replace MAP Sensor 7650 0.6 0.6 0.6 0.6

P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted

7655 0.6 0.6 0.6 0.6

P0108 MAP Sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted

7618 0.3 0.3 0.3 0.3

P0108 MAP Sensor high MAP [80B] terminal A and ICM [10B] terminal 4 (BK/W wire) open

7619 0.4 0.4 0.4 0.4

P0108 MAP Sensor high MAP [80B] sensorterminal C (R/W wire) short to Battery Volts

7635 0.3 0.3 0.3 0.3

P0108 MAP Sensor high Replace ICM 7641 0.6 0.6 0.6 0.6

P0108 MAP Sensor high MAP [80B] sensorterminal B (V/W wire) short to Battery Volts

7644 0.4 0.4 0.4 0.4



CAM CJM CGP CLP





7647 0.4 0.4 0.4 0.4

P0108 MAPSensor high Replace MAP Sensor 7650 0.6 0.6 0.6 0.6


7030 0.4 0.4 0.4 0.4

P0371 CKP Open/low Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3

P0371 CKP Open/low Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5

P0371 CKP Open/low Clean or repair crankshaft position (CKP) sensor connector

7982 0.4 0.4 0.4 0.4

P0371 CKP Open/low Replace ICM\ECM 7983 0.9 0.9 0.9 0.9

P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-nal 9 open\ground

7986 0.5 0.5 0.5 0.5


7987 0.4 0.4 0.4 0.4


7030 0.4 0.4 0.4 0.4

P0372 CKP shorted high Repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3

P0372 CKP shorted high Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3

P0372 CKP shorted high Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5

P0372 CKP shorted high Clean or repair crankshaft position (CKP) sensor connector

7982 0.4 0.4 0.4 0.4

P0372 CKP shorted high Replace ICM\ECM 7983 0.9 0.9 0.9 0.9

P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-nal 9 shorted to voltage

7696 0.4 0.4 0.4 0.4


7697 0.5 0.5 0.5 0.5

P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) shorted to CKP [79B] terminal 1 (R wire)

7030 0.4 0.4 0.4 0.4

P0374 CKP Sensor synch error Repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3

P0374 CKP Sensor synch error Repair ICM\ICM connections 7980 0.3 0.3 0.3 0.3

P0374 CKP Sensor synch error Replace Crankshaft Position (CKP) Sensor 7981 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




P0374 CKP Sensor synch error Clean or Repair CKP Sensor 7982 0.4 0.4 0.4 0.4

P0374 CKP Sensor synch error Replace ICM 7983 0.9 0.9 0.9 0.9

P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) to ICM terminal 12 open\ground

7986 0.5 0.5 0.5 0.5

P0374 CKP Sensor synch error CKP [79B] terminal 1 (R wire) to ICM terminal 30 open\ground

7987 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM BK terminal 10 open, grounded

7611 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Clean or Repair VSS 7939 0.7 0.7 0.7 0.7

P0501 Vehicle speed signal low Repair Vehicle Speed sensor(VSS) Connector 7953 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Replace Vehicle Speed sensor(VSS) 7967 0.7 0.7 0.7 0.7

P0501 Vehicle speed signal low Replace ICM\ICM 7968 0.6 0.6 0.6 0.6

P0502 VSS high VSS [65] terminal B (W/GN wire) to ICM terminal 10 open, shorted

7612 0.5 0.5 0.5 0.5

P0502 VSS high VSS [65] terminal A (R/W wire) to ICM BK 3 open 7613 0.5 0.5 0.5 0.5

P0502 VSS high VSS [65] terminal C (BK wire) ICM ground terminal open

7614 0.5 0.5 0.5 0.5

P0502 VSS high VSS [65] terminal B (W/GN wire) shorted to terminal A (R/W wire)

7922 0.5 0.5 0.5 0.5

P0502 VSS high Clean or repair VSS 7939 0.7 0.7 0.7 0.7

P0502 VSS high Repair Vehicle Speed sensor(VSS) Connector 7953 0.3 0.3 0.3 0.3

P0502 VSS high Replace Vehicle Speed sensor(VSS) 7967 0.7 0.7 0.7 0.7

P0502 VSS high Replace ICM\ICM 7968 0.6 0.6 0.6 0.6

P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4

P0562 Battery voltage high Repair Ign circuit (W/BK wite) high resistance 7776 0.4 0.4 0.4 0.4

P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2

P0563 Battery voltage high Repair chargingsystem/accompanies other codes 7771 0.2 0.2 0.2 0.2

P0602 ICM Flash error Replace ICM 7913 0.7 0.7 0.7 0.7



CAM CJM CGP CLP




P0602 ICM Flash error Code not present 7931 0.4 0.4 0.4 0.4

P0603 ICM EEPROM error Replace ICM 7913 0.7 0.7 0.7 0.7

P0603 ICM EEPROM error Code not present 7931 0.4 0.4 0.4 0.4

P0604 RAM Memory error Replace ICM 7913 0.7 0.7 0.7 0.7

P0604 RAM Memory error Code not present 7931 0.4 0.4 0.4 0.4

P0605 ECM Flash Error Replace ICM 7913 0.7 0.7 0.7 0.7

P0605 ECM Flash Error System OK 7931 0.4 0.4 0.4 0.4

P0607 A to D error Replace ICM 7913 0.7 0.7 0.7 0.7

P0607 A to D error System OK 7931 0.4 0.4 0.4 0.4

P1009 Incorrect Password Perform ICM/TSSM Module Replace procedure 6701 0.4 0.4 0.4 0.4

P1009 Incorrect Password Replaced TSSM,system now OK 6702 0.5 0.5 0.5 0.5

P1009 Incorrect Password Replace ICM 6703 0.9 0.9 0.9 0.9

P1010 Missing Password Data Link terminal [91] 3/ICM [78] terminal 5(ICM [10] BK 12)/TSSM [30] terminal 3 open

6704 0.4 0.4 0.4 0.4

P1010 Missing Password Data terminal [91] 3/ICM [78] 5 (ICM [10] BK 12)/speedometer [39] terminal 2 short to volts

6705 0.4 0.4 0.4 0.4

P1010 Missing Password Replaced TSSM,system now OK 6707 0.4 0.4 0.4 0.4

P1010 Missing Password Replace ICM 6708 0.8 0.8 0.8 0.8

P1010 Missing Password Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

P1010 Missing Password Repair ICM connections 7980 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B (W/BK wire) is open

7187 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open ICM [10] terminal 6 and ignition coil [83] terminal C (BE/O wire) open/ground

7032 0.5 0.5 0.5 0.5

P1351 Front ignition coil low/open Repair ICM connections 7301 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5

P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open Replace ICM 7870 0.7 0.7 0.7 0.7

P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil [83B] terminal C (BE/O wire) short to voltage

7869 0.3 0.3 0.3 0.3

P1352 Front ignition coil high/shorted Replace ICM 7870 0.7 0.7 0.7 0.7

P1354 Rear ignition coil low/open ICM [10] terminal 7 & ignition coil [83] terminal A (Y/BE wire) open/ground

7024 0.5 0.5 0.5 0.5

P1354 Rear ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B (W/BK wire) is open

7187 0.4 0.4 0.4 0.4

P1354 Rear ignition coil low/open Repair ICM connections 7301 0.3 0.3 0.3 0.3

P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5

P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4

P1354 Rear ignition coil low/open Replace ICM 7870 0.7 0.7 0.7 0.7

P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5

P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil [83B] terminal A (Y/BE wire) short to voltage

7868 0.3 0.3 0.3 0.3

P1355 Rear ignition coil high/shorted Replace ICM 7870 0.7 0.7 0.7 0.7

SERIAL DATA

U1016 Loss of ICM serial data at TSSM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 5 and chasis ground (BK wire) are open

6746 0.4 0.4 0.4 0.4

U1016 Loss of ICM serial data at TSSM Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1016 Loss of ICM serial data at TSSM Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0

U1016 Loss of ICM Serial Data at Speedometer Replace speedometer 6072 0.8 0.9 0.9 0.8

U1016 Loss of ICM Serial Data at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1016 Loss of ICM Serial Data at Speedometer Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1016 Loss of ICM Serial Data at Speedometer Repair ICM connections 6854 0.3 0.3 0.3 0.3



CAM CJM CGP CLP




U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6748 0.8 0.9 0.9 0.8

U1016 Loss of ICM Serial Data at Tachometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1016 Loss of ICM Serial Data at Tachometer Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- --- 0.6

U1016 Loss of ICM Serial Data at Tachometer Replace Tachometer 6772 --- --- --- 0.5

U1016 Loss of ICM Serial Data at Tachometer Repair ICM connections 6854 --- --- --- 0.3

U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to tachometer [39B] terminal 2 (LGN/V wire) is open

7017 --- --- --- 0.8

U1064 Loss of TSM/TSSM Data at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM Data at ICM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3

U1064 Loss of TSM/TSSM Data at ICM Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0

U1064 Loss of TSM/TSSM Data at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6749 0.8 0.8 0.8 0.8

U1064 Loss of TSM/TSSM Data at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM Serial Data at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 3 and speedometer [39B] ter-minal 2 (LGN/V wire) is open

6712 0.6 0.6 0.6 0.6

U1064 Loss of TSM/TSSM Serial Data at Speedometer Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3

U1064 Loss of TSM/TSSM Serial Data at Speedometer Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0

U1064 Loss of TSM/TSSM Serial Data at Speedometer Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6749 0.8 0.8 0.8 0.8

U1064 Loss of TSM/TSSM Serial Data at Tachometer Repair TSM/TSSM connections 6709 --- --- --- 0.5

U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 12 (BK wire) is open 6710 --- --- --- 0.5



CAM CJM CGP CLP




U1064 Loss of TSM/TSSM Serial Data at Tachometer Repair tachometer connections/terminals/terminal 6711 --- --- --- 0.5

U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 3 and Tachometer [108B] ter-minal 2 (LGN/V wire) is open

6866 --- --- --- 0.5

U1064 Loss of TSM/TSSM Serial Data at Tachometer Replace 15AMP battery fuse 6713 --- --- --- 0.3

U1064 Loss of TSM/TSSM Serial Data at Tachometer Replace TSM/TSSM 6717 --- --- --- 1.0

U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6749 --- --- --- 0.8

U1097 Loss of Speedometer Serial Data at TSM/TSSM Replace speedometer 6072 0.8 0.9 0.9 0.8

U1097 Loss of Speedometer Serial Data at TSM/TSSM Repair TSM/TSSM connections 6726 0.8 0.8 0.8 0.8

U1097 Loss of Speedometer Serial Data at TSM/TSSM Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1097 Loss of Speedometer Serial Data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B] ter-minal 2 (LGN/V wire) is open

6753 0.8 0.9 0.9 0.8

U1097 Loss of Speedometer Serial Data at TSM/TSSM Access instruments\Wiggle test\Replace Instrument Fuse

6766 0.5 0.5 0.5 0.5

U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 1/Instrument fuse/Fuel Gage terminal 1(O wire) grounded

6770 0.6 0.7 0.7 0.6

U1097 Loss of Speedometer Serial Data at TSM/TSSM Replace Tachometer 6772 --- --- --- 0.5

U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 7 and Chassis ground (BLK wire) is open

6776 0.5 0.6 0.6 0.5

U1097 Loss of Speedometer Serial Data at TSM/TSSM Access instruments\Wiggle test\Replace Accessory Fuse

6781 0.7 0.7 0.7 0.7

U1097 Loss of Speedometer Serial Data at TSM/TSSM Speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground

6795 0.6 0.7 0.7 0.6

U1097 Loss of Speedometer Serial Data at TSM/TSSM Speedo terminal 6 and Accessory Fuse (O/W wire) open

6801 0.7 0.8 0.8 0.7

U1097 Loss of Speedometer Serial Data at TSM/TSSM Accessory Fuse terminal R and Ignition Switch (R/GY wire) open

6802 0.8 0.8 0.8 0.8

U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition switch open/short to ground

6867 0.7 0.7 0.7 0.7

U1097 Lost Speedometer Communications at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1097 Lost Speedometer Communications at ICM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3



CAM CJM CGP CLP




U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1097 Lost Speedometer Communications at ICM Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7

U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 --- --- 0.7

U1097 Lost Speedometer Communications at ICM TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6749 0.8 0.8 0.8 0.8

U1097 Lost Speedometer Communications at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1097 Lost Tachometer Communication Repair TSM/TSSM connections 6709 --- --- --- 0.5

U1097 Lost Tachometer Communication Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1097 Lost Tachometer Communication ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- --- 0.6

U1097 Lost Tachometer Communication Replace Tachometer 6803 --- --- --- 0.8

U1097 Lost Tachometer Communication Repair ICM connections 6854 --- --- --- 0.3

U1097 Lost Tachometer Communication Replace ICM 7913 0.7 0.7 0.7 0.7

U1097 Lost Tachometer Communication ICM [10B] terminal 12 to tachometer [39B] terminal 2 (LGN/V wire) is open

7017 --- --- --- 0.8

U1255 Missing response at TSM\TSSM Replace speedometer 6765 0.8 0.9 0.9 0.8

U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speedometer [39B] ter-minal 2 (LGN/V wire) is open

6753 0.8 0.9 0.9 0.8

U1255 Missing response at TSM\TSSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open

6758 0.3 0.3 0.3 0.3

U1255 Missing response at TSM\TSSM speedometer [39B] terminal 7 and Chassis ground (BLK wire) is open

6776 0.5 0.6 0.6 0.5

U1255 Missing response at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5


6718 0.6 0.6 0.6 0.6

U1255 Missing response at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1255 Missing response at ICM Replace ICM 7913 0.7 0.7 0.7 0.7

U1255 Missing response at Speedometer TSSM [30B] terminal 2 and Ignition fuse is open 6071 0.5 0.5 0.5 0.5

U1255 Missing response at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5

U1255 Missing response at Speedometer Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0

U1255 Missing response at Speedometer TSSM [30B] terminal 1 and Ignition fuse open/short to ground

6749 0.8 0.8 0.8 0.8

U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedometer [39B] ter-minal 2 (LGN/V wire) is open

6753 0.8 0.9 0.9 0.8

U1255 Missing response at Tachometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1255 Missing response at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- --- 0.6

U1255 Missing response at Tachometer Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1255 Missing response at Tachometer ICM [10B] terminal 12 to tachometer [39B] terminal 2 (LGN/V wire) is open

7017 --- --- --- 0.8

U1255 Missing response at Tachometer Replace ICM 7913 0.7 0.7 0.7 0.7

U1255 Missing response at Tachometer Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1300 ICM serial data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1300 ICM serial data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1300 ICM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 --- --- 0.6

U1300 ICM serial data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1300 ICM serial data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1300 ICM serial data low Replace speedometer 6765 0.8 0.9 0.9 0.8

U1300 ICM serial data low Replace Tachometer 6803 0.8 --- --- 0.8

U1300 ICM serial data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.5 0.5 0.5 0.5

U1300 ICM serial data low ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1300 ICM serial data low Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1300 ICM serial data low ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 0.8 0.8 0.8

U1300 ICM serial data low Replace ICM 7993 0.9 0.9 0.9 0.9



CAM CJM CGP CLP




U1300 TSSM serial data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1300 TSSM Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1300 TSSM serial data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1300 TSSM Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 --- --- 0.6

U1300 TSSM Serial Data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1300 TSSM Serial Data low Replace speedometer 6765 0.8 0.9 0.9 0.8

U1300 TSSM Serial Data low Replace Tachometer 6803 0.8 --- --- 0.8

U1300 TSSM Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1300 TSSM Serial Data low Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1300 TSSM Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 0.8 0.8 0.8

U1300 TSSM Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.5 0.5 0.5 0.5

U1300 TSSM Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9

U1300 Speedometer Serial Data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1300 Speedometer Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1300 Speedometer Serial Data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1300 Speedometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 --- --- 0.6

U1300 Speedometer Serial Data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1300 Speedometer Serial Data low Replace speedometer 6765 0.8 0.9 0.9 0.8

U1300 Speedometer Serial Data low Replace Tachometer 6803 0.8 --- --- 0.8

U1300 Speedometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1300 Speedometer Serial Data low Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1300 Speedometer Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 0.8 0.8 0.8



CAM CJM CGP CLP




U1300 Speedometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.5 0.5 0.5 0.5

U1300 Speedometer Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9

U1300 Tachometer Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5

U1300 Tachometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- --- 0.6

U1300 Tachometer Serial Data low Repair speedometer connections/terminals 6747 --- --- --- 0.5

U1300 Tachometer Serial Data low Replace speedometer 6765 --- --- --- 0.8

U1300 Tachometer Serial Data low Replace Tachometer 6803 --- --- --- 0.8

U1300 Tachometer Serial Data low Repair TSM/TSSM connections 6709 --- --- --- 0.5

U1300 Tachometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 --- --- --- 0.7

U1300 Tachometer Serial Data low Repair ICM connections 6854 --- --- --- 0.3

U1300 Tachometer Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 --- --- --- 0.8

U1300 Tachometer Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9

U1300 Tachometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.5 0.5 0.5 0.5

U1300 Tachometer Serial Data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1301 ICM Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1301 ICM Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5

U1301 ICM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1301 ICM Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8

U1301 ICM Serial Data High Replace Tachometer 6803 0.8 --- --- 0.8

U1301 ICM Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1301 ICM Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.4 0.4 0.4 0.4



CAM CJM CGP CLP




U1301 ICM Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1301 ICM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage

6865 0.4 0.4 0.4 0.4

U1301 ICM Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 0.8 0.8 0.8

U1301 ICM Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1301 ICM Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9

U1301 ICM Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1301 TSM\TSSM Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1301 TSM\TSSM Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5

U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1301 TSM\TSSM Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8

U1301 TSM\TSSM Serial Data High Replace Tachometer 6803 0.8 0.9 0.9 0.8

U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1301 TSM\TSSM Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.4 0.4 0.4 0.4

U1301 TSM\TSSM Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1301 TSM\TSSM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage

6859 0.8 0.8 0.8 0.8

U1301 TSM\TSSM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage

6865 0.4 0.4 0.4 0.4

U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 --- --- 0.8

U1301 TSM\TSSM Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1301 TSM\TSSM Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9

U1301 TSM\TSSM Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1



CAM CJM CGP CLP




U1301 Speedometer Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

U1301 Speedometer Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5

U1301 Speedometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.6 0.6 0.6 0.6

U1301 Speedometer Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8

U1301 Speedometer Serial Data High Replace Tachometer 6803 0.8 --- --- 0.8

U1301 Speedometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 0.7 0.9 0.9 0.7

U1301 Speedometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.4 0.4 0.4 0.4

U1301 Speedometer Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3

U1301 Speedometer Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage

6865 0.4 0.4 0.4 0.4

U1301 Speedometer Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 0.8 --- --- 0.8

U1301 Speedometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1301 Speedometer Serial Data High Repair speedometer connections/terminals 7028 0.8 0.9 0.9 0.8

U1301 Speedometer Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9

U1301 Speedometer Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

U1301 Tachometer Serial Data High Repair TSM/TSSM connections 6709 --- --- --- 0.5

U1301 Tachometer Serial Data High Repair tachometer connections/terminals 6711 --- --- --- 0.5

U1301 Tachometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- --- 0.6

U1301 Tachometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1301 Tachometer Serial Data High Replace Tachometer 6803 --- --- --- 0.8

U1301 Tachometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

6836 --- --- --- 0.7

U1301 Tachometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 --- --- --- 0.4

U1301 Tachometer Serial Data High Repair ICM connections 6854 --- --- --- 0.3



CAM CJM CGP CLP




U1301 Tachometer Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage

6865 --- --- --- 0.4

U1301 Tachometer Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-nal 2 (LGN/V wire) is open

7017 --- --- --- 0.8

U1301 Tachometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5

U1301 Tachometer Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9

U1301 Tachometer Serial Data High Replace TSM/TSSM 7998 --- --- --- 1.1

Serial Data missing Replace speedometer 6072 0.8 0.9 0.9 0.8

Serial Data missing Engine Stop Switch [22A] terminal 4/coil terminal B/ICM [10]terminal 1) (W/BK wire) shorted to ground

6723 0.4 0.4 0.4 0.4

Serial Data missing Replace Voltage Regulator 6724 0.4 0.4 0.4 0.4

Serial Data missing Inspect/Access Main wire Harness and Electrical Panel/Wiggle Test/Replace 15 Amp Ignition Fuse

6729 0.3 0.3 0.3 0.3

Serial Data missing Replace Engine Stop Switch 6730 0.7 0.7 0.7 0.7

Serial Data missing Maxifuse [5B] terminal B and Battery Positive termi-nal (R wire) is open

6731 0.4 0.4 0.4 0.4

Serial Data missing Inspect/Access Electrical Panel/Wiggle Test/Replace Maxi Fuse

6733 0.4 0.4 0.4 0.4

Serial Data missing Replace Tachometer 6772 --- --- --- 0.5

Serial Data missing Data Link [91A] terminal 4 and Ignition Fuse (GY wire) is open

6804 0.2 0.2 0.2 0.2

Serial Data missing Data Link [91A] terminal 3/ICM [10]terminal 12/TSSM [30]terminal 3/speedometer [39] terminal 2 (LGN/V wire) short to voltage

6818 0.6 0.6 0.6 0.6

Serial Data missing Data Link [91A] terminal 2 and Chassis ground (BK wire) is open

6819 0.3 0.3 0.3 0.3

Serial Data missing ICM [10] terminal 12 and Data Link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.4 0.4 0.4 0.4

Serial Data missing Engine Stop Switch Connector [22] terminal 3 , Data link [91] terminal 4 and TSSM [30] terminal 2 (GY wire) shorted to ground

6839 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




Serial Data missing Replace Ignition Switch 7287 1.0 1.0 1.0 1.0

Serial Data missing Replace ICM 7913 0.7 0.7 0.7 0.7

Serial Data missing Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3

Serial Data missing Replace ICM 7993 0.9 0.9 0.9 0.9

Serial Data missing Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1


Misfire at idle or under load Repair Intake Leak 7486 1.2 1.2 1.2 1.2

Misfire at idle or under load Replace spark plugs 7134 0.3 0.3 0.3 0.3

Misfire at idle or under load Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Misfire at idle or under load Replace ignition coil 7139 0.5 0.5 0.5 0.5

Misfire at idle or under load Replace MAP Sensor 7152 0.5 0.5 0.5 0.5

Misfire at idle or under load Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Misfire at idle or under load Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Misfire at idle or under load Replace Carburetor 7609 1.0 1.0 1.0 1.0

Misfire at idle or under load System OK 7542 0.6 0.6 0.6 0.6

Rough or rolling idle Repair Intake Leak 7486 1.2 1.2 1.2 1.2

Rough or rolling idle Replace spark plugs 7134 0.3 0.3 0.3 0.3

Rough or rolling idle Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Rough or rolling idle Replace ignition coil 7139 0.5 0.5 0.5 0.5

Rough or rolling idle Replace MAP Sensor 7152 0.5 0.5 0.5 0.5

Rough or rolling idle Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Rough or rolling idle Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Rough or rolling idle Replace Carburetor 7609 1.0 1.0 1.0 1.0


Hesitates, poor driveability Repair Intake Leak 7486 1.2 1.2 1.2 1.2

Hesitates, poor driveability Replace spark plugs 7134 0.3 0.3 0.3 0.3



CAM CJM CGP CLP




Hesitates, poor driveability Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Hesitates, poor driveability Replace ignition coil 7139 0.5 0.5 0.5 0.5

Hesitates, poor driveability Replace MAP Sensor 7152 0.5 0.5 0.5 0.5

Hesitates, poor driveability Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Hesitates, poor driveability Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Hesitates, poor driveability Replace Carburetor 7609 1.0 1.0 1.0 1.0


Emits black smoke Replace Carburetor 7609 1.0 1.0 1.0 1.0

No check engine lamp Replace speedometer 6072 0.8 0.9 0.9 0.8

No check engine lamp Replace Tachometer 6772 --- --- --- 0.5

No check engine lamp ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.4 0.4 0.4 0.4

No check engine lamp Replace ICM 7130 0.9 0.9 0.9 0.9

No check engine lamp Repair ICM connections 7141 0.3 0.3 0.3 0.3

No check engine lamp Speedo [39B] terminal 5 and battery fuse (BN/GY wire) is open

7154 0.6 0.6 0.6 0.6

No check engine lamp Speedo [39B] terminal 5 and battery fuse (BN/GY wire) is grounded

7158 0.6 0.6 0.6 0.6

No check engine lamp Inspect/Access Electrical Panel/Main Wiring Har-ness/Replace 15 Amp Battery Fuse

7159 0.2 0.2 0.2 0.2

No check engine lamp Replace Security Siren 7161 0.6 0.6 0.6 0.6

No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] ter-minal 5/Siren [142B] terminal A (BN/GY), is shorted to ground

7162 0.3 0.3 0.3 0.3

No check engine lamp Main fuse terminal A to Battery fuse terminal J (R wire) open

7288 0.3 0.3 0.3 0.3

No check engine lamp ICM [78B] terminal 13 and Right Hand Control [22A] terminal 4 (W/BK wire) open

7290 1.0 1.0 1.0 1.0

No check engine lamp Replace Engine Stop Switch 7295 1.3 1.3 1.3 1.3



CAM CJM CGP CLP




No check engine lamp Engine Stop Switch [22A] terminal 3 and Ignition Fuse (GY wire) is open

7303 0.4 0.4 0.4 0.4

No check engine lamp Replace TSSM 7306 0.6 0.6 0.6 0.6

No check engine lamp Replace ICM 7641 0.6 0.6 0.6 0.6

No check engine lamp ICM [10B] terminal 12 to speedometer [39B] termi-nal 2 (LGN/V wire) is open

7871 0.3 0.3 0.3 0.3

Engine cranks but will not start Replace spark plugs 7134 0.3 0.3 0.3 0.3

Engine cranks but will not start Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Engine cranks but will not start Repair Starting system; use in conjunction with additional code(s)

7166 0.2 0.2 0.2 0.2

Engine cranks but will not start Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Engine cranks but will not start Repair/Replace Vacuum operated fuel valve vacuum hose

7168 0.5 0.5 0.5 0.5

Engine cranks but will not start Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Engine cranks but will not start ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 0.6 0.6 0.6

Engine cranks but will not start ICM [10B] terminal 8 and Crankshaft Position sen-sor[79B] terminal 1(R wire) is open/grounded

7174 0.6 0.6 0.6 0.6

Engine cranks but will not start ICM [10B] terminal 9 and Crankshaft Position sen-sor[79B] terminal 2 (B wire) is open

7176 0.7 0.7 0.7 0.7

Engine cranks but will not start Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7

Engine cranks but will not start ICM [10B] terminal 8/Crankshaft Position sen-sor[79B] terminal 1(R wire) short to ICM terminal 9/Crankshaft Position sensorterminal 2 (BK wire)

7178 0.6 0.6 0.6 0.6

Engine cranks but will not start Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6

Engine cranks but will not start Replace ICM 7130 0.9 0.9 0.9 0.9

Engine cranks but will not start Replace Battery 7185 0.5 0.5 0.5 0.5

Engine cranks but will not start ICM [10B] terminal 1 and coil [83B] terminal B (W/BK wire) is open

7187 0.4 0.4 0.4 0.4



CAM CJM CGP CLP




Engine cranks but will not start Repair Engine Compression; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5

Engine cranks but will not start Repair ignition coil connections or replace ignition coil

7226 0.6 0.6 0.6 0.6

Engine cranks but will not start Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0

Starts, then stalls Replace spark plugs 7134 0.3 0.3 0.3 0.3

Starts, then stalls Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Starts, then stalls Repair Starting system; use in conjunction with additional code(s)

7166 0.2 0.2 0.2 0.2

Starts, then stalls Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Starts, then stalls Repair/Replace Vacuum operated fuel valve vacuum hose

7168 0.5 0.5 0.5 0.5

Starts, then stalls Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Starts, then stalls ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 0.6 0.6 0.6

Starts, then stalls ICM [10B] terminal 8 and Crankshaft Position sen-sor[79B] terminal 1(R wire) is open/grounded

7174 0.6 0.6 0.6 0.6

Starts, then stalls ICM [10B] terminal 9 and Crankshaft Position sen-sor[79B] terminal 2 (B wire) is open

7176 0.7 0.7 0.7 0.7

Starts, then stalls Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7

Starts, then stalls ICM [10B] terminal 8/Crankshaft Position sen-sor[79B] terminal 1(R wire) short to ICM terminal 9/Crankshaft Position sensorterminal 2 (BK wire)

7178 0.6 0.6 0.6 0.6

Starts, then stalls Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6

Starts, then stalls Replace ICM 7130 0.9 0.9 0.9 0.9

Starts, then stalls Replace Battery 7185 0.5 0.5 0.5 0.5

Starts, then stalls ICM [10B] terminal 1 and coil [83B] terminal B (W/BK wire) is open

7187 0.4 0.4 0.4 0.4

Starts, then stalls Repair Engine Compression; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5



CAM CJM CGP CLP




Starts, then stalls Repair ignition coil connections or replace ignition coil

7226 0.6 0.6 0.6 0.6

Starts, then stalls Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0

Starts hard Replace spark plugs 7134 0.3 0.3 0.3 0.3

Starts hard Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2

Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3

Starts hard Repair Starting system; use in conjunction with additional code(s)

7166 0.2 0.2 0.2 0.2

Starts hard Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6

Starts hard Repair/Replace Vacuum operated fuel valve vacuum hose

7168 0.5 0.5 0.5 0.5

Starts hard Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6

Starts hard ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 0.6 0.6 0.6

Starts hard ICM [10B] terminal 8 and Crankshaft Position sen-sor[79B] terminal 1(R wire) is open/grounded

7174 0.6 0.6 0.6 0.6

Starts hard ICM [10B] terminal 9 and Crankshaft Position sen-sor[79B] terminal 2 (B wire) is open

7176 0.7 0.7 0.7 0.7

Starts hard Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7

Starts hard ICM [10B] terminal 8/Crankshaft Position sen-sor[79B] terminal 1(R wire) short to ICM terminal 9/Crankshaft Position sensor terminal 2 (BK wire)

7178 0.6 0.6 0.6 0.6

Starts hard Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6



CAM CJM CGP CLP




Starts hard Replace ICM 7130 0.9 0.9 0.9 0.9

Starts hard Replace Battery 7185 0.5 0.5 0.5 0.5

Starts hard ICM [10B] terminal 1 and coil [83B] terminal B (W/BK wire) is open

7187 0.4 0.4 0.4 0.4

Starts hard Repair Engine Compression; use in conjunction with additional code(s)

7210 0.5 0.5 0.5 0.5

Starts hard Repair ignition coil connections or replace ignition coil

7226 0.6 0.6 0.6 0.6

Starts hard Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0



CAM CJM CGP CLP




2004 FLHT MODELS

Table 3-1. Service


MODELS

DDV FVW DJV FFW/FKW FCW/FLW FGW FMW

NEW

Set-up and pre-delivery includes setting SWR --- 2.5 2.5 2.5 2.5 2.5 6.9 2.5

1,000 mile service --- 2.7 2.7 2.7 2.7 2.7 3.2 2.7

REGULAR

5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0 2.5 2.0










Revised 1/13/04 2004 FLHT MODELS Page 3-1

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE

FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR(JAPAN ONLY)



Table 3-2. Chassis


MODELS


DRIVE

Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace secondary belt 2011 3.7 3.7 3.7 3.7 3.7 3.7 3.7

Replace rear wheel sprocket 2021 0.9 0.9 0.9 0.9 0.9 0.9 0.9

WHEELS

Replace tire and/or wheel assembly - includes balancing

front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2111 0.8 0.8 0.8 0.8 0.8 0.8 0.8


front 2113 0.8 0.8 0.8 0.8 0.8 0.8 0.8

rear 2114 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2 2.2 2.2 ---

rear 2121 2.4 2.4 2.4 2.4 2.4 2.4 ---

Replace wheel bearings front 2136 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2141 0.8 0.8 0.8 0.8 0.8 0.8 0.8

True laced wheel (wheel on vehicle) 2156 0.4 0.4 0.4 0.4 0.4 0.4 ---

True laced wheel - includes r/r wheel & tire and time to rebalance

front 2157 1.0 1.0 1.0 1.0 1.0 1.0 ---

rear 2158 1.2 1.2 1.2 1.2 1.2 1.2 ---

HANDLEBARS

Replace handlebars 2176 1.2 1.2 --- --- --- --- 1.2

Replace handlebars includes removing radio 2206 --- --- 1.3 1.3 1.3 1.3 ---

Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace throttle control 2231 0.4 0.4 0.4 0.4 0.5 0.5 0.4

Replace throttle control cable one or more - includes all diagnos-tics and adjustments

2241 0.6 0.6 0.6 0.6 0.8 0.8 0.6

Replace both rubber handlebar mounts includes removing radio, if applicable 2246 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace handlebar riser one or both - includes loosening radio, if applicable

2253 1.0 1.0 1.0 1.0 1.0 1.0 1.0






Replace handlebar clamp one or both - includes removing radio, if applicable

2254 0.8 0.8 0.8 0.8 0.8 0.8 0.8


Adjust steering head bearings --- 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Change front fork oil both sides --- 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Replace frame includes removal and installation of all accessories and motorcycle com-ponents

2306 17.0 17.0 17.2 17.2 17.5 17.5 17.0

Replace rear frame section and tag bracket 2308 --- --- --- --- --- --- 1.0

Replace front fork assembly includes removal and installation of upper and lower fork brackets

2311 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Replace lower fork bracket and stem 2316 3.2 3.2 3.2 3.2 3.2 3.2 3.2

Replace steering head cups and bearings including bearing adjustment 2321 3.2 3.2 3.2 3.2 3.2 3.2 3.2

Replace upper fork bracket 2326 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Service or replace fork slider and/or seal – includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assem-bly and installation

both sides 2342 2.9 2.9 2.9 2.9 2.9 2.9 2.9

right side 2343 2.4 2.4 2.4 2.4 2.4 2.4 2.4

left side2344 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2 1.2

both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Replace fork tube right side 2357 1.9 1.9 1.9 1.9 1.9 1.9 1.9

left side 2358 2.7 2.7 2.7 2.7 2.7 2.7 2.7

both sides 2361 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9 1.9 1.9 1.9 1.9

Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace rear shock absorber assembly one side 2371 0.3 0.3 0.3 0.3 0.3 0.3 0.3

both sides 2376 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Table 3-2. Chassis


MODELS







Replace rear shock absorber compo-nent(s)

one side 2381 0.5 0.5 0.5 0.5 0.5 0.5 0.5

both sides 2386 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3 0.3

spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2 0.2

rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace footboard 2394 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace motor rubber mount rear right 2395 0.5 0.5 0.5 0.5 0.5 0.5 0.5

rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3 0.3

front 2398 0.4 0.4 0.4 0.4 0.4 0.4 0.4

BRAKES

Replace hydraulic brake line – includes fill-ing/bleeding brakes

front 2406 1.0 1.0 1.0 1.0 1.0 1.0 1.0

rear 2411 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace rear master cylinder reservoir and/or hose

2414 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace brake pads front – each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1

rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace brake caliper – includes filling/bleeding brakes

front – each caliper 2426 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2431 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace brake disc front – one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3

front – both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2441 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Bleed brake caliper – one or two front cali-pers or rear caliper

2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Overhaul brake caliper – includes filling/bleeding brakes


rear 2456 1.3 1.3 1.3 1.3 1.3 1.3 1.3


front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5


front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Table 3-2. Chassis


MODELS







Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1 0.1

SEATS/FENDERS/TANKS

Replace seat and /or spring(s) or hinge bracket

2506 0.1 0.1 0.1 0.1 0.1 0.1 0.2

Replace seat handrail 2508 0.2 0.2 0.2 0.2 0.2 0.2 ---

Replace top frame cover (solo seat) 2510 --- --- --- --- --- --- 0.3

Replace seat air spring 2514 --- --- --- --- --- --- 0.4

Replace air tank 2516 --- --- --- --- --- --- 0.8

Replace air line 2518 --- --- --- --- --- --- 0.5

Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0 1.0

rear 2531 1.2 1.2 1.4 1.4 1.4 1.4 1.3

Replace rear fender support 2536 0.1 0.1 0.1 0.2 0.2 0.2 0.1

Replace fuel tank assembly 2541 0.8 1.2 0.8 1.2 1.2 1.2 1.2

Replace fuel tank console/instrument panel 2553 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace fuel tank console rubber mounting strip

2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuel tank valve 2561 0.2 --- 0.2 --- --- --- ---

Replace gasoline level sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace fuel tank check valve assembly 2567 --- 0.6 --- 0.6 0.6 0.6 0.6

Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace fuel filter 2575 --- 0.5 --- 0.5 0.5 0.5 0.5

Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace fuel hose inside tank 2579 --- 0.5 --- 0.5 0.5 0.5 0.5

Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1

BELT GUARDS

Replace rear belt guard – debris deflector 2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 3-2. Chassis


MODELS







EXHAUST SYSTEM

Replace complete exhaust system and/or gaskets

2626 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace exhaust pipe right side 2631 0.9 0.9 0.9 0.9 0.9 0.9 0.9

left side 2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 3-3. Engine


MODELS


GENERAL

Remove and install engine California vehicles only 3006 4.3 4.6 4.3 4.6 4.9 --- ---

Remove and install engine 3006 4.2 4.5 4.2 4.5 4.8 4.8 4.5

Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.8 0.8 0.7

front 3007 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Remove and replace oil pan for inspection/contamination

with engine removed3009 0.3 0.3 0.3 0.3 0.3 0.3 0.3

CYLINDER HEAD

Recondition cylinder head – includes removal of head and gasket, remove car-bon, service valve guides, grind valves and seats, test springs and install head and gaskets.

front head 3101 4.2 4.5 4.2 4.5 4.9 4.9 4.5

rear head 3103 4.2 4.5 4.2 4.5 4.9 4.9 4.5

both heads3104 4.8 5.1 4.8 5.1 5.5 5.5 5.1

Replace cylinder head one head 3106 3.2 3.5 3.2 3.5 3.9 3.9 3.5

both heads 3108 4.1 4.4 4.1 4.4 4.8 4.8 4.4

Table 3-2. Chassis


MODELS








one seal or spring (intake or exhaust )

3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1

both seals or springs (intake or exhaust)

3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace cylinder head gasket/o-ring front cylinder 3140 2.3 2.6 2.3 2.6 3.0 3.0 2.6

rear cylinder 3142 2.3 2.6 2.3 2.6 3.0 3.0 2.6

both cylinders 3143 2.7 3.0 2.7 3.0 3.4 3.4 3.0

Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8 0.8

rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8 0.8

both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Recondition rocker arms after heads are removed

one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7

both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm sup-port

front cylinder 3147 1.2 1.2 1.2 1.2 1.6 1.6 1.2

rear cylinder 3152 1.2 1.2 1.2 1.2 1.6 1.6 1.2

both cylinders 3153 1.4 1.4 1.4 1.4 1.8 1.8 1.4

Replace cylinder o-ring/drain o-ring front cylinder 3161 2.5 2.8 2.5 2.8 3.2 3.2 2.8

rear cylinder 3163 2.5 2.8 2.5 2.8 3.2 3.2 2.8

both cylinders 3168 2.9 3.2 2.9 3.2 3.6 3.6 3.2

Replace crankcase umbrella valve one 3172 1.1 1.1 1.1 1.1 1.1 1.1 1.1

both 3174 1.2 1.2 1.2 1.2 1.2 1.2 1.2

CYLINDER AND PISTON

Recondition TOP END - includes disas-sembly, replacement of piston and sizing cylinder (.005” pistons), replacing piston rings and all items listed under RECONDI-TION CYLINDER HEAD and assembly.

one piston and cylinder 3202 5.2 5.5 5.2 5.5 5.9 5.9 5.5


3203 5.8 6.1 5.8 6.1 6.5 6.5 6.1

Replace piston rings – includes deglazing cylinder

one cylinder 3206 2.8 3.1 2.8 3.1 3.5 3.5 3.1

both cylinders 3216 3.4 3.7 3.4 3.7 4.1 4.1 3.7

Table 3-3. Engine


MODELS







Recondition TOP END – includes disas-sembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under RECONDITIONING CYLINDER HEAD and assembly.



