Thursday 1500 Lupins in Aquaculture

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    International Lupin Conference Fremantle, 14th- 18thSeptember 2008

    Dr Brett Glencross Aquaculture Feed Grains Programepartment of Fisheries

    O Box 20, North Beach 6020 estern Australia

    HARVESTING THEBENEFITS OF LUPINSIN AQUACULTUREFEEDS

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    1 in every 2 fish eaten is now farmed

    The Rise of Aquaculture

    Industrial/Reduction Fisheries

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    Feed Resource LimitsProtein Fat - Starch

    40 30 - 10

    45 20 - 10

    50 15 - 10

    30 6 - 20

    Australia 25 12 63

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    Being too dependent on any one ingredient is aRISK due to: Supply issues Price volatility Contaminant issues

    Managing Ingredient RISK

    Source : IFFO

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    The RISK can be reduced by using alternativeingredients to provide nutrients and energy However some types of alternatives introducenew variety of RISKS

    Contaminants (e.g. Mycotoxins) Anti-nutritional factors (e.g. Saponins)

    Quality variability (e.g. Digestible protein variability)

    Fishmeal

    Fishoil

    Wheat

    Alt 1Alt 2

    Alt 3High Risk Formulation Low Risk Formulation

    Managing Ingredient RISK

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    Aquaculture Feed Grains Program

    From 1992

    2002 Forerunner Fishmeal Replacement

    Research Programs undertook studies on a wide range of

    ingredients

    From 2002 to 2008 a focus of studies was made to understand

    Grain processing technology Protein concentrate technology Nutrient and energy digestibility

    Growth and feed intake variability Anti-Nutritional Factor assessment Fish Gut health Extrusion processing assessment

    Involved a large multidisciplinary research team from 7

    different organizations (research and industry) with skills in

    grain breeding, grain processing, grain chemistry, animal

    nutrition, feed manufacturing and grain marketing

    http://www.fish.wa.gov.au/docs/pub/ResAquaNutEnviron

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    Grain Species

    Rapeseed

    Soybeans

    Field Peas

    Lupins

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    Processing Lupins

    Lupin seed

    Lupin kernels

    Lupin Protein

    Isolate(LPI)

    30% protein40% protein60% protein80% protein

    Lupin Protein

    Concentrate

    (LPC)

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    Grain CompositionGrain DM Protein Fat Ash Starch NSP

    Soybean

    Solevent-extracted 89 48 1 9 1 31

    Full-fat 91 42 20 5 1 24

    Lupin

    L. angustifolius seed 91 32 6 3 1 50

    L. angustifolius kernel 90 39 7 3 1 41

    L. albuskernel 92 44 11 4 1 33

    L. luteus kernel 90 52 7 4 1 27

    L. mutabilis kernel 91 52 17 4 1 18

    Rapeseed

    Expellet-extracted 90 34 12 4 1 39

    Solevent-extracted 90 39 2 6 1 43

    Field Pea

    Whole seed 90 23 1 3 32 33

    Kernel meal 91 26 2 2 45 17

    All samples are expressed as % as received basis

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    300320340360380400420440460480500

    Quilinock

    Mand

    elup

    T

    anjil

    Wa

    rrah

    Moonah

    Illy

    arrie

    K

    alya

    Be

    lara

    Y

    orrel

    D

    anja

    Ch

    ittick

    WALAN2173

    Yandee

    Myallie

    Gung

    urru

    M

    errit

    Talle

    rack

    Marri

    Wo

    nga

    Unicrop

    Geeb

    ung

    Uniw

    hite

    Uniharvest

    Protein (g/kg DM)

    All samples are dehulled (kernel) Lupinus angustifoliuscultivars

    produced in same year from same site

    Variability in Composition

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    Assessing Effects of Grains

    Feed Intake

    Utilisation

    (Growth/Retention)Digestibility

    Pathology

    Blood chemistry

    Gene / ProteinExpression

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    Grain Variability

    0.000

    0.200

    0.400

    0.600

    0.800

    1.000

    1.200

    1.400

    N P Energy OM

    L. albus

    L. angustifolius

    L. luteus

    Soybean

    Apparent Digestibility Coefficients

    Glencross, B.D., Hawkins, W.E. (2004). Aquaculture Nutrition. 10, 65-73.

