Three-Dimensional Flux Vector Modulation Of

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    1

    Three-Dimensional Flux Vector Modulation of

    Four-Leg Sinewave Output InvertersDhaval C. Patel, Rajendra R. Sawant, Member, IEEE, and Mukul C. Chandorkar, Member, IEEE

    AbstractThe time-integral of the output voltage vector ofa three-phase inverter is often termed as the inverter fluxvector. This paper addresses the control of a three-phase four-leg sinewave output inverter having an LC filter at its output,by controlling the flux vector in three dimensions. Flux vectorcontrol has the property that the output filter resonance isactively damped by the output voltage control loop alone. Further,the inverter switching action inherently regulates the outputvoltage rapidly against dc bus voltage variations. Flux vectorcontrol of sinewave output inverters finds several applicationsin three-phase four-wire systems. This paper presents the fluxmodulation method for three-phase four-leg inverters feeding

    unbalanced and nonlinear loads. All the necessary steps for thedigital implementation of the flux modulator are presented. Theswitching behavior of the modulator has been evaluated, whichis useful for variable fundamental frequency applications of theinverters. To provide experimental validation, the modulator isimplemented as a part of the control system for a stand-alonethree-phase four-leg inverter with an LC filter at its output.Control system details are also provided. Experimental resultsindicate the effectiveness of the modulator and the control systemin providing balanced voltages at the output of the LC filtereven under highly unbalanced conditions with nonlinear loads.The resonance damping and voltage regulation properties of themodulator are also apparent from the experimental results.

    Index TermsIntegral space vector modulation, Flux modula-tion, Four-leg inverter.

    I. INTRODUCTION

    CONVENTIONAL three-phase three-wire inverters are

    suitable for supplying three-phase balanced loads such

    as induction motors. For unbalanced three-phase loads such

    as those formed by unequal single-phase loads connected to

    the three-phase system, inverters should be able to provide

    a path for the neutral current. There are two main ways for

    doing this with three-phase inverters.

    Inverters with split dc link capacitors [1] Inverters with fourth (neutral) leg [2][6] (see Fig. 1)

    The higher dc link utilization, requirement of smaller dc link

    capacitors and flexibility in control are inherent advantages of

    four-leg inverters over split dc link capacitor inverters. Four-

    leg inverters can be used for applications such as stand-alone

    sinewave output inverters for non-linear unbalanced loads,

    Manuscript submitted on February 10, 2009; revised May 22, 2009.Accepted for publication on July 14, 2009.

    Copyright c2009 IEEE. Personal use of this material is permitted. How-ever, permission to use this material for any other purposes must be obtainedfrom the IEEE by sending a request to [email protected]

    Dhaval C. Patel, Rajendra R. Sawant, and Mukul C. Chandorkar arewith Department of Electrical Engineering, Indian Institute of Technol-ogy Bombay, Mumbai 400076 INDIA e-mail: ([email protected]; [email protected]; [email protected])

    Snp Sap Sbp

    Snn San Sbn

    Scp

    Scn

    AB

    C

    N

    abc

    n

    Vdc

    Ln

    +

    -

    Linear/NonlinearBalanced/Unbalanced

    Load

    Four-Leg VSI

    LC Filter

    Fig. 1. Four-leg sinewave output voltage inverter

    distributed generation interfaces, microgrids, neutral currentcompensators and active filters [6].

    Space vector modulation methods for four-leg inverters have

    been presented in [2][6]. Space vector modulation for four-leg

    inverters is complex [2], [6]. However, it has advantages such

    as low output distortion, suitability to digital implementation,

    constant switching frequency and good dc bus utilization [7].

    The inverter flux vector is the time-integral of the inverter

    switching voltage vector. Inverter switching based on the

    control of the flux vector has several advantages in the control

    of sinewave output inverters having LC output filters. In

    contrast to voltage modulation control methods, the output

    voltage control loop alone with a flux modulator is sufficient

    to actively damp the output filter resonance [8]. Further,the inverter switching inherently regulates the output voltage

    against dc bus voltage variations. The method also lends itself

    to easy digital implementation on a processor or a field-

    programmable gate array (FPGA).

