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THREADED HIGH PRESSURE FIBERGLASS LINE PIPEGENERAL PRODUCT CATALOGUE
3
YELLOW BOX® and GREEN BOX®
General Product Catalogue
THREADED HIGH PRESSURE FIBERGLASS LINE PIPEGENERAL PRODUCT CATALOGUE
DOC. HP-TCD-002 Rev.3 20150201Issue Date: 2nd February 2015
YELLOW BOX® and GREEN BOX®
4
YELLOW BOX® and GREEN BOX®
General Product Catalogue
TERMS OF USE
All information was correct at the time of publication. However, we reserve the right to alter, amend and update any of the products, systems and services described in this brochure.We accept no responsibility for the interpretation of statements made.
© Copyright by Future Pipe Industries
This document contains confidential and proprietary information. Reproduction or disclosure of any part of this document is only allowed with written authorization by Future Pipe Industries.
Occasionally, Future Pipe Industries will provide updates to this catalogue. In order to assure that the reader is using the most current version, please visit our website at www.futurepipe.com
All rights are vested at Future Pipe Industries.
For questions and inquiries, please contact the nearest Future Pipe Industries’ sales office or sales agent through http://www.futurepipe.com/en/contact/
1
YELLOW BOX® and GREEN BOX®
General Product Catalogue
TABLE OF CONTENTS
1 INTRODUCTION
2 YELLOW BOX® & GREEN BOX® HIGH PRESSURE FIBERGLASS LINE PIPE
3 QUALITY ASSURANCE, CERTIFICATIONS & RELEVANT STANDARDS
4 YELLOW BOX® & GREEN BOX® THREADED CONNECTION
5 APPLICATIONS
6 ADVANTAGES
7 MANUFACTURING PROCESS7.1 Filament Winding7.2 Curing7.3 Mandrel Extraction or De-Molding7.4 Calibration & Thread Forming 7.5 Shop / Mill Hydrostatic Testing
8 MARKING, IDENTIFICATION & COLOR CODING8.1 Marking8.2 Identification8.3 Color Coding
9 TYPICAL MECHANICAL & HYDROSTATIC PROPERTIES OF PIPE
10 TYPICAL PHYSICAL PROPERTIES OF PIPE
11 SYSTEM SPECIFICATION SUMMARY FOR API DESIGN PRODUCTS
12 SITE HYDRO TEST PRESSURE
13 DEFINITION OF DESIGN PRESSURE & PRESSURE RATING
14 DEFINITION OF DESIGN TEMPERATURE & TEMPERATURE RATING
15 PRODUCT RANGE – PIPE + PRIME CONNECTION (API 15HR DESIGN SERIES)
16 PRODUCT TECHNICAL DATASHEETS – API 15HR DESIGN
17 FITTINGS’ PRODUCT RANGE17.1 Flange17.2 Coupling17.3 Nipple17.4 Elbow – 22.5°, 45° and 90°17.5 Tee17.6 Reducer Bushing17.7 Reducer Coupling17.8 Swage17.9 Tapered Bond-On Field Thread17.10 Sub Joint17.11 Pup Joint17.12 Stainless Steel Adaptors
18 CHANGES OF DIRECTION (GENERAL GUIDELINES ON ELBOW-USAGE)
19 HYDRAULIC PROPERTIES & PRESSURE LOSS CHARTS19.1 Using Pressure Loss Charts – An Example19.2 Calculation of Flow Properties in a Fiberglass Pipeline
19.2.1 Maximum Velocity for Clear Liquids19.2.2 Maximum Velocity for Corrosive or Erosive Fluids19.2.3 Minimum Pipe Diameter for Clear Liquids19.2.4 Minimum Pipe Diameter for Corrosive or Erosive Fluids19.2.5 Pipe Head Loss Calculation19.2.6 Fittings’ Head Loss Calculation
19.3 Head Loss and Pressure Loss Calculation – An Example19.4 Pressure Loss Charts
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6
7
8
9999
1010
11111112
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15
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28282828292929292929303030
31
3131323232333333353537
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YELLOW BOX® and GREEN BOX®
General Product Catalogue
1. INTRODUCTION
Pipe systems were first developed from clay and wood, but since the Industrial Revolution, materials such as steel, ductile iron and concrete have become more prevalent. Fiberglass pipe was first developed in the 1950s to serve the oil and gas industry.