3208 5.6 5.9 5.6 5.9 6.3 6.3 5.9

Recondition TOP END - includes disas-sembly, replacement of piston and bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed under RECONDITION CYLIN-DER HEAD and assembly.



3212 6.2 6.5 6.2 6.5 6.9 6.9 6.5

Replace piston and piston rings – includes removal of cylinder head and cylinder, fit-ting new piston with rings, resizing cylinder and assembly

one cylinder 3221 3.4 3.7 3.4 3.7 4.1 4.1 3.7

both cylinders3231 4.6 4.9 4.6 4.9 5.3 5.3 4.9

Replace cylinder and piston one cylinder 3236 2.7 3.0 2.7 3.0 3.4 3.4 3.0

both cylinders 3246 3.2 3.5 3.2 3.5 3.9 3.9 3.5

Replace upper connecting rod bushing dur-ing upper end repair

3251 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5

CAM COVER


one or two same cylinder 3307 1.4 1.4 1.4 1.4 1.8 1.8 1.4

on both cylinders 3310 1.7 1.7 1.7 1.7 2.1 2.1 1.7



one each cylinder 3318 1.6 1.6 1.6 1.6 2.0 2.0 1.6

Replace cam cover and/or gasket 3325 1.6 1.6 1.6 1.6 2.0 2.0 1.6

Replace primary cam chain, sprockets and/or fastener

3327 1.7 1.7 1.7 1.7 2.1 2.1 1.7

Replace primary cam chain tensioner 3328 1.7 1.7 1.7 1.7 2.1 2.1 1.7

Replace cam support plate/O-rings 3335 2.8 2.8 2.8 2.8 3.2 3.2 2.8

Replace cam support plate 3337 2.8 2.8 2.8 2.8 3.2 3.2 2.8

Table 3-3. Engine


MODELS







Replace cam support bearing/cams/sec-ondary cam chain/tensioner

3338 3.0 3.0 3.0 3.0 3.4 3.4 3.0

Replace oil pump and/or O-rings 3341 2.6 2.6 2.6 2.6 3.0 3.0 2.6

Replace cam bearing crankcase one bearing 3342 2.8 2.8 2.8 2.8 3.2 3.2 2.8

two bearings 3343 2.9 2.9 2.9 2.9 3.3 3.3 2.9

By pass valve inspection 3354 2.7 2.7 2.7 2.7 3.1 3.1 2.7

CRANKCASE

Replace crankcases California vehicles only –includes remove and install engine

3406 7.7 8.0 7.7 8.0 8.4 --- ---

Replace crankcases includes remove and install engine 3406 7.6 7.9 7.6 7.9 8.3 8.3 7.8

Seal crankcase only 3407 6.5 6.8 6.5 6.8 7.1 7.1 6.7

Replace flywheels includes remove and install engine 3411 7.2 7.5 7.2 7.5 7.9 7.9 7.4

Replace right side main bearing California vehicles only 3412 7.2 7.5 7.2 7.5 7.9 --- ---

Replace right side main bearing 3412 7.1 7.4 7.1 7.4 7.8 7.8 7.3

Replace left side main bearing California vehicles only 3410 6.7 7.0 6.7 6.8 7.1 --- ---

Replace left side main bearing 3410 6.6 6.9 6.6 6.9 7.0 7.0 6.8

Piston jet/O-ring one 3413 2.7 3.0 2.7 3.0 3.4 3.4 2.9

both 3414 3.1 3.4 3.1 3.4 3.8 3.8 3.3

Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace crankcase vent hose and/or fit-tings

3417 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace crankcase oil hose and/or fittings Feed 3418 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Return 3419 0.3 0.3 0.3 0.3 0.3 0.3 0.3


3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Recondition cylinder heads - head removed (for non-related repairs )

one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0

both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0


3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Table 3-3. Engine


MODELS







Replace pistons cylinders removed (for non-related repairs) - includes resizing cylinders

3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4

FUEL SYSTEM

Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace carburetor 3506 0.4 --- 0.4 --- --- --- ---

Replace induction module includes making cruise control adjustment

3508 --- 1.2 --- 1.2 1.2 1.2 1.2

Replace induction module seal 3510 --- 1.2 --- 1.2 1.2 1.2 1.2

Replace intake manifold and/or gasket 3511 0.6 --- 0.6 --- --- --- ---

Replace external fuel supply hose 3514 --- 0.2 --- 0.2 0.2 0.2 0.2


3516 0.5 --- 0.5 --- --- --- ---

Replace accelerator pump 3521 0.5 --- 0.5 --- --- --- ---

Replace enrichener cable 3523 0.4 --- 0.4 --- --- --- ---

Replace carburetor diaphragm 3524 0.5 --- 0.5 --- --- --- ---


Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 3-3. Engine


MODELS









MODELS


DRIVE

Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace primary inspection cover and/or O-ring

4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace inner primary case and/or seals or mainshaft bearing

4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace shift lever heel or toe shifter 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace shift lever shaft and/or inner lever includes removal of heel and toe shift levers

4017 0.3 0.3 0.3 0.3 0.3 0.3 0.3

CLUTCH

Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace release cable assembly 4006 1.2 1.2 1.2 1.2 1.4 1.4 1.2

Service the clutch includes disassembly, cleaning, inspection repair, assembly ,and adjustment

4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace clutch release bearing and/or push rod

4016 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace clutch release (ball ramp) and/or side cover

4018 1.6 1.6 1.6 1.6 1.7 1.7 1.6








MODELS


TRANSMISSION CASE

Replace transmission case 4304 5.3 5.3 5.3 5.3 5.6 5.6 5.3

Replace transmission complete 4305 4.9 4.9 4.9 4.9 5.2 5.2 4.9

Overhaul transmission includes disassembly, cleaning, inspection, replacing parts (trans-mission case in frame)

4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6

Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Replace shifter drum 4331 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace shifter arm assembly or springs 4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Replace transmission top cover and/or gasket

4341 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace shifter forks and/or shaft 4343 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0 3.0

both 4351 3.1 3.1 3.1 3.1 3.1 3.1 3.1

Replace transmission case countershaft bearing

4361 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2 3.2 3.2

Replace transmission side cover gasket 4368 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace oil pan and/or gasket or baffle Note: Removal of rear wheel may be necessary

4378 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace oil fill tube and/or cover, and/or gasket

4379 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace transmission shift shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2








MODELS


ACCESSORIES

Replace windshield 6203 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace one wind deflector 6205 --- --- --- --- 0.1 0.1 ---

Replace instrument panel support housing or inner fairing

6209 1.7 1.7 1.8 1.8 1.9 1.9 1.7

Replace saddlebag mounting bracket 6253 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace saddlebag guard complete 6254 --- --- 0.3 0.3 0.3 0.3 0.3

Replace outer fairing or support brace 6255 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace a single saddlebag guard rail 6256 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace a saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace saddlebag lock 6259 0.2 0.2 0.2 0.2 0.2 0.2 0.3

Replace saddlebag cover one 6260 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace Tour-Pak lock or latch 6261 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace one saddlebag tether strap 6262 0.1 0.1 0.1 0.1 0.1 0.1 ---

Replace one frame sidecover 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace Tour-Pak hinge 6264 --- --- 0.3 0.3 0.3 0.3 ---

Replace inner fairing bracket 6265 0.7 0.7 0.8 0.8 0.9 0.9 0.7

Replace Nameplate Tour-Pak 6266 --- --- 0.2 0.2 0.2 0.2 ---

Replace Tour-Pak cover 6270 --- --- 0.7 0.7 0.7 0.7 ---

Replace fairing cap 6271 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace one fairing lower and/or glove compartment

6272 --- --- --- --- 0.2 0.2 ---

Replace chrome fairing skirt 6273 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Change Lock-set 6276 0.3 0.3 0.5 0.5 0.5 0.5 ---

Replace bumper front 6303 --- --- 0.3 0.3 0.3 0.3 0.3

rear 6305 0.2 0.2 0.2 0.2 0.2 0.2 0.2






Replace highway bar front 6353 0.3 0.3 0.3 0.3 0.6 0.7 0.4

rear – left 6355 0.3 0.3 0.3 0.3 0.3 0.3 0.3

rear – right 6357 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace Tour-Pak mount/luggage rack 6453 0.6 0.6 0.7 0.7 0.8 0.8 0.7

Replace Tour-Pak includes lights and brackets, antenna assembly, backrest, and rear speak-ers

6509 --- --- 0.9 0.9 2.6 2.6 ---

Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace backrest 6515 --- --- 0.2 0.2 0.2 0.2 ---

Replace amplifier 6521 --- --- --- --- --- --- 0.2

Replace speaker 6523 --- --- --- --- --- --- 0.1

Replace strobe lamp 6526 --- --- --- --- --- --- 0.6

Repair or replace rear mount 6529 --- --- --- --- --- --- 0.3



MODELS









MODELS


NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2004 Service Manual, Part No. 99483-04 and Electrical Diagnostic Manual, Part No. 99497-04.

GENERAL

Check and diagnose the electrical system lights and accessories

excluding turn signals5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1

CHARGING CIRCUIT

Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Diagnose charging system regulator bleed 5307 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace regulator/stator AC connector 5311 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace regulator DC connector 5318 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system open grounded stator 5312 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Diagnose system AC output 5314 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Diagnose charging system regulator failure 5315 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Diagnose charging system replace rotor 5319 1.3 1.3 1.3 1.3 1.3 1.3 1.3

STARTER CIRCUIT

Starter inoperative open/shorted/grounded motor 5817 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Starter inoperative start button 5818 1.0 1.0 1.0 0.2 1.0 1.0 1.0

Starter inoperative solenoid clicks; poor starter or bat-tery connections

5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2







5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative solenoid clicks; poor starter to bat-tery connections, ground connec-tions, or bad solenoid contacts

5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter inoperative damaged motor 5825 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starter inoperative nothing clicks; open in wiring to or from starter button

5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Slow starter crank or starter stalls poor starter to battery connections, ground connections, or bad solenoid contacts

5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Slow starter crank or starter stalls jackshaft binding or defective starter motor

5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter spins clutch 5837 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Starter inoperative nothing clicks; TSM/TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace starter solenoid contacts includes starter motor removal 5845 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Starter binding 5850 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Replace starter solenoid coil includes starter motor removal 5860 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Starter Inoperative – nothing clicks TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter Inoperative – nothing clicks connector 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter Inoperative – nothing clicks open 6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3



WIRING

Replace main wiring harness 5026 3.6 3.6 3.6 3.6 3.6 3.6 3.6

Replace audio harness 5027 --- --- --- --- 1.8 1.8 ---



MODELS







Main harness locate and repair open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace EFI harness 5033 --- 1.7 --- 1.7 1.7 1.7 1.7

Replace rear fender wiring harness 5036 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4

light circuit 5039 0.2 0.2 0.2 0.4 0.4 0.4 0.2

accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace front fender wiring harness 5049 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace ignition wiring harness 5050 1.1 --- 1.1 --- --- --- ---

Replace inter connect harness 5052 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Interconnect harness repair short 6531 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Interconnect harness repair open 6532 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Handlebar harness repair short 6551 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Audio harness repair short 6560 --- --- --- --- 0.5 0.5 ---

Audio harness repair open 6561 --- --- --- --- 0.5 0.5 ---

Replace front headset harness 6616 --- --- --- --- 0.5 0.5 ---

SWITCHES

Replace ignition switch 5129 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace rear stoplight switch 5141 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace main circuit breaker 5147 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuse block one 5148 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace fuse block two 5151 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace clutch lockout switch 5168 --- --- --- --- --- --- 0.5

Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS







Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace front brake light switch 5176 0.7 0.7 0.7 0.7 0.7 0.7 0.6

Replace left upper handlebar switch hous-ing

5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace left lower handlebar switch hous-ing

5178 0.3 0.3 0.3 0.2 0.2 0.2 0.4


5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace right lower handlebar switch hous-ing

5180 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace handlebar (cruise set) switch 5182 --- --- --- --- 1.2 1.2 ---

Replace handlebar mode switch 5183 1.0 1.0 1.1 1.1 1.1 1.1 ---

Replace handlebar (PTT) switch 5184 --- --- --- --- 0.8 0.8 ---

Replace handlebar audio switch 5186 1.0 1.0 1.0 1.0 1.0 1.0 ---

Replace pursuit/aux. switch 5187 --- --- --- --- --- --- 0.8

Replace horn/yelp siren switch 5188 --- --- --- --- --- --- 0.8

Replace any fairing switch 5192 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace passenger switch volume/PTT switch 6627 --- --- --- --- 0.6 0.6 ---

LIGHTS

Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace instrument panel bulb includes diagnosis 5193 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace taillight bulb or single light bulb or lens

includes diagnosis5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace turn signal light assembly front 5201 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 5205 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace rear turn signal bar 5207 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS







Replace fender tip light bulb or lens front 5217 0.1 0.1 0.1 0.1 0.1 0.1 0.1

rear 5221 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace fender tip lamp assembly front 5225 0.2 0.2 0.2 0.2 0.2 0.2 0.2

rear 5229 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace passing lamp bulb 5227 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace passing lamp assembly 5230 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace passing lamp bracket 5232 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace King Tour-Pak light bulb or lens includes diagnosis 5233 --- --- 0.2 0.2 0.2 0.2 ---

Replace King Tour-Pak lower light assem-bly

5234 --- --- 0.5 0.5 0.5 0.5 ---

Replace King Tour-Pak wrap-around light assembly

5235 --- --- --- --- 0.8 0.8 ---

BATTERY/HORN

Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace battery tray 5767 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 0.2 ---

INSTRUMENTS – INCLUDES DIAGNOSIS

Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace tachometer cosmetics only 6009 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace indicator panel lens 6018 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace voltmeter or fuel gauge 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace oil pressure or air temperature gauge

6026 0.3 0.3 0.3 0.3 0.3 0.3 ---

Replace ambient temperature sensor 6028 --- --- 0.3 0.3 0.3 0.3 ---

Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1

SOUND SYSTEM – DIAGNOSIS, REPAIR

Replace radio chassis includes SWR check 6601 --- --- 0.4 0.4 0.4 0.4 ---

Complete CB antenna inspection includes checking SWR 6602 --- --- --- --- 0.2 0.2 ---



MODELS







Replace one front speaker 6605 --- --- 0.3 0.3 0.3 0.3 ---

Replace one rear speaker 6606 --- --- --- --- 0.2 0.2 ---

Replace one speaker grill front 6607 --- --- 0.2 0.2 0.2 0.2 ---

rear 6612 --- --- --- --- 0.1 0.1 ---

Replace rear speaker housing right side 6608 --- --- --- --- 0.3 0.3 ---

left side 6610 --- --- --- --- 0.3 0.3 ---

Replace front antenna lead includes checking SWR 6609 --- --- 0.8 0.8 0.9 0.9 ---

Replace antenna mast mount 6611 --- --- 0.2 0.2 0.2 0.2 ---

Replace CB antenna mast includes checking SWR 6613 --- --- --- --- 0.3 0.3 ---

Complete stereo antenna inspection 6615 --- --- 0.2 --- --- --- ---

Replace stereo antenna mast 6617 --- --- 0.3 0.3 0.3 0.3 ---

Replace CB loading coil includes checking SWR 6618 --- --- --- --- 0.3 0.3 ---

Replace front headset DIN cover 6619 --- --- --- --- 0.3 0.3 ---

Replace console housing 6623 --- --- --- --- 0.3 0.3 ---

Replace rear headset DIN cover 6628 --- --- --- --- 0.1 0.1 ---

Repair/Replace audio harness 6940 --- --- --- --- 1.0 1.0 ---

CRUISE CONTROL – DIAGNOSIS, REPAIR


2241 --- --- --- --- 0.8 0.8 ---

Main harness locate and repair open/short 5028 --- --- --- --- 0.5 0.5 ---

Replace any single wire ground wire 5038 --- --- --- --- 0.4 0.4 ---

Replace rear stoplight switch 5141 --- --- --- --- 0.5 0.5 ---

Replace fuse 5145 --- --- --- --- 0.2 0.2 ---

Replace rear stoplight relay 5169 --- --- --- --- 0.2 0.2 ---

Replace front brake light switch 5176 --- --- --- --- 0.7 0.7 ---

Replace handlebar (cruise set) switch 5182 --- --- --- --- 1.2 1.2 ---

Replace any fairing switch 5192 --- --- --- --- 0.4 0.4 ---

Replace tachometer 6009 --- --- --- --- 0.3 0.3 ---

Interconnect harness repair short 6531 --- --- --- --- 0.5 0.5 ---



MODELS







Interconnect harness repair open 6532 --- --- --- --- 0.5 0.5 ---

Handlebar harness repair open 6552 --- --- --- --- 0.4 0.4 ---

Replace cruise cable 6630 --- --- --- --- 0.4 0.5 ---

Replace cruise module includes diagnosis 6635 --- --- --- --- 0.7 0.7 ---

Replace speedometer 6769 --- --- --- --- 0.4 0.4 ---

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2004 Service Manual, Part No. 99483-04, Electrical Diagnostic Manual, Part No. 99497-04 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.


No security lamp 6735 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6736 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6738 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6739 0.1 0.1 0.1 0.1 0.1 0.1 0.1

No security lamp 6740 0.2 0.2 0.2 0.2 0.2 0.2 0.2

No security lamp 6741 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6742 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6743 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6744 0.2 0.2 0.2 0.2 0.2 0.2 0.2

No security lamp 6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Security lamp on continuously 6750 0.2 0.2 0.2 0.2 0.2 0.2 0.2



Fob signal weak 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1



MODELS







Fob signal weak 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Fob signal weak 6757 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Turn signal error 1A - Won't cancel upon completion

Replace TSM\TSSM6773 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage

6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground

6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2A Mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Turn signal error 2B Repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6798 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6800 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6808 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS








6810 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Turn signal error 2D Replace turn signal switch 6811 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Turn signal error 2D Repair open between connector [24A] and fuseblock

6812 0.5 0.5 0.5 0.5 0.5 0.5 0.5


6813 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6814 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6816 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace bulb6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Remove corrosion6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Remove corrosion/replace bulb6822 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace lamp assembly6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM\TSSM6824 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B0563 Battery voltage high - TSSM Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS








6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1122 Right turn output ault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6830 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6831 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6834 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6835 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY wire) open

6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B 1151 Sidecar Bank angle sensor low Replace sidecar bank angle sensor 6968 --- --- --- --- --- 0.2 ---

B 1151 Sidecar Bank angle sensor low Replace security siren 6969 --- --- --- --- --- 0.3 ---



MODELS







B 1151 Sidecar Bank angle sensor low Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire) grounded

6970 --- --- --- --- --- 0.4 ---

B 1152 Sidecar Bank angle sensor short to battery

Repair sidecar bank angle sensor connections

6961 --- --- --- --- --- 0.4 ---


Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open

6962 --- --- --- --- --- 0.4 ---


Replace TSM/TSSM6963 --- --- --- --- --- 0.6 ---


Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded

6964 --- --- --- --- --- 0.4 ---


Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open

6965 --- --- --- --- --- 0.4 ---


Sidecar bank angle sensor [134B] terminal C to ignition fuse open

6966 --- --- --- --- --- 0.5 ---


Replace sidecar bank angle sensor6967 --- --- --- --- --- 0.4 ---

B 1153 Sidecar Bank angle sensor high Repair sidecar bank angle sensor connections

6961 --- --- --- --- --- 0.4 ---

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open

6962 --- --- --- --- --- 0.4 ---

B 1153 Sidecar Bank angle sensor high Replace TSM/TSSM 6963 --- --- --- --- --- 0.6 ---

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded

6964 --- --- --- --- --- 0.4 ---

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open

6965 --- --- --- --- --- 0.4 ---



MODELS







B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal C to ignition fuse open

6966 --- --- --- --- --- 0.5 ---

B 1153 Sidecar Bank angle sensor high Replace sidecar bank angle sensor 6967 --- --- --- --- --- 0.4 ---

INSTRUMENTS


6034 --- 0.5 --- 0.5 0.5 0.5 0.5

B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.9 --- 0.9 0.9 0.9 0.9

B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2 (Y/W wire)-short or open

7182 --- 0.6 --- 0.6 0.6 0.6 0.6

B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 --- 0.5 --- 0.5 0.5 0.5 0.5

B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 1 and fuse (O wire)

7184 --- 0.6 --- 0.6 0.6 0.6 0.6

B1005 Fuel level sender open/high Replace fuel gauge sender 6035 --- 0.9 --- 0.9 0.9 0.9 0.9

B1005 Fuel level sender open/high Fuel Sender [141] terminal 3 to ground is open

6045 --- 0.4 --- 0.4 0.4 0.4 0.4

B1005 Fuel level sender open/high Replace fuel gauge 6047 --- 0.4 --- 0.4 0.4 0.4 0.4

B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts

6069 --- 0.4 --- 0.4 0.4 0.4 0.4

B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2 (Y/W wire)-short or open

7182 --- 0.6 --- 0.6 0.6 0.6 0.6

B1006 Speedometer accessory line over-voltage

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1006 Tachometer accessory line overvolt-age

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS









7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Speedometer ignition line voltage Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Tachometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Tachometer ignition Line Voltage Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1

B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3

ENGINE MANAGEMENT


7631 0.4 --- 0.4 --- --- --- ---

P0106 MAP Unstable Repair ICM terminal/connections 7632 0.4 --- 0.4 --- --- --- ---


7633 0.6 --- 0.6 --- --- --- ---

P0106 MAP Unstable Replace MAP sensor 7634 0.6 --- 0.6 --- --- --- ---


7636 0.6 --- 0.6 --- --- --- ---

P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.3 0.3 0.3


7633 0.6 --- 0.6 --- --- --- ---


7637 0.4 --- 0.4 --- --- --- ---

P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] ter-minal C (R/W wire) open/grounded

7638 0.6 --- 0.6 --- --- --- ---

P0107 MAP sensor open/low Replace vehicle speed sensor 7639 0.4 --- 0.4 --- --- --- ---


7640 --- 0.6 --- 0.6 0.6 0.6 0.6



MODELS







P0107 MAP sensor open/low Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6

P0107 MAP sensor open/low MAP terminal C (R/W wire) and ter-minal A (B/W wire) shorted

7642 --- 0.5 --- 0.5 0.5 0.5 0.5


7645 --- 0.6 --- 0.6 0.6 0.6 0.6



7655 0.6 0.7 0.6 0.7 0.7 0.7 0.7


7618 0.4 --- 0.4 --- --- --- ---


7619 0.4 --- 0.4 --- --- --- ---

P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short to battery volts

7635 0.4 0.6 0.4 0.6 0.6 0.6 0.6

P0108 MAP sensor high Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6


7643 --- 0.6 --- 0.6 0.6 0.6 0.6

P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short to battery volts

7644 0.4 0.6 0.4 0.6 0.6 0.6 0.6

P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open

7646 --- 0.6 --- 0.6 0.6 0.6 0.6


7647 0.4 --- 0.4 --- --- --- ---

P0108 MAP sensor high Replace MAP sensor 7650 0.7 0.6 0.7 0.6 0.6 0.6 0.6

P0112 IAT sensor voltage low Replace intake air temperature (IAT) sensor

7725 --- 0.4 --- 0.4 0.4 0.4 0.4


7730 --- 0.4 --- 0.4 0.4 0.4 0.4

P0112 IAT sensor voltage low Replace ECM 7735 --- 0.9 --- 0.9 0.9 0.9 0.9


7750 --- 0.3 --- 0.3 0.3 0.3 0.3



MODELS








7760 --- 0.4 --- 0.4 0.4 0.4 0.4

P0113 IAT sensor open/high Replace intake air temperature (IAT) sensor

7725 --- 0.4 --- 0.4 0.4 0.4 0.4


7732 --- 0.3 --- 0.3 0.3 0.3 0.3

P0113 IAT sensor open/high Replace ECM 7740 --- 0.9 --- 0.9 0.9 0.9 0.9

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to volt-age

7745 --- 0.4 --- 0.4 0.4 0.4 0.4


7750 --- 0.3 --- 0.3 0.3 0.3 0.3


7760 --- 0.4 --- 0.4 0.4 0.4 0.4

P0117 ET sensor low Replace engine temperature (ET) sensor

7710 --- 0.4 --- 0.4 0.4 0.4 0.4


7675 --- 0.4 --- 0.4 0.4 0.4 0.4

P0117 ET sensor low Replace ECM 7680 --- 0.6 --- 0.6 0.6 0.6 0.6


7731 --- 0.4 --- 0.4 0.4 0.4 0.4


7686 --- 0.4 --- 0.4 0.4 0.4 0.4


7687 --- 0.3 --- 0.3 0.3 0.3 0.3


7690 --- 0.4 --- 0.4 0.4 0.4 0.4

P0118 ET sensor open Replace engine temperature (ET) sensor

7710 --- 0.4 --- 0.4 0.4 0.4 0.4



MODELS







P0118 ET sensor open Replace ECM 7685 --- 0.6 --- 0.6 0.6 0.6 0.6


7695 --- 0.5 --- 0.5 0.5 0.5 0.5

P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 --- 1.1 --- 1.1 1.1 1.1 1.1

P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6 0.6 0.6 0.6

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open

7580 --- 0.5 --- 0.5 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground

7584 --- 0.7 --- 0.7 0.7 0.7 0.7


7585 --- 0.5 --- 0.5 0.5 0.5 0.5


7586 --- 0.8 --- 0.8 0.8 0.8 0.8

P0122 TP sensor open/low Replace throttle position sensor 7590 --- 0.7 --- 0.7 0.7 0.7 0.7

P0122 TP sensor open/low Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground

7605 --- 0.7 --- 0.7 0.7 0.7 0.7

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to volt-age/open

7615 --- 0.8 --- 0.8 0.8 0.8 0.8

P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 0.6 0.6 0.6

P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 7967 --- 0.7 --- 0.7 0.7 0.7 0.7

P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to volt-age

7575 --- 0.5 --- 0.5 0.5 0.5 0.5


7587 --- 0.5 --- 0.5 0.5 0.5 0.5

P0123 TP sensor high Replace throttle position sensor 7590 --- 0.7 --- 0.7 0.7 0.7 0.7



MODELS







P0123 TP sensor high Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open

7610 --- 0.5 --- 0.5 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to volt-age

7619 --- 0.8 --- 0.8 0.8 0.8 0.8

P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7


7805 --- 0.6 --- 0.6 0.6 0.6 0.6


7808 --- 0.6 --- 0.6 0.6 0.6 0.6

P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open

7825 --- 0.7 --- 0.7 0.7 0.7 0.7

P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7

P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7

P0262 Front injector high Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage

7809 --- 0.6 --- 0.6 0.6 0.6 0.6

P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6

P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7


7805 --- 0.6 --- 0.6 0.6 0.6 0.6


7808 --- 0.6 --- 0.6 0.6 0.6 0.6

P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open

7825 --- 0.7 --- 0.7 0.7 0.7 0.7

P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7

P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7


7809 --- 0.6 --- 0.6 0.6 0.6 0.6



MODELS







P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6


7030 0.4 --- 0.4 --- --- --- ---

P0371 CKP Open/low Repair ICM\ECM connections 7980 0.3 --- 0.3 --- --- --- ---


7981 0.4 --- 0.4 --- --- --- ---


7982 0.4 --- 0.4 --- --- --- ---

P0371 CKP Open/low Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- ---


7986 0.4 --- 0.4 --- --- --- ---


7987 0.5 --- 0.5 --- --- --- ---


7030 0.4 --- 0.4 --- --- --- ---

P0372 CKP shorted high Repair damaged CKP wiring 7031 0.4 --- 0.4 --- --- --- ---

P0372 CKP shorted high Repair ICM\ECM connections 7980 0.3 --- 0.3 --- --- --- ---


7981 0.4 --- 0.4 --- --- --- ---


7982 0.4 --- 0.4 --- --- --- ---

P0372 CKP shorted high Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- ---

P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] terminal 9 shorted to volt-age

7696 0.4 --- 0.4 --- --- --- ---


7697 0.5 --- 0.5 --- --- --- ---


7030 --- 0.5 --- 0.5 0.5 0.5 0.5

P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 0.3 0.3 0.3



MODELS








7981 --- 0.4 --- 0.4 0.4 0.4 0.4


7982 --- 0.3 --- 0.3 0.3 0.3 0.3

P0373 CKP sensor intermittent Replace ECM 7983 --- 0.6 --- 0.6 0.6 0.6 0.6

P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded

7986 --- 0.5 --- 0.5 0.5 0.5 0.5

P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded

7987 --- 0.5 --- 0.5 0.5 0.5 0.5


7030 0.4 0.5 0.4 0.5 0.5 0.5 0.5


7031 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3


7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4


7982 0.4 0.3 0.4 0.3 0.3 0.3 0.3

P0374 CKP sensor synch error Replace ICM\ECM 7983 0.7 0.6 0.7 0.6 0.6 0.6 0.6

P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground

7986 0.4 0.5 0.4 0.5 0.5 0.5 0.5

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground

7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7611 0.4 --- 0.4 --- --- --- ---


7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4



MODELS







P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) or grounded

7966 --- 0.4 --- 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ICM BK terminal 10 open, shorted

7612 0.5 --- 0.5 --- --- --- ---


7613 0.4 --- 0.4 --- --- --- ---


7614 0.5 --- 0.5 --- --- --- ---

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to volt-age

7917 --- 0.3 --- 0.3 0.3 0.3 0.3

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to volt-age

7918 --- 0.5 --- 0.5 0.5 0.5 0.5

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open

7919 --- 0.4 --- 0.4 0.4 0.4 0.4

P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open

7921 --- 0.4 --- 0.4 0.4 0.4 0.4

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire)

7922 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open

7938 --- 0.5 --- 0.5 0.5 0.5 0.5


7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0502 VSS sensor high Repair vehicle speed sensor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4

P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0502 VSS sensor high Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7



MODELS







P0505 Loss of idle speed control IAC system OK, may use with other codes

7028 --- 0.4 --- 0.4 0.4 0.4 0.4

P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage

7476 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage

7477 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to volt-age

7478 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to volt-age

7479 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire)

7483 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire)

7484 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire)

7488 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire)

7489 --- 0.6 --- 0.6 0.6 0.6 0.6

P0505 Loss of idle speed control Replace idle air control (IAC) 7490 --- 0.5 --- 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded

7493 --- 0.5 --- 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control ECM [78B] Fuse terminal A and ECM [78B] terminal 31(BE/GY wire) open

7494 --- 0.4 --- 0.4 0.4 0.4 0.4

P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded

7495 --- 0.5 --- 0.5 0.5 0.5 0.5



MODELS







P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded

7496 --- 0.5 --- 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded

7498 --- 0.5 --- 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control Repair ECM connections 7515 --- 0.4 --- 0.4 0.4 0.4 0.4

P0505 Loss of idle speed control Replace ECM 7516 --- 0.6 --- 0.6 0.6 0.6 0.6

P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2


7775 0.4 0.5 0.4 0.5 0.5 0.5 0.5


7776 0.4 0.9 0.4 0.9 0.9 0.9 0.9

P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0563 Battery voltage high Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0602 ICM flash error Replace ECM 7913 0.6 --- 0.6 --- --- --- ---

P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- --- --- ---

P0603 ECM/ICM EEPROM error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7

P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0604 RAM memory error Replace ECM 7913 0.6 --- 0.6 --- --- --- ---