    Two-dimensional flux vector modulation of three-leg invert-

    ers was presented in [8], [9]. Grid connected applications of

    three-leg sinewave output inverters using flux vector modula-

    tion were discussed in [8]. A flux vector modulator for a fuel

    cell inverter was presented in [10]. An application for active

    filter was discussed in [11].

    An undesirable feature of flux modulators is the variable

    inverter switching frequency that results from the tracking of

    the flux reference vector using inverter switching within ahysteresis band. The switching frequency characteristics of the

    flux modulator for a three-leg inverter were discussed in [8].

    A solution to the problem of variable switching frequency was

    presented in [12], [13], which resulted in constant switching

    frequency.

    Charge modulator for current source inverter, an analogy of

    the flux modulator, was presented in [14]. A flux modulator

    designed in the synchronous reference frame was employed in

    [14][16]. A comparison of different modulators for inverter

    control was presented in [14]. An analysis of a flux modulator

    was presented in [17]. A voltage modulation index in the

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    3

    V1

    V4

    V5

    V6

    V7

    V14

    q

    d0Reference Flux Vector

    Actual Flux Vector

    Fig. 3. Graphical representation of reference flux tracking

    III. FLU X MODULATION FOR FOU R-L EG INVERTER

    A. Principle of the Flux Modulator

    The inverter flux vector is defined as

    (t) =

    t0

    V d + (0) (2)

    In this, V is the inverter output voltage vector (Fig. 2.)In three-dimensional flux vector modulation, the vector

    is made to track a reference vector

    by choosing anappropriate sequence of inverter output voltage vectors. An

    inverter voltage vector is selected on the basis of the error

    between and , so that moves towards . Fig. 3 showsthe actual flux vector tracking the reference flux vector

    in the three-dimensional qd0 space. The flux vector erroris sampled at regular intervals T, and the the inverter outputvoltage vector is chosen so as to keep the vector error within

    a tolerance band. This is detailed in the next section.

    B. Implementation of the Flux Modulator

    The flux modulator is implemented in discrete-time on a

    digital signal processor (DSP). The sampling time step for

    the discrete-time implementation is T. This is the time stepat which the error between the reference and the actual flux

    vector, , is sampled for corrective action. In order torealize flux modulator for a four-leg inverter it is necessary to

    1) identify the sector on the q d plane in which qd, theq d plane projection of the reference flux vector ,is located, as shown in Table II and Fig. 4

    2) generate the error bits for the q, d and 0axiscomponent errors as shown in Table III

    3) select the inverter voltage vector that reduces the errors

    in the q, d and 0axis components as shown inTables IV and V.

    1) Sector identification: The location of qd identifies oneof six sectors (I. . .VI) on the q d plane. This is shownin Table II and Fig. 4. The sector is identified by limits

    to the slope of the tangent to the trajectory of qd. Theselimits are given in Table II. It is important to note that,

    depending on the application, the trajectory of qd may ormay not be a circle. In applications with balanced loads, the

    trajectory would typically be a circle. However, if the inverter

    has to produce balanced output voltages when unbalanced and

    nonlinear loads are present, the trajectory of qd will not bea circle. Both situations are shown in Fig. 4. In Fig. 4, the

    tangents are denoted as T1. . .T6 and the sectors as I. . .VI.

    TABLE IISEC TOR WITH C OR RESPONDING LIMITS OF TANGENT SLOPE

    Limits of tangent slope Sectors

    /3 T < 2/3 I2/3 T < II

    T < 4/3 III4/3 T < 5/3 IV5/3 T < 2 V

    0 T < /3 VI

    T1

    T1

    T2T2

    T3T3

    T4

    T4

    T5T5

    T6 T6

    II

    IIII

    III

    III

    IV

    IV

    VVVI

    VI

    qd

    (a) (b)

    q q

    ddFlux Vector Trajectory

    Fig. 4. Sector identifi cation for (a) balanced and (b) unbalanced fluxtrajectories

    2) Error bits generation: The errors in the q, d and0axis flux vector components are q q, d d and0 0. These errors are used to determine three bits Sq,Sd and S0 as shown in Table III. In this table, the subscript xstands for one of q, d and 0. The error tolerance band is h.