Today the world needs pipe to survive. We are reliant on water, gas and oil; pipes carry these materials from their source to their users. Pipes also carry away waste and sewage, from factories and homes.
Pipes are used across a diverse number of end-markets for transmission & distribution, or as engineering & manufacturing components. Historically, certain pipe materials have been associated with particular end-markets and applications e.g. steel pipes for gas transmission, however, fiberglass has gained increasing acceptance in many end-markets.
Since the 1970s, fiberglass technology has evolved to enable fiberglass to be used as either the pipe material of choice or a feasible alternative for certain applications, across all end-markets.
Fiberglass possesses certain physical qualities which for many applications make it a superior alternative to traditionally used pipe materials.
Competitive attributes of fiberglass:• Corrosion Resistant – Fiberglass is fully resistant to a
broad range of aggressive corrosive chemicals that are frequently encountered in many industries today. Leakage from corrosion is significantly less than other materials meaning a longer life than other more corrosive materials.
• Lightweight – Lower transportation cost, lower installation cost, and a significantly lesser environmental impact during construction and installation than other materials such as steel or concrete.
• Durable – Survives harsh conditions with lower replacement needs than steel, ductile iron and concrete.
• Efficient carrier – Better hydraulic performance than steel, ductile iron, and concrete.
• Minimal maintenance – No coatings are required and no cathodic protection systems are required.
• Versatile material – Works in a multitude of applications and end-markets.
This catalogue provides descriptions, specifications and details concerning Future Pipe Industries’ high pressure fiberglass reinforced epoxy line pipe products.
4
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2. YELLOW BOX® & GREEN BOX® HIGH PRESSURE FIBERGLASS LINE PIPE
YELLOW BOX® and GREEN BOX® line pipe is a machine-made composite material produced by the filament winding method combining high strength continuous glass fiber filaments and corrosion resistant epoxy resin onto a steel mandrel. The material is specially formulated to result in a structurally and chemically optimized product. The resin system employed is a Bisphenol-A based epoxy resin heat cured with an aromatic amine based hardener; this formulation produces the highest mechanical strength, thermal resistance and corrosion resistance of all commercially available resin systems used in fabrication of fiberglass piping.
The GREEN BOX® product (also called as the YELLOW BOX® WITH LINER) consists of the YELLOW BOX® product with an additional ½ mm (0.02”) thick inner resin rich liner for enhanced chemical resistance.
The GREEN BOX® products can be selected by using the same YELLOW BOX® technical datasheets in section 16. The product code in the datasheets will start with “G” instead of “Y” during inquiries for GREEN BOX®
products.
GREEN BOX® pipe is only available with Integral Joint (IJ) connection type and with a maximum nominal size of 10”S (pipe inner diameter 225 mm).
5
YELLOW BOX® and GREEN BOX®
General Product Catalogue
3. QUALITY ASSURANCE, CERTIFICATIONS & RELEVANT STANDARDS
Future Pipe Industries’ quality management system is certified to be in compliance with ISO-9001.
YELLOW BOX® and GREEN BOX® line pipe can be supplied with API specification 15HR monogram (specification for high pressure fiberglass line pipe) under an API license.
To ensure their long term performance, the design basis is verified using long term testing and regression analysis as per ASTM D2992, at the required design temperature or higher.
Future Pipe Industries enforces strict and meticulous quality control policy, in-line with leading international standards. This enables optimum performance of our pipe systems over their entire service life when installed correctly as per the recommendations in our Installation Manual.