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    0.80

    0.85

    0.90

    0.95

    1.00

    1.05

    1.10

    0 20 40 60 80 100

    Lupin dehulling efficinecy (%)ApparntdigestibilityCoefficient

    Dehulling Lupins -

    igestibilityProtein

    0.40

    0.45

    0.50

    0.55

    0.60

    0.65

    0.70

    0 20 40 60 80 100

    Lupin dehulling efficiency (%)

    ApparentDigestibilityCoefficient

    Energy

    L. angustifoliuscv. Coromup

    L. angustifoliuscv. Coromup

    Glencross et al. (2004) Aquaculture Nutrition 13, 462-470

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    Differences among Species

    Response of each species to ingredient energy

    digestibilities of a range of ingredients.Glencross 2008. Unpublished.

    y = 0.641x + 0.311

    R2 = 0.925, P = 0.0001

    0.750

    0.800

    0.850

    0.900

    0.950

    0.750 0.800 0.850 0.900 0.950

    Trout - ADC

    Barramundi-ADC

    y = 0.467x + 0.387

    R2 = 0.619, P = 0.0119

    0.50

    0.60

    0.70

    0.80

    0.90

    1.00

    0.400 0.600 0.800 1.000 1.200

    Trout - ADC

    B

    arramundi-ADC

    Diet Energy Ingredient Energy

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    0

    10

    20

    30

    40

    50

    60

    Myallie-R

    E

    F

    Belara

    Dan

    ja

    Gungurru

    Jindale

    e

    Kaly

    a

    Mandelu

    p

    Merrit

    Moona

    h

    Myallie

    Quilinoc

    k

    Tallerac

    k

    Tan

    jil

    W217

    3

    Wong

    a

    Yorrel

    Crude Protein Digestible Protein

    Digestibility Complexity

    L. angustifoliusvarieties (kernel meals)Glencross et al. (2008) Aquaculture 277, 251-262.

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    Influence of Composition

    Digestible protein level is positively affected by kernel mealprotein content and negatively affected by the kernel meal

    Non Starch Polysaccharide (NSP) content.

    0

    10

    20

    30

    40

    50

    60

    70

    0 10 20 30 40 50 60 70

    Crude Protein (% DM)

    DigesitblePro

    tein(%DM)

    R2=0.7429, P=0.0001, n=135

    0

    10

    20

    30

    40

    50

    60

    70

    0 10 20 30 40 50 60 70

    Crude NSP (% DM)

    DigesitblePro

    tein(%DM)

    R2=0.5495, P=0.0001, n=75

    Glencross et al. (2008) Aquaculture 277, 220-230.

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    Grain Structure

    LigninHemicellulose

    Pectin

    Cellulose

    PrimaryCell Wall

    PlasmaMembrane

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    0.10.4

    0.71.0

    1.31.6

    1.930

    3336

    3942

    4548

    0

    5

    10

    15

    2025

    30

    35

    40

    45

    50

    45-50

    40-45

    35-40

    30-35

    25-30

    20-25

    15-20

    10-15

    5-10

    0-5

    Lignin (%) Protein (%)

    Digestible Protein (%)

    Glencross et al. (2008) Aquaculture 277, 220-230.

    Digestibility Complexity

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    Lupin kernel meal NIRS spectra DPV DEV

    Reference Mean (%) 41.3 11.5

    Reference SD (%) 3.64 0.52

    Population Range (%) 20.4 4.4

    Population SD (%) 4.3 1.0

    SECV 2.7 0.75

    R2

    0.472 0.355

    DPV Digestible Protein ValueDEV Digestible Energy Value

    n=75 samples

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    Comparative Growth Value

    Glencross et al. (2008) Unpublished.