    3) Inverter voltage vector selection: The sector information

    and error bits determined above are used to select an appropri-

    ate inverter voltage vector for output during the current time

    step. The selected vector reduces the error during thetime step.

    There are eight possible inverter voltage vectors which can

    be selected for any given sector. These are given in Table IV.

    Further, there are eight possible combinations of the three error

    bits Sq, Sd and S0. Each possible vector can correct for a

    TABLE IIIER R OR B ITS GENER ATION

    Comparison of Vectors Error Bit Next Action

    x x h Sx = 1 Increase xx

    x h Sx = 0 Decrease

    x

    h < x x < h Sx = Sx No Change

    TABLE IVPO S S I B L E S W I T C H I N G V E C TO R S F O R E A C H S E C T OR

    Sector Possible Vectors

    I V0 V1 V4 V5 V12 V13 V14 V15II V0 V1 V4 V5 V6 V7 V14 V15III V0 V1 V2 V3 V6 V7 V14 V15IV V0 V1 V2 V3 V10 V11 V14 V15V V0 V1 V8 V9 V10 V11 V14 V15VI V0 V1 V8 V9 V12 V13 V14 V15

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    5

    Fundamental frequency f (Hz)

    Switchingfrequencyfsw

    (Hz) 1.50nom

    1.25nom

    1.00nom

    0.75nom

    0.50nom

    0.25nom

    00

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    10 20 30 40 50 60 70 80 90 100

    Fig. 7. Switching frequency characteristics for different

    Normalized output frequency f/fnom

    Normalizedswitchingfrequencyfsw

    /f

    h = 0.01nom

    0.015nom

    0.02nom

    0.025nom

    0.03nom

    00 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    Fig. 8. Normalized switching characteristics

    The maximum possible value of reference flux to getoperation in the linear region is given by

    max = nomnom

    VdcVdc,nom

    (7)

    The flux reference vector must be contained in a sphere

    of radius max centered at the origin. Here, Vdc,nom isthe nominal dc-bus voltage, which can produce the nominal

    inverter output voltage at the nominal frequency and nominal

    flux reference magnitude nom. The maximum flux referencecan be calculated using (7) on the basis of the dc-bus voltage

    feedback Vdc and the desired output frequency [8].Simulations of switching frequency characteristics are pre-

    sented here for a nominal frequency fnom = 50 Hz andnominal angular velocity nom = 2fnom. The dc bus voltageis assumed to be at its nominal value.

    Change of the switching state from ON to OFF and OFF

    to ON are considered as separate events in the counting of

    switching in all four legs. The number of switching events is

    averaged over five fundamental cycles.

    Fig. 6 shows the averaged switching frequency fsw as afunction of the output frequency f, with the hysteresis bandh as the parameter. For Fig. 6, the integration time step is set

    as T = 20 s. The flux reference magnitude is set as

    =

    nom, if nom maxmax, if nom >

    max

    (8)

    where nom and max are calculated by (6) and (7), respec-

    tively. (8) ensures that the modulator remains in the linear

    region, over entire range of the fundamental frequency f. Thecurves of Fig. 6 are independent of the dc-bus voltage Vdcbecause the tolerance h is represented as a fraction of thenominal flux nom.

    Fig. 7 shows the averaged switching frequency fsw as afunction of the output frequency f, with the reference fluxmagnitude as the parameter. The hysteresis band value isfixed at h = 0.01nom and integration time step T = 20s.

    Fig. 8 shows normalized switching characteristics derived

    from the variable hysteresis band characteristics shown in

    Fig. 6. These plots are useful during variable fundamental

    frequency applications of the inverter, as they permit the

    implementation of a variable hysteresis band to keep the

    switching frequency constant.

    V. FOU R-L EG SINEWAVE OUTPUT INVERTER CONTROL

    Fig. 9 shows the closed loop control system for a stand-

    alone four-leg sinewave output inverter with an LC filter. The

    inverter and filter are required to supply regulated and balanced

    sinusoidal voltages to unbalanced and nonlinear loads. As

    shown in Fig. 9, the reference voltage vector components are

    denoted by Eeqref, Eedref and E0ref. The superscript e denotes

    quantities in the synchronously rotating qe de referenceframe. These are derived through transformation of phase

    reference voltages from the a b c frame.