Line Pipe conforms to the following ASTM specifications:ASTM D 2310 – 06YELLOW BOX® Designation: RTRP-11AXYELLOW BOX® with Liner Designation: RTRP-11CXGREEN BOX® Designation: RTRP-11FX
ASTM D 2996 – 06YELLOW BOX® Designation: RTRP-11AX1-2111YELLOW BOX® with Liner Designation: RTRP-11CX1-2111GREEN BOX® Designation: RTRP-11FX1-2111
6
YELLOW BOX® and GREEN BOX®
General Product Catalogue
4. YELLOW BOX® & GREEN BOX® THREADED CONNECTION
For all nominal pipe sizes up to 10”, YELLOW BOX®
and GREEN BOX® line pipe utilize the reliable, time proven 8 round (8RD) threads which are made as per specification API 5B. The 8 round is recommended as a standard thread design by API 15HR.
For nominal pipe sizes of 12” and above, special 6 round or 4 round threads are utilized. These special threads are designed with higher pitch, while the thread form has been derived from API 5B. This thread design is optimum for joint makeup of larger nominal diameter pipe.
Joint sealing is obtained by means of fiberglass material itself. A high performance sealing compound and Teflon® tape are used to enhance the sealing strength of the joint. No rubber O-rings or any other non-fiberglass-materials are required in a YELLOW BOX® and GREEN BOX® connection.
Depending on the nominal pipe size, filament wound integral joint female ends (IJ) or threaded couplings (TC) are utilized in the prime connection.
Standard-length YELLOW BOX® and GREEN BOX® line pipe is shipped in overall lengths of either 30 feet or 10 meters from female (box) end to male (pin) end. The effective laying length for each standard pipe will be equal to its overall length minus the length of the male thread (~4” to 8” or ~100 mm to 200 mm).
7
YELLOW BOX® and GREEN BOX®
General Product Catalogue
5. APPLICATIONS
YELLOW BOX® and GREEN BOX® pipe systems are designed for medium to high pressure oilfield and industrial line pipe service.
Standard static pressure series are available from 500 psi and upwards in increments of 250 psi. Our high-strength, non-corroding line pipe is offered in 2 through 24 inch sizes with threaded connections.
Section 16 includes the technical datasheets for all standard sizes available with each pressure class. Please consult Future Pipe Industries for larger diameters or higher pressures not listed in the datasheets.
YELLOW BOX® and GREEN BOX® pipe systems are recommended for use in:• Salt water injection and water flood lines• Medium to high pressure transmission lines• CO2 injection and recovery lines• Crude oil (containing H2S and CO2) & gas flow lines,
as well as gathering systems• Chemical effluent and waste disposal lines• Water distribution systems• Multiphase flow lines
8
YELLOW BOX® and GREEN BOX®
General Product Catalogue
6. ADVANTAGES
YELLOW BOX® and GREEN BOX® pipe systems have the following advantages:
GENERAL:• Long term reliability. Designed for service life of 20 years;
higher design life time of up to 50 years is available on request
• Available in the highest pressure ratings in the industry• Suitable for a temperature range of -76°F (-60°C) to
+212°F (+100°C) 1• No concerns over cyclic pressure changes• Manufactured from aromatic-amine, heat-cured epoxy
resin using the filament winding method which provides the combination of the highest mechanical and chemical resistance for fiberglass pipe systems
CONNECTION:• Joint sealing is obtained by fiberglass material itself.
Hence, use of other sealing material such as rubber O-rings is completely avoided
• Liquid and gas-tight threaded connections
COST:• Low life cycle costs• Minimal maintenance; no coating or cathodic
protection is required• Low transportation and installation costs due to light weight
HYDRAULIC PERFORMANCE:• Low friction losses. Minimum Hazen-Williams coefficient (C)
of 150 over the entire life time for typical oil & gas services• Reduced paraffin and scale build-up
CHEMICAL / CORROSION RESISTANCE:• No external corrosion from aggressive soils and ground water• Resistant to internal corrosion from saline or brackish flood
water, high water-cuts, H2S, CO2, and most oilfield fluids• Outstanding broad spectrum corrosion resistance
QUALITY CONTROL:• FPI does not conduct random sampling testing. Each pipe
and component is pressure tested at a minimum of 1.25 times the design pressure
EASE OF INSTALLATION:• Light weight; safe and easy installation• Faster installation; less excavation; less personnel and
equipment requirement compared to steel pipe
CorrodedCS System
CorrodedCS Pipe
Smooth inside surface of fiberglass pipe
1 For applications with a design temperature greater than 150°F (65°C), contact Future Pipe Industries to obtain a suitable product class (i.e. de-rating factor).