P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- --- --- ---

P0605 ECM flash Error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7

P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0607 A to D error Replace ICM 7913 0.6 0.6 --- --- --- ---

P0607 A to D error System OK 7931 0.2 0.2 --- --- --- ---

P1001 System relay coil open/low System relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded

7900 --- 0.4 --- 0.4 0.4 0.4 0.4



MODELS







P1001 System relay coil open/low System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open

7901 --- 0.4 --- 0.4 0.4 0.4 0.4

P1001 System relay coil open/low System relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open

7903 --- 0.4 --- 0.4 0.4 0.4 0.4

P1001 System relay coil open/low Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4

P1001 System relay coil open/low Replace ECM 7906 --- 0.7 --- 0.7 0.7 0.7 0.7

P1002 System relay high/shorted Replace ECM 7902 --- 0.6 --- 0.6 0.6 0.6 0.6

P1002 System relay high/shorted System relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts

7908 --- 0.3 --- 0.3 0.3 0.3 0.3

P1002 System relay contacts open Replace system relay 7909 --- 0.2 --- 0.2 0.2 0.2 0.2

P1003 System relay contacts open Fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground

7852 --- 0.6 --- 0.6 0.6 0.6 0.6

P1003 System relay contacts open System relay terminal 87/coil/injec-tor terminal A (Y/GN wire) open/ground

7888 --- 0.6 --- 0.6 0.6 0.6 0.6

P1003 System relay contacts open System relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded

7889 --- 0.6 --- 0.6 0.6 0.6 0.6

P1003 System relay contacts open Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4

P1003 System relay contacts open Replace fuel pump 7924 --- 1.3 --- 1.3 1.3 1.3 1.3

P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded

7934 --- 0.8 --- 0.8 0.8 0.8 0.8

P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded

7936 --- 0.8 --- 0.8 0.8 0.8 0.8

P1003 System relay contacts open Harness inspection/wiggle test/replace ECM fuse

7937 --- 0.7 --- 0.7 0.7 0.7 0.7

P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage

7865 --- 0.4 --- 0.4 0.4 0.4 0.4



MODELS







P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage

7866 --- 0.4 --- 0.4 0.4 0.4 0.4

P1004 System relay contacts closed Replace system relay 7911 --- 0.2 --- 0.2 0.2 0.2 0.2

P1004 System relay contacts closed System relay terminal 87/coil/injec-tor terminal A (Y/GN wire) is shorted to voltage

7912 --- 0.5 --- 0.5 0.5 0.5 0.5

P1004 System relay contacts closed Harness inspection/wiggle test/elec-trical panel removal/replace system relay

7918 --- 0.5 --- 0.5 0.5 0.5 0.5

P1004 System relay contacts closed Fuel pump connector [141B] terminal D is open

7926 --- 0.6 --- 0.6 0.6 0.6 0.6

P1004 System relay contacts closed Repair fuel pump connections at con-nector [141]

7927 --- 0.6 --- 0.6 0.6 0.6 0.6

P1004 System relay contacts closed System relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded

7929 --- 0.3 --- 0.3 0.3 0.3 0.3


6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replace ICM\ECM, remove TSSM 6703 0.8 0.7 0.8 0.7 0.7 0.7 0.7

P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal 5(ICM [10] BK 12)/TSSM [30] terminal 3 open

6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM [10B] BK 12)/speedometer [39B] terminal 2 short to volts

6705 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1010 Missing password Replaced TSSM, System now ok 6707 0.4 1.1 0.4 1.1 1.1 1.1 1.1

P1010 Missing password Replace ECM/ICM 6708 0.8 0.7 0.8 0.7 0.7 0.7 0.7

P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1010 Missing password Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground

7025 --- 0.5 --- 0.5 0.5 0.5 0.5

P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground

7026 --- 0.5 --- 0.5 0.5 0.5 0.5

P1351 Front ignition coil low/open ICM [10B] terminal 6 & ignition Coil [83B] terminal C (BE/O wire) open/ground

7032 0.5 --- 0.5 --- --- --- ---

P1351 Front ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.6 --- 0.6 --- --- --- ---

P1351 Front ignition Coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6

P1351 Front ignition coil low/open System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open

7875 --- 0.4 --- 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open Harness inspection/wiggle test/replace ECM fuse

7937 --- 0.7 --- 0.7 0.7 0.7 0.7

P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4

P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage

7865 --- 0.4 --- 0.4 0.4 0.4 0.4


7869 0.4 --- 0.4 --- --- --- ---

P1352 Front ignition coil high/shorted Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6

P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 0.8 0.8 0.8

P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 1.0 1.0 1.0



MODELS







P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.5 --- 0.5 0.5 0.5 0.5

P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 0.4 0.4 0.4

P1353 Front cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2

P1353 Front cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2

P1353 Front cylinder-No combustion Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6

P1353 Front cylinder-No combustion Repair coil primary connections or replace coil

7547 --- 0.4 --- 0.4 0.4 0.4 0.4

P1353 Front cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2

P1353 Front cylinder-No combustion Replace spark plug Wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2

P1354 Rear ignition coil low/open ICM [10B] terminal 7 & ignition coil [83B] terminal A (Y/BE wire) open/ground

7024 0.7 --- 0.7 --- --- --- ---

P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground

7025 --- 0.5 --- 0.5 0.5 0.5 0.5

P1354 Rear ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.6 --- 0.6 --- --- --- ---

P1354 Rear ignition coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4

P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1354 Rear ignition coil low/open Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6

P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open

7875 --- 0.4 --- 0.4 0.4 0.4 0.4

P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace ECM fuse

7937 --- 0.7 --- 0.7 0.7 0.7 0.7

P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4



MODELS







P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage

7867 --- 0.3 --- 0.3 0.3 0.3 0.3


7868 0.4 --- 0.4 --- --- --- ---

P1355 Rear ignition coil high/shorted Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6

P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 0.8 0.8 0.8

P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 1.0 1.0 1.0

P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.5 --- 0.5 0.5 0.5 0.5

P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 0.4 0.4 0.4

P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6

P1356 Rear Cylinder-No combustion Repair coil primary connections or replace coil

7547 --- 0.4 --- 0.4 0.4 0.4 0.4

P1356 Rear Cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2

P1357 Intermittent secondary front Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 0.8 0.8 0.8

P1357 Intermittent secondary front Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 1.0 1.0 1.0

P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.5 --- 0.5 0.5 0.5 0.5



MODELS







P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 0.4 0.4 0.4

P1357 Intermittent secondary front Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2

P1357 Intermittent secondary front Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2

P1357 Intermittent secondary front Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6

P1357 Intermittent secondary front Repair coil primary connections or replace coil

7547 --- 0.4 --- 0.4 0.4 0.4 0.4

P1357 Intermittent secondary front Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2

P1357 Intermittent secondary front Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 0.8 0.8 0.8

P1358 Intermittent secondary rear Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 1.0 1.0 1.0

P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded

7015 --- 0.5 --- 0.5 0.5 0.5 0.5

P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 0.4 0.4 0.4

P1358 Intermittent secondary rear Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2

P1358 Intermittent secondary rear Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6

P1358 Intermittent secondary rear Repair coil primary connections or replace coil

7547 --- 0.4 --- 0.4 0.4 0.4 0.4

P1358 Intermittent secondary rear Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2

SERIAL DATA

Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS







Serial data missing Engine stop switch [22A] terminal 4/system relay terminal 86 (coil termi-nal B)/ECM [78B] terminal 13 (ICM [10B] terminal 1) (W/BK wire) shorted to ground

6723 0.4 0.5 0.4 0.5 0.5 0.5 0.5

Serial data missing Replace voltage regulator 6724 0.3 0.4 0.3 0.4 0.4 0.4 0.4

Serial data missing Inspect/access main wire harness/wiggle test/replace 15 amp ignition fuse

6729 0.2 0.3 0.2 0.3 0.3 0.3 0.3

Serial data missing Replace engine stop switch 6730 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Serial data missing maxifuse [5B] terminal B and battery positive terminal (R wire) is open

6731 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Inspect harness/wiggle test/replace 40 Amp Maxi Fuse

6733 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5


6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B]terminal 3/speedom-eter [39B] terminal 2 (LGN/V wire) short to voltage

6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Data link [91A] terminal 2 and chas-sis ground (BK wire) is open

6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing ECM [78B] terminal 5 (ICM [10B] ter-minal 12) and data link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Engine stop switch connector [22] terminal 3 , data link [91A] terminal 4 and TSSM [30B] terminal 2 (GY wire) shorted to ground

6839 0.4 0.5 0.4 0.5 0.5 0.5 0.5

Serial data missing Replace ignition switch 7287 0.7 0.8 0.7 0.8 0.8 0.8 0.8

Serial data missing Repair ICM/ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







Serial data missing Ignition switch [33A] terminal A and maxifuse terminal A (R wire) is open

7312 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/short to ground

7317 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded

7318 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4

Serial data missing Replace ECM/ICM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7


Serial data missing Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

Serial data missing Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0


Repair TSSM connections6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace TSM/TSSM6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8


ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 0.3 --- 0.3 --- --- --- ---


Repair ICM/ECM connections6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace speedometer6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Repair TSSM connections6709 0.3 --- 0.3 --- --- --- ---



6718 0.5 --- 0.5 --- --- --- ---



MODELS








Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4


ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to speedometer [39B] ter-minal 2 (LGN/V wire) is open

6748 0.6 0.5 0.6 0.5 0.5 0.5 0.5



U1016 Loss of ECM/ICM serial data at tachometer



Repair tachometer connections/ter-minals

6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6718 0.5 --- 0.5 --- --- --- ---


ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8


Replace tachometer6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5




ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---





6710 --- 0.7 --- 0.7 0.7 0.7 0.7


Replace ECM/ICM6716 0.6 0.7 0.6 0.7 0.7 0.7 0.7



6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Battery ground and ECM [78B] termi-nal 10 and 28 are open

6746 --- 0.5 --- 0.5 0.5 0.5 0.5



MODELS













6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7


TSSM [30B] terminal 3 and speed-ometer [39B] terminal 2 (LGN/V wire) is open

6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Harness inspection/wiggle test/replace 15 AMP battery fuse

6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace TSM/TSSM6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8



6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4



6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1064 Loss of TSM/TSSM serial data at tachometer




6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7


Repair tachometer connections/ter-minal

6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace TSM/TSSM6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8



6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6866 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS










Replace volt meter6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace air temp gauge6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace oil pressure gauge6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace cigar lighter6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Repair short to ground on O/W wire in rear lighting harness

6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2





6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4



6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6758 --- 0.4 --- 0.4 0.4 0.4 0.4



6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4


speedometer [39B] terminal 1/instru-ment fuse/fuel gauge terminal 1(O wire) grounded

6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5




Replace fuel gauge6775 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS








Speedometer [39B] terminal 7 and chassis ground (BLK wire) is open

6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace ignition switch6782 0.8 0.9 0.8 0.9 0.9 0.9 0.9


Rear lighting harness\taillamp assembly (O/W wire) is shorted to ground

6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1


Replace rear stop light switch6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9


Right hand switch controls\harness assembly is shorted to ground

6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1


Left hand switch controls assem-bly\harness is shorted to ground

6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1


Speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground

6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6


Speedometer [39B] terminal 6 and accessory fuse (O/W wire) open

6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Accessory fuse terminal R and igni-tion switch (R/GY wire) open

6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5


Indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground

6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1097 Loss of speedometer serial data at ECM



Replace volt meter6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace air temp gauge6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Replace oil pressure gauge6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS








Replace cigar lighter6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2





6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4



6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6758 --- 0.4 --- 0.4 0.4 0.4 0.4



6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4



6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5







6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4





6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1



MODELS











6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1



6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1



6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5



6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1097 Loss of speedometer serial data at tachometer




6711 0.5 --- 0.5 --- --- --- ---



6718 0.5 --- 0.5 --- --- --- ---



6720 --- 0.8 --- 0.8 0.8 0.8 0.8


Replace tachometer6772 0.5 --- 0.5 --- --- --- ---


Repair ICM/ECM connections6854 0.3 --- 0.3 --- --- --- ---



7017 0.6 --- 0.6 --- --- --- ---





MODELS








Repair ICM/ECM connections6854 0.3 --- 0.3 --- --- --- ---



6713 0.5 --- 0.5 --- --- --- ---



6718 0.5 --- 0.5 --- --- --- ---


Replace TSM/TSSM6833 0.7 --- 0.7 --- --- --- ---


Replace ECM/ICM7870 0.9 --- 0.9 --- --- --- ---

U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace volt meter 6074 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace air temp gauge 6075 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace oil pressure gauge 6076 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace cigar lighter 6077 --- 0.4 --- 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM Repair short to ground on O/W wire in rear lighting harness

6078 --- 1.2 --- 1.2 1.2 1.2 1.2

U1255 Missing response at TSM\TSSM Repair TSSM connections 6709 --- 0.3 --- 0.3 0.3 0.3 0.3

U1255 Missing response at TSM\TSSM Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1 and ignition switch open/short to ground

6867 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speed-ometer [39B] terminal 2 (LGN/V wire) is open

6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6


6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace instrument fuse

6766 --- 0.4 --- 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1/instru-ment fuse/fuel gauge terminal 1(O wire) grounded

6770 --- 0.5 --- 0.5 0.5 0.5 0.5



MODELS







U1255 Missing response at TSM\TSSM Replace tachometer 6772 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and chassis ground (BLK wire) is open

6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace accessory fuse

6781 --- 0.4 --- 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM Replace ignition switch 6782 --- 0.9 --- 0.9 0.9 0.9 0.9

U1255 Missing response at TSM\TSSM Rear lighting harness\taillamp assembly (O/W wire) is shorted to ground

6783 --- 1.1 --- 1.1 1.1 1.1 1.1

U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 --- 0.9 --- 0.9 0.9 0.9 0.9

U1255 Missing response at TSM\TSSM Right hand switch controls\harness assembly is shorted to ground

6789 --- 1.1 --- 1.1 1.1 1.1 1.1

U1255 Missing response at TSM\TSSM Left hand switch controls assem-bly\harness is shorted to ground

6794 --- 1.1 --- 1.1 1.1 1.1 1.1

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground

6795 --- 0.6 --- 0.6 0.6 0.6 0.6

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6 and accessory fuse (O/W wire) open

6801 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Accessory fuse terminal R and igni-tion switch (R/GY wire) open

6802 --- 0.5 --- 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground

6849 --- 0.6 --- 0.6 0.6 0.6 0.6

U1255 Missing response at ICM Repair TSSM connections 6709 0.3 --- 0.3 --- --- --- ---


6718 0.5 --- 0.5 --- --- --- ---

U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- --- --- ---

U1255 Missing response at ICM Replace ICM 7913 0.6 --- 0.6 --- --- --- ---

U1255 Missing response at Speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open

6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7

U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1255 Missing response at Speedometer Repair speedometer connections/ter-minals

6747 --- 0.4 --- 0.4 0.4 0.4 0.4

U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speed-ometer [78B] terminal 2 (LGN/V wire) is open

6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1255 Missing response at Speedometer Inspect/main wiring harness/replace 15 amp battery fuse

7159 --- 0.4 --- 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 ECM/ICM serial data low Repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5


6718 0.5 --- 0.5 --- --- --- ---

U1300 ECM/ICM serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 ECM/ICM serial data low Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 ECM/ICM serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1300 ECM/ICM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---



MODELS







U1300 ECM/ICM serial data low Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0


7999 --- 0.5 --- 0.5 0.5 0.5 0.5

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 TSM\TSSM serial data low Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---

U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 TSM\TSSM serial data low Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1300 TSM\TSSM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 TSM\TSSM serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1300 TSM\TSSM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---

U1300 TSM\TSSM serial data low Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1



MODELS







U1300 TSM\TSSM serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 TSM\TSSM serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5

U1300 Speedometer serial data low ECM [78B] terminal 5 to speedome-ter terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 Speedometer serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 Speedometer serial data low Repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1300 Speedometer serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1300 Speedometer serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 ECM/ICM serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- 0.5 --- 0.5 0.5 0.5 0.5

U1300 Speedometer serial data low Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1300 Speedometer serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 Speedometer serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 Speedometer serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1300 Speedometer serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1300 Speedometer serial data low ECM [78B] terminal 5(ICM [10B] ter-minal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 Speedometer serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0



MODELS







U1300 Speedometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.9 0.5 0.9 0.5 0.5 0.5 0.5

U1300 Tachometer serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 Tachometer serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 Tachometer serial data low Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---

U1300 Tachometer serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1300 Tachometer serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1300 Tachometer serial data low Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1300 Tachometer serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 Tachometer serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1300 Tachometer serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1300 Tachometer serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 Tachometer serial data low ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---

U1300 Tachometer serial data low Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1300 Tachometer serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 Tachometer serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0

U1300 Tachometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5



MODELS







U1301 ECM/ICM serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 ECM/ICM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 ECM/ICM serial data high Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---

U1301 ECM/ICM serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1301 ECM/ICM serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8


6746 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 ECM/ICM serial data high Repair speedometer connections/ter-minals

6747 0.6 --- 0.6 --- --- --- ---

U1301 ECM/ICM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 ECM/ICM serial data high Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 ECM/ICM serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1301 ECM/ICM serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.3 --- 0.3 --- --- --- ---

U1301 ECM/ICM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 ECM/ICM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1301 ECM/ICM serial data high ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---

U1301 ECM/ICM serial data high Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0



MODELS







U1301 ECM/ICM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 TSM\TSSM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 TSM\TSSM serial data high Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---

U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1301 TSM\TSSM serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 TSM\TSSM serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 TSM\TSSM serial data high Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1301 TSM\TSSM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 TSM\TSSM serial data high Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1301 TSM\TSSM serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.3 --- 0.3 --- --- --- ---

U1301 TSM\TSSM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 TSM\TSSM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---



MODELS







U1301 TSM\TSSM serial data high Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1301 TSM\TSSM serial data high Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0

U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 Speedometer serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 Speedometer serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 Speedometer serial data high Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---

U1301 Speedometer serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 --- 0.5 --- --- --- ---

U1301 Speedometer serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 Speedometer serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 Speedometer serial data high Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1301 Speedometer serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 Speedometer serial data high Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 Speedometer serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1301 Speedometer serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.3 --- 0.3 --- --- --- ---

U1301 Speedometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 Speedometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B]terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8



MODELS







U1301 Speedometer serial data high ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---

U1301 Speedometer serial data high Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1301 Speedometer serial data high Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0

U1301 Speedometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 Tachometer serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 Tachometer serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 Tachometer serial data high Repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1301 Tachometer serial data high ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1301 Tachometer serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- 0.8 --- 0.8 0.8 0.8 0.8

U1301 Tachometer serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- 0.5 --- 0.5 0.5 0.5 0.5

U1301 Tachometer serial data high Repair speedometer connections/ter-minals

6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4

U1301 Tachometer serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7

U1301 Tachometer serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 0.7 --- 0.7 --- --- --- ---

U1301 Tachometer serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 0.3 --- 0.3 --- --- --- ---

U1301 Tachometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







U1301 Tachometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [0B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8

U1301 Tachometer serial data high ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 0.6 --- 0.6 --- --- --- ---

U1301 Tachometer serial data high Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

U1301 Tachometer serial data high Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0

U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 --- 0.5 --- 0.5 0.5 0.5 0.5


Emits black smoke Replace fuel injector 7596 --- 2.0 --- 2.0 2.0 2.0 2.0

Emits black smoke Replace MAP sensor 7597 --- 2.0 --- 2.0 2.0 2.0 2.0

Emits black smoke Replace engine temperature sensor 7598 --- 2.0 --- 2.0 2.0 2.0 2.0

Emits black smoke Replace fuel pressure regulator 7480 --- 1.0 --- 1.0 1.0 1.0 1.0

Emits black smoke Replace ECM and reprogram 7601 --- 2.2 --- 2.2 2.2 2.2 2.2

Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- --- --- ---

Engine cranks but will not start Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4

Engine cranks but will not start Repair spark plug wire connections 7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Engine cranks but will not start Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Engine cranks but will not start Clean or replace fuel filter screen 7163 --- 0.8 --- 0.8 0.8 0.8 0.8


7164 --- 1.0 --- 1.0 1.0 1.0 1.0

Engine cranks but will not start Repair starting system; use in con-junction with additional code(s)

7166 0.3 0.2 0.3 0.2 0.2 0.2 0.2


7167 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start Repair/replace vacuum operated fuel valve vacuum hose

7168 0.7 --- 0.7 --- --- --- ---



MODELS







Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start Repair fuel pump connections or connections in fuel pump connector [141]

7171 --- 0.6 --- 0.6 0.6 0.6 0.6


7172 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open

7173 --- 0.6 --- 0.6 0.6 0.6 0.6


7174 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (B wire) is open

7176 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start Replace crankshaft position sensor 7177 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start ICM [10B] terminal 8/crankshaft posi-tion sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 0.7 --- 0.7 --- --- --- ---


7179 0.7 --- 0.7 --- --- --- ---

Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.6 --- 0.6 0.6 0.6 0.6

Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7187 0.6 --- 0.6 --- --- --- ---

Engine cranks but will not start Repair engine compression; use in conjunction with additional code(s)

7210 0.6 0.5 0.6 0.5 0.5 0.5 0.5


7226 0.6 0.8 0.6 0.8 0.8 0.8 0.8



MODELS








7340 --- 0.6 --- 0.6 0.6 0.6 0.6

Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 --- 0.4 --- 0.4 0.4 0.4 0.4


7415 --- 0.9 --- 0.9 0.9 0.9 0.9


7441 --- 0.4 --- 0.4 0.4 0.4 0.4

Engine cranks but will not start Replace ECM\ICM 7450 0.9 0.6 0.9 0.6 0.6 0.6 0.6

Engine cranks but will not start Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5

Engine cranks but will not start Repair or replace carburetor 7609 1.4 --- 1.4 --- --- --- ---

Engine cranks but will not start Replace injector 7992 --- 0.7 --- 0.7 0.7 0.7 0.7

Starts Hard; Starts and stalls (Carb) Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4

Starts Hard; Starts and stalls (Carb) Repair spark plug wire connections 7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Starts Hard; Starts and stalls (Carb) Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Starts Hard Clean or replace fuel filter screen 7163 --- 0.8 --- 0.8 0.8 0.8 0.8

Starts Hard Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 1.0 1.0 1.0

Starts Hard; Starts and stalls (Carb) Repair starting system; use in con-junction with additional code(s)

7166 0.3 0.2 0.3 0.2 0.2 0.2 0.2

Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel valve

7167 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel valve vacuum hose

7168 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) Replace or clean fuel filter 7169 0.7 --- 0.7 --- --- --- ---

Starts Hard Repair fuel pump connections or connections in fuel pump connector [141]

7171 --- 0.6 --- 0.6 0.6 0.6 0.6



MODELS







Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.7 --- 0.7 --- --- --- ---

Starts Hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open

7173 --- 0.6 --- 0.6 0.6 0.6 0.6

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (B wire) is open

7176 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) Replace crankshaft position sensor 7177 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8/crankshaft posi-tion sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 0.7 --- 0.7 --- --- --- ---

Starts Hard; Starts and stalls (Carb) Repair crankshaft position sensor connections

7179 0.7 --- 0.7 --- --- --- ---

Starts Hard Replace 15 amp fuse 7181 --- 0.6 --- 0.6 0.6 0.6 0.6

Starts Hard; Starts and stalls (Carb) Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.6 --- 0.6 --- --- --- ---

Starts Hard; Starts and stalls (Carb) Repair engine compression; use in conjunction with additional code(s)

7210 0.6 0.5 0.6 0.5 0.5 0.5 0.5

Starts Hard; Starts and stalls (Carb) Repair ignition coil connections or replace ignition coil

7226 0.6 0.8 0.6 0.8 0.8 0.8 0.8

Starts Hard Fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open

7340 --- 0.6 --- 0.6 0.6 0.6 0.6



MODELS







Starts Hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 --- 0.4 --- 0.4 0.4 0.4 0.4

Starts Hard Replace fuel pump or repair fuel pump connections in tank

7415 --- 0.9 --- 0.9 0.9 0.9 0.9

Starts Hard Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open

7441 --- 0.4 --- 0.4 0.4 0.4 0.4

Starts Hard; Starts and stalls (Carb) Replace ECM\ICM 7450 0.9 0.6 0.9 0.6 0.6 0.6 0.6

Starts Hard Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5

Starts Hard; Starts and stalls (Carb) Repair or replace carburetor 7609 1.4 --- 1.4 --- --- --- ---

Starts Hard Replace injector 7992 --- 0.7 --- 0.7 0.7 0.7 0.7

Starts, then stalls (EFI) Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 0.8 0.8 0.8

Starts, then stalls (EFI) Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 1.0 1.0 1.0

Starts, then stalls (EFI) Replace ECM\ICM 7450 --- 0.6 --- 0.6 0.6 0.6 0.6

No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Main fuse terminal A to battery fuse terminal J (R wire) open

6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp Replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Replace ECM/ICM 7130 0.6 0.7 0.6 0.7 0.7 0.7 0.7

No check engine lamp Repair ECM/ICM connections 7141 0.4 --- 0.4 0.4 0.4 0.4

No check engine lamp Speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open

7154 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No check engine lamp Speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is grounded

7158 --- 0.3 --- 0.3 0.3 0.3 0.3

No check engine lamp Inspect/main wiring harness/replace 15 Amp battery fuse

7159 0.2 0.4 0.2 0.4 0.4 0.4 0.4

No check engine lamp Replace security siren 7161 0.4 0.3 0.4 0.3 0.3 0.3 0.3



MODELS







No check engine lamp TSM/TSSM [30B] terminal 1/speed-ometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground

7162 0.5 0.4 0.5 0.4 0.4 0.4 0.4

No check engine lamp ECM [78B] terminal 13 and right hand control [22A] terminal 4 (W/BK wire) open

7290 0.5 0.4 0.5 0.4 0.4 0.4 0.4

No check engine lamp Replace engine stop switch 7295 1.0 0.7 1.0 0.7 0.7 0.7 0.7


7303 0.4 0.5 0.4 0.5 0.5 0.5 0.5


No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Battery ground and ECM [78B] termi-nal 10 and 28 (ICM [10B] terminal 5) open

7310 0.3 0.4 0.3 0.4 0.4 0.4 0.4


No check engine lamp ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open

7314 0.3 0.4 0.3 0.4 0.4 0.4 0.4

No check engine lamp Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Repair intake leak 7486 1.3 --- 1.3 --- --- --- ---

Misfire at idle or under load Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4

Misfire at idle or under load Repair spark plug wire connections 7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Misfire at idle or under load Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Misfire at idle or under load Replace ignition coil 7139 0.5 0.6 0.5 0.6 0.6 0.6 0.6

Misfire at idle or under load Replace fuel injector 7144 --- 0.9 --- 0.9 0.9 0.9 0.9

Misfire at idle or under load Replace ECM 7149 --- 0.9 --- 0.9 0.9 0.9 0.9

Misfire at idle or under load Replace MAP sensor 7152 1.0 0.6 1.0 0.6 0.6 0.6 0.6



MODELS








7153 --- 0.5 --- 0.5 0.5 0.5 0.5

Misfire at idle or under load Clean or replace fuel filter screen 7163 --- 0.8 --- 0.8 0.8 0.8 0.8


7164 --- 1.0 --- 1.0 1.0 1.0 1.0

Misfire at idle or under load Replace carburetor 7609 1.4 --- 1.4 --- --- --- ---

Rough or rolling idle Repair intake leak 7486 1.3 --- 1.3 --- --- --- ---

Rough or rolling idle Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4

Rough or rolling idle Repair spark plug wire connections 7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Rough or rolling idle Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7

Rough or rolling idle Replace ignition coil 7139 0.5 0.6 0.5 0.6 0.6 0.6 0.6

Rough or rolling idle Replace fuel injector 7144 --- 0.9 --- 0.9 0.9 0.9 0.9

Rough or rolling idle Replace ECM 7149 --- 0.9 --- 0.9 0.9 0.9 0.9

Rough or rolling idle Replace MAP sensor 7152 1.0 0.6 1.0 0.6 0.6 0.6 0.6


7153 --- 0.5 --- 0.5 0.5 0.5 0.5

Rough or rolling idle Clean or replace fuel filter screen 7163 --- 0.8 --- 0.8 0.8 0.8 0.8


7164 --- 1.0 --- 1.0 1.0 1.0 1.0

Rough or rolling idle Replace carburetor 7609 1.4 --- 1.4 --- --- --- ---

Hesitates, poor driveability Repair intake leak 7486 1.3 --- 1.3 --- --- --- ---

Hesitates, poor driveability Replace spark plugs 7134 0.5 --- 0.5 --- --- --- ---

Hesitates, poor driveability Repair spark plug wire connections 7136 0.5 --- 0.5 --- --- --- ---

Hesitates, poor driveability Replace spark plug wire 7138 0.5 --- 0.5 --- --- --- ---

Hesitates, poor driveability Replace ignition coil 7139 0.5 --- 0.5 --- --- --- ---

Hesitates, poor driveability Replace MAP sensor 7152 1.0 --- 1.0 --- --- --- ---

Hesitates, poor driveability Replace carburetor 7609 1.4 --- 1.4 --- --- --- ---



MODELS







2004 FLHR AND FLTR MODELS

Table 4-1. Service


MODELS

FRW FBW/FWW FDV FXV FYW FHW/FTW FSW

NEW

Set-up and pre-delivery --- 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1,000 mile service --- 2.7 2.7 2.7 2.7 2.7 2.7 2.7

REGULAR











Revised 1/13/04 2004 FLHR AND FLTR MODELS Page 4-1

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS

FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN) FSW FLTRI


Table 4-2. Chassis


MODELS


DRIVE

Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace secondary belt 2011 3.7 3.7 3.7 3.7 3.7 3.7 3.7

Replace rear wheel sprocket 2021 0.9 0.9 0.9 0.9 0.9 0.9 0.9

WHEELS

Replace tire - includes balancing front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2111 0.8 0.8 0.8 0.8 0.8 0.8 0.8


front 2113 0.8 0.8 0.8 0.8 0.8 0.8 0.8

rear 2114 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace rim, hub or spokes front 2116 2.2 2.2 2.2 --- --- --- 2.2

rear 2121 2.4 2.4 2.4 --- --- --- 2.4

Replace wheel bearings front 2136 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2141 0.8 0.8 0.8 0.8 0.8 0.8 0.8

True laced wheel (wheel on vehicle) 2156 0.4 0.4 0.4 --- --- --- 0.4

True laced wheel - includes r/r wheel & tire and time to rebalance

front 2157 1.0 1.0 1.0 --- --- --- 1.0

rear 2158 1.2 1.2 1.2 --- --- --- 1.2

HANDLEBARS

Replace handlebars 2206 1.3 1.2 1.2 1.2 1.2 1.3 1.1

Replace wind deflector 6205 --- --- --- 0.3 0.3 --- ---

Replace handlebar cover 2209 0.2 0.2 0.2 0.3 0.3 0.3 ---

Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace throttle control 2231 0.5 0.4 0.4 0.4 0.4 0.4 0.5

Replace and adjust throttle control cables one or both 2241 0.8 0.6 0.6 0.6 0.6 0.6 0.8

Replace both rubber handlebar mounts 2246 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace handlebar riser one or both 2253 1.0 1.0 1.0 1.0 1.0 1.0 1.0





Replace handlebar clamp one or both 2254 0.8 0.8 0.8 0.8 0.8 0.8 0.8


Adjust steering head bearings --- 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Change front fork oil --- 0.7 0.7 0.7 0.7 0.7 0.7 2.5

Replace frame includes removal and installation of all accessories and motorcycle com-ponents

2306 17.0 17.0 17.0 17.0 17.0 17.0 17.0

Replace rear frame section and tag bracket 2308 --- --- --- --- --- 1.0 ---

Replace front fork assembly 2311 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Replace lower fork bracket and stem cover 2314 --- --- --- 0.1 0.1 --- ---

Replace lower fork bracket air baffle 2302 --- --- --- --- --- --- 0.1

Replace lower fork bracket and stem 2316 3.2 3.2 3.2 3.2 3.2 3.2 3.2


2321 3.2 3.2 3.2 3.2 3.2 3.2 3.2

Replace upper fork bracket 2326 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Replace fork lock 2329 0.3 0.3 0.3 0.3 0.3 0.3 ---

Replace headlamp nacelle 2331 0.6 0.6 0.6 0.6 0.6 0.6 ---

Service or replace fork slider and/or seal – includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assem-bly and installation

one side 2341 1.9 1.9 1.9 1.9 1.9 1.9 ---

both sides 2342 2.3 2.3 2.3 2.3 2.3 2.3 2.5

right side 2343 --- --- --- --- --- --- 2.0

left side 2344 --- --- --- --- --- --- 2.3

Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2 1.2

both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Replace fork tube one side 2356 1.4 1.4 1.4 1.4 1.4 1.4 ---

both sides 2361 1.7 1.7 1.7 1.7 1.7 1.7 2.5

right side 2357 --- --- --- --- --- --- 1.5

left side 2358 --- --- --- --- --- --- 2.3

Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9 1.9 1.9 1.9 1.9

Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Table 4-2. Chassis


MODELS






Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace rear shock absorber assembly one side 2371 0.3 0.3 0.3 0.3 0.3 0.3 0.3

both sides 2376 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace rear shock absorber compo-nent(s)

one side 2381 0.5 0.5 0.5 0.5 0.5 0.5 0.5

both sides 2386 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3 0.3

spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2 0.2

rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace footboard / R&R foot pegs 2394 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace motor rubber mount rear right 2395 0.5 0.5 0.5 0.5 0.5 0.5 0.5

rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3 0.3

front 2398 0.4 0.4 0.4 0.4 0.4 0.4 0.4

BRAKES

Replace hydraulic brake line – includes fill-ing/bleeding brakes

front 2406 1.0 1.0 1.0 1.0 1.0 1.0 1.0

rear 2411 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace rear master cylinder reservoir hose and/or hose

2414 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace brake pads front – each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1

rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3



rear 2431 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace brake disc front – one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3

front – both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2441 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Bleed brake caliper – one or two front cali-pers or rear caliper

2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2


front – each caliper2451 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2456 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Table 4-2. Chassis


MODELS







front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5


front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1 0.1

SEATS/FENDERS/TANKS

Replace seat and /or spring(s) or hinge bracket

2506 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace top frame cover (solo seat) 2510 --- --- --- --- --- 0.3 ---

Replace seat air spring 2514 --- --- --- --- --- 0.4 ---

Replace air tank 2516 --- --- --- --- --- 0.8 ---

Replace air line 2518 --- --- --- --- --- 0.5 ---

Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0 1.0

rear 2531 1.2 1.2 1.2 1.2 1.2 1.3 1.2

Replace rear fender emblem 2534 --- --- --- 0.2 0.2 --- 0.2

Replace rear fender support 2536 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace fuel tank assembly 2541 1.2 1.2 0.8 0.8 1.2 1.2 1.2

Replace fuel tank console / instrument panel

2553 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace fuel tank console rubber molding strip

2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuel tank valve 2561 --- --- 0.2 0.2 --- --- ---

Replace fuel tank gauge 2563 0.3 0.3 0.3 0.3 0.3 0.3 ---

Replace fuel tank gauge sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace fuel tank check valve assembly 2567 0.6 0.6 --- --- 0.6 0.6 0.6

Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace fuel filter 2575 0.5 0.5 --- --- 0.5 0.5 0.5

Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Table 4-2. Chassis


MODELS






Replace fuel hose inside tank 2579 0.5 0.5 --- --- 0.5 0.5 0.5

Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1

BELT GUARDS

Replace rear belt guard – debris deflector 2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1

EXHAUST SYSTEM

Replace complete exhaust system and/or gaskets

2626 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace exhaust pipe right side 2631 0.9 0.9 0.9 0.9 0.9 0.9 0.9

left side 2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 4-3. Engine


MODELS


GENERAL

Remove and install engine California vehicles only 3006 4.6 4.6 4.3 4.3 4.6 --- 4.6

Remove and install engine 3006 4.5 4.5 4.2 4.2 4.5 4.5 4.5

Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7 0.7 0.7

front 3007 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Remove and replace oil pan for inspection / decontamination

with engine removed3009 0.3 0.3 0.3 0.3 0.3 0.3 0.3

CYLINDER HEAD

Table 4-2. Chassis


MODELS






Recondition cylinder head – includes removal of head and gasket, remove car-bon, service valve guides, grind valves and seats, test springs and install head and gaskets.

front head 3101 4.5 4.5 4.2 4.2 4.5 4.5 4.5

rear head 3103 4.5 4.5 4.2 4.2 4.5 4.5 4.5

both heads3104 5.1 5.1 4.8 4.8 5.1 5.1 5.1

Replace cylinder head one head 3106 3.5 3.5 3.2 3.2 3.5 3.5 3.5

both heads 3108 4.4 4.4 4.1 4.1 4.4 4.4 4.4



3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1


3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2

front cylinder 3140 2.6 2.6 2.3 2.3 2.6 2.6 2.6

Replace cylinder head gasket/O-ring rear cylinder 3142 2.6 2.6 2.3 2.3 2.6 2.6 2.6

both cylinders 3143 3.0 3.0 2.7 2.7 3.0 3.0 3.0

Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8 0.8

rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8 0.8

both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9 0.9


one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7

both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm sup-port

front cylinder 3147 1.2 1.2 1.2 1.2 1.2 1.2 1.2

rear cylinder 3152 1.2 1.2 1.2 1.2 1.2 1.2 1.2

both cylinders 3153 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Replace cylinder O-ring/drain O-ring front cylinder 3161 2.8 2.8 2.5 2.5 2.8 2.8 2.8

rear cylinder 3163 2.8 2.8 2.5 2.5 2.8 2.8 2.8

both cylinders 3168 3.2 3.2 2.9 2.9 3.2 3.2 3.2

Replace crankcase umbrella valve one 3172 1.1 1.1 1.1 1.1 1.1 1.1 1.1

both 3174 1.2 1.2 1.2 1.2 1.2 1.2 1.2

CYLINDER AND PISTON

Table 4-3. Engine


MODELS






Recondition TOP END - includes disas-sembly, replacement of piston and sizing cylinder (.005” oversize pistons), replacing piston rings and all items listed under RECONDITION CYLINDER HEAD and assembly.