    All diets were formulated to the same digestibleprotein (38%) and energy (18.0 MJ/kg) levels

    86

    88

    90

    92

    94

    96

    98

    100

    0 10 20 30 40 50

    Meal Inclusion Level (%)

    Fi

    nalWeight(g

    /fish)

    Narrow-Leaf Lupin

    Yellow

    lupin

    Soybean

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    Comparative Feed Intake

    Glencross et al. (2008) Unpublished.

    All diets were formulated to the same digestibleprotein (38%) and energy (18.0 MJ/kg) levels

    49

    50

    51

    52

    53

    54

    55

    56

    57

    58

    5960

    0 10 20 30 40 50

    Meal Inclusion Level (%)

    FeedIntake(g/fish)

    Narrow-

    Leaf Lupin

    Yellow

    lupin

    Soybean

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    Anti-Nutritional Factors

    All values are mg/kg of dry matter unless otherwise detailed

    Plant anti-nutritional factors are natural chemical

    defense mechanism evolved by plants to protect

    them against being eaten

    All values mg/kg DM Alkaloids Phytate TanninsTrypisin

    InhibitorOligosaccharides

    L. angustifolius cv Mandelup KM 33 5,222 0 9,222 85,556L. angustifolius cv Myallie KM 43 4,839 0 5,161 62,366L. angustifolius cv Merrit KM 11 5,761 0 1,957 64,130L. angustifolius cv Belara KM 11 5,889 0 6,444 88,889L. luteus cv Wodjil KM 143 7,253 0 2,857 102,198L. albus cv Kiev mutant KM 231 4,545 568 6,250 78,409Whole Soybean 292 8,202 0 22,247 40,449

    Solvent Extracted Soybean meal 44 8,889 0 10,000 62,222Solvent Extracted Canola Meal 22 12,043 1,505 10,860 11,828Whole Canola (Surpass 501TT) 22 10,440 549 9,451 12,088Whole Field Pea (Laura-Dunwa) 11 5,435 7,826 8,152 33,696Dehulled Field Pea (Laura-Dunwa) 11 6,154 989 10,989 36,264

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    Alkaloids

    0

    5

    10

    15

    20

    25

    30

    3540

    45

    1 2 3 4 5 6 7 8 9

    0

    100

    500

    1000

    10000

    Intake (g) / tank of 20 fish (n=4)

    Days Post Treatment Allocation

    Gramine (mg/kg)

    Glencross, et al., (2005). Aquaculture 253, 512-522.

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    Intestinal Pathology

    Refstie et al., (2006). Aquaculture 261, 1382-1395.

    Normal mucosa

    Severe histopathological changes

    typical soybean meal-induced

    enteritis

    Diet Normal Moderate Severe

    Fishmeal 3 2 1

    L. luteus KM 6L. angustifolius KM 4 1 1

    Soybean Meal 1 4

    Degree of Intestinal Damage

    with Atlantic salmon

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    Functional/Technical Aspects Ingredients need to be made into pellets with key physical

    attributes, including:

    Binding strength

    Oil absorption

    Durability

    Sinkability

    Water stability

    Extrusion followed by tests on various physical parameters is

    the best way to test ingredient influence on feed production

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    Grain Inclusion EffectsBulk Density - Precoated (g/L)

    400

    450

    500

    550

    600

    650

    0 100 200 300 400

    Soybean

    Myallie-C

    Wodjil

    Vacuum oil uptake (g/kg)

    200

    250

    300

    350

    400

    450

    500

    550

    600

    0 100 200 300 400

    Soybean

    Myallie-REF

    Wodjil

    Hardness (force (g) to split)

    400

    450

    500

    550

    600

    650

    700

    750

    800

    0 100 200 300 400

    Soybean

    Myallie-REF

    Wodjil

    Inclusion level (g/kg) Inclusion level (g/kg)

    L. angustifolius

    L. luteus

    L. angustifolius

    L. luteus

    L. angustifolius

    L. luteus

    -10

    -9

    -8

    -7

    -6

    -5

    -4

    -3

    -2

    -1

    0

    0 100 200 300 400

    Soybean

    L. angustifolius

    L. lutues

    Sink rate (cm/s)

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    International Lupin Conference Fremantle, 14th- 18thSeptember 2008

    ?