9
YELLOW BOX® and GREEN BOX®
General Product Catalogue
7. MANUFACTURING PROCESS
Future Pipe Industries uses state-of-the-art filament winding technology for manufacturing fiberglass (composite) pipe.
Some main stages of pipe production are described below:
7.1 Filament WindingDuring the filament winding process, a carriage (which transports impregnated glass fibers) travels across a rotating steel mandrel. A CNC program controls the rotational speed of the mandrel, and the translational speed of the winding carriage. The winding angle and the number of layers in the pipe are pre-selected from the CNC program. YELLOW BOX® and GREEN BOX®
pipes are wound at an angle of 55° to the axial direction for optimum bi-axial strength when subjected to internal pressure.
Roving bobbins are placed on a rack, and glass rovings are drawn through a ceramic ‘eye’ to an impregnation unit on the carriage. An automatic dosing machine produces the precise mixture of resin and curing agent.
10
YELLOW BOX® and GREEN BOX®
General Product Catalogue
7.2 CuringAfter the filament winding process is complete, the pipe and mandrel are heated up by inserting into a hot curing oven or by circulating steam inside the mandrel for curing. Both pipe and mandrel are rotated during this stage to ensure a uniform cure.
7.3 Mandrel Extraction or De-MoldingIf the pipe contains an integral female (box) thread, the steel mold which is used to form the thread is now unscrewed. The steel mandrel is then hydraulically pulled out of the pipe.
7.4 Calibration & Thread FormingThe pipe is cut to the correct length. Depending on the nominal pipe size and pressure series, male (pin) threads are formed either by using precision machining (resulting in a machined pin thread) or by thread casting (resulting in a molded pin thread).
7.5 Shop / Mill Hydrostatic Testing100% of YELLOW BOX® and GREEN BOX® products are hydrostatically mill tested at ambient conditions before dispatch. All products manufactured by Future Pipe Industries are mill tested at a minimum of 1.25 times their design pressure for a minimum of 2 minutes.
11
YELLOW BOX® and GREEN BOX®
General Product Catalogue
8. MARKING, IDENTIFICATION & COLOR CODING
8.1 MarkingEach pipe section, coupler and fitting is marked with the following information:• Nominal size• Pressure series• Manufacturing specification (if applicable)• Manufacturer’s name• Manufacturing date• Unique identification numberSpecific marking requirement by customers can be arranged.
8.2 IdentificationTypical line pipe label:
ITEM : PIPENOMINAL SIZE : 6”PRESSURE SERIES : 1500 psiSPECIFICATION : XXX Example: API 15 HR
YELLOW BOX®
FUTURE PIPE INDUSTRIES(MANUFACTURING LOCATION)
DATE OF MANUFACTURE : DD/MM/YYUNIQUE IDENTIFICATION : XXXXXXXXX
12
YELLOW BOX® and GREEN BOX®
General Product Catalogue
8.3 Color CodingYELLOW BOX® and GREEN BOX® generally use color coding system for easy identification.
There are two or three stripes painted near both ends of the pipe. These stripes signify the pipeline type and pressure series. Each series is given its own color identification.