    The q d plane component vector of the reference voltagevector is Eqd. This vector component is controlled by the two-dimensional flux control method detailed in [8]. The gains of

    the q and daxis synchronous frame PI controllers shownin Fig. 9 are computed accordingly. The control of the 0axisvoltage is given below.

    The model of an LC filter in q d 0 coordinate isVqd0 = Lqd0

    ddt

    iqd0 + Eqd0 (9)

    Lqd0 =

    Lf 0 00 Lf 0

    0 0 Lf + 3Ln

    (10)

    Vqd0, iqd0 and Eqd0 are inverter voltage, inverter output currentand filter terminal voltage respectively. The state equations of

    the inverter and filter for the 0axis components areE0

    e0

    =

    0 2f01 0

    E0

    e0

    +

    2f0 1Cf

    0 0

    v0

    i0

    (11)

    Equation (11) remains unchanged in synchronous reference

    frame. The frequency f0 =1

    Cf (Lf+3Ln). The flux compo-

    nent e0 is associated with the 0axis voltage component

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    6

    +

    +

    +

    +

    Eeqref

    Eedref

    E0ref

    PI

    PI

    PI

    controller

    controller

    controller

    eqref

    edref

    0ref

    qref

    dref

    Eeq

    Eed

    Eq

    Ed

    E0

    ejt

    ejt

    Ln

    n

    Lf

    Cf

    Vabc iabc

    Eabc

    Eabc

    Switching Pulses

    FLUX

    MODULATOR

    FOUR LEGINVERTER

    abcto

    qd0

    Load

    Fig. 9. Stand-alone four-leg sinewave output inverter system

    across the filter capacitor, and v0 is associated with the

    0axis voltage component at the inverter terminals.With a PI regulator, the close loop state equations for the

    0axis component are E0e0

    v0

    =

    0

    2f0

    2f0

    1 0 0ki0 kp02f0 kp02f0

    E0e0

    v0

    +

    0 0

    1Cf

    0 0 0ki0 kp0 kp0

    1Cf

    E0refE0ref

    i0

    (12)

    The characteristic polynomial for this system is

    Fs = s3 + kp0

    2f0s

    2 + 2f0 (1 + ki0) s (13)

    This can be used to determine the PI regulator gains for a

    specified dynamic response.

    V I . EXPERIMENTAL RESULTS

    To provide experimental validation, the flux modulator and

    voltage control system described above was implemented

    to control a stand-alone four-leg sinewave output inverter.

    The power circuit was built with four insulated gate bipolar

    transistor (IGBT) legs. The IGBT assembly was rated for 35 Arms current and 1200 V dc bus with 850 F/1200 V dc linkcapacitors. The LC filter components values were Lf = 3mH, Ln = 3 mH and Cf = 200 F. The entire control

    system including the flux modulator was implemented on aplatform with a Texas Instruments 32-bit floating point DSP

    TMS320VC33 with a 13.3 ns instruction cycle. The samplingtime for the control system was T = 20 s.

    The synchronous reference frame PI controller gains for

    controlling Eqd were set at Kpq = 0.0023, Kiq = 0.175,Kpd = 0.000346, and Kid = 0.538. The gains for the 0-axiscontroller were Kp0 = 0.1 and Ki0 = 0.08. The suffixes pand i stand for proportional and integral gains respectively.The suffixes q, d and 0 stand for the q d 0 coordinates.

    Fig. 10 shows the phase voltage VCN and the line voltageVBC at the inverter terminals (Fig. 1.) These were obtained

    VCN

    VCN

    VBC

    VBC200 V/div

    200 V/div

    2 ms/divTime

    Fig. 10. Experimental phase and line voltage at inverter terminals

    with only the flux modulator, for a 50 Hz output frequency,with balanced flux references. The q and daxis flux refer-ences each had a magnitude of 0.5 Vs, and the 0axis fluxreference was 0 Vs. The value of the tolerance band h = 0.01Vs. The inverter dc bus voltage was 320 V.