3203 6.1 6.1 5.8 5.8 6.1 6.1 6.1


one cylinder 3206 3.1 3.1 2.8 2.8 3.1 3.1 3.1

both cylinders 3216 3.7 3.7 3.4 3.4 3.7 3.7 3.7

Recondition TOP END – includes disas-sembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under RECONDITIONING CYLINDER HEAD and assembly.



3208 5.9 5.9 5.6 5.6 5.9 5.9 5.9

Recondition TOP END - includes disas-sembly, replacement of piston and bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed under RECONDITION CYLIN-DER HEAD and assembly.



3212 6.5 6.5 6.2 6.2 6.5 6.5 6.5

Replace piston and piston rings – includes removal of cylinder head and cylinder, fit-ting new piston with rings, resizing cylinder and assembly

one cylinder 3221 3.7 3.7 3.4 3.4 3.7 3.7 3.7

both cylinders3231 4.9 4.9 4.6 4.6 4.9 4.9 4.9

Replace cylinder and piston one cylinder 3236 3.0 3.0 2.7 2.7 3.0 3.0 3.0

both cylinders 3246 3.5 3.5 3.2 3.2 3.5 3.5 3.5

Replace upper connecting rod bushing dur-ing upper end repair

3251 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5

CAM COVER



on both cylinders 3310 1.7 1.7 1.7 1.7 1.7 1.7 1.7

Table 4-3. Engine


MODELS








one each cylinder 3318 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Replace cam cover and/or gasket 3325 1.6 1.6 1.6 1.6 1.6 1.6 1.6


3327 1.7 1.7 1.7 1.7 1.7 1.7 1.7

Replace primary cam chain tensioner 3328 1.7 1.7 1.7 1.7 1.7 1.7 1.7

Replace cam support plate/O-rings 3335 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Replace cam support plate 3337 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Replace cam support bearing/cams/sec-ondary cam chain/tensioner

3338 3.0 3.0 3.0 3.0 3.0 3.0 3.0

Replace oil pump and/or O-rings 3341 2.6 2.6 2.6 2.6 2.6 2.6 2.6

Replace cam bearing crankcase one bearing 3342 2.8 2.8 2.8 2.8 2.8 2.8 2.8

two bearings 3343 2.9 2.9 2.9 2.9 2.9 2.9 2.9

By pass valve inspection 3354 2.7 2.7 2.7 2.7 2.7 2.7 2.7

CRANKCASE

Replace crankcases California vehicles only –includes remove and install engine

3406 8.0 8.0 7.7 7.7 8.0 8.0 8.0

Replace crankcases includes remove and install engine 3406 7.9 7.9 7.6 7.6 7.9 7.9 7.9

Seal crankcase only 3407 6.8 6.8 6.5 6.5 6.8 6.7 6.8

Replace flywheels includes remove and install engine 3411 7.5 7.5 7.2 7.2 7.5 7.5 7.5

Replace right side main bearing California vehicles only 3412 7.5 7.5 7.2 7.2 7.5 7.4 7.5

Replace right side main bearing 3412 7.4 7.4 7.1 7.1 7.4 6.9 7.4

Replace left side main bearing California vehicles only 3410 7.0 7.0 6.7 6.7 7.0 7.0 7.0

Replace left side main bearing 3410 6.9 6.9 6.6 6.6 6.9 6.9 6.9

Piston jet/O-ring one 3413 3.0 3.0 2.7 2.7 3.0 3.0 3.0

both 3414 3.4 3.4 3.1 3.1 3.4 3.4 3.4

Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace crankcase vent hose and/or fit-tings

3417 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 4-3. Engine


MODELS






Replace crankcase oil hose and/or fittings Feed 3418 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Return 3419 0.3 0.3 0.3 0.3 0.3 0.3 0.3


3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1


one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0

both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0


3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace pistons cylinders removed (for non-related repairs) includes resizing cylinders

3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4

FUEL SYSTEM

Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace carburetor 3506 --- --- 0.4 0.4 --- --- ---

Replace induction module includes making cruise control adjustment

3508 1.2 1.2 --- --- 1.2 1.2 1.2

Replace induction module seal 3510 1.2 1.2 --- --- 1.2 1.2 1.2

Replace intake manifold and/or seal 3511 --- --- 0.6 0.6 --- --- ---

Replace external fuel supply hose 3514 0.2 0.2 --- --- 0.2 0.2 0.2


3516 --- --- 0.5 0.5 --- --- ---

Replace accelerator pump 3521 --- --- 0.5 0.5 --- --- ---

Replace enrichener cable 3523 --- --- 0.4 0.4 --- --- ---

Replace carburetor diaphragm 3524 --- --- 0.5 0.5 --- --- ---


Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 4-3. Engine


MODELS






Table 4-4. Drive and Chassis


MODELS


DRIVE

Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2


4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace inner primary case &/or seals or bearing

4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace shift lever heel or toe 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace shift lever shaft and/or inner lever includes removal of heel and toe shift levers

4017 0.3 0.3 0.3 0.3 0.3 0.3 0.3

CLUTCH

Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace release cable assembly 4006 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Service the clutch includes disassembly, cleaning, inspection repair, assembly ,and adjustment

4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3


4016 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace clutch release (ball ramp) and/or side cover

4018 1.6 1.6 1.6 1.6 1.6 1.6 1.6







MODELS


TRANSMISSION CASE

Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3 5.3 5.3

Replace transmission complete 4305 4.9 4.9 4.9 4.9 4.9 4.9 4.9

Overhaul transmission includes disassembly, cleaning, inspection, replacing parts (trans-mission case in frame)

4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6

Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Replace shifter drum 4331 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace shifter arm assembly or springs 4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0


4341 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace shifter forks and/or shaft 4343 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0 3.0

both 4351 3.1 3.1 3.1 3.1 3.1 3.1 3.1

Replace transmission case countershaft bearing

4361 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2 3.2 3.2

Replace transmission side cover gasket 4368 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace oil pan and/or gasket or baffle removal of rear wheel may be neces-sary

4378 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace oil fill tube and/or cover, and/or gasket

4379 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace transmission shifter seal 4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2







MODELS


ACCESSORIES

Replace windshield 6203 0.1 0.1 0.1 --- --- 0.1 0.1

Replace windshield bushing all or one 6208 0.2 0.2 0.2 --- --- 0.2 ---

Replace inner fairing 6209 --- --- --- --- --- --- 1.8

Replace spring clip on windshield 6210 0.2 0.2 0.2 --- --- 0.2 ---

Remove outer fairing/diagnosis 6252 --- --- --- --- --- --- 0.2

Replace saddlebag mounting bracket 6253 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace saddlebag guard 6254 0.3 0.3 0.3 --- --- 0.3 0.3

Replace outer fairing 6255 --- --- --- --- --- --- 0.4

Replace a single saddlebag guard rail 6256 --- --- --- --- --- 0.2 0.2

Replace saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace saddlebag lock 6259 --- 0.2 0.2 --- --- 0.3 0.2

Replace saddlebag cover one 6260 --- 0.2 0.2 --- --- 0.2 0.2

Replace saddlebag latch 6261 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace one saddlebag tether strap 6262 --- 0.1 0.1 --- --- --- 0.1

Replace one frame sidecover 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace saddlebag latch cable 6245 --- --- --- 0.2 0.2 --- ---

Replace inner fairing bracket 6265 --- --- --- --- --- --- 1.0

Replace instrument nacelle 6267 --- --- --- --- --- --- 0.4

Replace plastic sticker/instrument nacelle 6268 --- --- --- --- --- --- 0.1

Replace outer headlight lens 6269 --- --- --- --- --- --- 0.1

Change lock-set 6276 --- --- --- --- --- --- 0.5

Replace fender tip front 6302 0.1 --- --- --- --- --- ---

rear 6304 0.1 --- --- --- --- --- ---

Replace bumper front 6303 --- --- --- --- --- 0.3 ---

rear 6305 --- 0.2 0.2 --- --- 0.2 ---





Replace highway bar front 6353 0.3 0.3 0.3 0.3 0.3 0.4 0.6

rear-left 6355 0.3 0.3 0.3 --- --- 0.3 0.3

rear-right 6357 0.4 0.4 0.4 --- --- 0.4 0.4

Replace Tour-Pak mount/luggage rack 6453 --- --- --- --- --- 0.7 0.7

Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace amplifier 6521 --- --- --- --- --- 0.2 ---

Replace speaker 6523 --- --- --- --- --- 0.1 ---

Replace strobe lamp 6526 --- --- --- --- --- 0.6 ---

Repair or replace rear mount 6529 --- --- --- --- --- 0.3 ---



MODELS



GENERAL

Check and diagnose the electrical system lights and accessories

excluding turn signals5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1

CHARGING CIRCUIT

Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1



MODELS






Diagnose charging system regulator bleed 5307 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace regulator/stator AC connector 5311 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace regulator DC connector 5056 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system open/grounded stator 5312 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Diagnose charging system AC output 5314 1.8 1.8 1.8 1.8 1.8 1.8 1.8

Diagnose charging system regulator failure 5315 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Diagnose charging system replace rotor 5319 1.3 1.3 1.3 1.3 1.3 1.3 1.3

STARTER CIRCUIT

Starter inoperative open/shorted/grounded motor 5817 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Starter inoperative start button 5818 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Starter inoperative solenoid clicks; poor starter or bat-tery connections

5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2


5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative solenoid clicks; poor starter to bat-tery connections, ground connec-tions, or bad solenoid contacts

5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter inoperative damaged motor 5825 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4


5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Slow starter crank or starter stalls; poor starter to battery connections, ground con-nections

5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS






Slow starter crank or starter stalls binding 5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter spins clutch 5837 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Starter inoperative nothing clicks; TSM/TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace starter solenoid, contacts includes starter motor removal 5845 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Starter binding 5850 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Replace starter solenoid coil, includes starter motor removal 5860 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Starter Inoperative – nothing clicks TSM/TSSM 6791 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter Inoperative – nothing clicks connector 6792 0.1 0.1 0.1 0.1 0.1 0.1 0.1




WIRING

Replace main wiring harness 5026 3.1 3.1 3.1 3.1 3.1 3.1 3.6

Main harness locate and repair, open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace EFI harness 5033 1.7 1.7 --- --- 1.7 1.7 1.7

Replace rear fender wiring harness 5036 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace front fender wiring harness 5049 --- 0.9 0.9 --- --- 0.9 ---

Replace ignition wiring harness 5050 --- --- 1.1 1.1 --- --- ---

Replace inter connect harness 5052 --- --- --- --- --- --- 0.5

Interconnect harness repair short 6531 --- --- --- --- --- --- 0.5

Interconnect harness repair open 6532 --- --- --- --- --- --- 0.5

Handlebar harness repair short 6551 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Jumper harness accessory switch to interconnect 6562 --- --- --- --- --- --- 0.6



MODELS






SWITCHES

Replace handlebar cruise on/off switch 5128 0.5 --- --- --- --- --- ---

Replace ignition switch 5129 0.3 0.3 0.3 0.3 0.3 0.3 0.5

Replace rear stoplight switch 5141 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuse block 5148 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace spot lamp switch 5167 0.2 0.2 0.2 --- --- 0.2 ---

Replace clutch lockout switch 5168 --- --- --- --- --- 0.5 ---

Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6 0.6 0.7

Replace left upper handlebar switch hous-ing

5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace left lower handlebar switch hous-ing

5178 0.3 0.2 0.2 0.2 0.2 0.4 0.3


5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace right lower handlebar switch hous-ing

5180 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace handlebar cruise set/res. switch or lamp

5182 0.7 --- --- --- --- --- 1.2

Replace handlebar mode switch 5183 --- --- --- --- --- --- 1.1

Replace handlebar audio switch 5186 --- --- --- --- --- --- 1.0

Replace any fairing nacelle switch 5192 --- --- --- --- --- --- 0.4

Replace Maxi-Fuse 5158 0.2 0.2 0.2 0.2 0.2 0.2 0.2

LIGHTS

Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.3



MODELS






Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2 0.4

Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2 ---

Replace instrument panel bulb includes diagnosis 5193 --- --- --- --- --- --- 0.2

Replace taillight bulb or single light bulb or lens

includes diagnosis5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace turn signal light assembly front 5201 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace turn signal light assembly rear 5205 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace rear turn signal bar 5207 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace tail lamp assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fender tip light bulb or lens, includes diagnosis

front5217 --- 0.1 0.1 --- --- 0.1 ---

Replace fender tip lamp assembly front 5225 --- 0.2 0.2 --- --- 0.2 ---

Replace passing lamp bulb includes diagnosis 5227 0.1 0.1 0.1 --- --- 0.1 ---

Replace passing lamp 5230 0.4 0.4 0.4 --- --- 0.4 ---

Replace passing lamp bracket 5232 0.7 0.7 0.7 --- --- 0.7 ---



2241 0.6 --- --- --- --- --- ---

Main harness locate and repair open/short 5028 0.5 --- --- --- --- --- ---

Replace any single wire ground wire 5038 0.4 --- --- --- --- --- ---

Replace rear stoplight switch 5141 0.5 --- --- --- --- --- ---

Replace fuse 5145 0.2 --- --- --- --- --- ---

Replace rear stoplight relay 5169 0.2 --- --- --- --- --- ---

Replace front brake light switch 5176 0.7 --- --- --- --- --- ---

Replace handlebar (cruise set) switch 5182 1.2 --- --- --- --- --- ---

Replace handlebar (cruise enable) switch 5192 0.4 --- --- --- --- --- ---

Handlebar harness repair short 6551 0.4 --- --- --- --- --- ---

Handlebar harness repair open 6552 0.4 --- --- --- --- --- ---

Replace cruise cable 6630 0.4 --- --- --- --- --- ---



MODELS






Replace cruise module includes diagnosis 6635 0.7 --- --- --- --- --- ---

Replace speedometer includes diagnosis 6769 0.4 --- --- --- --- --- ---

INSTRUMENTS – INCLUDES DIAGNOSIS

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2004 Service Manual, Part No. 99483-04 Electrical Diagnostic Manual, Part No. 99497-04, and Digital Technician. Labor codes not located in either manual are located in Digital Technician.

Fuel gauge, see FUEL TANK ---- --- --- --- --- --- --- ---

Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace tachometer 6009 --- --- --- --- --- 0.3 0.3

Replace indicator panel lens 6018 0.1 0.1 0.1 0.1 0.1 0.1 0.3

Replace voltmeter or fuel gauge 6021 --- --- --- --- --- --- 0.3

Replace oil pressure or air temperature gauge

6026 --- --- --- --- --- --- 0.3

Replace speedometer/tachometer cover 6027 --- --- --- --- --- --- 0.3

Replace ambient temperature sensor 6028 --- --- --- --- --- --- 0.3

Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1


6034 0.4 0.4 --- --- 0.4 0.4 0.6

B1004 Fuel level sender low Replace fuel gauge sender 6035 0.7 0.7 --- --- 0.7 0.7 1.0


7182 0.5 0.5 --- --- 0.5 0.5 0.7

B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 0.5 0.5 --- --- 0.5 0.5 0.6



MODELS






B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 1 and fuse (O wire)

7184 0.5 0.5 --- --- 0.5 0.5 0.7

B1004 Fuel level sender low Fuel Gauge [117B] terminal 4 to ground (BK) is open

7186 0.4 0.4 --- --- 0.4 0.4 ---

B1005 Fuel level sender open/high Replace fuel gauge sender 6035 0.7 0.7 --- --- 0.7 0.7 1.0

B1005 Fuel level sender open/high Fuel Sender [141]terminal 3 to ground is open

6045 --- --- --- --- --- --- 0.5

B1005 Fuel level sender open/high Replace fuel gauge 6047 --- --- --- --- --- --- 0.5

B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts

6069 0.4 0.4 --- --- 0.4 0.4 0.5

B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2 (Y/W wire)-short or open

7182 --- --- --- --- --- --- 0.7


Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Code not present7770 --- --- --- --- --- 0.2 0.2



7771 --- --- --- --- --- 0.2 0.2

B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Speedometer ignition line voltage Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Tachometer ignition line voltage Code not present 7770 --- --- --- --- --- 0.2 0.2

B1007 Tachometer ignition Line Voltage Repair charging system/accompa-nies other codes

7771 --- --- --- --- --- 0.2 0.2

B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1

B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







No security lamp 6735 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6736 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6738 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No security lamp 6739 0.1 0.1 0.1 0.1 0.1 0.1 0.1

No security lamp 6740 0.2 0.2 0.2 0.2 0.2 0.2 0.2

No security lamp 6741 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6742 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6743 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No security lamp 6744 0.2 0.2 0.2 0.2 0.2 0.2 0.2

No security lamp 6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3




Fob signal weak 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Fob signal weak 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Fob signal weak 6757 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Turn signal error 1A - Won't cancel upon completion

Replace TSM\TSSM6773 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3 0.3 0.4

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage

6856 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground

6857 0.4 0.4 0.4 0.4 0.4 0.4 0.5


6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2A Mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS







6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2



6798 0.3 0.3 0.3 0.3 0.3 0.3 0.4



6800 0.3 0.3 0.3 0.3 0.3 0.3 0.4


6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6808 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6810 0.4 0.4 0.4 0.4 0.4 0.4 0.5



6812 0.5 0.5 0.5 0.5 0.5 0.5 0.6


6813 0.4 0.4 0.4 0.4 0.4 0.4 0.5


6814 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6816 0.5 0.5 0.5 0.5 0.5 0.5 0.6


Replace bulb6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS







Remove corrosion6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Remove corrosion/replace bulb6822 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace lamp assembly6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5


Replace TSM\TSSM6824 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B0563 Battery voltage high - TSSM Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5

B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5


6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5

B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1122 Right turn output ault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5


6830 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6831 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6834 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6835 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.4 0.4 0.4 0.4 0.4 0.4 0.4

B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY wire) open

6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

BATTERY/HORN

Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace battery tray 5767 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 --- 0.2

ENGINE MANAGEMENT


7631 --- --- 0.4 0.4 --- --- ---

P0106 MAP Unstable Repair ICM terminal/connections 7632 --- --- 0.4 0.4 --- --- ---


7633 --- --- 0.6 0.6 --- --- ---

P0106 MAP Unstable Replace MAP sensor 7634 --- --- 0.6 0.6 --- --- ---


7636 --- --- 0.6 0.6 --- --- ---



7633 --- --- 0.6 0.6 --- --- ---



MODELS







7637 --- --- 0.4 0.4 --- --- ---

P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] ter-minal C (R/W wire) open/grounded

7638 --- --- 0.6 0.6 --- --- ---

P0107 MAP sensor open/low Replace vehicle speed sensor 7639 --- --- 0.4 0.4 --- --- ---


7640 0.6 0.6 --- --- 0.6 0.6 0.6

P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.7 0.7 0.6 0.6 0.6

P0107 MAP sensor open/low MAP terminal C (R/W wire) and ter-minal A (B/W wire) shorted

7642 0.5 0.5 --- --- 0.5 0.5 0.5


7645 0.6 0.6 --- --- 0.6 0.6 0.6



7655 0.7 0.7 0.6 0.6 0.7 0.7 0.7


7618 --- --- 0.4 0.4 --- --- ---


7619 --- --- 0.4 0.4 --- --- ---


7635 0.6 0.6 0.4 0.4 0.6 0.6 0.6

P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.7 0.7 0.6 0.6 0.6


7643 0.6 0.6 --- --- 0.6 0.6 0.6


7644 0.6 0.6 0.4 0.4 0.6 0.6 0.6


7646 0.6 0.6 --- --- 0.6 0.6 0.6


7647 --- --- 0.4 0.4 --- --- ---

P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.7 0.7 0.6 0.6 0.6



MODELS







7725 0.4 0.4 --- --- 0.4 0.4 0.4


7730 0.4 0.4 --- --- 0.4 0.4 0.4

P0112 IAT sensor voltage low Replace ECM 7735 0.9 0.9 --- --- 0.9 0.9 0.9


7750 0.3 0.3 --- --- 0.3 0.3 0.3


7760 0.4 0.4 --- --- 0.4 0.4 0.4

P0113 IAT sensor open/high Replace intake air temperature (IAT) sensor

7725 0.4 0.4 --- --- 0.4 0.4 0.4


7732 0.3 0.3 --- --- 0.3 0.3 0.3

P0113 IAT sensor open/high Replace ECM 7740 0.9 0.9 --- --- 0.9 0.9 0.9

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to volt-age

7745 0.4 0.4 --- --- 0.4 0.4 0.4


7750 0.3 0.3 --- --- 0.3 0.3 0.3


7760 0.4 0.4 --- --- 0.4 0.4 0.4

P0117 ET sensor low Replace engine temperature (ET) sensor

7710 0.4 0.4 --- --- 0.4 0.4 0.4


7675 0.4 0.4 --- --- 0.4 0.4 0.4

P0117 ET sensor low Replace ECM 7680 0.6 0.6 --- --- 0.6 0.6 0.6


7731 0.4 0.4 --- --- 0.4 0.4 0.4


7686 0.4 0.4 --- --- 0.4 0.4 0.4



MODELS







7687 0.3 0.3 --- --- 0.3 0.3 0.3


7690 0.4 0.4 --- --- 0.4 0.4 0.4

P0118 ET sensor open Replace engine temperature (ET) sensor

7710 0.4 0.4 --- --- 0.4 0.4 0.4

P0118 ET sensor open Replace ECM 7685 0.6 0.6 --- --- 0.6 0.6 0.6


7695 0.5 0.5 --- --- 0.5 0.5 0.5

P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 1.1 1.1 --- --- 1.1 1.1 1.1

P0122 TP sensor open/low Replace ECM 7565 0.6 0.6 --- --- 0.6 0.6 0.6

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open

7580 0.5 0.5 --- --- 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground

7584 0.7 0.7 --- --- 0.7 0.7 0.7


7585 0.5 0.5 --- --- 0.5 0.5 0.5


7586 0.8 0.8 --- --- 0.8 0.8 0.8

P0122 TP sensor open/low Replace throttle position sensor 7590 0.7 0.7 --- --- 0.7 0.7 0.7

P0122 TP sensor open/low Replace throttle position sensor 7595 0.5 0.5 --- --- 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground

7605 0.7 0.7 --- --- 0.7 0.7 0.7

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to volt-age/open

7615 0.8 0.8 --- --- 0.8 0.8 0.8

P0122 TP sensor open/low Replace MAP sensor 7650 0.6 0.6 --- --- 0.6 0.6 0.6

P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 --- --- 0.7 0.7 0.7



MODELS






P0123 TP sensor high Replace ECM 7555 0.5 0.5 --- --- 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to volt-age

7575 0.5 0.5 --- --- 0.5 0.5 0.5


7587 0.5 0.5 --- --- 0.5 0.5 0.5

P0123 TP sensor high Replace throttle position sensor 7590 0.7 0.7 --- --- 0.7 0.7 0.7

P0123 TP sensor high Replace throttle position sensor 7595 0.5 0.5 --- --- 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open

7610 0.5 0.5 --- --- 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to volt-age

7619 0.8 0.8 --- --- 0.8 0.8 0.8

P0261 Front injector open/low Replace injector 7795 0.7 0.7 --- --- 0.7 0.7 0.7


7805 0.6 0.6 --- --- 0.6 0.6 0.6


7808 0.6 0.6 --- --- 0.6 0.6 0.6

P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open

7825 0.7 0.7 --- --- 0.7 0.7 0.7

P0261 Front injector open/low Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7 0.7

P0262 Front injector high Replace injector 7795 0.7 0.7 --- --- 0.7 0.7 0.7


7809 0.6 0.6 --- --- 0.6 0.6 0.6

P0262 Front injector high Replace ECM 7815 0.6 0.6 --- --- 0.6 0.6 0.6

P0263 Rear injector open/low Replace injector 7795 0.7 0.7 --- --- 0.7 0.7 0.7


7805 0.6 0.6 --- --- 0.6 0.6 0.6


7808 0.6 0.6 --- --- 0.6 0.6 0.6



MODELS







7825 0.7 0.7 --- --- 0.7 0.7 0.7

P0263 Rear injector open/low Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7 0.7

P0264 Rear injector high Replace injector 7795 0.7 0.7 --- --- 0.7 0.7 0.7


7809 0.6 0.6 --- --- 0.6 0.6 0.6

P0264 Rear injector high Replace ECM 7815 0.6 0.6 --- --- 0.6 0.6 0.6


7030 --- --- 0.4 0.4 --- --- ---

P0371 CKP Open/low Repair ICM\ECM connections 7980 --- --- 0.3 0.3 --- --- ---


7981 --- --- 0.4 0.4 --- --- ---


7982 --- --- 0.4 0.4 --- --- ---

P0371 CKP Open/low Replace ICM\ECM 7983 --- --- 0.7 0.7 --- --- ---


7986 --- --- 0.4 0.4 --- --- ---


7987 --- --- 0.5 0.5 --- --- ---


7030 --- --- 0.4 0.4 --- --- ---

P0372 CKP shorted high Repair damaged CKP wiring 7031 --- --- 0.3 0.3 --- --- ---

P0372 CKP shorted high Repair ICM\ECM connections 7980 --- --- 0.3 0.3 --- --- ---


7981 --- --- 0.4 0.4 --- --- ---


7982 --- --- 0.4 0.4 --- --- ---

P0372 CKP shorted high Replace ICM\ECM 7983 --- --- 0.7 0.7 --- --- ---

P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] terminal 9 shorted to volt-age

7696 --- --- 0.4 0.4 --- --- ---



MODELS







7697 --- --- 0.5 0.5 --- --- ---


7030 0.5 0.5 --- --- 0.5 0.5 0.5

P0373 CKP sensor intermittent Repair ECM connections 7980 0.3 0.3 --- --- 0.3 0.3 0.3


7981 0.4 0.4 --- --- 0.4 0.4 0.4


7982 0.3 0.3 --- --- 0.3 0.3 0.3

P0373 CKP sensor intermittent Replace ECM 7983 0.6 0.6 --- --- 0.6 0.6 0.6


7986 0.5 0.5 --- --- 0.5 0.5 0.5


7987 0.5 0.5 --- --- 0.5 0.5 0.5


7030 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7031 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3


7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4


7982 0.3 0.3 0.4 0.4 0.3 0.3 0.3

P0374 CKP sensor synch error Replace ICM\ECM 7983 0.6 0.6 0.7 0.7 0.6 0.6 0.6

P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground

7986 0.5 0.5 0.4 0.4 0.5 0.5 0.5

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground

7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7611 --- --- 0.4 0.4 --- --- ---



MODELS







7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Repair ECM connections 7956 0.4 0.4 --- --- 0.4 0.4 0.4

P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) or grounded

7966 0.4 0.4 --- --- 0.4 0.4 0.4

P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7


7612 --- --- 0.5 0.5 --- --- ---


7613 --- --- 0.4 0.4 --- --- ---


7614 --- --- 0.5 0.5 --- --- ---

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to volt-age

7917 0.3 0.3 --- --- 0.3 0.3 0.3

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to volt-age

7918 0.5 0.5 --- --- 0.5 0.5 0.5


7919 0.4 0.4 --- --- 0.4 0.4 0.4


7921 0.4 0.4 --- --- 0.4 0.4 0.4


7922 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7938 0.5 0.5 --- --- 0.5 0.5 0.5


7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS






P0502 VSS sensor high Repair vehicle speed sensor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0502 VSS sensor high Repair ECM connections 7956 0.4 0.4 --- --- 0.4 0.4 0.4

P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0502 VSS sensor high Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7


7028 0.4 0.4 --- --- 0.4 0.4 0.4


7476 0.6 0.6 --- --- 0.6 0.6 0.6


7477 0.6 0.6 --- --- 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to volt-age

7478 0.6 0.6 --- --- 0.6 0.6 0.6

P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to volt-age

7479 0.6 0.6 --- --- 0.6 0.6 0.6


7483 0.6 0.6 --- --- 0.6 0.6 0.6


7484 0.6 0.6 --- --- 0.6 0.6 0.6


7488 0.6 0.6 --- --- 0.6 0.6 0.6


7489 0.6 0.6 --- --- 0.6 0.6 0.6

P0505 Loss of idle speed control Replace idle air control (IAC) 7490 0.5 0.5 --- --- 0.5 0.5 0.5


7493 0.5 0.5 --- --- 0.5 0.5 0.5



MODELS






P0505 Loss of idle speed control ECM [78B] Fuse terminal A and ECM [78B] terminal 31(BE/GY wire) open

7494 0.4 0.4 --- --- 0.4 0.4 0.4


7495 0.5 0.5 --- --- 0.5 0.5 0.5


7496 0.5 0.5 --- --- 0.5 0.5 0.5


7498 0.5 0.5 --- --- 0.5 0.5 0.5

P0505 Loss of idle speed control Repair ECM connections 7515 0.4 0.4 --- --- 0.4 0.4 0.4

P0505 Loss of idle speed control Replace ECM 7516 0.6 0.6 --- --- 0.6 0.6 0.6

P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2


7775 0.5 0.5 0.4 0.4 0.5 0.5 0.5


7776 0.9 0.9 0.4 0.4 0.9 0.9 1.0

P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0563 Battery voltage high Repair charging system/accompa-nies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0602 ICM flash error Replace ECM 7913 --- --- 0.6 0.6 --- --- ---

P0602 ICM flash error Code not present 7931 --- --- 0.2 0.2 --- --- ---

P0603 ECM/ICM EEPROM error Replace ECM 7913 0.6 0.6 0.6 0.6 0.6 0.6 0.7

P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0604 RAM memory error Replace ECM 7913 --- --- 0.6 0.6 --- --- ---

P0604 RAM memory error Code not present 7931 --- --- 0.2 0.2 --- --- ---

P0605 ECM flash Error Replace ECM 7913 0.6 0.6 0.6 0.6 0.6 0.6 0.7



MODELS






P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0607 A to D error Replace ICM 7913 --- --- 0.6 0.6 --- --- ---

P0607 A to D error System OK 7931 --- --- 0.2 0.2 --- --- ---


7900 0.4 0.4 --- --- 0.4 0.4 0.4

P1001 System relay coil open/low System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open

7901 0.4 0.4 --- --- 0.4 0.4 0.4


7903 0.4 0.4 --- --- 0.4 0.4 0.4

P1001 System relay coil open/low Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4 0.4

P1001 System relay coil open/low Replace ECM 7906 0.7 0.7 --- --- 0.7 0.7 0.7

P1002 System relay high/shorted Replace ECM 7902 0.6 0.6 --- --- 0.6 0.6 0.6


7908 0.3 0.3 --- --- 0.3 0.3 0.3

P1002 System relay contacts open Replace system relay 7909 0.2 0.2 --- --- 0.2 0.2 0.2

P1003 System relay contacts open Fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground

7852 0.6 0.6 --- --- 0.6 0.6 0.6

P1003 System relay contacts open System relay terminal 87/coil/injec-tor terminal A (Y/GN wire) open/ground

7888 0.6 0.6 --- --- 0.6 0.6 0.6


7889 0.6 0.6 --- --- 0.6 0.6 0.6

P1003 System relay contacts open Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4 0.4

P1003 System relay contacts open Replace fuel pump 7924 1.3 1.3 --- --- 1.3 1.3 1.3

P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded

7934 0.8 0.8 --- --- 0.8 0.8 0.8



MODELS






P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded

7936 0.8 0.8 --- --- 0.8 0.8 0.8

P1003 System relay contacts open Harness inspection/wiggle test/elec-trical panel removal/replace ECM fuse

7937 0.7 0.7 --- --- 0.7 0.7 0.7

P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage

7865 0.4 0.4 --- --- 0.4 0.4 0.4

P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage

7866 0.4 0.4 --- --- 0.4 0.4 0.4

P1004 System relay contacts closed Replace system relay 7911 0.2 0.2 --- --- 0.2 0.2 0.2

P1004 System relay contacts closed System relay terminal 87/coil/injec-tor terminal A (Y/GN wire) is shorted to voltage

7912 0.5 0.5 --- --- 0.5 0.5 0.5

P1004 System relay contacts closed Harness inspection/wiggle test/elec-trical panel removal/replace system relay

7918 0.5 0.5 --- --- 0.5 0.5 0.5

P1004 System relay contacts closed Fuel pump connector [141B] terminal D is open

7926 0.6 0.6 --- --- 0.6 0.6 0.6

P1004 System relay contacts closed Repair fuel pump connections at con-nector [141]

7927 0.6 0.6 --- --- 0.6 0.6 0.6


7929 0.3 0.3 --- --- 0.3 0.3 0.3


6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replace ICM\ECM, remove TSSM 6703 0.7 0.7 0.8 0.8 0.7 0.7 0.7

P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal 5(ICM [10] BK 12)/TSSM [30] terminal 3 open

6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS






P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM [10B] BK 12)/speedometer [39B] terminal 2 short to volts

6705 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1010 Missing password Replaced TSSM, System now ok 6707 1.1 1.1 0.4 0.4 1.1 1.1 1.1

P1010 Missing password Replace ECM/ICM 6708 0.7 0.7 0.8 0.8 0.7 0.7 0.7

P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1010 Missing password Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground

7025 0.5 0.5 --- --- 0.5 0.5 0.5

P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground

7026 0.5 0.5 --- --- 0.5 0.5 0.5

P1351 Front ignition coil low/open ICM [10B] terminal 6 & ignition Coil [83B] terminal C (BE/O wire) open/ground

7032 --- --- 0.5 0.5 --- --- ---

P1351 Front ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 --- --- 0.6 0.6 --- --- ---

P1351 Front ignition Coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4 0.4

P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6 0.6

P1351 Front ignition coil low/open System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open

7875 0.4 0.4 --- --- 0.4 0.4 0.4

P1351 Front ignition coil low/open Harness inspection/wiggle test/replace ECM fuse

7937 0.7 0.7 --- --- 0.7 0.7 0.7

P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4 0.4

P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage

7865 0.4 0.4 --- --- 0.4 0.4 0.4



MODELS







7869 --- --- 0.4 0.4 --- --- ---

P1352 Front ignition coil high/shorted Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6 0.6

P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump screen

7013 0.8 0.8 --- --- 0.8 0.8 0.8

P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 0.8 0.8 --- --- 0.8 0.8 0.8

P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded

7015 0.5 0.5 --- --- 0.5 0.5 0.5

P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 0.4 0.4 --- --- 0.4 0.4 0.4

P1353 Front cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2 0.2

P1353 Front cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2 0.2

P1353 Front cylinder-No combustion Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5 0.5

P1353 Front cylinder-No combustion Repair coil primary connections or replace coil

7547 0.4 0.4 --- --- 0.4 0.4 0.4

P1353 Front cylinder-No combustion Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2 0.2

P1353 Front cylinder-No combustion Replace spark plug Wire 7549 0.2 0.2 --- --- 0.2 0.2 0.2

P1354 Rear ignition coil low/open ICM [10B] terminal 7 & ignition coil [83B] terminal A (Y/BE wire) open/ground

7024 --- --- 0.7 0.7 --- --- ---

P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground

7025 0.5 0.5 --- --- 0.5 0.5 0.5

P1354 Rear ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 --- --- 0.6 0.6 --- --- ---

P1354 Rear ignition coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P1354 Rear ignition coil low/open Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4 0.4

P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS






P1354 Rear ignition coil low/open Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6 0.6

P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open

7875 0.4 0.4 --- --- 0.4 0.4 0.4

P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace ECM fuse

7937 0.7 0.7 --- --- 0.7 0.7 0.7

P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4 0.4

P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage

7867 0.3 0.3 --- --- 0.3 0.3 0.3


7868 --- --- 0.4 0.4 --- --- ---

P1355 Rear ignition coil high/shorted Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6 0.6

P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump screen

7013 0.8 0.8 --- --- 0.8 0.8 0.8

P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 0.8 0.8 --- --- 0.8 0.8 0.8

P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded

7015 0.5 0.5 --- --- 0.5 0.5 0.5

P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 0.4 0.4 --- --- 0.4 0.4 0.4

P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5 0.5

P1356 Rear Cylinder-No combustion Repair coil primary connections or replace coil

7547 0.4 0.4 --- --- 0.4 0.4 0.4

P1356 Rear Cylinder-No combustion Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2 0.2

P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2 0.2



MODELS






P1357 Intermittent secondary front Replace fuel filter or clean fuel pump screen

7013 0.8 0.8 --- --- 0.8 0.8 0.8

P1357 Intermittent secondary front Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 0.8 0.8 --- --- 0.8 0.8 0.8

P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded

7015 0.5 0.5 --- --- 0.5 0.5 0.5

P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open

7016 0.4 0.4 --- --- 0.4 0.4 0.4

P1357 Intermittent secondary front Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2 0.2

P1357 Intermittent secondary front Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2 0.2

P1357 Intermittent secondary front Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5 0.5

P1357 Intermittent secondary front Repair coil primary connections or replace coil

7547 0.4 0.4 --- --- 0.4 0.4 0.4

P1357 Intermittent secondary front Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2 0.2

P1357 Intermittent secondary front Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump screen

7013 0.8 0.8 --- --- 0.8 0.8 0.8

P1358 Intermittent secondary rear Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 0.8 0.8 --- --- 0.8 0.8 0.8

P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded

7015 0.5 0.5 --- --- 0.5 0.5 0.5

P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open

7016 0.4 0.4 --- --- 0.4 0.4 0.4

P1358 Intermittent secondary rear Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2 0.2

P1358 Intermittent secondary rear Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5 0.5

P1358 Intermittent secondary rear Repair coil primary connections or replace coil

7547 0.4 0.4 --- --- 0.4 0.4 0.4



MODELS






P1358 Intermittent secondary rear Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2 0.2

P1358 Intermittent secondary rear Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2 0.2

SERIAL DATA

Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Engine stop switch [22A] terminal 4/system relay terminal 86 (coil termi-nal B)/ECM [78B] terminal 13 (ICM [10B] terminal 1) (W/BK wire) shorted to ground

6723 0.4 0.4 0.4 0.4 0.4 0.4 0.6

Serial data missing Replace voltage regulator 6724 0.4 0.4 0.3 0.3 0.4 0.4 0.4

Serial data missing Inspect/access main wire harness/wiggle test/replace 15 amp ignition fuse

6729 0.3 0.3 0.3 0.3 0.3 0.3 0.4

Serial data missing Replace engine stop switch 6730 0.8 0.8 0.9 0.9 0.8 0.8 0.9

Serial data missing maxifuse [5B] terminal B and battery positive terminal (R wire) is open

6731 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Serial data missing Ignition switch [33] terminal B and maxifuse terminal B (R wire) is open

6732 0.4 0.4 --- --- 0.4 0.4 ---

Serial data missing Inspect harness/wiggle test/replace 40 Amp Maxi Fuse

6733 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Replace tachometer 6772 --- --- --- --- --- 0.4 0.5


6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Data Link [91A] terminal 3/ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B]terminal 3/speedom-eter [39B] terminal 2 (LGN/V wire) short to voltage

6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Data link [91A] terminal 2 and chas-sis ground (BK wire) is open

6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS






Serial data missing ECM [78B] terminal 5 (ICM [10B] ter-minal 12) and data link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6839 0.5 0.5 0.4 0.4 0.5 0.5 0.6

Serial data missing Replace ignition switch 7287 0.4 0.4 0.3 0.3 0.4 0.4 0.8



7312 --- --- 0.4 0.4 --- --- 0.4

Serial data missing Ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground

7316 0.4 0.4 --- --- 0.4 0.4 ---


7317 --- --- 0.3 0.3 --- --- 0.4


7318 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4 0.4

Serial data missing Replace ECM/ICM 7913 0.6 0.6 0.6 0.6 0.6 0.6 0.7


Serial data missing Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0




Replace TSM/TSSM6717 0.8 0.8 0.7 0.7 0.8 0.8 0.8



6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS







Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- --- 0.3 0.3 --- --- ---






Repair TSSM connections6709 --- --- 0.3 0.3 --- --- ---



6718 --- --- 0.5 0.5 --- --- ---



6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4


ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to speedometer [39B] ter-minal 2 (LGN/V wire) is open

6748 0.5 0.5 0.5 0.5 0.5 0.5 0.5







6711 --- --- --- --- --- 0.4 0.5



6718 --- --- --- --- --- 0.5 0.5



6720 --- --- --- --- --- 0.8 0.8


Replace tachometer6772 --- --- --- --- --- 0.4 0.5


Repair ICM/ECM connections6854 --- --- --- --- --- 0.3 0.3



MODELS










6710 0.5 0.5 --- --- 0.5 0.5 0.7


Replace ECM/ICM6716 0.7 0.7 0.6 0.6 0.7 0.7 0.7



6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5


Battery ground and ECM [78B] termi-nal 10 and 28 are open

6746 0.5 0.5 --- --- 0.5 0.5 0.5







6710 0.5 0.5 0.4 0.4 0.5 0.5 0.7



6712 0.5 0.5 0.4 0.4 0.5 0.5 0.5



6713 0.5 0.5 0.4 0.4 0.5 0.5 0.5


Replace TSM/TSSM6717 0.8 0.8 0.7 0.7 0.8 0.8 0.8



6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6749 0.6 0.6 0.5 0.5 0.6 0.6 0.6


Repair TSSM connections6709 --- --- --- --- --- 0.3 0.3



6710 --- --- --- --- --- 0.5 0.7



MODELS







Repair tachometer connections/ter-minal

6711 --- --- --- --- --- 0.4 0.5



6713 --- --- --- --- --- 0.5 0.5


Replace TSM/TSSM6717 --- --- --- --- --- 0.8 0.8



6749 --- --- --- --- --- 0.6 0.6



6866 --- --- --- --- --- 0.5 0.5




Replace volt meter6074 --- --- --- --- --- --- 0.6


Replace air temp gauge6075 --- --- --- --- --- --- 0.6


Replace oil pressure gauge6076 --- --- --- --- --- --- 0.6


Replace cigar lighter6077 --- --- --- --- --- --- 0.5



6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2





6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6867 0.4 0.4 0.4 0.4 0.4 0.5 0.5



6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6



MODELS








6758 0.4 0.4 --- --- 0.4 0.4 0.4



6766 --- --- 0.3 0.3 --- --- 0.4



6770 0.4 0.4 0.4 0.4 0.4 0.4 0.5


Replace tachometer6772 --- --- --- --- --- --- 0.5





6776 0.5 0.5 0.4 0.4 0.5 0.5 0.5



6781 0.3 0.3 0.4 0.4 0.3 0.3 0.4





6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1





6788 0.4 0.4 0.5 0.5 0.4 0.4 ---



6789 1.0 1.0 1.0 1.0 1.0 1.0 1.1



6794 1.0 1.0 1.0 1.0 1.0 1.0 1.1



6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5



MODELS








6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6849 --- --- 0.4 0.4 --- --- 0.6

U1097 Loss of Speedometer Serial data at ECM



Replace volt meter6074 --- --- --- --- --- --- 0.6


Replace air temp gauge6075 --- --- --- --- --- --- 0.6


Replace oil pressure gauge6076 --- --- --- --- --- --- 0.6


Replace cigar lighter6077 --- --- --- --- --- --- 0.5



6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2





6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6867 0.4 0.4 0.4 0.4 0.4 0.5 0.5



6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6758 0.4 0.4 --- --- 0.4 0.4 0.4



6766 --- --- 0.3 0.3 --- --- 0.4



6770 0.4 0.4 0.4 0.4 0.4 0.4 0.5



MODELS







Replace tachometer6772 --- --- --- --- --- --- 0.5





6776 0.5 0.5 0.4 0.4 0.5 0.5 0.5



6781 0.3 0.3 0.4 0.4 0.3 0.3 0.4





6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1





6788 0.4 0.4 0.5 0.5 0.4 0.4 ---



6789 1.0 1.0 1.0 1.0 1.0 1.0 1.1



6794 1.0 1.0 1.0 1.0 1.0 1.0 1.1



6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6



6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6849 --- --- 0.4 0.4 --- --- 0.6


Repair TSSM connections6709 --- --- 0.3 0.3 --- --- ---



MODELS







Repair ICM/ECM connections6854 --- --- 0.5 0.5 --- --- ---



6713 --- --- 0.5 0.5 --- --- ---



6718 --- --- 0.5 0.5 --- --- ---


Replace TSM/TSSM6833 --- --- 0.7 0.7 --- --- ---


Replace ECM/ICM7870 --- --- 0.9 0.9 --- --- ---

U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Replace volt meter 6074 --- --- --- --- --- --- 0.6

U1255 Missing response at TSM\TSSM Replace air temp gauge 6075 --- --- --- --- --- --- 0.6

U1255 Missing response at TSM\TSSM Replace oil pressure gauge 6076 --- --- --- --- --- --- 0.6

U1255 Missing response at TSM\TSSM Replace cigar lighter 6077 --- --- --- --- --- --- 0.5

U1255 Missing response at TSM\TSSM Repair short to ground on O/W wire in rear lighting harness

6078 1.2 1.2 --- --- 1.2 1.2 1.2

U1255 Missing response at TSM\TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1255 Missing response at TSM\TSSM Repair speedometer connections/ter-minals

6747 0.4 0.4 --- --- 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1 and ignition switch open/short to ground

6867 0.4 0.4 --- --- 0.4 0.5 0.5

U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speed-ometer [39B] terminal 2 (LGN/V wire) is open

6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6


6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace instrument fuse

6766 --- --- --- --- --- --- 0.4



MODELS






U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1/instru-ment fuse/fuel gauge terminal 1(O wire) grounded

6770 0.4 0.4 --- --- 0.4 0.4 0.5

U1255 Missing response at TSM\TSSM Replace tachometer 6772 --- --- --- --- --- --- 0.5

U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 0.4 0.4 --- --- 0.4 0.4 0.6

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and chassis ground (BLK wire) is open

6776 0.5 0.5 0.4 0.4 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace accessory fuse

6781 0.3 0.3 --- --- 0.3 0.3 0.4

U1255 Missing response at TSM\TSSM Replace ignition switch 6782 0.4 0.4 --- --- 0.4 0.4 0.9

U1255 Missing response at TSM\TSSM Rear lighting harness\taillamp assembly (O/W wire) is shorted to ground

6783 1.1 1.1 --- --- 1.1 1.1 1.1

U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 0.5 0.5 --- --- 0.5 0.5 0.9

U1255 Missing response at TSM\TSSM Headlamp [38] terminal 1 (O/W wire) is shorted to ground

6788 0.4 0.4 --- --- 0.4 0.4 ---

U1255 Missing response at TSM\TSSM Right hand switch controls\harness assembly is shorted to ground

6789 1.0 1.0 --- --- 1.0 1.0 1.1

U1255 Missing response at TSM\TSSM Left hand switch controls assem-bly\harness is shorted to ground

6794 1.0 1.0 --- --- 1.0 1.0 1.1

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground

6795 0.6 0.6 --- --- 0.6 0.6 0.6

U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6 and accessory fuse (O/W wire) open

6801 0.5 0.5 --- --- 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Accessory fuse terminal R and igni-tion switch (R/GY wire) open

6802 0.5 0.5 --- --- 0.5 0.5 0.5

U1255 Missing response at TSM\TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground

6849 --- --- --- --- --- --- 0.6

U1255 Missing response at ICM Repair TSSM connections 6709 --- --- 0.3 0.3 --- --- ---



MODELS







6718 --- --- 0.5 0.5 --- --- ---

U1255 Missing response at ICM Repair ICM connections 6854 --- --- 0.5 0.5 --- --- ---

U1255 Missing response at ICM Replace ICM 7913 --- --- 0.6 0.6 --- --- ---

U1255 Missing response at Speedometer TSSM [30B] terminal 2 and ignition fuse is open

6071 --- --- 0.4 0.4 --- --- ---

U1255 Missing response at Speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open

6710 0.5 0.5 0.4 0.4 0.5 0.5 0.7

U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.8 0.8 0.7 0.7 0.8 0.8 0.8

U1255 Missing response at Speedometer Repair speedometer connections/ter-minals

6747 0.4 0.4 --- --- 0.4 0.4 0.4

U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.6 0.6 0.5 0.5 0.6 0.6 0.6

U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speed-ometer [78B] terminal 2 (LGN/V wire) is open

6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6

U1255 Missing response at Speedometer Inspect/main wiring harness/replace 15 amp battery fuse

7159 0.4 0.4 --- --- 0.4 0.4 0.4

U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 ECM/ICM serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5

U1300 ECM/ICM serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8

U1300 ECM/ICM serial data low Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7



MODELS






U1300 ECM/ICM serial data low Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1300 ECM/ICM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1300 ECM/ICM serial data low Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0


7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 TSM\TSSM serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8

U1300 TSM\TSSM serial data low Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 TSM\TSSM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7

U1300 TSM\TSSM serial data low Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1300 TSM\TSSM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1300 TSM\TSSM serial data low Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1



MODELS






U1300 TSM\TSSM serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 TSM\TSSM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1300 Speedometer serial data low ECM [78B] terminal 5 to speedome-ter terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1300 Speedometer serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 Speedometer serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1300 Speedometer serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---

U1300 Speedometer serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8

U1300 Speedometer serial data low Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 Speedometer serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7

U1300 Speedometer serial data low Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1300 Speedometer serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1300 Speedometer serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

U1300 Speedometer serial data low ECM [78B] terminal 5(ICM [10B] ter-minal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1300 Speedometer serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1300 Speedometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5



MODELS






U1300 Tachometer serial data low ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 --- --- --- --- --- 0.7 0.8

U1300 Tachometer serial data low Repair TSM/TSSM connections 6709 --- --- --- --- --- 0.3 0.3

U1300 Tachometer serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1300 Tachometer serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---

U1300 Tachometer serial data low ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8

U1300 Tachometer serial data low Repair speedometer connections/ter-minals

6747 --- --- --- --- --- 0.4 0.4

U1300 Tachometer serial data low Replace speedometer 6765 --- --- --- --- --- 0.6 0.7

U1300 Tachometer serial data low Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1300 Tachometer serial data low ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1300 Tachometer serial data low Repair ICM/ECM connections 6854 --- --- --- --- --- 0.3 0.3

U1300 Tachometer serial data low Replace ICM/ECM & reprogram 7993 --- --- --- --- --- 0.9 1.1

U1300 Tachometer serial data low ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 --- --- --- --- --- 0.4 0.4

U1300 Tachometer serial data low Replace TSM/TSSM 7998 --- --- --- --- --- 0.9 1.0

U1300 Tachometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 ECM/ICM serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1301 ECM/ICM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 ECM/ICM serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5


6718 --- --- 0.5 0.5 --- --- ---



MODELS






U1301 ECM/ICM serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8


6746 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 ECM/ICM serial data high Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1301 ECM/ICM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7

U1301 ECM/ICM serial data high Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1301 ECM/ICM serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---


6837 --- --- 0.3 0.3 --- --- ---

U1301 ECM/ICM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1301 ECM/ICM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.5 0.5 0.6 0.6 0.5 0.5 0.8

U1301 ECM/ICM serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0


7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1301 TSM\TSSM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 TSM\TSSM serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---



MODELS






U1301 TSM\TSSM serial data high ECM [78B] terminal 5 and tachome-ter [108B] terminal 2 is open

6720 --- --- --- --- --- 0.8 0.8

U1301 TSM\TSSM serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 TSM\TSSM serial data high Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1301 TSM\TSSM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7

U1301 TSM\TSSM serial data high Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1301 TSM\TSSM serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 --- --- 0.3 0.3 --- --- ---

U1301 TSM\TSSM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1301 TSM\TSSM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.5 0.5 0.6 0.6 0.5 0.5 0.8

U1301 TSM\TSSM serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

U1301 TSM\TSSM serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 Speedometer serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1301 Speedometer serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1301 Speedometer serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4 .5

U1301 Speedometer serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---



MODELS






U1301 Speedometer serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 Speedometer serial data high Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1301 Speedometer serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.7

U1301 Speedometer serial data high Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1301 Speedometer serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1301 Speedometer serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 --- --- 0.3 0.3 --- --- ---

U1301 Speedometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3 0.3

U1301 Speedometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B]terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.5 0.5 0.6 0.6 0.5 0.5 0.8

U1301 Speedometer serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9 1.1

U1301 Speedometer serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1301 Speedometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 Tachometer serial data high ECM [78B] terminal 5 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6036 0.7 0.7 --- --- 0.7 0.7 0.8

U1301 Tachometer serial data high Repair TSM/TSSM connections 6709 --- --- --- --- --- 0.3 0.3

U1301 Tachometer serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4 0.5

U1301 Tachometer serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 --- --- 0.5 0.5 --- --- ---

U1301 Tachometer serial data high ECM [78B] terminal 5 (ICM [10B] ter-minal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open

6720 --- --- --- --- --- 0.8 0.8



MODELS






U1301 Tachometer serial data high Ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) are open

6746 0.5 0.5 --- --- 0.5 0.5 0.5

U1301 Tachometer serial data high Repair speedometer connections/ter-minals

6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4

U1301 Tachometer serial data high Replace speedometer 6765 0.6 0.6 --- --- 0.6 0.6 0.7

U1301 Tachometer serial data high Replace tachometer 6803 --- --- --- --- --- 0.6 0.7

U1301 Tachometer serial data high ICM [10B] terminal 12 to speedome-ter [39B] terminal 2 (LGN/V wire) is open

6836 --- --- 0.6 0.6 --- --- ---

U1301 Tachometer serial data high ICM [10B] terminal 5 and chassis ground (BK wire) is open

6837 --- --- 0.3 0.3 --- --- ---

U1301 Tachometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 --- --- 0.3 0.3 0.3

U1301 Tachometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [0B] terminal 12)/TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.5 0.5 --- --- 0.5 0.5 0.8

U1301 Tachometer serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 --- --- 0.9 0.9 1.1

U1301 Tachometer serial data high Replace TSM/TSSM 7998 0.9 0.9 --- --- 0.9 0.9 1.0

U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 --- --- 0.5 0.5 0.5


Emits black smoke Replace fuel injector 7596 2.0 2.0 --- --- 2.0 2.0 2.0

Emits black smoke Replace MAP sensor 7597 2.0 2.0 --- --- 2.0 2.0 2.0

Emits black smoke Replace engine temperature sensor 7598 2.0 2.0 --- --- 2.0 2.0 2.0

Emits black smoke Replace fuel pressure regulator 7480 1.0 1.0 --- --- 1.0 1.0 1.0

Emits black smoke Replace ECM and reprogram 7601 2.2 2.2 --- --- 2.2 2.2 2.2

Emits black smoke Replace carburetor 7518 --- --- 0.8 0.8 --- --- ---

Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4 0.4

Engine cranks but will not start Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7 0.7



MODELS






Engine cranks but will not start Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Engine cranks but will not start Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8 0.8


7164 1.0 1.0 --- --- 1.0 1.0 1.0

Engine cranks but will not start Repair starting system; use in con-junction with additional code(s)

7166 0.2 0.2 0.3 0.3 0.2 0.2 0.2


7167 --- --- 0.7 0.7 --- --- ---


7168 --- --- 0.7 0.7 --- --- ---

Engine cranks but will not start Replace or clean fuel filter 7169 --- --- 0.7 0.7 --- --- ---


7171 0.6 0.6 --- --- 0.6 0.6 0.6


7172 --- --- 0.7 0.7 --- --- ---


7173 0.6 0.6 --- --- 0.6 0.6 0.6


7174 --- --- 0.7 0.7 --- --- ---


7176 --- --- 0.7 0.7 --- --- ---

Engine cranks but will not start Replace crankshaft position sensor 7177 --- --- 0.7 0.7 --- --- ---

Engine cranks but will not start ICM [10B] terminal 8/crankshaft posi-tion sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 --- --- 0.7 0.7 --- --- ---


7179 --- --- 0.7 0.7 --- --- ---



MODELS






Engine cranks but will not start Replace 15 amp fuse 7181 0.6 0.6 --- --- 0.6 0.6 0.6

Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7187 --- --- 0.6 0.6 --- --- ---


7210 0.5 0.5 0.6 0.6 0.5 0.5 0.5


7226 0.8 0.8 0.6 0.6 0.8 0.8 0.8


7340 0.6 0.6 --- --- 0.6 0.6 0.6


7380 0.4 0.4 --- --- 0.4 0.4 0.4


7415 0.9 0.9 --- --- 0.9 0.9 0.9


7441 0.4 0.4 --- --- 0.4 0.4 0.4

Engine cranks but will not start Replace ECM\ICM 7450 0.6 0.6 0.9 0.9 0.6 0.6 0.6

Engine cranks but will not start Replace throttle position sensor 7595 0.5 0.5 --- --- 0.5 0.5 0.5

Engine cranks but will not start Repair or replace carburetor 7609 --- --- 1.4 1.4 --- --- ---

Engine cranks but will not start Replace injector 7992 0.7 0.7 --- --- 0.7 0.7 0.7

Starts Hard; Starts and stalls (Carb) Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4 0.4

Starts Hard; Starts and stalls (Carb) Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Starts Hard; Starts and stalls (Carb) Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Starts Hard Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8 0.8

Starts Hard Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 1.0 1.0 --- --- 1.0 1.0 1.0

Starts Hard; Starts and stalls (Carb) Repair starting system; use in con-junction with additional code(s)

7166 0.2 0.2 0.3 0.3 0.2 0.2 0.2



MODELS






Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel valve

7167 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel valve vacuum hose

7168 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) Replace or clean fuel filter 7169 --- --- 0.7 0.7 --- --- ---

Starts Hard Repair fuel pump connections or connections in fuel pump connector [141]

7171 0.6 0.6 --- --- 0.6 0.6 0.6

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 --- --- 0.7 0.7 --- --- ---

Starts Hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open

7173 0.6 0.6 --- --- 0.6 0.6 0.6

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (B wire) is open

7176 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) Replace crankshaft position sensor 7177 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8/crankshaft posi-tion sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 --- --- 0.7 0.7 --- --- ---

Starts Hard; Starts and stalls (Carb) Repair crankshaft position sensor connections

7179 --- --- 0.7 0.7 --- --- ---

Starts Hard Replace 15 amp fuse 7181 0.6 0.6 --- --- 0.6 0.6 0.6

Starts Hard; Starts and stalls (Carb) Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 --- --- 0.6 0.6 --- --- ---

Starts Hard; Starts and stalls (Carb) Repair engine compression; use in conjunction with additional code(s)

7210 0.5 0.5 0.6 0.6 0.5 0.5 0.5



MODELS






Starts Hard; Starts and stalls (Carb) Repair ignition coil connections or replace ignition coil

7226 0.8 0.8 0.6 0.6 0.8 0.8 0.8

Starts Hard Fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open

7340 0.6 0.6 --- --- 0.6 0.6 0.6

Starts Hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 0.4 0.4 --- --- 0.4 0.4 0.4

Starts Hard Replace fuel pump or repair fuel pump connections in tank

7415 0.9 0.9 --- --- 0.9 0.9 0.9

Starts Hard Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open

7441 0.4 0.4 --- --- 0.4 0.4 0.4

Starts Hard; Starts and stalls (Carb) Replace ECM\ICM 7450 0.6 0.6 0.9 0.9 0.6 0.6 0.6

Starts Hard Replace throttle position sensor 7595 0.5 0.5 --- --- 0.5 0.5 0.5

Starts Hard; Starts and stalls (Carb) Repair or replace carburetor 7609 --- --- 1.4 1.4 --- --- ---

Starts Hard Replace injector 7992 0.7 0.7 --- --- 0.7 0.7 0.7

Starts, then stalls EFI Replace fuel filter or clean fuel pump screen

7013 0.8 0.8 --- --- 0.8 0.8 0.8

Starts, then stalls EFI Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 0.8 0.8 --- --- 0.8 0.8 0.8

Starts, then stalls EFI Replace ECM\ICM 7450 0.6 0.6 --- --- 0.6 0.6 0.6


No check engine lamp Main fuse terminal A to battery fuse terminal J (R wire) open

6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp Replace tachometer 6772 0.4 0.4 --- --- 0.4 0.4 0.5


No check engine lamp Repair ECM/ICM connections 7141 0.4 0.4 --- --- 0.4 0.4 0.4


7154 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS







7158 0.3 0.3 --- --- 0.3 0.3 0.3

No check engine lamp Inspect/main wiring harness/replace 15 Amp battery fuse

7159 0.4 0.4 0.2 0.2 0.4 0.4 0.4

No check engine lamp Replace security siren 7161 0.3 0.3 0.4 0.4 0.3 0.3 0.3

No check engine lamp TSM/TSSM [30B] terminal 1/speed-ometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground

7162 0.4 0.4 0.5 0.5 0.4 0.4 0.4


7290 0.4 0.4 0.5 0.5 0.4 0.4 0.4

No check engine lamp Replace engine stop switch 7295 0.7 0.7 1.0 1.0 0.7 0.7 0.7


7303 0.5 0.5 0.4 0.4 0.5 0.5 0.5


No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Battery ground and ECM [78B] termi-nal 10 and 28 (ICM [10B] terminal 5) open

7310 0.4 0.4 0.3 0.3 0.4 0.4 0.4


No check engine lamp ECM [78B] terminal 5 (ICM [10B] ter-minal 12)/data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open

7314 0.4 0.4 0.3 0.3 0.4 0.4 0.4

No check engine lamp Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Repair intake leak 7486 --- --- 1.3 1.3 --- --- ---

Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4 0.4

Misfire at idle or under load Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Misfire at idle or under load Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Misfire at idle or under load Replace ignition coil 7139 0.6 0.6 0.5 0.5 0.6 0.6 0.6



MODELS






Misfire at idle or under load Replace fuel injector 7144 0.9 0.9 --- --- 0.9 0.9 0.9

Misfire at idle or under load Replace ECM 7149 0.9 0.9 --- --- 0.9 0.9 0.9

Misfire at idle or under load Replace MAP sensor 7152 0.6 0.6 1.0 1.0 0.6 0.6 0.6


7153 0.5 0.5 --- --- 0.5 0.5 0.5

Misfire at idle or under load Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8 0.8


7164 1.0 1.0 --- --- 1.0 1.0 1.0

Misfire at idle or under load Replace carburetor 7609 --- --- 1.4 1.4 --- --- ---

Rough or rolling idle Repair intake leak 7486 --- --- 1.3 1.3 --- --- ---

Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4 0.4

Rough or rolling idle Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Rough or rolling idle Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7 0.7

Rough or rolling idle Replace ignition coil 7139 0.6 0.6 0.5 0.5 0.6 0.6 0.6

Rough or rolling idle Replace fuel injector 7144 0.9 0.9 --- --- 0.9 0.9 0.9

Rough or rolling idle Replace ECM 7149 0.9 0.9 --- --- 0.9 0.9 0.9

Rough or rolling idle Replace MAP sensor 7152 0.6 0.6 1.0 1.0 0.6 0.6 0.6


7153 0.5 0.5 --- --- 0.5 0.5 0.5

Rough or rolling idle Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8 0.8


7164 1.0 1.0 --- --- 1.0 1.0 1.0

Rough or rolling idle Replace carburetor 7609 --- --- 1.4 1.4 --- --- ---

Hesitates, poor driveability Repair intake leak 7486 --- --- 1.3 1.3 --- --- ---



MODELS






Hesitates, poor driveability Replace spark plugs 7134 --- --- 0.5 0.5 --- --- ---

Hesitates, poor driveability Repair spark plug wire connections 7136 --- --- 0.5 0.5 --- --- ---

Hesitates, poor driveability Replace spark plug wire 7138 --- --- 0.5 0.5 --- --- ---

Hesitates, poor driveability Replace ignition coil 7139 --- --- 0.5 0.5 --- --- ---

Hesitates, poor driveability Replace MAP sensor 7152 --- --- 1.0 1.0 --- --- ---

Hesitates, poor driveability Replace carburetor 7609 --- --- 1.4 1.4 --- --- ---



MODELS






2004 DYNA MODELS

Table 5-1. Service


MODELS

GHV GMW GDV GNW GJV GRW GEV GPW GKV

NEW

Set-up and pre-delivery --- 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

1,000 mile service --- 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

REGULAR

5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

10,000 mile maintenance --- 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

Table 5-2. Chassis


MODELS


DRIVE

Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace secondary belt 2011 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

WHEELS

Replace tire – includes balancing front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2111 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.7


front 2113 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

rear 2114 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0

Replace rim, hub or spokes front 2116 2.3 2.3 2.3 2.3 --- --- 2.2 2.2 2.3

rear 2121 2.3 2.3 2.3 2.3 --- --- 2.3 2.3 2.3

Revised 1/13/04 2004 DYNA MODELS Page 5-1

GHV FXD GMW FXD-I GDV FXDL GNW FXDL-I GJV FXDX



Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

rear 2141 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

True spoked wheel 2156 0.4 0.4 0.4 0.4 --- --- 0.4 0.4 0.4

HANDLEBARS

Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace clutch hand lever bracket

2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace and adjust throttle con-trol cables

one or both2241 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace both rubber handlebar mounts

2246 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1


Replace frame includes removal and instal-lation of all accessories and motorcycle components

2306 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.5

Replace foot pegs 2307 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 ---

Replace foot peg mounts (to frame)

2308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---

Replace front fork assembly 2311 2.2 2.2 2.2 2.2 2.2 2.2 2.3 2.3 2.2

Replace lower fork bracket and stem

2316 2.3 2.3 2.3 2.3 2.4 2.4 2.4 2.4 2.4


2321 2.1 2.1 2.1 2.1 2.2 2.2 2.1 2.1 2.1

Replace upper fork bracket 2326 0.7 0.7 0.7 0.7 1.0 1.0 0.7 0.7 0.9

Replace fork lock 2330 0.8 0.8 0.8 0.8 1.0 1.0 0.8 0.8 0.8

Table 5-2. Chassis


MODELS






Adjust steering head bearings --- 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Change front fork oil --- 0.5 0.5 0.5 0.5 1.2 1.2 0.5 0.5 0.5

Service or replace fork slider and/or seal – includes removal, disassembly, cleaning, inspec-tion, replacing parts, servicing damper tube, replacing bushings, assembly and installation

one side 2341 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

both sides

2342 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Replace fork side one side 2346 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

both sides 2351 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Replace fork tube – includes removal, disassembly, cleaning, inspection, replacing parts, ser-vicing damper tube, replacing bushings, assembly and installa-tion

one side 2356 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

both sides

2361 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace rear swing arm and/or bushings

2366 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace rear shock absorber assembly

one side 2371 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3

both sides 2376 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Replace rear shock absorber component(s)

one side 2381 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

both sides 2386 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.7

Replace floor boards 2394 --- --- --- --- --- --- --- --- 0.1

Replace jiffy stand spring and/or stand 2396 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace motor rubber mount rear 2395 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

front 2398 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

BRAKES


front 2406 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2411 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Table 5-2. Chassis


MODELS






Replace rear master cylinder res-ervoir hose and/or master cylin-der fitting

2414 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace brake pads front – each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


front 2426 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2431 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.7

Replace brake disc front – one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

front – both sides 2437 --- --- --- --- 0.4 0.4 --- --- ---

rear 2441 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

Bleed brake caliper one or two front calipers or rear caliper

2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


front – each caliper 2451 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2456 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

Replace master cylinder assem-bly – includes filling/bleeding brakes

front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Rebuild master cylinder assem-bly – includes filling/bleeding brakes

front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

rear 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.3 0.3

Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

SEATS/FENDERS/TANKS

Replace seat front 2506 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.4

Replace fender front 2526 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace fender rear (includes replacing wire conduit)

2531 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Replace wire conduit 2533 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---

Replace rear fender chrome sup-port cover

one only2536 0.4 0.4 0.3 0.3 0.4 0.4 0.3 0.3 ---

Replace fuel tank assembly 2541 0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9 1.1

Table 5-2. Chassis


MODELS






Replace fuel tank valve 2561 0.2 0.7 0.2 0.7 0.2 0.7 0.2 0.7 0.2

Replace fuel tank gauge 2563 0.3 0.3 0.2 0.2 0.3 0.3 0.2 0.2 0.2

Replace fuel tank console/fuel filler trim ring

2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuel tank top plate/gas-ket

2549 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.8

Replace fuel tank gauge send-ing unit

2564 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.9

Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace oil filter bracket 2584 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace license plate holder 2590 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

BELT GUARDS

Replace debris deflector 2616 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace belt guard 2620 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

EXHAUST SYSTEM

Replace complete exhaust sys-tem and/or gaskets

2626 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace exhaust pipe front 2631 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5

rear 2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace any muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 5-2. Chassis


MODELS






Table 5-3. Engine

ITEM DESCRIPTIONLABORCODE

MODELS


GENERAL

Remove and install engine California vehicles only 3006 4.1 4.1 --- 4.1 4.1 4.1 --- 4.1 ---

Remove and install engine 3006 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Remove and replace oil pan for inspection/contamination

3009 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

CYLINDER HEAD

Recondition cylinder head – includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets.

front head 3101 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

rear head 3103 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

both heads

3104 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

both heads 3108 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4



3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1


3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace cylinder head gasket/o-ring

front cylinder 3140 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

rear cylinder 3142 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

both cylinders 3143 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

Replace rocker arm covers and/or gaskets

front cylinder 3144 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

rear cylinder 3145 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

both cylinders 3148 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4





Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support

front cylinder 3147 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

rear cylinder 3152 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

both cylinders 3153 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace cylinder o-ring/drain o-ring

one cylinder 3161 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

rear cylinder 3163 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

both cylinders 3168 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace crankcase umbrella valve

one 3172 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

both 3174 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

CYLINDER AND PISTON

Recondition TOP END - includes disassembly, replacement of pis-ton and sizing cylinder (.005” pis-tons), replacing piston rings and all items listed under RECONDI-TION CYLINDER HEAD and assembly.

one piston and cylinder 3202 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5


3203 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

Recondition TOP END - includes disassembly, replacement of pis-ton and bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed under RECONDITION CYLINDER HEAD and assembly.