Series Equivalent color code
500Gold
750 Orange
1,000Black
1,250Silver
1,500White
1,750Silver + Gold
2,000Blue
2,250Silver + Black
2,500Green
2,750White + Silver
product type
first stripe
second stripe
product type
first stripe
second stripe
product type
Color coding example: YELLOW BOX® 2250
Pipeline type(YELLOW BOX®)
Series
13
YELLOW BOX® and GREEN BOX®
General Product Catalogue
9. TYPICAL MECHANICAL & HYDROSTATIC PROPERTIES OF PIPE
The below mechanical properties have been measured at a standard lab temperature of 73.5°F (23°C), unless specified otherwise. The pipe is filament wound at an angle of 55° to the pipe axis.
Property Test method Units Value Units Value
Hoop tensile stress(hydrostatic at weep, bi-axial)
ASTM D1599 PSI 36,250 N/mm2 250
Hoop tensile stress(mechanical, uni-axial)
ASTM D2290 PSI 30,450 N/mm2 210
Hoop tensile modulus ASTM D2290 PSI (X106) 2.97 N/mm2 20,500
Hoop bending stress ASTM D2412 PSI 13,050 N/mm2 90
Hoop bending modulus ASTM D2412 PSI (X106) 2.97 N/mm2 20,500
Axial tensile stress (hydrostatic at weep, bi-axial)
ASTM D1599 PSI 18,125 N/mm2 125
Axial tensile stress (mechanical, uni-axial)
ASTM D2105 PSI 9,400 N/mm2 65
Axial tensile modulus ASTM D2105 PSI (X106) 1.52 N/mm2 10,500
Axial bending stress - PSI 11,600 N/mm2 80
Axial bending modulus ASTM D2925 PSI (X106) 1.52 N/mm2 10,500
Shear modulus - PSI (X106) 1.66 N/mm2 11,500
20 year Lower Confidence Limit (LCL) at 150°F (65°C)
ASTM D2992-B
PSI 18,991 N/mm2 130.9
20 year Lower Confidence Limit (LCL) at 203°F (95°C)
ASTM D2992-B
PSI 16,917 N/mm2 116.6
Poisson’s ratio (h/a) 1 API 15HR - 0.65 - 0.65
Poisson’s ratio (a/h) 2 Calculated - 0.33 - 0.33
1 h/a (major) – contraction in axial tensile direction, load applied in hoop tensile direction.2 a/h (minor) – contraction in hoop tensile direction, load applied in axial tensile direction; this value has been
calculated using the compliance equation.
14
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10. TYPICAL PHYSICAL PROPERTIES OF PIPE
Property Test method Units Value Units Value
Coefficient of linear thermal expansion
ASTM D696in/in/°F(X10-5)
1.1mm/mm/°C
(X10-5)2.0
Thermal conductivity ASTM C177BTU/ft/hour/°F
0.17 W/m/K 0.29
Specific heat - BTU/lb/°F 0.22 J/kg/K 921
Glass content(by mass)
ASTM D2584 %
75 ± 5 (for pipe)
70 ± 5(for fittings)
%
75 ± 5 (for pipe)
70 ± 5(for fittings)
Glass content(by volume)
ASTM D2584 %
58 ± 7(for pipe)
52 ± 6(for fittings)
%
58 ± 7(for pipe)
52 ± 6(for fittings)
Density of the laminate ASTM D792 lb/in3 0.07 kg/m3 1,850
Specific gravity ASTM D792 - 1.85 - 1.85
Barcol hardness ASTM D2583 - 35 - 35
Absolute pipe wall roughness - inch 0.0004 mm 0.01
Minimum flow coefficient (C) Hazen Williams - 150 - 150
Surface Roughness parameter (e) AWWA M45 ft (X10-5) 1.7 m (X10-6) 5.18
Roughness coefficient (n) Manning - 0.009 - 0.009
11. SYSTEM SPECIFICATION SUMMARY FOR API DESIGN PRODUCTS
All of the below given parameters of API 15HR designed YELLOW BOX® and GREEN BOX® pipe systems comply with the requirements stated in API 15HR (specification for high pressure fiberglass line pipe):
• Pipe inside diameter
• Pressure rating and pipeline design methodology
• Service life
• Long term & short term hydrostatic and mechanical strength
• Raw material control
• Manufacturing process
• Process control and quality control
• Visual and dimensional control
• Marking
• Performance verification testing
• Handling, packaging, storing and shipping
• Minimum bending radius of pipeline, which is 600 X pipe outside diameter per section 1.2.2 of API 15HR 2001
15
YELLOW BOX® and GREEN BOX®
General Product Catalogue
12. SITE HYDRO TEST PRESSURE
The maximum site hydro test pressure for YELLOW BOX® and GREEN BOX® pipe systems is equal to 100% of their standard pressure rating. Do not test at a higher site hydro test pressure without written approval from Future Pipe Industries. Typical site hydro test duration is 2 to 4 hours.