    Most Australian

    fish feeds nowcontain a lupincomponent

    0

    10,000

    20,000

    30,000

    40,000

    50,000

    60,000

    1998 2000 2002 2004 2006 2008

    Tonnes p.a. Global Lupin Use in Aquafeeds

    ?

    Industry Development2000 -

    0 tonnes @ $350 = $0

    2004

    38kT @ $350 = $13.3M2005 44kT @ $350 = $15.4M

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    Market Values

    Based on kernel meal value of $350 / tonne andhull value of $100 / tonneDehulling yields of 70%

    All values are FOB basis.All values are NON drought year basis.

    MarketSeed

    EquivalentKernel Meal Hulls

    Human ? ? ?Aqua + Feedlot $275 $350 $100Aqua $245 $350 -Feedlot $220 - -

    Market Price $200 - -Pigs $190 - -Poultry $180 - -Feedlot $30 - $100

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    International Lupin Conference Fremantle, 14th- 18thSeptember 2008

    Industry Development

    Commenced commercial kernel mealproduction in 2007

    Capacity for 200,000 tonnes

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    International Lupin Conference Fremantle, 14th- 18thSeptember 2008

    Summary A variety of lupin products exist with promising potentialfor the aquaculture feeds sector.

    The kernel meals of several varieties are already beingused in salmonid and marine fish diets throughout theworld.

    Lupins show excellent nutritional attributes for use in

    fish diets

    Use of lupins can improve the physical properties of fishfeeds in which they are included

    Adoption of lupin kernel meal use by the aquaculture

    feed sector, has been steady, but limited by volatileworld grain prices.

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    http://www.fish.wa.gov.au/docs/pub/ResAquaNutEnviron/

    Acknowledgements

    Wayne Hawkins, Sofia Sipsas, Mark Sweetingham, Max Karopoulos,Bevan Buirchell, Shandell Pursell

    Peter McCafferty, Ken Dods, David Harris, Lincoln Morton

    David Smith, Kevin Williams, Simon Tabrett, Margaret Barclay

    Neil Rutherford, David Evans, Brian Jones

    Chris Carter, Keith Irwin, Louise Ward

    Mark Tucek, Jason Craig, Peter Portmann, Ros Jettner

    Mirjana Prica, Cathy Fryirs, Sherry Duckworth, Peter Schultz

    Rhys Hauler, Craig Foster, Wolfgang Koppe, Gunvor Baardsen

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    International Lupin Conference Fremantle, 14th- 18thSeptember 2008

    AlkaloidsTeo Wodjil

    Gramine 691 6Epinine 155 279

    Spartine 12 18

    Multiflorine 23 26

    TOTAL 881 329

    L. Luteuskernel meals

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    -0.5

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    0 10 100 500 1000 1500 10000 Neg -1 Neg -2 Wodjil Teo Blend

    Growth Rate (g/d)

    Growth Rate

    Gramine Content (mg/kg Diet)

    30% AustralianVariety

    30% EuropeanVariety

    Glencross, et al., (2005). Aquaculture 253, 512-522.

    Gramine

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    -100

    -50

    0

    50

    100

    150

    200

    250

    0 100 200 300 400

    Digestible Energy Intake / kg0.8

    / d

    EnergyG

    ain/

    kg0

    .8/d

    FISHMEAL

    MKM 15%

    MKM 30%

    Efficiency of Energy Use

    Glencross et al. (2008) Aquaculture Nutrition, 14, 129-138.

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    Near Infra-Red Spectroscopy Development of technology to rapidly assessthe composition and nutritional value of lupinsfor aquafeeds

    Widely used by industry