3212 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

Recondition TOP END – includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under RECONDITIONING CYLINDER HEAD and assembly.



3208 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9


one cylinder 3206 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

both cylinders 3216 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Table 5-3. Engine


MODELS






Replace piston and piston rings – includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly

one cylinder 3221 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

both cylinders

3231 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9

Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

both cylinders 3246 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5


3251 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

CAM COVER


one 3307 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

both 3310 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6


one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

one each cylinder 3318 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Replace cam cover and/or gas-ket

3325 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9


3327 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace primary cam chain ten-sioner

3328 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Replace cam support plate O-rings

3335 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace cam support plate 3337 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace cam support bearing/cams/secondary cam chain/ten-sioner

3338 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Replace oil pump and/or O-rings 3341 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9

Replace cam bearing crankcase one bearing 3342 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

two bearings 3343 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Table 5-3. Engine


MODELS






By pass valve inspection 3354 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

CRANKCASE

Replace crankcases California vehicles only – includes remove and install engine

3406 7.0 7.0 --- 7.0 7.0 7.0 --- 7.0 ---

Replace crankcases includes remove and install engine

3406 6.9 6.9 6.9 6.9 6.9 6.9 6.9 6.9 6.9

Seal crankcase only 3407 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2

Replace flywheels includes remove and install engine

3411 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5

Replace right side main bearing California vehicles only 3412 6.5 6.5 --- 6.5 6.5 6.5 --- 6.5 ---

Replace right side main bearing 3412 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4

Replace left side main bearing California vehicles only 3410 6.4 6.4 --- 6.4 6.4 6.4 --- 6.4 ---

Replace left side main bearing 3410 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3

Piston jet/O-ring one 3413 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

both 3414 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1


one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0


3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace pistons cylinders removed (for non-related repairs) – includes resizing cylinders

3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

FUEL SYSTEM

Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 5-3. Engine


MODELS






Replace carburetor 3506 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace induction module/ seal 3510 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

Replace intake manifold and/or gasket

one or both3511 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Replace external fuel hose-EFI 3514 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


3516 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Replace accelerator pump 3521 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Replace enrichener cable 3523 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Replace carburetor diaphragm 3524 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


Replace canister California vehicles only ( except GKV model)

3527 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 ---

Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1



MODELS


DRIVE

Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace primary cover 4007 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace primary cover gasket 4009 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Table 5-3. Engine


MODELS







4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace inner primary case and/or mainshaft bearing

4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1

Replace shift lever sleeve and/or O-Ring

4010 0.4 0.4 0.4 0.4 0.4 0.4 --- --- 0.4

CLUTCH

Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

Service the clutch includes disassembly, clean-ing, inspection repair, assembly and adjustment

4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3


4016 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace clutch release mecha-nism (ball ramp) and/or side cover

4018 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6



MODELS








MODELS


TRANSMISSION CASE

Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

Replace transmission complete 4305 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

Overhaul transmission includes disassembly, clean-ing, inspection, replacing parts, assembly (transmis-sion case in frame)

4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace main drive gear oil seal (in transmission case)

4311 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Replace mainshaft oil seal (in main drive gear)

4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Replace shifter drum includes removal, adjusting cam spacing and end play, and installation

4331 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

Replace shifter arm assembly or springs

includes adjusting gear engagement

4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0


includes battery tray removal4341 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Replace shifter forks and/or shaft includes checking gear engagement

4343 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

both 4351 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1

Replace transmission case coun-tershaft bearing

4361 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

Replace main drive gear and/or bearing

4366 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2





Replace side cover gasket 4368 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Remove oil pan and/or gasket and/or baffle

4378 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace oil fill tube and/or cover and/or gasket

4379 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Perform shifter pawl adjustment 4381 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 ---

Replace transmission shift shaft seal

4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

Replace shift lever 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1



MODELS


ACCESSORIES

Replace windshield GKV only 6203 --- --- --- --- 0.1 --- --- --- 0.3

Replace saddlebag knob per side GKV only 6249 --- --- --- --- 0.1 --- --- --- 0.2

Replace saddlebag frame per side GKV only 6250 --- --- --- --- 0.2 --- --- --- 0.3

Replace electrical caddie/coil cover

6263 0.1 --- 0.1 --- 0.1 --- 0.1 --- 0.1

Replace fuel tank trim 6507 --- --- --- --- --- --- 0.2 0.2 ---

Replace sissy bar 6511 --- --- --- --- --- --- 0.2 --- ---

Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace backrest 6515 --- --- --- --- --- --- 0.2 --- ---

Replace highway bar 6353 --- --- --- --- --- --- --- --- 0.3



MODELS






Table 5-7. Electrical - General


MODELS


INSTRUMENTS

Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

Replace tachometer 6009 --- --- 0.3 0.3 0.3 0.3 --- --- 0.4

Replace instrument housing assembly (tach./speedo); h-bar mounted

6019 0.3 0.3 0.5 0.5 0.5 0.5 0.3 0.3 0.6

WIRING

Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace main wiring harness 5026 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.3

Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace speedometer wiring har-ness

5046 0.8 0.8 0.8 0.8 0.9 0.9 --- --- ---

Replace indicator lamp wiring (includes diagnosis)

5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

Replace electrical caddie 5047 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.7

Replace maxi-fuse connector 5158 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.7

SWITCHES

Replace ignition switch 5129 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 0.2

Replace left upper handlebar switch

5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace right upper handlebar switch

5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

Replace left upper handlebar switch housing

5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace left lower handlebar switch housing

5178 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4






5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace right lower handlebar switch housing

5180 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.7

Replace rear stoplight switch 5141 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4

Replace fuse/maxi-fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Replace fuse block 5148 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.7

Replace transmission neutral switch

includes diagnosis5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace clutch lockout switch 5168 --- --- --- --- --- --- --- --- 0.5

Replace rear stoplight relay 5169 --- --- --- --- --- --- --- --- 0.1

Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 ---

LIGHTS

Replace headlight bracket includes adjustment 5181 0.3 0.3 0.2 0.2 0.3 0.3 0.4 0.4 0.2

Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace headlight housing includes adjustment 5189 0.4 0.4 0.4 0.4 0.5 0.5 0.2 0.2 0.4

Replace indicator bulb or lens includes diagnosis 5190 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace indicator lamp socket assembly

includes diagnosis5191 0.5 0.5 0.5 0.5 0.6 0.6 0.2 0.2 0.5

Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1 0.7 0.7 0.1

Replace taillight assembly or cir-cuit board

5215 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.2

Replace turn signal light assem-bly

front 5201 0.7 0.7 0.7 0.7 0.7 0.7 --- --- 0.7

rear 5205 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2

Replace pursuit lamp bulb includes diagnosis 5227 --- --- --- --- --- --- --- --- 0.1



MODELS






Replace pursuit lamp front 5230 --- --- --- --- --- --- --- --- 0.4

BATTERY/HORN

Replace the battery 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Replace battery tray 5767 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 5-8. Electrical - Diagnostics


MODELS


NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-04 and Electrical Diagnostic Manual, Part No. 99496-04

GENERAL

Lights and accessories excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

CHARGING CIRCUIT

Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Diagnose charging system open/grounded stator 5312 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Diagnose charging system AC output 5314 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

Diagnose charging system regulator failure 5315 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Diagnose charging system voltage output 5316 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Diagnose charging system replace rotor 5319 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

STARTER CIRCUIT

Starter inoperative open/shorted/ground motor 5817 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Starter inoperative start button 5818 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0



MODELS






Starter inoperative solenoid clicks; poor starter or battery connections

5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter inoperative solenoid clicks; poor starter or battery connections, ground connections, or bad solenoid contacts

5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter inoperative damaged motor 5825 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

Starter inoperative relay clicks; open in relay wiring

5827 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter inoperative nothing clicks; poor relay ground

5828 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starter inoperative nothing clicks; short to volt-age

5830 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


poor starter to battery con-nections, ground connec-tions

5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


binding5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starter spins clutch 5837 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Starter inoperative nothing clicks; TSM 5838 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Replace starter solenoid con-tacts

includes starter motor removal

5845 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Starter binding; spins, but does not engage; jackshaft

5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Replace starter solenoid coil includes starter motor removal

5860 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2



MODELS






Starter inoperative TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starter inoperative Connector 6792 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Starter inoperative Open 6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3




No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] termi-nal 4 (BN/V wire) is open

6735 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 ---

No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B] termi-nal 4 (BN/V wire) is shorted to ground

6736 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 ---

No security lamp Replace TSM\TSSM 6737 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 ---

No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4 0.4 0.4 0.3 0.3 ---

No security lamp Mate connector [30] 6739 0.1 0.1 0.1 0.1 0.1 0.1 0.4 0.4 ---

No security lamp Replace TSM\TSSM 6740 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 ---

No security lamp TSSM [30B] terminal 2 (GY wire) and ignition fuse is open

6741 0.4 0.4 0.4 0.4 0.4 0.4 0.3 0.3 ---


6742 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---

No security lamp TSSM [30B] terminal 1 (BN/GY wire) and battery fuse is open

6743 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 ---

No security lamp Replace battery fuse 6744 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---

No security lamp Main fuse terminal A (R wire) and battery fuse is open

6745 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.2 ---

Security lamp on continuously Replace TSM\TSSM 6750 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 ---



MODELS






Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer [39B] termi-nal 4 (BN/V wire) is shorted to voltage

6751 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1 ---

Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 ---

Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.2 ---

Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.9 0.9 ---

Fob signal weak Replace TSSM 6757 0.2 0.2 0.2 0.2 0.2 0.2 0.6 0.6 ---

Turn signal error 1A - Won't can-cel upon completion

Replace TSM\TSSM6773 0.9 0.9 0.9 0.9 0.9 0.9 0.5 0.5 0.9


Locate and repair intermit-tent open

6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Locate and repair intermit-tent short to voltage

6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Locate and repair intermit-tent short to ground

6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6790 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 0.3

Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Turn signal error 2A Mate connector [30] 6792 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1


6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 2B Replace Bulb 6796 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6798 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







6800 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Turn signal error 3C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.6 0.6 0.2


6808 0.3 0.3 0.3 0.3 0.3 0.3 0.7 0.7 0.3


6810 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.4

Turn signal error 3D Replace turn signal switch 6811 0.7 0.7 0.7 0.7 0.7 0.7 0.6 0.6 0.5


6812 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.4


6813 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.7 0.4


6814 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.3

Turn signal error 3D Replace turn signal switch 6815 0.7 0.7 0.7 0.7 0.7 0.7 0.2 0.2 0.5


6816 0.6 0.6 0.6 0.6 0.6 0.6 0.3 0.3 0.4


Replace bulb6820 0.2 0.2 0.2 0.2 0.2 0.2 0.5 0.5 0.2


Remove corrosion6821 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Remove corrosion/replace bulb

6822 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.6 0.5



MODELS







Replace lamp assembly6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM\TSSM6824 0.6 0.6 0.6 0.6 0.6 0.6 0.3 0.3 0.6


Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


6790 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1121 Left turn output fault Replace bulb 6796 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6790 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1122 Right turn output ault Replace bulb 6796 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6830 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


6831 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Replace siren 6832 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6834 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


6835 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS







6817 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1132 Alarm output high Replace siren 6832 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1134 Starter output high Replace TSM/TSSM 6842 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1141 Ignition switch low TSSM terminal 2 and igni-tion fuse (GY wire) open

6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

B1141 Ignition switch low Repair TSSM terminal/con-nections

6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

INSTRUMENTS


6034 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7182 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

B1004 Fuel level sender low Repair fuel gauge connec-tor [117]

7183 --- 0.7 --- 0.7 --- 0.7 --- 0.6 ---

B1004 Fuel level sender low Repair fuel gauge connec-tor [117] terminal 1 and fuse (O wire)

7184 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



MODELS






B1004 Fuel level sender low Repair fuel gauge connec-tor [117] terminal 4 and ground is open (BK wire)

7186 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


Replace fuel gauge sender 6035 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts

6069 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1006 Tachometer accessory line overvoltage

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1006 Tachometer accessory line overvoltage


7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Tachometer ignition line voltage

Code not present7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1007 Tachometer ignition Line Voltage


7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

ENGINE MANAGEMENT


7631 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



MODELS






P0106 MAP Unstable Repair ICM terminal/con-nections

7632 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0106 MAP Unstable Replace MAP sensor 7634 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7


7636 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0107 MAP sensor open/low Replace MAP sensor 7630 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


7637 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] terminal C (R/W wire) open/grounded

7638 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0107 MAP sensor open/low Replace vehicle speed sen-sor

7639 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


7640 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0107 MAP sensor open/low Replace ECM/ICM 7641 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7642 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


7645 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

P0107 MAP sensor open/low Replace MAP sensor 7650 0.8 1.0 0.8 1.0 0.8 1.0 0.8 1.0 0.8



MODELS







7655 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4


7618 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7647 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7635 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0108 MAP sensor high Replace ECM/ICM 7641 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7643 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


7644 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6


7646 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0108 MAP sensor high Replace MAP sensor 7650 0.8 1.0 0.8 1.0 0.8 1.0 0.8 1.0 0.8


7725 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7730 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0112 IAT sensor voltage low Replace ECM 7735 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


7750 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


7760 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



MODELS






P0113 IAT sensor open/high Replace intake air tempera-ture (IAT) sensor

7725 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7732 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0113 IAT sensor open/high Replace ECM 7740 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] termi-nal 7 short to voltage

7745 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


7750 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


7760 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

P0117 ET sensor low Replace engine tempera-ture (ET) sensor

7710 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


7675 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0117 ET sensor low Replace ECM 7680 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


7731 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7686 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


7687 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7690 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---



MODELS






P0117 ET sensor low ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open

7695 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P0118 ET sensor open Replace engine tempera-ture (ET) sensor

7710 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0118 ET sensor open Replace ECM 7685 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


7695 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


6010 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---

P0122 TP sensor open/low Replace ECM 7565 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 open

7580 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-nal 14 short to ground

7584 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7585 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


7586 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---


7590 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---


7595 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 short to ground

7605 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



MODELS






P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-nal 14 short to voltage/open

7615 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

P0122 TP sensor open/low Replace MAP sensor 7650 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7967 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

P0123 TP sensor high Replace ECM 7555 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] termi-nal 24 short to voltage

7575 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7587 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0123 TP sensor high Replace throttle position sensor (TPS)

7595 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] termi-nal 24 open

7610 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7619 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0261 Front injector open/low Replace injector 7795 --- 1.3 --- 1.3 --- 1.3 --- 1.3 ---


7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


7808 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay termi-nal 87 open

7825 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

P0261 Front injector open/low Replace ECM 7850 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

P0262 Front injector high Replace injector 7795 --- 1.3 --- 1.3 --- 1.3 --- 1.3 ---



MODELS






P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage

7809 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0262 Front injector high Replace ECM 7815 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P0263 Rear injector open/low Replace injector 7795 --- 1.3 --- 1.3 --- 1.3 --- 1.3 ---


7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---


7808 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay termi-nal 87 open

7825 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---

P0263 Rear injector open/low Replace ECM 7850 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

P0264 Rear injector high Replace injector 7795 --- 1.3 --- 1.3 --- 1.3 --- 1.3 ---


7809 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0264 Rear injector high Replace ECM 7815 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0371 CKP Open/low Repair ICM\ECM connec-tions

7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0371 CKP Open/low Clean or repair crankshaft position (CKP) sensor con-nector

7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0371 CKP Open/low Replace ICM\ECM 7983 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9



MODELS







7986 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


7987 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0372 CKP shorted high Repair damaged CKP wiring 7031 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

P0372 CKP shorted high Repair ICM\ECM connec-tions

7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

P0372 CKP shorted high Clean or repair crankshaft position (CKP) sensor con-nector

7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0372 CKP shorted high Replace ICM\ECM 7983 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] terminal 9 shorted to voltage

7696 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4


7697 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


7030 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


7981 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0373 CKP sensor intermittent Clean or repair crankshaft position (CKP) sensor con-nector

7982 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS






P0373 CKP sensor intermittent Replace ECM 7983 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


7986 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7987 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7030 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Repair CKP wiring or con-nections

7031 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0374 CKP sensor synch error Repair ICM\ECM connec-tions

7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


7981 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

P0374 CKP sensor synch error Clean or repair crankshaft position (CKP) sensor con-nector

7982 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4

P0374 CKP sensor synch error Replace ICM\ECM 7983 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 (ICM [10B] terminal 9) open\ground

7986 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 (ICM [10B] terminal 8) open\ground

7987 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


7611 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7939 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6



MODELS






P0501 Vehicle speed signal low Repair vehicle speed sen-sor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire)

7966 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0501 Vehicle speed signal low Replace vehicle speed sen-sor (VSS)

7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7612 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


7613 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0502 VSS sensor high VSS [65B] terminal C (BK wire) ICM [10B] ground ter-minal open

7614 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage

7917 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage

7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7919 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7921 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


7922 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS







7938 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7939 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P0502 VSS sensor high Repair vehicle speed sen-sor (VSS) connector

7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

P0502 VSS sensor high Repair ECM connections 7956 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0502 VSS sensor high Replace ICM\ECM 7968 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7028 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7476 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7477 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage

7478 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage

7479 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7483 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7484 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS







7488 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7489 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0505 Loss of idle speed control Replace idle air control (IAC) 7490 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---


7493 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0505 Loss of idle speed control ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open

7494 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7495 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7496 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7498 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

P0505 Loss of idle speed control Repair ECM connections 7515 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

P0505 Loss of idle speed control Replace ECM 7516 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair charging system/accompanies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


7775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


7776 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2



MODELS






P0563 Battery voltage high Repair charging system/accompanies other codes

7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0602 ICM flash error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2

P0603 ECM/ICM EEPROM error Replace ECM/ICM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0604 RAM memory error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0604 RAM memory error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0605 ECM flash Error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

P0607 A to D error Replace ICM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

P0607 A to D error System OK 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2


System relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded

7900 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open

7901 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


System relay terminal 86 to right hand control [22B] ter-minal 4 (W/BK wire) open

7903 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace system relay7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace ECM7906 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

P1002 System relay high/shorted Replace ECM 7902 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


7908 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---





MODELS







Fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground

7852 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


System relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground

7888 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


System relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded

7889 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---




Replace fuel pump7924 --- 1.5 --- 1.5 --- 1.5 --- 1.5 ---


ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded

7934 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded

7936 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



7937 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage

7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage

7866 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---





MODELS







System relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to volt-age

7912 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


Harness inspection/wiggle test/electrical panel removal/replace system relay

7918 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


Fuel pump connector [141B] terminal D is open

7926 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


Repair fuel pump connec-tions at connector [141]

7927 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


System relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded

7929 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replaced TSSM, system now ok

6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

P1009 Incorrect password Replace ICM\ECM, remove TSSM

6703 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal 5(ICM [10] BK 12)/TSSM [30] ter-minal 3 open

6704 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM [10B] BK 12)/speedometer [39B] ter-minal 2 short to volts

6705 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

P1010 Missing password Replaced TSSM, System now ok

6707 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

P1010 Missing password Replace ECM/ICM 6708 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS






P1010 Missing password Repair ECM/ICM connec-tions

7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground

7026 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


ICM [10B] terminal 6 & igni-tion Coil [83B] terminal C (BE/O wire) open/ground

7032 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7187 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

P1351 Front ignition Coil low/open


7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


Replace ignition coil7856 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Repair coil connections7860 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace ECM/ICM7870 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7937 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---




ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage

7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---



MODELS







ICM [10B] terminal 6 to igni-tion coil [83B] terminal C (BE/O wire) short to voltage

7869 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


Replace ECM/ICM7870 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


Seat spark plug connections 7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---



7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


Replace ECM7544 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7547 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


Replace spark plug 7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


Replace spark plug Wire7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


ICM [10B] terminal 7 & igni-tion coil [83B] terminal A (Y/BE wire) open/ground

7024 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS








7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7187 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2




Repair coil connections7860 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace ECM/ICM7870 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7937 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---




ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage

7867 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---


ICM [10B] terminal 7 to igni-tion coil [83B] terminal A (Y/BE wire) short to voltage

7868 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3


Replace ECM/ICM7870 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



MODELS








7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---





7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


Replace ECM7544 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7547 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---




Replace spark plug wire7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---



7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open

7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS










7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


Replace ECM7544 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7547 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---







7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---



7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---





7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---


Replace ECM7544 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



7547 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---





MODELS








Serial Data~~~


Repair TSSM connections6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace TSM/TSSM6717 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6718 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5



6746 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace speedometer6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6


Repair TSSM connections6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



6718 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4



6748 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS







Repair TSSM connections6709 --- --- 0.3 --- 0.3 --- --- --- 0.3


Repair tachometer connec-tions/terminals

6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



6718 --- --- 0.5 --- 0.5 --- --- --- 0.5


ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open

6720 --- --- --- 0.8 --- 0.8 --- --- ---


Replace tachometer6772 --- --- 0.5 0.5 0.5 0.5 --- --- 0.6



6854 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4





6710 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace 15AMP battery fuse6713 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


Replace ECM/ICM6716 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


Replace TSM/TSSM6717 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6749 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS










6710 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6712 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4




Replace TSM/TSSM6717 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4



6749 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Repair TSSM connections6709 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3



6710 --- --- 0.4 0.4 0.4 0.4 --- --- 0.4


Repair tachometer connec-tions/terminal

6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5


TSSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open

6866 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3


Replace 15AMP battery fuse6713 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3


Replace TSM/TSSM6717 --- --- 0.5 0.5 0.5 0.5 --- --- 0.5



6749 --- --- 0.4 0.4 0.4 0.4 --- --- 0.4



MODELS












6712 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4



6748 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



6867 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8



6753 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



6758 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8


speedometer [39B] terminal 2 (LGN/V wire) grounded

6759 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5





6766 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8



6770 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9





MODELS







Replace fuel gauge6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



6776 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



6781 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8


Replace ignition switch6782 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8



6783 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



6787 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.7



6788 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



6789 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



6794 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



6795 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



6801 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



6802 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



MODELS







Indicator lamp [20A]\[21A] terminal 6 (O wire) to indica-tor lamp is shorted to ground

6849 0.5 0.5 0.5 0.5 0.5 0.5 0.3 0.3 0.5


Repair TSSM connections6709 --- --- 0.3 --- 0.3 --- --- --- 0.3


Repair tachometer connec-tions/terminals

6711 --- --- 0.4 --- 0.4 --- --- --- 0.5



6718 --- --- 0.5 --- 0.5 --- --- --- 0.5



6720 --- --- --- 0.8 --- 0.8 --- --- ---


Replace tachometer6772 --- --- 0.5 --- 0.5 --- --- --- 0.6



6854 --- --- 0.3 --- 0.3 --- --- --- 0.3



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4


Replace ICM7913 --- --- 0.7 --- 0.7 --- --- --- 0.7


Repair TSSM connections6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3




Replace TSM/TSSM6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7


Indicator lamp [20A]\[21A] terminal 6 (O wire) to indica-tor lamp is shorted to ground

6849 0.5 0.5 0.5 0.5 0.5 0.5 0.3 0.3 0.5



6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



MODELS








6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


Replace ECM/ICM7870 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8




Repair TSSM connections6709 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---



6712 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6747 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---



6748 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5


Speedometer [39B] terminal 1 and ignition switch open/short to ground

6867 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


TSSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open

6753 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9


Speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open

6758 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8


Speedometer [39B] terminal 2 (LGN/V wire) grounded

6759 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---





6766 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---



MODELS







Speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded

6770 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


Replace tachometer6772 --- --- --- 0.5 --- 0.5 --- --- ---


Replace fuel gauge6775 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6776 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



6781 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---


Replace ignition switch6782 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---



6783 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



6787 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---



6788 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



6789 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



6794 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


Speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground

6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



MODELS







speedometer [39B] terminal 6 and Accessory Fuse (O/W wire) open

6801 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


Accessory Fuse terminal R and ignition Switch (R/GY wire) open

6802 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


Indicator lamp [20A]\[21A] terminal 6 (O wire) to Indica-tor lamp is shorted to ground

6849 --- 0.5 --- 0.5 --- 0.5 --- 0.3 ---

U1255 Missing response at ICM Repair TSSM connections 6709 0.3 0.3 --- 0.3 --- 0.3 --- 0.3


6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

U1255 Missing response at ICM Replace ICM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7


TSSM [30B] terminal 2 and ignition fuse is open

6071 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8





6710 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


Replace TSM/TSSM6717 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4



6749 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



6753 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



MODELS







Inspect/access electrical panel/main wiring harness/replace 15 amp battery fuse

7159 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

U1255 Missing response at Tachometer



Repair tachometer connec-tions

6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5


ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open

6720 --- --- --- 0.8 --- 0.8 --- --- ---



6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4


Replace ICM7913 --- --- 0.7 --- 0.7 --- --- --- 0.7


Repair ICM connections6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

U1300 ECM/ICM serial data low Repair TSM/TSSM connec-tions

6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 ECM/ICM serial data low Repair tachometer connec-tions

6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5


6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1300 ECM/ICM serial data low Repair speedometer con-nections/terminals

6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

U1300 ECM/ICM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8



MODELS






U1300 ECM/ICM serial data low Replace tachometer 6803 --- --- 0.7 0.7 0.7 0.7 --- --- 0.8

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedometer [39B] terminal 2 (LGN/V wire) is open

6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6

U1300 ECM/ICM serial data low Repair ICM/ECM connec-tions

6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

U1300 ECM/ICM serial data low ICM [10B] terminal 12 to tachometer [108B] terminal 2 (LGN/V wire) is open

7017 --- --- 0.4 --- 0.4 --- --- --- 0.4

U1300 ECM/ICM serial data low Replace ICM/ECM & repro-gram

7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5

U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9


7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open

6720 --- --- --- 0.8 --- 0.8 --- --- ---



MODELS








6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4







6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



7017 --- --- 0.4 0.4 --- --- --- 0.4



7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5


Replace TSM/TSSM7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---


ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open

6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



MODELS








6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1300 Tachometer serial data low


6720 --- --- --- 0.8 --- 0.8 --- --- ---



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4







6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0


ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5


Replace TSM/TSSM7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



6036 --- --- --- 0.5 --- 0.5 --- --- ---



MODELS








6709 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3



6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6720 --- --- --- 0.8 --- 0.8 --- --- 0.9



6747 --- --- 0.3 0.3 0.3 0.3 --- --- 0.4


Replace speedometer6765 --- --- 0.7 0.7 0.7 0.7 --- --- 0.8





6836 --- --- 0.5 --- 0.5 --- --- --- 0.6



6854 --- --- 0.3 0.3 0.3 0.3 --- --- 0.3



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4



7993 --- --- 0.9 0.9 0.9 0.9 --- --- 1.0



7994 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5


Replace TSM/TSSM7998 --- --- 0.8 0.8 0.8 0.8 --- --- 0.9



MODELS








7999 --- --- --- 0.8 --- 0.8 --- --- ---

U1301 ECM/ICM serial data high ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open

6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

U1301 ECM/ICM serial data high Repair TSM/TSSM connec-tions

6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

U1301 ECM/ICM serial data high Repair tachometer connec-tions

6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5


6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

U1301 ECM/ICM serial data high ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open

6720 --- --- --- 0.8 --- 0.8 --- --- ---

U1301 ECM/ICM serial data high Ground and ECM [78B] ter-minal 10 and 28 (ICM [10B] terminal 5) are open

6746 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

U1301 ECM/ICM serial data high Repair speedometer con-nections/terminals

6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

U1301 ECM/ICM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.8

U1301 ECM/ICM serial data high Replace tachometer 6803 --- --- 0.7 0.7 0.7 0.7 --- --- 0.8

U1301 ECM/ICM serial data high ICM [10B] terminal 12 to speedometer [39B] terminal 2 (LGN/V wire) is open

6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6


6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

U1301 ECM/ICM serial data high Repair ICM/ECM connec-tions

6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



MODELS






U1301 ECM/ICM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) shorted to voltage

6865 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5

U1301 ECM/ICM serial data high Replace ICM/ECM & repro-gram

7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0

U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9


7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



6711 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6720 --- --- --- 0.8 --- 0.8 --- --- ---



6746 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4





MODELS










6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6



6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6865 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4



7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0


Replace TSM/TSSM7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---



6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



MODELS








6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6720 --- --- --- 0.8 --- 0.8 --- --- ---



6746 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4







6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6



6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6865 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4



7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0



MODELS







Replace TSM/TSSM7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

U1301 Tachometer serial data high


6036 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---



6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3



6711 --- --- 0.4 0.4 0.4 0.4 --- --- 0.5



6718 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5



6720 --- --- --- 0.8 --- 0.8 --- --- ---



6746 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



6747 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4







6836 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.6



6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4



MODELS








6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3



6865 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5



7017 --- --- 0.4 --- 0.4 --- --- --- 0.4



7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0


Replace TSM/TSSM7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9



7999 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6

Serial data missing Engine stop switch [22A] ter-minal 4/system relay termi-nal 86 (coil terminal B)/ECM [78B] terminal 13 (ICM [10B] terminal 1) (W/BK wire) shorted to ground

6723 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Replace voltage regulator 6724 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Inspect/access main wire harness and electrical panel/wiggle test/replace 15 amp ignition fuse

6729 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Serial data missing Replace engine stop switch 6730 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Serial data missing maxifuse [5B] terminal B and battery positive termi-nal (R wire) is open

6731 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4



MODELS






Serial data missing Ignition switch [33] terminal B and maxifuse terminal A (R wire) is open

6732 --- --- --- --- --- --- 0.4 0.4 0.5

Serial data missing Inspect/access electrical panel/wiggle test/replace 40 Amp Maxi Fuse

6733 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Replace tachometer 6772 --- --- 0.5 0.5 0.5 0.5 --- --- 0.6


6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B]terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) short to voltage

6818 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing ECM [78B] terminal 5 (ICM [10B] terminal 12) and data link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Serial data missing Engine stop switch connec-tor [22] terminal 3 , data link [91A] terminal 4 and TSSM [30B] terminal 2 (GY wire) shorted to ground

6839 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.6

Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


7312 0.3 0.3 0.3 0.3 0.3 0.3 --- --- ---



MODELS






Serial data missing Ignition switch [33] terminal A and ignition fuse [64] ter-minal (R/BK wire) is open/short to ground

7316 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7317 0.3 0.3 0.3 0.3 0.3 0.3 --- --- ---

Serial data missing Wire from fuseblock to maxi-fuse [5B] terminal A (R wire) is grounded

7318 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Serial data missing Replace system relay 7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

Serial data missing Replace ECM/ICM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Serial data missing Repair ICM/ECM terminals 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Serial data missing Replace ICM/ECM & repro-gram

7993 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0

Serial data missing ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM [30B] terminal 3/speedome-ter [39B] terminal 2 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5

Serial data missing Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9


Misfire at idle or under load Repair intake leak 7486 1.4 --- 1.4 --- 1.4 --- 1.4 --- 1.4

Misfire at idle or under load Replace spark plugs 7134 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Misfire at idle or under load Repair spark plug wire con-nections

7136 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Replace ignition coil 7139 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Misfire at idle or under load Replace fuel injector 7144 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Misfire at idle or under load Replace ECM 7149 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Misfire at idle or under load Replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8



MODELS







7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Misfire at idle or under load Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Misfire at idle or under load Repair/replace vacuum operated fuel valve

7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Misfire at idle or under load Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Misfire at idle or under load Replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Rough or rolling idle Repair intake leak 7486 1.4 --- 1.4 --- 1.4 --- 1.4 --- 1.4

Rough or rolling idle Replace spark plugs 7134 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Rough or rolling idle Repair spark plug wire con-nections

7136 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Rough or rolling idle Replace ignition coil 7139 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Rough or rolling idle Replace fuel injector 7144 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Rough or rolling idle Replace ECM 7149 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Rough or rolling idle Replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Rough or rolling idle Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Rough or rolling idle Repair/replace vacuum operated fuel valve

7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Rough or rolling idle Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Rough or rolling idle Replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0



MODELS






Hesitates, poor driveability Repair intake Leak 7486 1.4 --- 1.4 --- 1.4 --- 1.4 --- 1.4

Hesitates, poor driveability Replace spark plugs 7134 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Hesitates, poor driveability Replace spark plugs 7136 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Hesitates, poor driveability Replace spark plug wire 7138 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Hesitates, poor driveability Replace ignition coil 7139 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Hesitates, poor driveability Replace MAP sensor 7152 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

Hesitates, poor driveability Repair/replace vacuum operated fuel valve

7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Hesitates, poor driveability Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Hesitates, poor driveability Replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Emits black smoke Replace fuel injector 7596 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Emits black smoke Replace MAP sensor 7597 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---

Emits black smoke Replace engine tempera-ture sensor

7598 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

Emits black smoke Replace fuel pressure regu-lator

7480 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Emits black smoke Replace ECM and repro-gram

7601 --- 1.5 --- 1.5 --- 1.5 --- 1.5 ---

Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8

No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6

No check engine lamp Main fuse terminal A to bat-tery fuse terminal J (R wire) open

6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

No check engine lamp Replace tachometer 6772 --- --- 0.5 0.5 0.5 0.5 --- --- 0.6

No check engine lamp Replace ECM/ICM 7130 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7141 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8


7154 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4



MODELS







7158 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

No check engine lamp Inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse

7159 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9

No check engine lamp Replace security siren 7161 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground

7162 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

No check engine lamp ECM [78B] terminal 13 and right hand control [22A] ter-minal 4 (W/BK wire) open

7290 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 1.0

No check engine lamp Replace engine stop switch 7295 1.3 1.2 1.3 1.2 1.3 1.2 1.3 1.2 1.3

No check engine lamp Engine stop switch [22A] ter-minal 3 and ignition fuse (GY wire) is open

7303 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 1.0

No check engine lamp Replace ECM/ICM 7305 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 0.7

No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

No check engine lamp Battery ground and ECM [78B] terminal 10 and 28 (ICM [10B] terminal 5) open

7310 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4

No check engine lamp ECM [78B] terminal 5 (ICM [10B] terminal 12)/data link [91A] terminal 3/speedome-ter [39B] 2 (LGN/V wire) open

7314 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3


7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Engine cranks but will not start Replace spark plugs 7134 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3



MODELS






Engine cranks but will not start Repair spark plug wire con-nections

7136 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Engine cranks but will not start Clean or replace fuel filter screen

7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---


7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Engine cranks but will not start Repair starting system; use in conjunction with additional code(s)

7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2


7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5


7168 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Engine cranks but will not start Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Engine cranks but will not start Repair fuel pump connec-tions or connections in fuel pump connector [141]

7171 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7173 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS







7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Engine cranks but will not start Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Engine cranks but will not start ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM terminal 9/crankshaft position sensor terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6


7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


7187 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Engine cranks but will not start Repair engine compression; use in conjunction with addi-tional code(s)

7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Engine cranks but will not start Repair ignition coil connec-tions or replace ignition coil

7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4


7340 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---


7380 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS







7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---


7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Engine cranks but will not start Replace ECM\ICM 7450 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Engine cranks but will not start Replace throttle position sensor

7595 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

Engine cranks but will not start Repair or replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Engine cranks but will not start Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Starts, then stalls Replace fuel filter or clean fuel pump screen

7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---

Starts, then stalls Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Starts, then stalls Replace spark plugs 7134 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Starts, then stalls Repair spark plug wire con-nections

7136 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Starts, then stalls Replace spark plug wire 7138 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

Starts, then stalls Repair starting system; use in conjunction with additional code(s)

7166 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2

Starts, then stalls Repair/replace vacuum operated fuel valve

7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts, then stalls Repair/replace vacuum operated fuel valve vacuum hose

7168 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts, then stalls Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS






Starts, then stalls ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (BK wire) is open

7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM [10B] terminal 9/crank-shaft position sensor [79B] terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls Repair crankshaft position sensor connections

7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts, then stalls Replace battery 7185 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts, then stalls ICM [10B] terminal 1 and ignition coil [83B] terminal B (W/BK wire) is open

7187 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Starts, then stalls Repair engine compression; use in conjunction with addi-tional code(s)

7210 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts, then stalls Repair ignition coil connec-tions or replace ignition coil

7226 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Starts, then stalls Replace ECM\ICM 7450 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Starts, then stalls Repair or replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0



MODELS






Starts hard Replace spark plugs 7134 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Starts hard Repair spark plug wire con-nections

7136 0.3 0.2 0.3 0.2 0.3 0.2 0.3 0.2 0.3

Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Starts hard Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Starts hard Repair/replace fuel pump/pressure regulator/fuel line/fuel filter

7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 ---

Starts hard Repair starting system; use in conjunction with additional code(s)

7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Starts hard Repair/replace vacuum operated fuel valve

7167 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard Repair/replace vacuum operated fuel valve vacuum hose

7168 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

Starts hard Replace or clean fuel filter 7169 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Repair fuel pump connec-tions or connections in fuel pump connector [141]

7171 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Starts hard ICM [10B] terminal 7 and ignition coil [83B] terminal A (Y/BE wire) is open/grounded

7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open

7173 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Starts hard ICM [10B] terminal 8 and crankshaft position sensor [79B] terminal 1(R wire) is open/grounded

7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6



MODELS






Starts hard ICM [10B] terminal 9 and crankshaft position sensor [79B] terminal 2 (BK wire) is open

7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Replace crankshaft position sensor

7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard ICM [10B] terminal 8/crank-shaft position sensor [79B] terminal 1(R wire) short to ICM [10B] terminal 9/crank-shaft position sensor [79B] terminal 2 (BK wire)

7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Repair crankshaft position sensor connections

7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6

Starts hard Replace 15 amp Fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---

Starts hard Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts hard ICM [10B] terminal 1 and Coil [83B] terminal B (W/BK wire) is open

7187 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

Starts hard Repair engine compression; use in conjunction with addi-tional code(s)

7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Starts hard Repair ignition coil connec-tions or replace ignition coil

7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Starts hard Fuel pump terminal D [141B] and chassis ground 1 (BK wire) is open

7340 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Starts hard Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---



MODELS






Starts hard Replace fuel pump or repair fuel pump connections in tank

7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---

Starts hard Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open

7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---

Starts hard Replace ECM\ICM 7450 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Starts hard Replace throttle position sensor

7595 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---

Starts hard Repair or replace carburetor 7609 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0

Starts hard Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---



MODELS






2004 VRSC MODELS

Table 6-1. Service


HAZ HAA HBZ HBA

NEW

Set-up and pre-delivery --- 1.5 1.5 1.5 1.5

1,000 mile service --- 2.0 2.0 2.0 2.0

REGULAR



Table 6-2. Chassis


HAZ HAA HBZ HBA

DRIVE

Adjust secondary belt --- 0.3 0.3 0.3 0.3

Replace sprocket cover 2044 0.1 0.1 0.1 0.1

Replace secondary belt 2011 0.5 0.5 0.5 0.5

Replace rear wheel sprocket 2021 0.4 0.4 0.4 0.4

Replace rear wheel sprocket bearing 2012 0.6 0.6 0.6 0.6

Replace rear compensator cushion 2013 0.5 0.5 0.5 0.5

Replace rear compensator bowl 2014 0.6 0.6 0.6 0.6

Replace front sprocket 2015 0.5 0.5 0.5 0.5

WHEELS

Replace tire - includes balancing front 2106 0.9 0.9 0.9 0.9

rear 2111 0.9 0.9 0.9 0.9

Revised 1/13/04 2004 VRSC MODELS Page 6-1

HAZ VRSCA HAA VRSCA (98 HDI) HBZ VRSCB HBA VRSCB (98 HDI)



front 2113 0.5 0.5 0.5 0.5

rear 2114 0.8 0.8 0.8 0.8

Replace wheel bearings front 2136 0.5 0.5 0.5 0.5

rear 2141 0.6 0.6 0.6 0.6

HANDLEBARS

Replace handlebar riser one 2253 --- --- 0.5 0.5

Replace handlebar clamp 2254 --- --- 0.3 0.3

Replace handlebars 2206 0.5 0.5 0.5 0.5

Replace clutch hand lever 2221 0.1 0.1 0.1 0.1

Replace brake hand lever 2494 0.1 0.1 0.1 0.1

Replace throttle control 2231 0.4 0.4 0.4 0.4

Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6

Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2


Replace frame – includes removal and installation of all accessories and motorcycle components

2306 12.0 12.0 12.0 12.0

Replace lower fork bracket and stem 2316 1.1 1.1 1.1 1.1


2321 1.8 1.8 1.8 1.8

Replace upper fork bracket 2326 0.8 0.8 0.8 0.8

Replace fork lock 2330 0.9 0.9 0.9 0.9

Adjust steering head bearing 0.4 0.4 0.4 0.4

Change front fork oil 0.5 0.5 0.5 0.5

Service fork slider and/or seal – includes removal, disassem-bly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation

one side 2341 0.7 0.7 0.7 0.7

both sides 2342 1.5 1.5 1.5 1.5

Replace fork slider one side 2346 0.6 0.6 0.6 0.6

both sides 2351 0.8 0.8 0.8 0.8

Table 6-2. Chassis


HAZ HAA HBZ HBA




Replace fork tube – includes removal, disassembly, clean-ing, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation

one side 2356 0.7 0.7 0.7 0.7

both sides 2361 1.1 1.1 1.1 1.1

Replace rear swing arm-complete 2359 1.5 1.5 1.5 1.5

Replace rear swing arm bearings both sides 2366 2.2 2.2 2.2 2.2

Replace passenger foot peg mount 2393 0.1 0.1 0.1 0.1

Replace rear shock absorber assembly left side 2371 0.1 0.1 0.1 0.1

right side 2376 0.2 0.2 0.2 0.2

Replace shock bushing – includes removing shock left side 2382 0.2 0.2 0.2 0.2

right side 2383 0.3 0.3 0.3 0.3

Replace jiffy stand/spring 2396 0.2 0.2 0.2 0.2

rubber bumper 2399 0.1 0.1 0.1 0.1

Replace lower frame rail

left side 2345 1.0 1.0 1.0 1.0

right side 2347 0.7 0.7 0.7 0.7

BRAKES


front 2406 0.4 0.4 0.4 0.4

rear 2411 0.5 0.5 0.5 0.5

Replace brake pads front 2416 0.1 0.1 0.1 0.1

rear 2421 0.2 0.2 0.2 0.2

Replace brake caliper – includes filling/bleeding brakes front 2426 0.4 0.4 0.4 0.4

rear 2431 0.6 0.6 0.6 0.6

Replace brake disc front 2436 0.3 0.3 0.3 0.3

rear 2441 0.8 0.8 0.8 0.8

Bleed brake caliper front 2442 0.2 0.2 0.2 0.2

rear 2443 0.2 0.2 0.2 0.2

Overhaul brake caliper – includes filling/bleeding brakes front 2451 0.6 0.6 0.6 0.6

rear 2456 0.8 0.8 0.8 0.8


front 2461 0.4 0.4 0.4 0.4

rear 2466 0.5 0.5 0.5 0.5

Table 6-2. Chassis


HAZ HAA HBZ HBA





front 2471 0.6 0.6 0.6 0.6

rear 2476 0.6 0.6 0.6 0.6

Replace rear brake pedal 2492 0.2 0.2 0.2 0.2

Replace front brake lever 2494 0.1 0.1 0.1 0.1

Replace rear brake reservoir/hose 2414 0.2 0.2 0.2 0.2

SEATS/COSMETIC COVERS/FUEL TANK

Replace seat/lanyard 2506 0.1 0.1 0.1 0.1

Replace passenger seat 2586 0.1 0.1 0.1 0.1

Replace seat strap 2588 0.1 0.1 0.1 0.1

Replace rear fender, outer 2537 0.2 0.2 0.2 0.2

Replace rear fender, inner 2538 0.3 0.3 0.3 0.3

Replace rear fender support one only 2536 0.5 0.5 0.5 0.5

both 2539 0.6 0.6 0.6 0.6

Replace side covers, left or right/rubber mount 2520 0.1 0.1 0.1 0.1

Replace air box cover/rubber mount 2521 0.1 0.1 0.1 0.1

Replace front fender/chrome bracket 2522 0.2 0.2 0.2 0.2

Replace radiator trim cover one side 2523 0.1 0.1 0.1 0.1

Replace radiator cover 2524 0.2 0.2 0.2 0.2

Replace fuel tank assembly 2541 1.7 1.7 1.7 1.7

Replace fuel tank gasket/ lock ring 2548 0.4 0.4 0.4 0.4

Replace fuel gauge sending unit 2564 0.5 0.5 0.5 0.5

Replace license plate bracket 2590 0.3 0.3 0.3 0.3

BELTS GUARDS

Replace sprocket cover 2613 0.1 0.1 0.1 0.1

Replace debris deflector 2617 0.1 0.1 0.1 0.1

Replace belt guard 2616 0.1 0.1 0.1 0.1

Table 6-2. Chassis


HAZ HAA HBZ HBA




EXHAUST SYSTEM

Replace complete exhaust system and/or gaskets 2626 0.6 0.6 0.6 0.6

Replace exhaust pipe – dual exhaust system front 2631 0.6 0.6 0.6 0.6

rear 2636 0.6 0.6 0.6 0.6

Replace auxiliary volume/front clamp 2638 0.5 0.5 0.5 0.5

Replace any muffler/clamp 2646 0.2 0.2 0.2 0.2

Replace any exhaust shield 2661 0.1 0.1 0.1 0.1

Table 6-3. Engine


HAZ HAA HBZ HBA

GENERAL

Remove and install engine 3006 4.0 4.0 4.0 4.0

Check compression/leak down front only 3020 0.4 0.4 0.4 0.4

rear only 3021 0.2 0.2 0.2 0.2

both 3022 0.5 0.5 0.5 0.5

Remove oil pan/inspection includes gasket replacement 3009 0.4 0.4 0.4 0.4

Replace pan gasket 3030 0.4 0.4 0.4 0.4

Replace alternator cover/gasket 3040 0.3 0.3 0.3 0.3

Replace derby cover/o-ring 3042 0.1 0.1 0.1 0.1

Change shim/check clearence one shim 3044 0.2 0.2 0.2 0.2

CYLINDER HEAD

Recondition cylinder head-includes removal of head and gasket

front head 3101 5.7 5.7 5.7 5.7

rear head 3103 6.5 6.5 6.5 6.5

both heads 3104 6.7 6.7 6.7 6.7

Replace cylinder head one head 3106 4.5 4.5 4.5 4.5

both heads 3108 4.7 4.7 4.7 4.7

Table 6-2. Chassis


HAZ HAA HBZ HBA




Replace valve seal or spring after cylinder head removal one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1

all seals and springs, one head 3132 0.4 0.4 0.4 0.4

Replace cylinder head gasket front cylinder 3140 4.5 4.5 4.5 4.5

rear cylinder 3142 4.7 4.7 4.7 4.7

Replace secondary cam chain tensioner both 3155 0.3 0.3 0.3 0.3

Replace secondary guide front 3156 4.6 4.6 4.6 4.6

rear 3157 4.8 4.8 4.8 4.8

Replace camshaft/sprocket 3158 1.5 1.5 1.5 1.5

Replace secondary cam chain could be done in chassis; remove engine if heads are damaged

3159 1.7 1.7 1.7 1.7

CYLINDER AND PISTON

Replace piston rings – includes deglazing cylinder one cylinder 3206 9.8 9.8 9.8 9.8

both cylinders 3216 10.0 10.0 10.0 10.0

Replace piston and piston rings – includes removal of cylin-der head and fitting new piston with rings,

one cylinder 3221 9.8 9.8 9.8 9.8

both cylinders 3231 10.0 10.0 10.0 10.0

Replace cylinder liner and piston one cylinder 3237 0.1 0.1 0.1 0.1

Deglaze/measure one cylinder 3238 0.2 0.2 0.2 0.2

CAM COVER

Replace cam cover/gasket, lower front 3319 1.2 1.2 1.2 1.2

rear 3320 1.2 1.2 1.2 1.2

both 3321 1.4 1.4 1.4 1.4

Replace cam cover/gasket, upper front 3322 1.1 1.1 1.1 1.1

rear 3324 1.1 1.1 1.1 1.1

both 3329 1.2 1.2 1.2 1.2

Replace cam cover gasket, inner front 3330 1.2 1.2 1.2 1.2

rear 3332 1.2 1.2 1.2 1.2

both 3334 1.4 1.4 1.4 1.4

Replace secondary top guide 3350 1.2 1.2 1.2 1.2

CRANKCASE

Table 6-3. Engine


HAZ HAA HBZ HBA




Replace crankcases includes remove and install engine 3406 11.0 11.0 11.0 11.0

Seal crankcase only 3407 4.9 4.9 4.9 4.9

Replace crankshaft includes remove and install engine 3470 6.1 6.1 6.1 6.1

Remove primary crank gear from crank add to crankshaft replacement 3471 0.2 0.2 0.2 0.2

Replace primary cam chain tensioner 3472 0.4 0.4 0.4 0.4

Replace primary cam chain guide 3473 0.4 0.4 0.4 0.4

Replace primary cam chain can be done in chassis, depends on damage 3474 1.9 1.9 1.9 1.9

Recondition cylinder head-head removed (for non-related repairs)

One head3425 1.7 1.7 1.7 1.7

Replace oil pump and/or O-rings 3341 0.8 0.8 0.8 0.8

Replace main bearing shell 3475 4.9 4.9 4.9 4.9

Replace connecting rod 3476 10.0 10.0 10.0 10.0

Replace limiter assembly 3477 0.5 0.5 0.5 0.5

Replace gear, ball clutch 3478 0.6 0.6 0.6 0.6

Replace dipstick 3480 0.1 0.1 0.1 0.1

BALANCER SYSTEM

Replace balancer shaft/crankcase bearing includes bearings, outer and inner 3450 7.2 7.2 7.2 7.2

Replace primary crank gear engine can stay in frame 3451 1.3 1.3 1.3 1.3

Replace balancer shaft gear/bolt engine can stay in frame 3453 1.1 1.1 1.1 1.1

FUEL SYSTEM

Replace air cleaner bottom 3545 0.2 0.2 0.2 0.2

Replace air cleaner cover/snorkle 3547 0.1 0.1 0.1 0.1

Filter element cap 3549 0.1 0.1 0.1 0.1

Replace filter element 3551 0.1 0.1 0.1 0.1

Replace bottom to upper seal 3553 0.1 0.1 0.1 0.1

Replace air cleaner bottom gasket to throttle body 3555 0.2 0.2 0.2 0.2

Replace velocity stack 3557 0.2 0.2 0.2 0.2

Replace fuel rail 3559 0.6 0.6 0.6 0.6

Throttle body boot/clamp 3561 0.5 0.5 0.5 0.5

Table 6-3. Engine


HAZ HAA HBZ HBA




Replace fuel line one or both lines 3563 0.3 0.3 0.3 0.3

Replace throttle body 3565 0.4 0.4 0.4 0.4

Replace breather hose inside air box 3567 0.1 0.1 0.1 0.1

front 3569 0.2 0.2 0.2 0.2

rear 3571 0.1 0.1 0.1 0.1


Replace canister California vehicles only 3527 0.2 0.2 0.2 0.2

Replace vapor valve 3528 0.2 0.2 0.2 0.2

Replace any one hose 3520 0.1 0.1 0.1 0.1

Replace evaporative purge solenoid 3522 0.2 0.2 0.2 0.2

Table 6-4. Clutch


HAZ HAA HBZ HBA

CLUTCH

Replace clutch master cylinder 4020 0.4 0.4 0.4 0.4

Replace clutch secondary actuator cylinder 4022 0.3 0.3 0.3 0.3

Clutch service includes disassembly, cleaning, inspection, repair, assembly, replacement of friction plates

4011 1.5 1.5 1.5 1.5

Replace clutch release bearing 4016 0.5 0.5 0.5 0.5

Bleed clutch system for air 4024 0.2 0.2 0.2 0.2

Replace clutch cover/gasket V-ROD Only 4026 0.8 0.8 0.8 0.8

Replace clutch line 4028 0.5 0.5 0.5 0.5

Replace clutch complete new clutch assembly, exhaust removal V-ROD Only 4030 1.2 1.2 1.2 1.2

Replace secondary actuator cylinder cover 4032 0.1 0.1 0.1 0.1

Table 6-3. Engine


HAZ HAA HBZ HBA






HAZ HAA HBZ HBA

TRANSMISSION

Overhaul transmission includes disassembly, cleaning,inspection, replacing all parts (engine removed)

4306 7.8 7.8 7.8 7.8

Replace transmission complete 4305 6.3 6.3 6.3 6.3

Replace input shaft 4322 6.3 6.3 6.3 6.3

Replace output shaft 4323 6.3 6.4 6.4 6.3

Replace shift actuator assembly 4324 7.4 7.4 7.4 7.4

Replace output shaft flange/seal 4325 0.6 0.6 0.6 0.6

Replace shaft end bearing add to job, per bearing 4326 0.2 0.2 0.2 0.2

Replace shifter drum/shaft includes removal and installation 4331 7.2 7.2 7.2 7.2

Replace shifter forks and/or shaft includes checking gear engagement 4343 7.2 7.2 7.2 7.2

Replace plastic cap 4371 0.2 0.2 0.2 0.2

Replace shift pedal and/or lever 4372 0.2 0.2 0.2 0.2

Replace transmission shifter shaft seal engine removal is not necessary 4390 0.3 0.3 0.3 0.3

Replace shift shaft engine removal is not necessary 4386 0.3 0.3 0.3 0.3

Replace shift linkage 4388 0.1 0.1 0.1 0.1

Table 6-6. Cooling


HAZ HAA HBZ HBA

COOLING SYSTEM

Replace radiator assembly 4501 1.0 1.0 1.0 1.0

Replace radiator oil lines and oil cooler removed 4503 1.3 1.3 1.3 1.3

Replace coolant hose/engine in 4505 0.8 0.8 0.8 0.8

Replace coolant pipe/engine in 4507 1.1 1.1 1.1 1.1

Replace coolant hose/engine out 4509 0.8 0.8 0.8 0.8




Replace coolant pipe/engine out 4511 1.1 1.1 1.1 1.1

Replace any clamp 4513 0.1 0.1 0.1 0.1

Replace shrink clamp on any one coolant pipe 4515 1.1 1.1 1.1 1.1

Replace water pump/gasket/cover o-ring 4517 2.3 2.3 2.3 2.3

Replace thermostat/housing/gasket/o-rings 4519 1.2 1.2 1.2 1.2

Replace radiator cover 4521 0.2 0.2 0.2 0.2

Replace radiator trim cover 4523 0.1 0.1 0.1 0.1

Replace oil cooler 4525 0.8 0.8 0.8 0.8

Replace oil pipe/outlet 4527 0.8 0.8 0.8 0.8

Replace oil pipe/inlet 4529 0.8 0.8 0.8 0.8

Replace oil pipe connector/inlet 4531 0.2 0.2 0.2 0.2

Replace oil pipe connector outlet 4532 0.5 0.5 0.5 0.5

Replace oil filter mount 4533 0.6 0.6 0.6 0.6

Replace radiator cap 4535 0.1 0.1 0.1 0.1

Replace hose from cap to over flow bottle 4537 0.1 0.1 0.1 0.1

Replace coolant overflow bottle 4539 0.2 0.2 0.2 0.2

Replace overflow hose 4541 0.3 0.3 0.3 0.3

Replace hose trim cover 4543 0.1 0.1 0.1 0.1



HAZ HAA HBZ HBA

ACCESSORIES

Replace mirror 6513 0.1 0.1 0.1 0.1

Table 6-6. Cooling


HAZ HAA HBZ HBA






HAZ HAA HBZ HBA

GENERAL

NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the VRSCA Service Manual, Part No. 99501-04 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-04.

INSTRUMENTS

Replace speedometer cosmetics only 6003 0.1 0.1 0.1 0.1

Replace speedometer indicator lamps, includes diagnosis 5191 0.3 0.3 0.3 0.3

Replace bezel 6044 0.1 0.1 0.1 0.1

WIRING

Replace connector anchor 5023 0.1 0.1 0.1 0.1

Replace main wiring harness 5026 2.1 2.1 2.1 2.1

Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2

accessory circuit 5043 0.2 0.2 0.2 0.2

Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3

Replace fuse 5145 0.1 0.1 0.1 0.1

Replace fuse block 5196 0.4 0.4 0.4 0.4

SWITCHES

Replace ignition switch 5129 0.1 0.1 0.1 0.1

Replace rear stoplight switch includes filling/bleeding brakes 5141 0.4 0.4 0.4 0.4

Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3

Replace oil pressure switch includes diagnosis 5161 0.4 0.4 0.4 0.4

Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5

Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7

Replace front brake light switch 5175 0.6 0.6 0.6 0.6

Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2

Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2

Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2

Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4

LIGHTS

Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2




Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1

Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2

Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1

Replace taillamp assembly 5215 0.1 0.1 0.1 0.1

Replace turn signal light assembly front 5201 0.5 0.5 0.5 0.5

rear 5205 0.3 0.3 0.3 0.3

License plate bracket 5237 0.3 0.3 0.3 0.3

License plate bracket light 5239 0.2 0.2 0.2 0.2

BATTERY/HORN

Replace the battery 5705 0.3 0.3 0.3 0.3

Replace horn and/or bracket 5765 0.2 0.2 0.2 0.2



HAZ HAA HBZ HBA

NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the VRSCA Service Manual, Part No. 99501-04 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-04.

Lights and accessories – excluding turn signals 5016 0.3 0.3 0.3 0.3

CHARGING CIRCUIT

Diagnose charging system Regulator inspection 5306 0.2 0.2 0.2 0.2

Diagnose charging system Milliamp draw 5308 0.3 0.3 0.3 0.3

Diagnose charging system Total current draw 5310 0.4 0.4 0.4 0.4

Diagnose charging system Open/grounded stator 5312 0.8 0.8 0.8 0.8

Diagnose charging system AC output 5314 0.8 0.8 0.8 0.8

Diagnose charging system Regulator failure 5315 0.8 0.8 0.8 0.8

Diagnose charging system Voltage output 5316 0.8 0.8 0.8 0.8

Diagnose charging system Replace rotor 5319 0.9 0.9 0.9 0.9



HAZ HAA HBZ HBA




STARTER CIRCUIT

Starter inoperative Open/shorted/ground motor 5817 0.8 0.8 0.8 0.8

Starter inoperative Start button 5818 0.9 0.9 0.9 0.9

Starter inoperative Solenoid clicks; poor starter or battery connections 5822 0.2 0.2 0.2 0.2

Starter inoperative Solenoid clicks; poor relay or solenoid connections, or bad relay contacts

5823 0.4 0.4 0.4 0.4

Starter inoperative Solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts

5824 0.5 0.5 0.5 0.5

Starter inoperative Damaged motor 5825 0.9 0.9 0.9 0.9

Starter inoperative Relay click; open in relay wiring 5827 0.5 0.5 0.5 0.5

Starter inoperative Nothing clicks; poor relay ground 5828 0.6 0.6 0.6 0.6

Starter inoperative Nothing clicks; short to voltage 5830 0.6 0.6 0.6 0.6

Starter inoperative Nothing clicks; open in wiring to or from starter but-ton

5831 0.6 0.6 0.6 0.6

Starter inoperative Starter relay 5832 0.3 0.3 0.3 0.3

Slow starter crank or starter stalls Poor starter to battery connections, ground connec-tions

5835 0.5 0.5 0.5 0.5

Starter spins Replace limiter (starter clutch) 5837 0.3 0.3 0.3 0.3

Starter inoperative Nothing clicks, TSM / TSSM 5838 0.9 0.9 0.9 0.9

Starter runs on Replace ball clutch (rotor assy.) 5839 0.6 0.6 0.6 0.6

Starter inoperative Solenoid clicks; poor solenoid ground connections 5840 0.4 0.4 0.4 0.4

Replace starter solenoid Contacts includes starter motor removal 5845 0.6 0.6 0.6 0.6

Replace starter solenoid Relay click; bad solenoid contacts 5860 0.6 0.6 0.6 0.6

INSTRUMENTS

B1003 Fuel level sender low Replace IM 6006 0.2 0.2 0.2 0.2

B1004 Fuel level sender low Replace IM 6033 0.2 0.2 0.2 0.2

B1004 Fuel level sender low Shorted\grounded circuit 6034 0.4 0.4 0.4 0.4

B1004 Fuel level sender low Replace fuel gauge Sender 6035 0.5 0.5 0.5 0.5

B1005 Fuel level sender open/high Replace fuel gauge Sender 6035 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA




B1005 Fuel level sender open/high Open circuit from fuel sender [141B] 6037 0.5 0.5 0.5 0.5

B1005 Fuel level sender open/high Fuel sender [141B] terminal 2 to IM [39B] terminal 11 (Y/W wire) shorted to voltage

6069 0.5 0.5 0.5 0.5

B1006 IM accessory line overvoltage Code not present 7770 0.3 0.3 0.3 0.3

B1007 IM ignition line overvoltage Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4

B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1

B1008 Trip switch closed Replace IM 6003 0.1 0.1 0.1 0.1


B0563 Battery voltage high Code not present 7770 0.3 0.3 0.3 0.3

B0563 Battery voltage high Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/grounded/open 6790 0.6 0.6 0.6 0.6

B1121 Left turn output fault Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6

B1121 Left turn output fault Replace bulb 6796 0.4 0.4 0.4 0.4

B1121 Left turn output fault Replace bulb connection 6823 0.6 0.6 0.6 0.6

B1121 Left turn output fault Replace IM 6826 0.5 0.5 0.5 0.5

B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/open 6790 0.6 0.6 0.6 0.6

B1122 Right turn output fault Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6

B1122 Right turn output fault Replace bulb 6796 0.4 0.4 0.4 0.4

B1122 Right turn output fault Replace bulb connection 6823 0.6 0.6 0.6 0.6

B1122 Right turn output fault Replace IM 6826 0.5 0.5 0.5 0.5


6830 0.4 0.4 0.4 0.4


6831 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5

B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7

B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open 6834 0.4 0.4 0.4 0.4

B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-grounded

6817 0.5 0.5 0.5 0.5

B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5

B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7

B1134 Starter output high TSSM terminal 9/Starter Relay (TN/GN wire)-Short to volts

6840 0.5 0.5 0.5 0.5

B1134 Starter output high Replace starter relay 6841 0.4 0.4 0.4 0.4

B1134 Starter output high Replace TSM/TSSM 6842 0.6 0.6 0.6 0.6

B1135 Accelerometer fault Replace TSM/TSSM 6845 0.5 0.5 0.5 0.5

B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.5 0.5 0.5 0.5

B1141 Ignition switch low Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6

B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY wire) open 6793 0.5 0.5 0.5 0.5

ENGINE MANAGEMENT

P0107 MAP sensor open/low Replace MAP Sensor 7630 0.5 0.5 0.5 0.5

P0107 MAP sensor open/low MAP [80B] Sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded

7640 0.6 0.6 0.6 0.6

P0107 MAP sensor open/low Replace ECM 7641 0.8 0.8 0.8 0.8


7642 0.6 0.6 0.6 0.6

P0107 MAP sensor open/low MAP [80B] Sensor terminal B to ECM [78B] terminal 25 (V/W wire) open

7645 0.5 0.5 0.5 0.5

P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6


7655 0.6 0.6 0.6 0.6

P0108 MAP sensor high MAP [80B] Sensor terminal C (R/W wire) short to Battery Volts

7635 0.5 0.5 0.5 0.5

P0108 MAP sensor high Replace ECM 7641 0.8 0.8 0.8 0.8


7643 0.5 0.5 0.5 0.5

P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short to Battery Volts

7644 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA




P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B] termi-nal 26 open

7646 0.6 0.6 0.6 0.6

P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6

P0112 IAT sensor voltage low Replace intake air temp (IAT) sensor 7725 0.3 0.3 0.3 0.3

P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) and B (BK/W wire) shorted

7730 0.3 0.3 0.3 0.3

P0112 IAT sensor voltage low Replace ECM 7735 0.6 0.6 0.6 0.6

P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B] termi-nal 7 short to ground

7750 0.5 0.5 0.5 0.5

P0112 IAT sensor voltage low Replace intake air temp (IAT) Sensor 7760 0.4 0.4 0.4 0.4

P0113 IAT sensor open/high Replace intake air temp (IAT) Sensor 7725 0.3 0.3 0.3 0.3

P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire) to ECM [78B] termi-nal 26 open

7732 0.5 0.5 0.5 0.5

P0113 IAT sensor open/high Replace ECM 7740 0.7 0.7 0.7 0.7

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM [78B] termi-nal 7 short to voltage

7745 0.4 0.4 0.4 0.4

P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM [78B] termi-nal 7 open

7750 0.5 0.5 0.5 0.5

P0113 IAT sensor open/high Replace intake air temp (IAT) sensor 7760 0.4 0.4 0.4 0.4

P0117 ET sensor low ET sensor [90B] A and ECM terminal 6 (PK/Y wire) short to ground

7675 0.4 0.4 0.4 0.4

P0117 ET sensor low Replace ECM 7680 0.6 0.6 0.6 0.6

P0117 ET sensor low Replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6


7731 0.5 0.5 0.5 0.5

P0118 ET sensor open Replace ECM 7685 0.7 0.7 0.7 0.7


7686 0.5 0.5 0.5 0.5

P0118 ET sensor open ET Sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage

7687 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA





7690 0.5 0.5 0.5 0.5


7695 0.5 0.5 0.5 0.5

P0118 ET sensor open Replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6

P0122 TP sensor open/low Replace ECM 7565 0.8 0.8 0.8 0.8

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] ter-minal 24 open

7580 0.5 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM terminal 14 short to ground

7584 0.6 0.6 0.6 0.6


7585 0.5 0.5 0.5 0.5


7586 0.6 0.6 0.6 0.6

P0122 TP sensor open/low Replace throttle position sensor 7590 0.8 0.8 0.8 0.8

P0122 TP sensor open/low Replace throttle position sensor 7595 0.5 0.5 0.5 0.5

P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM terminal 24 short to ground.