13. DEFINITION OF DESIGN PRESSURE & PRESSURE RATING
The design pressure should be the most severe internal operating pressure that the system will be subjected to under all modes of operation, including startups, shutdowns, etc. throughout the entire life time of the system.
The API 15HR pressure rating of the selected products shall at least be equal to the design pressure of the system. For specific applications having service conditions other than the standard conditions defined in API 15HR (such as cyclic variations, temperature, environmental factors, additional axial loads, etc.), adjustment of the pressure rating can be performed using the Annex G of API 15HR 2001 for guidance. During detailed pipeline design, this adjustment should be verified by system design calculations.
Installation of quick opening and closing valves should be avoided to lower the risk of water hammer. If there is a possibility that any part of the system will experience pressure surges or water hammer, this will require detailed system design – consult Future Pipe Industries in such cases as these factors may affect the required pressure rating.
14. DEFINITION OF DESIGN TEMPERATURE & TEMPERATURE RATING
The design temperature should be the most severe temperature that the system will be subjected to under all modes of operation, throughout the entire life time of the system. The API 15HR temperature rating of the selected products shall at least be equal to the design temperature of the system.
16
YELLOW BOX® and GREEN BOX®
General Product Catalogue
15. PRODUCT RANGE – PIPE + PRIME CONNECTION (API 15HR DESIGN SERIES)
The pressure series and wall thicknesses of YELLOW BOX® and GREEN BOX® pipe systems are based on established design criteria as per API 15HR at 150°F (65°C). Depending on temperature (ex: for applications greater than 150°F / 65°C), operating and/or installation conditions, the pressure series given below may require adjustment; contact Future Pipe Industries to obtain a suitable product class (i.e. de-rating factor).
Nominal pipe size
(inch)
Pipe inside diameter (nominal)
500 series
750 series
1000 series
1250 series
1500 series
1750 series
2000 series
2250 series
2500 series
2750 series
3000 series
(inch) (mm)
2 2.00 50.8
2.5 2.47 62.6
3 3.00 76.1
3-M 3.15 80.0
3.5 3.33 84.6
4-M 3.94 100.0
4 3.98 101.2
5 4.42 112.3
6 5.43 137.8
6-M 5.91 150.0
6-L 6.21 157.6
8 7.84 199.1
8-M 7.87 200.0
10 8.86 225.0
10-M 9.84 250.0
10-L 10.72 272.2
12-M 11.81 300.0
12 11.97 303.9
14-M 13.78 350.0
14.5 14.48 367.8
16-M 15.75 400.0
16.5 16.37 415.8
18 17.98 456.7
24 23.78 604.0
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YELLOW BOX® and GREEN BOX®
General Product Catalogue
16. PRODUCT TECHNICAL DATASHEETS – API 15HR DESIGN
YELL
OW
BO
X® 5
00 S
ERIE
S A
PI 1
5HR
DESI
GN
1, 2
Nom
inal
pip
e siz
eTh
read
ed c
onne
ctio
n 3, 4
Pipe
insi
de
diam
eter
(n
omin
al)
Pipe
out
side
di
amet
er
(rein
forc
ed)
Rein
forc
ed
wal
l thi
ckne
ss
(min
imum
)N
omin
al p
ipe
wei
ght 5
Min
imum
be
ndin
g ra
dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y0
5020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.12
53.8
0.06
1.5
0.5
0.7
106.