    Experiments were performed to test different load condi-

    tions, such as balanced/unbalanced and linear/nonlinear three-

    phase loads. Here the waveforms for two different load con-

    ditions are shown.Fig. 11 shows waveforms for a three-phase diode bridge

    rectifier load on the inverter. The dc side of the rectifier has

    a filter capacitor and a resistive load. The upper three traces

    show phase voltages and the corresponding phase currents.

    The lowest trace shows the inverter dc link voltage. Initially

    the rectifier was not connected to the inverter. It was switched

    on to the inverter at a certain time. Fig. 11 shows the no-

    load, transient, and loaded steady state performance of the

    system. The high quality sinewave voltage output under no

    load shows the effectiveness of the active damping of the LC

    filter resonance.

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    7

    VdcVdc

    iaia

    ibib

    icic

    EaEa

    EbEb

    Ec

    Ec

    Time

    40 V/div

    40 V/div

    40 V/div

    50 V/div

    8 A/div

    8 A/div

    8 A/div

    20 ms/div

    Fig. 11. Experimental waveforms with three-phase rectifi er load

    VdcVdc

    inin

    iaia

    ibib

    icic

    EaEa

    EbEb

    EcEc

    Time

    40 V/div

    40 V/div

    40 V/div

    50 V/div

    8 A/div

    8 A/div

    8 A/div

    3.3 A/div

    20 ms/div

    Fig. 12. Experimental waveforms with unbalanced linear load and three-phase rectifi er

    VphVph

    Vdc

    Vdc

    50 V/div

    50 V/div

    200 ms/divTime

    Fig. 13. Experimental result of voltage regulation of flux modulator

    Load

    currentsia

    ,ib

    ,ic(A)

    Time (s)

    ia ib ic

    0

    0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

    20

    10

    10

    20

    Fig. 14. Experimental load currents for unbalanced linear and nonlinear load

    Magnitude(%

    offundamental)

    Frequency (Hz)

    Fundamental (50 Hz) = 112.4 V peakTotal Harmonic Distortion (THD) = 4.20 %

    100

    80

    60

    40

    20

    00

    200 400 600 800 1000 1200 1400 1600 1800 2000

    Fig. 15. Harmonic spectrum of the load voltage Ea

    Fig. 12 shows waveforms with unbalanced linear load and

    balanced nonlinear loads connected to the inverter. The upper

    three traces show phase voltages and the corresponding phase

    currents. The next trace shows the neutral current supplied bythe inverter to the unbalanced load. The lowest trace shows

    the inverter dc link voltage. As in the previous experiment,

    the inverter was operated on no load initially. The load was

    switched on to the inverter subsequently.

    Voltage regulation of the flux modulator is shown in Fig. 13.

    Here the flux modulator was operated without the output

    voltage control loop. The reference flux magnitudes were set as

    a = 0.4, b = 0.4 and c = 0.4. The upper trace shows theoutput phase voltage across the LC filter capacitor. The lower

    trace shows the inverter dc link voltage. In the experiment, the

    dc link voltage was reduced from 330 V to 250 V. It is apparentthat there is no change in the output voltage amplitude even

    after the dc link voltage is reduced.The performance of the four-leg inverter controlled by the

    control system shown in Fig. 9 is shown here by means of

    oscillograms and harmonic spectrum plots. Combinations of

    balanced and unbalanced, linear and nonlinear loads were

    connected to the inverter. The load on the inverter consisted of

    three single-phase diode bridge rectifiers with unequal dc-side

    resistances, in parallel with unbalanced linear (resistance in

    series with inductance) load. This was a case of severe load

    unbalance, both for the linear and the nonlinear load. The peak

    of the distorted load current was about 20 A. Fig. 14 showsthe three-phase load current oscillogram. The highly distorted

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    8

    VoltagesEe q

    ,Ee d

    ,E0

    (V)

    Time (s)

    Eeq

    EedE0

    0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08

    120

    100

    80

    60

    40

    20

    0

    020

    Fig. 16. Experimental load voltages in the synchronous reference frame

    q (Vs)d (Vs)

    0

    (V

    s)

    0.1

    0.2

    0.20.2

    0.4

    0.4

    0

    00

    0.1

    0.2

    0.2 0.20.40.4

    Fig. 17. Experimental inverter flux vector locus for unbalanced linear andnonlinear load

    and unbalanced nature of the load is apparent from this.