7605 0.6 0.6 0.6 0.6

P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM terminal 14 open

7615 0.6 0.6 0.6 0.6

P0122 TP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6

P0123 TP sensor high Replace ECM 7555 0.6 0.6 0.6 0.6

P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] ter-minal 24 short to voltage

7575 0.5 0.5 0.5 0.5


7587 0.5 0.5 0.5 0.5

P0123 TP sensor high Replace throttle position sensor (TPS) 7595 0.5 0.5 0.5 0.5

P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] ter-minal 24 open

7610 0.4 0.4 0.4 0.4


7619 0.6 0.6 0.6 0.6



HAZ HAA HBZ HBA




P0261 Front injector open/low Replace injector 7795 0.6 0.6 0.6 0.6

P0261 Front injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open

7805 0.4 0.4 0.4 0.4

P0261 Front injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) short to ground

7808 0.6 0.6 0.6 0.6

P0261 Front injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open

7825 0.5 0.5 0.5 0.5

P0261 Front injector open/low Replace ECM 7850 0.6 0.6 0.6 0.6

P0262 Front injector high Replace injector 7795 0.6 0.6 0.6 0.6


7809 0.5 0.5 0.5 0.5

P0262 Front injector high Replace ECM 7815 0.6 0.6 0.6 0.6

P0263 Rear injector open/low Replace injector 7795 0.6 0.6 0.6 0.6


7805 0.4 0.4 0.4 0.4


7808 0.6 0.6 0.6 0.6


7825 0.5 0.5 0.5 0.5

P0263 Rear injector open/low Replace ECM 7850 0.6 0.6 0.6 0.6

P0264 Rear injector high Replace injector 7795 0.6 0.6 0.6 0.6


7809 0.5 0.5 0.5 0.5

P0264 Rear injector high Replace ECM 7815 0.6 0.6 0.6 0.6


7030 0.4 0.4 0.4 0.4

P0373 CKP sensor intermittent Repair ECM connections 7980 0.4 0.4 0.4 0.4

P0373 CKP sensor intermittent Replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4 0.4

P0373 CKP sensor intermittent Clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3

P0373 CKP sensor intermittent Replace ECM 7983 0.7 0.7 0.7 0.7



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P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-nal 12 open\grounded

7986 0.4 0.4 0.4 0.4

P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] termi-nal 30 open\grounded

7987 0.4 0.4 0.4 0.4


7030 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Repair ECM connections 7980 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error Clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3

P0374 CKP sensor synch error Replace ECM 7983 0.7 0.7 0.7 0.7

P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-nal 12 open\ground

7986 0.4 0.4 0.4 0.4

P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] termi-nal 30 open\ground

7987 0.4 0.4 0.4 0.4

P0444 Purge control open/low Repair purge solenoid connections 6860 0.4 0.4 0.4 0.4

P0444 Purge control open/low Replace purge solenoid 6861 0.4 0.4 0.4 0.4

P0444 Purge control open/low Purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 22 is open/grounded

6862 0.5 0.5 0.5 0.5

P0444 Purge control open/low Replace ECM 6863 0.8 0.8 0.8 0.8

P0445 Purge control high Replace purge solenoid 6861 0.4 0.4 0.4 0.4

P0445 Purge control high Replace ECM 6863 0.8 0.8 0.8 0.8

P0445 Purge control high Purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 22 is shorted to voltage

6864 0.5 0.5 0.5 0.5

P0501 Vehicle speed signal low Clean or repair vehicle speed sensor (VSS) 7939 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3

P0501 Vehicle speed signal low Repair ECM connections 7956 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to termi-nal C (BK wire)

7966 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4

P0501 Vehicle speed signal low Replace ECM 7968 0.7 0.7 0.7 0.7



HAZ HAA HBZ HBA




P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM [78B] ter-minal 14 short to voltage

7917 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage

7918 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM [78B] ter-minal 14 open

7919 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high VSS [65B] terminal C (BK wire) to ECM [78B] termi-nal 10 open

7921 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) shorted to termi-nal A (R/W wire)

7922 0.5 0.5 0.5 0.5

P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open

7938 0.5 0.5 0.5 0.5

P0502 Vehicle speed signal high Repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3

P0502 Vehicle speed signal high Repair ECM connections 7956 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high Replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4

P0502 Vehicle speed signal high Replace ECM 7968 0.7 0.7 0.7 0.7

P0505 Loss of idle speed control IAC system OK, may use with other codes 7028 0.5 0.5 0.5 0.5


7476 0.5 0.5 0.5 0.5


7477 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage

7478 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage

7479 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to termi-nal B (BN/R wire)

7483 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to termi-nal D (BK/O wire)

7484 0.5 0.5 0.5 0.5


7488 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA




P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to termi-nal B (BN/R wire)

7489 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control Replace idle air control (IAC) 7490 0.5 0.5 0.5 0.5


7493 0.5 0.5 0.5 0.5


7495 0.5 0.5 0.5 0.5


7496 0.5 0.5 0.5 0.5


7498 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control Repair ECM connections 7515 0.5 0.5 0.5 0.5

P0505 Loss of idle speed control Replace ECM 7516 0.7 0.7 0.7 0.7

P0562 Battery voltage low Code not present 7770 0.3 0.3 0.3 0.3

P0562 Battery voltage low Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

P0562 Battery voltage low Repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4

P0562 Battery voltage low Repair ignition circuit (W/BK wire) high resistance 7776 0.4 0.4 0.4 0.4

P0563 Battery voltage high Code not present 7770 0.3 0.3 0.3 0.3

P0563 Battery voltage high Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2

P0603 ECM EEPROM error Replace ECM 7913 0.7 0.7 0.7 0.7

P0603 ECM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2

P0605 ECM flash Error Replace ECM 7913 0.7 0.7 0.7 0.7

P0605 ECM flash Error System OK 7916 0.3 0.3 0.3 0.3


7900 0.4 0.4 0.4 0.4

P1001 System relay coil open/low System relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open

7901 0.5 0.5 0.5 0.5


7903 0.4 0.4 0.4 0.4

P1001 System relay coil open/low Replace system relay 7904 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




P1001 System relay coil open/low Replace ECM 7906 0.7 0.7 0.7 0.7

P1002 System relay high/shorted Replace ECM 7902 0.5 0.5 0.5 0.5


7908 0.3 0.3 0.3 0.3

P1002 System relay contacts open Replace system relay 7909 0.2 0.2 0.2 0.2

P1003 System relay contacts open System relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground

7888 0.4 0.4 0.4 0.4


7889 0.4 0.4 0.4 0.4

P1003 System relay contacts open Replace system relay 7904 0.4 0.4 0.4 0.4

P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83F B] ter-minal C (BE/O wire) grounded

7934 0.4 0.4 0.4 0.4

P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83R B] ter-minal C (Y/BE wire) grounded

7936 0.4 0.4 0.4 0.4

P1003 System relay contacts open Harness inspection/wiggle test/replace ECM fuse 7937 0.4 0.4 0.4 0.4

P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83F B] ter-minal C (BE/O wire) is shorted to voltage

7865 0.6 0.6 0.6 0.6

P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83R B] ter-minal C (Y/BE wire) is shorted to voltage

7866 0.5 0.5 0.5 0.5

P1004 System relay contacts closed Replace system relay 7911 0.2 0.2 0.2 0.2

P1004 System relay contacts closed System relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage

7912 0.4 0.4 0.4 0.4

P1004 System relay contacts closed Fuel pump connector [141B] terminal 1 is shorted to voltage

7928 0.4 0.4 0.4 0.4


7929 0.4 0.4 0.4 0.4

P1009 Incorrect password Perform ECM/TSSM module replace procedure 6701 0.4 0.4 0.4 0.4

P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4

P1009 Incorrect password Replace ECM, remove TSSM 6703 0.8 0.8 0.8 0.8

P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 /speedome-ter [39B] terminal 2 short to volts

6705 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




P1010 Missing password Replaced TSSM, System now ok 6707 0.3 0.3 0.3 0.3

P1010 Missing password Replace ECM 6708 0.7 0.7 0.7 0.7

P1010 Missing password ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 0.4 0.4 0.4

P1010 Missing password Repair TSSM connections 6726 0.4 0.4 0.4 0.4

P1010 Missing password Repair ECM connections 7980 0.4 0.4 0.4 0.4

P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) open/ground

7025 0.6 0.6 0.6 0.6

P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) open/ground

7026 0.6 0.6 0.6 0.6

P1351 Front ignition Coil low/open Repair ECM connections 7301 0.3 0.3 0.3 0.3

P1351 Front ignition coil low/open Replace ignition coil 7858 0.6 0.6 0.6 0.6

P1351 Front ignition coil low/open Repair coil connections 7860 0.6 0.6 0.6 0.6

P1351 Front ignition coil low/open System relay terminal 87 to ignition coil [83B] termi-nal B (Y/GN wire) is open

7863 0.6 0.6 0.6 0.6

P1351 Front ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8

P1351 Front ignition coil low/open Harness inspection/wiggle test/replace ECM fuse 7937 0.4 0.4 0.4 0.4

P1352 Front ignition coil high/shorted Replace ignition coil 7858 0.6 0.6 0.6 0.6

P1352 Front ignition coil high/shorted ECM [78B] terminal 29 and ignition coil [83F B] ter-minal C (BE/O wire) is shorted to voltage

7865 0.6 0.6 0.6 0.6

P1352 Front ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8

P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

P1353 Front cylinder-No combustion Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

P1353 Front cylinder-No combustion Replace front ignition coil 7531 0.6 0.6 0.6 0.6

P1353 Front cylinder-No combustion Replace ECM 7534 1.0 1.0 1.0 1.0

P1353 Front cylinder-No combustion Replace spark plug 7536 0.5 0.5 0.5 0.5

P1353 Front cylinder-No combustion ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) ground

7857 0.7 0.7 0.7 0.7



HAZ HAA HBZ HBA




P1353 Front cylinder-No combustion ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) open

7859 0.7 0.7 0.7 0.7

P1354 Rear ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) open/ground

7025 0.6 0.6 0.6 0.6

P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) open/ground

7026 0.6 0.6 0.6 0.6

P1354 Rear ignition coil low/open Repair ECM connections 7301 0.3 0.3 0.3 0.3

P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5

P1354 Rear ignition coil low/open Repair coil connections 7860 0.6 0.6 0.6 0.6

P1354 Rear ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8

P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil [83B] termi-nal B (Y/GN wire) is open

7875 0.5 0.5 0.5 0.5

P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace ECM fuse 7937 0.4 0.4 0.4 0.4

P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5

P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) is shorted to voltage

7866 0.5 0.5 0.5 0.5

P1355 Rear ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8

P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

P1356 Rear Cylinder-No combustion Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

P1356 Rear Cylinder-No combustion Replace ignition coil 7532 0.3 0.3 0.3 0.3

P1356 Rear Cylinder-No combustion Replace ECM 7544 0.7 0.7 0.7 0.7

P1356 Rear Cylinder-No combustion Replace spark plug 7548 0.3 0.3 0.3 0.3

P1356 Rear Cylinder-No combustion ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) grounded

7853 0.5 0.5 0.5 0.5

P1356 Rear Cylinder-No combustion ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) open

7862 0.5 0.5 0.5 0.5

P1357 Intermittent secondary front Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

P1357 Intermittent secondary front Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

P1357 Intermittent secondary front Replace front ignition coil 7531 0.6 0.6 0.6 0.6



HAZ HAA HBZ HBA




P1357 Intermittent secondary front Replace ECM 7534 1.0 1.0 1.0 1.0

P1357 Intermittent secondary front Replace spark plug 7536 0.5 0.5 0.5 0.5

P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) ground

7857 0.7 0.7 0.7 0.7

P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition Coil [83F B] termi-nal C (BE/O wire) open

7859 0.7 0.7 0.7 0.7

P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

P1358 Intermittent secondary rear Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

P1358 Intermittent secondary rear Replace ignition coil 7532 0.3 0.3 0.3 0.3

P1358 Intermittent secondary rear Replace ECM 7544 0.7 0.7 0.7 0.7

P1358 Intermittent secondary rear Replace spark plug 7548 0.3 0.3 0.3 0.3

P1358 Intermittent secondary rear ECM [78B] terminal 11 & ignition coil [83R B] termi-nal C (Y/BE wire) grounded

7853 0.5 0.5 0.5 0.5

P1358 Intermittent secondary rear ECM [78B] terminal 11 to ignition coil [83R B] termi-nal C (Y/BE wire) open

7862 0.5 0.5 0.5 0.5

P1481 Fan output open/low Fan relay terminal 85 to ECM [78B] terminal 2 (W/R wire) is open/grounded

6050 0.5 0.5 0.5 0.5

P1481 Fan output open/low Replace fan relay 6051 0.2 0.2 0.2 0.2

P1481 Fan output open/low Replace ECM 6052 0.8 0.8 0.8 0.8

P1481 Fan output open/low Harness inspection/wiggle test/replace battery fuse 6053 0.3 0.3 0.3 0.3

P1481 Fan output open/low Replace fan 6054 0.8 0.8 0.8 0.8

P1481 Fan output open/low Fan relay terminal 86 to battery fuse terminal M (R/O wire) is open/grounded

6055 0.5 0.5 0.5 0.5

P1481 Fan output open/low Battery fuse terminal O to ignition switch [33] termi-nal 2 (R wire) is open

6056 0.5 0.5 0.5 0.5

P1481 Fan output open/low Fan relay terminal 87 to cooling fans [97B T], [97B B] (Y/BN wire) is grounded

6057 0.5 0.5 0.5 0.5

P1482 Fan output high Replace fan relay 6051 0.2 0.2 0.2 0.2

P1482 Fan output high Replace ECM 6052 0.8 0.8 0.8 0.8



HAZ HAA HBZ HBA




P1482 Fan output high Fan relay terminal 85 to ECM [78B] terminal 2 (W/R wire) is shorted to voltage

6058 0.5 0.5 0.5 0.5

SERIAL DATA

Serial data missing Replace instrument module 6714 0.5 0.5 0.5 0.5

Serial data missing Engine stop switch [22A] terminal 4/system relay ter-minal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground

6723 0.5 0.5 0.5 0.5

Serial data missing Replace voltage regulator 6724 0.5 0.5 0.5 0.5

Serial data missing Replace ECM 6727 0.7 0.7 0.7 0.7

Serial data missing Replace TSSM 6728 0.5 0.5 0.5 0.5

Serial data missing Inspect main wire harness/wiggle test/replace 15 amp ignition fuse

6729 0.3 0.3 0.3 0.3

Serial data missing Replace engine stop switch 6730 0.9 0.9 0.9 0.9

Serial data missing maxifuse [5B] terminal B and battery positive termi-nal (R wire) is open

6731 0.5 0.5 0.5 0.5

Serial data missing Inspect harness/wiggle test/replace 40 Amp maxi fuse

6733 0.3 0.3 0.3 0.3

Serial data missing Replace system relay 6734 0.3 0.3 0.3 0.3


6804 0.4 0.4 0.4 0.4

Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) short to voltage

6818 0.4 0.4 0.4 0.4


6819 0.4 0.4 0.4 0.4

Serial data missing ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded

6838 0.4 0.4 0.4 0.4


6839 0.5 0.5 0.5 0.5

Serial data missing Replace ignition switch 7287 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA




Serial data missing Repair ECM terminals 7301 0.3 0.3 0.3 0.3

Serial data missing Ignition switch [33A] terminal A and maxifuse termi-nal A (R wire) is open

7312 0.4 0.4 0.4 0.4


7317 0.4 0.4 0.4 0.4


7318 0.5 0.5 0.5 0.5

U1016 Loss of ECM serial data at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4

U1016 Loss of ECM serial data at IM Replace ECM 6716 0.7 0.7 0.7 0.7

U1016 Loss of ECM serial data at IM ECM [78B] terminal 10 to ground (BK wire) is open 6746 0.5 0.5 0.5 0.5

U1016 Loss of ECM serial data at IM ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1016 Loss of ECM serial data at IM Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1016 Loss of ECM serial data at IM ECM [78B] terminal 13 to fuseblock is open 7290 0.5 0.5 0.5 0.5

U1016 Loss of ECM serial data at TSSM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5

U1016 Loss of ECM serial data at TSSM Replace ECM 6716 0.7 0.7 0.7 0.7

U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 10 to ground (BK wire) is open 6746 0.5 0.5 0.5 0.5

U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 0.4 0.4 0.4

U1016 Loss of ECM serial data at TSSM Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 13 to fuseblock is open 7290 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at ECM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at ECM Replace ECM 6716 0.7 0.7 0.7 0.7

U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 10 to ground (BK wire) is open 6746 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

6718 0.4 0.4 0.4 0.4

U1064 Loss of TSM/TSSM data at ECM Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 13 to fuseblock is open 7290 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at IM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 12 (BK wire) is open 6710 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




U1064 Loss of TSM/TSSM data at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4

U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open

6712 0.6 0.6 0.6 0.6

U1064 Loss of TSM/TSSM data at IM Replace 15AMP battery fuse 6713 0.4 0.4 0.4 0.4

U1064 Loss of TSM/TSSM data at IM Replace TSM/TSSM 6728 0.5 0.5 0.5 0.5

U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.4 0.4 0.4 0.4

U1096 Loss of IM serial data Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4

U1096 Loss of IM serial data Replace instrument module 6721 0.5 0.5 0.5 0.5

U1096 Loss of IM serial data Replace 15AMP battery fuse 7159 0.5 0.5 0.5 0.5

U1096 Loss of IM serial data ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1096 Loss of IM serial data TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.4 0.4 0.4 0.4

U1096 Loss of IM serial data IM [39B] terminal 7 (LGN/V wire) grounded 6759 0.6 0.6 0.6 0.6

U1096 Loss of IM serial data IM [39B] terminal 5 and chassis ground (BLK wire) is open

6776 0.6 0.6 0.6 0.6

U1096 Loss of IM serial data Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1096 Loss of IM serial data IM [39B] terminal 6 and ignition fuse open 6858 0.6 0.6 0.6 0.6

U1255 Missing response at IM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5

U1255 Missing response at IM TSSM [30B] terminal 12 (BK wire) is open 6710 0.4 0.4 0.4 0.4

U1255 Missing response at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4

U1255 Missing response at IM TSSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open

6712 0.6 0.6 0.6 0.6

U1255 Missing response at IM Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5

U1255 Missing response at IM TSSM [30B] terminal 1 and ignition fuse open/short to ground

6749 0.4 0.4 0.4 0.4

U1255 Missing response at IM Inspect main wiring harness/wiggle test/replace 15 amp battery fuse

7159 0.5 0.5 0.5 0.5

U1255 Missing response at TSSM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




U1255 Missing response at TSSM Replace instrument module 6721 0.5 0.5 0.5 0.5

U1255 Missing response at TSSM ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1255 Missing response at TSSM IM [39B] terminal 1 and battery fuse (BN/GY wire) is open/grounded

6758 0.6 0.6 0.6 0.6

U1255 Missing response at TSSM IM [39B] terminal 7 (LGN/V wire) grounded 6759 0.6 0.6 0.6 0.6

U1255 Missing response at TSSM IM [39B] terminal 5 and chassis ground (BLK wire) is open

6776 0.6 0.6 0.6 0.6

U1255 Missing response at TSSM Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1255 Missing response at TSSM Inspect main wiring harness/wiggle test/replace 15 amp battery fuse

7159 0.5 0.5 0.5 0.5

U1300 ECM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6

U1300 ECM serial data low ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1300 ECM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1300 ECM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8

U1300 ECM serial data low ECM [78B] terminal 5 /TSSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4

U1300 ECM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8

U1300 ECM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5

U1300 IM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6

U1300 IM serial data low ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1300 IM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1300 IM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8

U1300 IM serial data low ECM [78B] terminal 5 /TSSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4

U1300 IM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8

U1300 IM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5



HAZ HAA HBZ HBA




U1300 TSSM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6

U1300 TSSM serial data low ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1300 TSSM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1300 TSSM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8

U1300 TSSM serial data low ECM [78B] terminal 5 /TSSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded

7994 0.4 0.4 0.4 0.4

U1300 TSSM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8

U1300 TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5

U1301 ECM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6

U1301 ECM serial data high ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1301 ECM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1301 ECM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8

U1301 ECM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage

7997 0.5 0.5 0.5 0.5

U1301 ECM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8

U1301 ECM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5

U1301 IM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6

U1301 IM serial data high ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1301 IM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1301 IM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8

U1301 IM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage

7997 0.5 0.5 0.5 0.5

U1301 IM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8



HAZ HAA HBZ HBA




U1301 IM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5

U1301 TSSM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6

U1301 TSSM serial data high ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open

6748 0.6 0.6 0.6 0.6

U1301 TSSM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3

U1301 TSSM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8

U1301 TSSM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage

7997 0.5 0.5 0.5 0.5

U1301 TSSM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8

U1301 TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open

7999 0.5 0.5 0.5 0.5


No check engine lamp Repair ECM connections 7141 0.3 0.3 0.3 0.3

No check engine lamp Replace ignition switch 7287 0.5 0.5 0.5 0.5

No check engine lamp Ignition switch [33] terminal 1 to accessory fuse open

7288 0.4 0.4 0.4 0.4


7290 0.5 0.5 0.5 0.5

No check engine lamp Replace engine stop switch 7295 0.8 0.8 0.8 0.8


7303 0.4 0.4 0.4 0.4

No check engine lamp Replace ECM 7305 0.7 0.7 0.7 0.7

No check engine lamp Battery ground and ECM [78B] terminal 10 and 28 open

7310 0.3 0.3 0.3 0.3

No check engine lamp Replace instrument module 7311 0.3 0.3 0.3 0.3

No check engine lamp Replace accessory fuse 7313 0.3 0.3 0.3 0.3

No check engine lamp ECM [78B] terminal 5/data link [91A] terminal 3/IM [39B] terminal 7 (LGN/V wire) open

7314 0.4 0.4 0.4 0.4



HAZ HAA HBZ HBA




No check engine lamp IM [39] terminal 12 to accessory fuse terminal D is open\shorted to ground

7319 0.4 0.4 0.4 0.4


7131 0.9 0.9 0.9 0.9

Misfire at idle or under load Replace spark plugs 7134 0.7 0.7 0.7 0.7

Misfire at idle or under load Replace ignition coil 7139 0.7 0.7 0.7 0.7

Misfire at idle or under load Replace fuel injector 7144 1.1 1.1 1.1 1.1

Misfire at idle or under load Replace ECM 7149 2.0 2.0 2.0 2.0

Misfire at idle or under load Replace MAP sensor 7152 1.1 1.1 1.1 1.1

Misfire at idle or under load Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

Misfire at idle or under load Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1


7131 0.9 0.9 0.9 0.9

Rough or rolling idle Replace spark plugs 7134 0.7 0.7 0.7 0.7

Rough or rolling idle Replace ignition coil 7139 0.7 0.7 0.7 0.7

Rough or rolling idle Replace fuel injector 7144 1.1 1.1 1.1 1.1

Rough or rolling idle Replace ECM 7149 2.0 2.0 2.0 2.0

Rough or rolling idle Replace MAP sensor 7152 1.1 1.1 1.1 1.1

Rough or rolling idle Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1

Rough or rolling idle Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

Emits black smoke Replace fuel pressure regulator 7480 0.6 0.6 0.6 0.6

Emits black smoke Replace fuel injector 7596 0.6 0.6 0.6 0.6

Emits black smoke Replace MAP sensor 7597 0.6 0.6 0.6 0.6

Emits black smoke Replace engine temperature sensor 7598 0.7 0.7 0.7 0.7

Emits black smoke Replace ECM and reprogram 7601 0.9 0.9 0.9 0.9

Starts, then stalls Replace ECM 7450 0.7 0.7 0.7 0.7

Starts, then stalls Replace fuel filter or clean fuel pump screen 7013 1.1 1.1 1.1 1.1



HAZ HAA HBZ HBA




Starts, then stalls Check for fuel delivery failure-repair or replace fuel pump, hoses, or filter

7014 1.1 1.1 1.1 1.1

Engine cranks but will not start Clean or replace fuel filter screen 7013 1.1 1.1 1.1 1.1


7014 1.1 1.1 1.1 1.1

Engine cranks but will not start Repair starting system; use in conjunction with addi-tional code(s)

7166 0.2 0.2 0.2 0.2


7171 0.3 0.3 0.3 0.3

Engine cranks but will not start Fuel pump fuse terminal O to fuel pump [141B] ter-minal 1 (O/GY) is open

7173 0.3 0.3 0.3 0.3

Engine cranks but will not start Replace 15 amp fuse 7181 0.2 0.2 0.2 0.2

Engine cranks but will not start Replace battery 7185 0.3 0.3 0.3 0.3


7210 0.6 0.6 0.6 0.6


7226 0.6 0.6 0.6 0.6

Engine cranks but will not start Fuel pump [141B] terminal 3 and chassis ground (BK wire) is open

7340 0.5 0.5 0.5 0.5

Engine cranks but will not start Fuel pump fuse terminal O to fuel pump [141B] ter-minal 1 (O/GY) is shorted to ground-replace 15 amp pump fuse

7380 0.3 0.3 0.3 0.3


7415 0.4 0.4 0.4 0.4

Engine cranks but will not start Fuel pump fuse terminal M to system relay terminal 87 (Y/GN) is open

7441 0.3 0.3 0.3 0.3

Engine cranks but will not start Replace ECM 7450 0.7 0.7 0.7 0.7

Engine cranks but will not start Replace spark plugs 7520 0.6 0.6 0.6 0.6

Engine cranks but will not start Replace Throttle Position Sensor 7595 0.5 0.5 0.5 0.5

Engine cranks but will not start Replace injector 7992 0.8 0.8 0.8 0.8



HAZ HAA HBZ HBA




2004 PNA

"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMESDealer Installed Accessories Warranty Job Code and Job Time Schedule

The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retailvehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale. **Times shown affect2003 and 2004 models only, which runs concurrent with that vehicle’s warranty.

Please note: This policy is valid in certain markets only.

Table 7-1. ChassisITEM DESCRIPTION LABOR CODE JOB TIME

Foot controls 8110 0.2

Handlebars 8112 0.5

Wheels 8114 1.3

Suspension 8116 0.5

Foot pegs 8111 0.3

Floorboards 8113 0.3

Grips 8115 0.4

Hand levers 8117 0.2

Mirrors 8118 0.1

Chrome swingarm 8119 2.0

Chrome fork fork slider (Both) All but FL models 8121 1.0

Chrome fork fork slider (Both) FL models 8123 2.0

Chrome fork covers Softail 8125 0.7

Chrome fork covers FL models 8126 1.0

Front fender FL models 8127 1.1

Front fender FX and XL models 8128 0.3

Rear fender All models 8129 1.4

Revised 1/13/04 2004 PNA Page 7-1


Fuel tank FL models 8131 1.2

Fuel tank Softail and Dyna models 8133 0.9

Fuel tank XL models 8135 0.3

Airbox cover V-Rod models 8101 0.1

Front fender V-Rod models 8102 0.2

Rear fender V-Rod models 8103 0.2

Table 7-2. ElectricalITEM DESCRIPTION LABOR CODE JOB TIME

Lighting 8120 1.0

Audio 8122 1.0

Gauges 8124 0.8

Turn signal relocation kit 8137 0.7

Table 7-3. DecorativeITEM DESCRIPTION LABOR CODE JOB TIME

Fender tips 8130 0.1

Decorative covers 8132 0.2

O.E. Style Items with logos 8134 0.1

Visors 8136 0.1

Dashinators 8138 0.5

Table 7-1. ChassisITEM DESCRIPTION LABOR CODE JOB TIME



Table 7-4. FunctionalITEM DESCRIPTION LABOR CODE JOB TIME

Luggage racks 8140 0.8

Chrome fender skirts/rails 8141 0.2

Sissy bars/sideplates 8142 1.0

Chrome rear sprockets 8143 0.8

P&A S/B support 8144 0.6

Chrome caliper 8145 0.4

Rotor covers 8148 0.5

Chrome engine guards/dresser bars 8146 0.6

Oil cooler/thermostats 8147 1.0

Table 7-5. Windshields and PlasticsITEM DESCRIPTION LABOR CODE JOB TIME

Sidecars 8150 1.1

Windshields 8152 0.5

Composite fenders, spoilers, lowers 8154 0.8

Hard saddlebags 8156 1.8

Tourpaks 8158 1.5

Table 7-6. Cut and SewITEM DESCRIPTION LABOR CODE JOB TIME

Soft saddlebags 8160 0.4

Miscellaneous soft bags 8162 0.1

Customer seats 8164 0.2

Backrest pads 8166 0.2

Tank panels 8168 0.1



Table 7-7. PerformanceITEM DESCRIPTION LABOR CODE JOB TIME

Exhaust system 8170 1.0

Air cleaners 8172 0.2

Carburetors does not include time to jet 8173 0.5

P&A Head, valves 8174 3.5

Cylinders/pistons 8175 3.2

Cams 8176 2.5

Flywheel/connecting rod assembly 8177 7.0

Ignition 8178 0.7

Cylinder heads/gaskets 8179 3.5

Valve train pushrods, springs, etc. 8180 3.5

Clutch 8190 1.0

Transmission 8195 4.0



2004 TLE SIDECAR MODELS

2004 MODEL YEAR SIDECAR INFORMATION**NEW INFORMATION**

This year warranty claims must be submitted under the SIDECAR VIN number and the following labor codes in this section will be able to be selected for warranty claims. (2004 modelsonly). Prior to this model year, warranty claim was submitted for sidecar repairs using sidecar VIN, however labor request must be done using "8888" generic labor code in detail partof claim.

Table 8-1. TLE Sidecars

ITEM DESCRIPTION LABOR CODE

MODELS

SGX/SLX/SMX, SNX/SPX

STX/SKX

ACCESSORY SIDECAR

Sidecar bank angle sensor switch kit installation Installation Only --- 0.4 0.4

Replace sidecar windshield 6901 0.2 0.2

Replace sidecar fender 6904 0.8 0.8

Replace seat 6907 0.2 0.2

Replace liner (carpeting) 6913 0.4 0.4

Replace armrest storage pouch 6916 --- 0.2

Replace armrest 6919 --- 0.2

Replace handles 6922 --- 0.1

Replace brake pads 6926 0.2 0.2

Replace brake caliper 6927 0.3 0.3

Replace brake disc 6929 0.3 0.3

Replace wheel 6931 0.7 0.7

Replace axle 6934 0.8 0.8

Repair/replace audio harness 6940 --- 1.0

Replace speaker 6943 --- 0.5

Replace speaker pod 6946 --- 0.6

Revised 1/13/04 2004 TLE SIDECAR MODELS Page 8-1

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I

SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI

SMX TLE FOR FLHR


Replace amplifier 6949 --- 0.6

Removal of sidecar for service and reattachment includes realignment 6954 1.1 1.1

Sidecar alignment 6956 0.8 0.8

Sidecar tub removal 6958 0.3 0.3

B 1151 Sidecar Bank angle sensor low Replace sidecar bank angle sensor 6968 0.2 0.2

B 1151 Sidecar Bank angle sensor low Replace security siren 6969 0.3 0.3

B 1151 Sidecar Bank angle sensor low Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire) grounded

6970 0.4 0.4

B 1152 Sidecar Bank angle sensor short to battery Repair sidecar bank angle sensor connections 6961 0.4 0.4

B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open

6962 0.4 0.4

B 1152 Sidecar Bank angle sensor short to battery Replace TSM/TSSM 6963 0.6 0.6

B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded

6964 0.4 0.4

B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open

6965 0.4 0.4

B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal C to ignition fuse open

6966 0.5 0.5

B 1152 Sidecar Bank angle sensor short to battery Replace sidecar bank angle sensor 6967 0.4 0.4

B 1153 Sidecar Bank angle sensor high Repair sidecar bank angle sensor connections 6961 0.4 0.4

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open

6962 0.4 0.4

B 1153 Sidecar Bank angle sensor high Replace TSM/TSSM 6963 0.6 0.6

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded

6964 0.4 0.4

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open

6965 0.4 0.4

B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal C to ignition fuse open

6966 0.5 0.5

B 1153 Sidecar Bank angle sensor high Replace sidecar bank angle sensor 6967 0.4 0.4

Table 8-1. TLE Sidecars

ITEM DESCRIPTION LABOR CODE

MODELS

SGX/SLX/SMX, SNX/SPX

STX/SKX

Revised 1/13/04 2004 TLE SIDECAR MODELS Page 8-2

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I

SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI

SMX TLE FOR FLHR


2004 FLHTCSE MODELS

Table 9-1. Service

ITEM DESCRIPTION LABOR CODEMODEL

PJE

NEW

Set-up and pre-delivery --- 2.5

1,000 mile service --- 2.5

REGULAR

5,000 mile maintenance --- 1.8










Revised 1/13/04 2004 FLHTCSE MODELS Page 9-1

Use the labor codes for the FLHTC-I model (FFW), except for the service procedures listed in this section.

PJE FLHTCSE


Table 9-2. Chassis


PJE

WHEELS

Replace axle covers front 2112 0.1

HANDLEBARS

Replace handlebars includes removing radio 2206 2.3

Replace throttle control cable one or more - includes all adjustments 2241 0.8


Change front fork oil both sides --- 0.8

Replace frame includes removal and installation of all accessories and motor-cycle components

2306 17.5

Replace lower triple tree chrome cover 2314 0.1

Service or replace fork slider and/or seal – includes removal, disassem-bly, cleaning, inspection, replacing parts, servicing damper tube, replac-ing bushings, assembly and installation

one side 2341 2.4

both sides 2342 2.9

Replace fork tube one side 2357 1.9

both sides 2361 2.9

Replace shift lever peg/insert 2392 0.1

Replace footboard insert 2299 0.1

BRAKES

Replace brake pads front – each caliper 2416 0.1

rear 2421 0.4

Replace caliper decorative insert one 2429 0.1

Replace rear brake pedal cover 2496 0.1

SEATS/FENDERS/TANKS

Replace seat/seat strap either or both 2506 0.2

Replace rider backrest pad/trim/insert 2509 0.1

Replace rider backrest bracket on rear fender 2511 0.3

Replace passenger backrest mounts / bushings all or one 2513 0.3

Replace passenger backrest latches one 6506 0.1



PJE FLHTCSE


Replace rear fender emblem 2534 0.2

Replace fuel tank console insert 2558 0.2

Replace passenger backrest pad/trim/insert 6515 0.1

EXHAUST SYSTEM

Replace one muffler end 2647 0.1

Replace one muffler heat shield 2649 0.1

Table 9-3. Engine


PJE

CRANKCASE

Replace oil filter mount thermostat end cap and/or gasket 4519 0.2

Replace thermostatic valve includes test procedures 4520 0.4

Replace oil cooler guard 4521 0.3

Replace oil cooler 4525 0.4

Replace oil cooler mounting bracket 4526 0.4

Replace oil cooler hose and/or clamp one or both 4528 0.6

Replace oil filter mount/fittings 4533 0.4

Replace oil filter mount bypass cover and/or gasket 4534 0.4

Table 9-2. Chassis


PJE



PJE FLHTCSE




PJE

CLUTCH

Replace clutch release plate and/or bearing 4016 0.4

Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5

Replace clutch push rod 4019 0.3

Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4

Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6

Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.7

Bleed clutch system of air includes fluid refill 4024 0.1

Replace clutch master cylinder cover and/or gasket 4026 0.1

Replace clutch line includes fluid refill and system bleed 4028 0.8

Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2



PJE

TRANSMISSION

Replace transmission shift arm cover 4392 0.2



PJE FLHTCSE




PJE

ACCESSORIES

Replace instrument panel support housing or inner fairing 6209 1.9

Replace one fairing lower and/or glove compartment 6272 0.2

Replace one saddlebag filler strip 6278 0.1

Replace one saddlebag lid trim strip 6246 0.1

Replace highway bar front 6353 0.6

Replace garage door opener transmitter includes outer fairing removal 6415 0.4



PJE


WIRING

Handlebar harness repair short 6551 2.3

Handlebar harness repair open 6552 2.3

Replace overlay (audio) harness 5027 1.8

Replace garage door opener harness includes fairing removal 6416 0.4

SWITCHES

Replace handlebar (cruise set) switch 5182 1.2

Replace handlebar mode switch 5183 1.1

LIGHTS

Replace turn signal light assembly front - one side 5201 0.5

front - both sides 5202 0.7

rear 5205 0.4



PJE FLHTCSE


Replace passing lamp assembly front - one side 5242 0.5

front - both sides 5243 0.7

Replace passing lamp/directional mount One side, includes lamp r&r 5244 0.8

Replace passing lamp/directional mount Both sides, includes lamp r&r 5245 1.1

SOUND SYSTEM – DIAGNOSIS, REPAIR

Replace radio chassis 6601 0.4

Replace one front speaker 6605 0.3

Replace one speaker grill front 6607 0.2

Replace antenna mast mount 6611 0.3

Replace stereo antenna mast 6617 0.2


Replace throttle control cable one or more - includes all diagnostics and adjustments 2241 0.8

Main harness locate and repair open/short 5028 0.5

Replace any single wire ground wire 5038 0.4

Replace rear stoplight switch 5141 0.5

Replace fuse 5145 0.2

Replace rear stoplight relay 5169 0.2

Replace front brake light switch 5176 0.7

Replace handlebar (cruise set) switch 5182 1.2

Replace any fairing switch 5192 0.4

Replace tachometer 6009 0.3

Interconnect harness repair short 6531 0.5

Interconnect harness repair open 6532 0.5

Handlebar harness repair short 6551 2.1

Handlebar harness repair open 6552 2.1

Replace cruise cable 6630 0.4

Replace cruise module includes diagnosis 6635 0.7

Replace speedometer includes diagnosis 6769 0.4



PJE



PJE FLHTCSE


2004 FXSTDSE2 MODELS

Table 9-8. Chassis


PHD

Replace handlebars 2206 2.2

Replace handlebar clamp Include removing tachometer 2254 0.3

Replace riser filler frontside 2256 0.4

backside 2258 0.1

Replace brake pads front-each caliper 2416 0.1

Replace brake pads rear 2421 0.3

Replace brake disc front-one side 2436 0.3

front-both sides 2437 0.4

Bleed brake caliper one or twofront calipers or rear caliper 2446 0.2

Replace seat insert front 2503 0.2

rear 2504 0.2

Replace rear axle covers left side 6503 0.1

right side 6504 0.3

Replace chin fairing 6213 0.2

Replace chin fairing mounting bracket 6215 0.5

Replace lower frame tube covers each 2315 0.1

Replace lower triple tree cover 2322 0.3

Replace rear tire 2111 1.2

Revised 1/13/04 2004 FXSTDSE2 MODELS Page 9-7

Use the labor codes for the FXSTD-I Softail Deuce model (JBB), except for the service procedures listed in this section.

PHD FXSTDSE2




PHD

Replace and/or Service clutch control lever 2221 0.1

Replace clutch release plate and/or bearing 4016 0.3

Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5

Replace clutch push rod 4019 0.3

Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4

Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6

Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.6

Bleed clutch system of air includes fluid refill 4024 0.1

Replace clutch master cylinder cover and/or gasket 4026 0.1

Replace clutch line includes fluid refill and system bleed 4028 0.5

Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2



PHD

Replace left upper handlebar switch 5171 0.6

Replace right upper handlebar switch 5173 0.8

Replace front brake light switch 5176 1.0

Replace headlight shroud 5241 0.4

Replace tachometer 6009 0.2

Replace tachometer light 6038 0.1

Revised 1/13/04 2004 FXSTDSE2 MODELS Page 9-8

Use the labor codes for the FXSTD-I Softail Deuce model (JBB), except for the service procedures listed in this section.

PHD FXSTDSE2

2004 SoftailModels

Sportster Models

FLHTModels

FLHR, FLTRModels

Dyna Models

VRSCModels

PNA SidecarModels

CVOModels

NOTE TO CMI

This is page 1 of 2. Repeat information on the backside of each tab.

NOTE TO CMI

This is page 2 of 2. Repeat information on the backside of each tab.

Documents

Time Codes