    Fig. 15 shows the load voltage harmonic spectrum. It is

    apparent that all harmonics are negligibly small compared to

    the fundamental. Fig. 16 shows the load voltages Eeq , Eed

    and E0 in the synchronous reference frame (refer Fig. 9.)The references were set to be Eeqref = 110 V, E

    edref = 0

    V and E0ref = 0 V. It is apparent that E0 is controlledclose to zero, indicating that the zero sequence load voltage

    component is negligibly small. The control system orients the

    load voltage vector so that the daxis voltage component Eedis zero on average, and the qaxis component Eeq has thedesired magnitude.

    In order to achieve balanced sinusoidal load voltages in thepresence of such severe load nonlinearity and unbalance, the

    inverter flux vector locus needs to deviate substantially from

    a circle lying in the qd plane. The inverter flux vector locusis shown in Fig. 17.

    VII. CONCLUSION

    A flux vector modulation method has been proposed for

    the control of a sinewave output four-leg inverter. Digital

    processor implementation of the flux modulator for a four-leg

    inverter is simple. This paper has described the implementation

    details of the modulator. The switching behavior described

    here is useful for a variable hysteresis band operation of the

    modulator. This paper has also described the implementation

    of a voltage control system to regulate the output sinewave

    voltages feeding unbalanced and nonlinear loads using the flux

    modulator. The paper has presented experimental validation

    of the modulator and control system. The results show that

    the flux modulator proposed here works satisfactorily under

    balanced and unbalanced, linear and nonlinear load conditions

    on the inverter.

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    Dhaval C. Patel received the B.E. degree in PowerElectronics Engineering from the Saurashtra Univer-sity, India in 2002 and the M.E. degree in ElectricalEngineering with specialization in Power Electronicsand Drives from the Gujarat University, India in2004. Currently he is working toward the Ph.D.degree at the Department of Electrical Engineering,Indian Institute of Technology - Bombay, India. Hiscurrent research interests are in the area of diagnosisand analysis of electical machines, power converters

    and modulation techniques for inverters.

    Rajendra R. Sawant (M2000) was born in Ma-harashtra State, India on February 19, 1968. Hereceived B. E. degree in Electrical Engineering fromMarathwada University, Aurangabad, MaharashtraState in 1988, M. Tech. and Ph. D. degree from

    Power Electronics and Power Systems group, de-partment of Electrical Engineering, Indian Instituteof Technology-Bombay, India, in 1996 and 2009,respectively.

    He was involved in the development of ResonantConverter based Induction Heating Systems as a

    Power Electronics Consultant and Researcher from 1996 to 2002 with differentsmall scale industries in Mumbai, India. He is involved in teaching PowerElectronics and different basic subjects in Electrical Engineering for the last18 Years in Mumbai University at the undergraduate and graduate level.Presently, he is working as a Professor and Head with the Dept. of Electronicsand Telecom. at Rajiv Gandhi Institute of Technology, University of Mumbai,India. His research interest are active power fi lters and power conditioners,grid connected converter control, converters for distributed generations andmicro-grid, resonant converters for induction heating systems, simulation ofelectric circuits and systems, etc.

    Mukul C. Chandorkar (M84) received the B.Tech. degree from the Indian Institute of Technology- Bombay, the M. Tech. degree from the IndianInstitute of Technology - Madras, and the Ph.D.degree from the University of Wisconsin-Madison,in 1984, 1987 and 1995 respectively, all in electricalengineering.

    He has several years of experience in the powerelectronics industry in India, Europe and the USA.During 1996-1999, he was with ABB CorporateResearch Ltd., Baden-Daettwil, Switzerland. He is

    currently a professor in the electrical engineering department at the IndianInstitute of Technology - Bombay. His technical interests include electricpower quality compensation, drives, and the real-time simulation of electricalsystems.