032
.31.
6914
0.5
2.5*
Y050
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
.62.
5965
.70.
061.
50.
60.
912
9.3
39.4
1.39
115.
4
3*Y0
5030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.19
80.9
0.09
2.4
0.8
1.2
159.
348
.61.
1393
.8
3Y0
5030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.19
80.9
0.09
2.4
1.3
1.9
159.
348
.61.
2310
2.6
3-M
Y050
31IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
1580
.03.
3484
.80.
092.
41.
52.
216
6.9
50.9
0.71
58.9
3.5*
Y050
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
.63.
5289
.40.
092.
41.
11.
617
5.9
53.6
1.02
85.0
4-M
Y050
39IC
ZIJ
5"05
00-C
SG-L
TC-X
83.
9410
0.0
4.13
104.
80.
092.
41.
72.
620
6.3
62.9
0.95
79.3
4Y0
5040
ICZ
IJ5"
0500
-CSG
-LTC
-X8
3.98
101.
24.
1710
6.0
0.09
2.4
1.8
2.6
208.
663
.60.
8671
.8
4*Y0
5040
ICD
IJ4-
1/2"
0412
-EU
E-LO
NG
-A8
3.98
101.
24.
1710
6.0
0.09
2.4
1.3
1.9
208.
663
.60.
8671
.8
5*Y0
5044
IDK
IJ5-
1/2"
0512
-CSG
-LTC
-B8
4.42
112.
34.
6111
7.1
0.09
2.4
1.9
2.8
230.
570
.30.
7865
.0
6*Y0
5054
IEG
IJ6-
5/8"
0658
-CSG
-LTC
-A8
5.43
137.
85.
6414
3.3
0.11
2.8
2.8
4.2
282.
186
.00.
6453
.1
6Y0
5054
IFY
IJ7"
0700
-CSG
-LTC
-X8
5.43
137.
85.
6414
3.3
0.11
2.8
2.9
4.3
282.
186
.00.
7058
.1
6-M
Y050
59IG
UIJ
7-5/
8"07
58-C
SG-L
TC-X
85.
9115
0.0
6.14
156.
00.
123.
03.
55.
130
7.1
93.6
0.64
53.4
6-L*
Y050
62IF
CIJ
7"07
00-C
SG-L
TC-A
86.
2115
7.6
6.45
163.
90.
123.
23.
14.
632
2.7
98.4
0.56
46.4
8*Y0
5078
IHF
IJ8-
5/8"
0858
-CSG
-LTC
-A8
7.84
199.
18.
1520
7.1
0.16
4.0
6.5
9.7
407.
712
4.3
0.44
36.8
8Y0
5078
IIXIJ
9-5/
8"09
58-C
SG-L
TC-X
87.
8419
9.1
8.15
207.
10.
164.
05.
58.
340
7.7
124.
30.
4436
.8
8-M
Y050
79IIX
IJ9-
5/8"
0958
-CSG
-LTC
-X8
7.87
200.
08.
1920
8.0
0.16
4.0
5.3
7.9
409.
512
4.8
0.48
40.0
10*
Y050
89IJT
IJ10
-3/4
"10
34-C
SG-S
TC-B
88.
8622
5.0
9.21
234.
00.
184.
58.
212
.246
0.7
140.
40.
3932
.5
10Y0
5089
IJIIJ
10-3
/4"
1034
-CSG
-LTC
-X8
8.86
225.
09.
2123
4.0
0.18
4.5
6.8
10.2
460.
714
0.4
0.43
35.6
10Y0
5089
TJI
TC10
-3/4
"10
34-C
SG-L
TC-X
88.
8622
5.0
9.21
234.
00.
184.
57.
611
.446
0.7
140.
40.
4335
.6
10-M
Y050
98TK
PTC
11-3
/4"
1134
-CSG
-LTC-
X89.
8425
0.0
10.2
426
0.0
0.20
5.0
10.9
16.2
511.
915
6.0
0.38
32.0
10-L
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5107
TLA
TC11
-3/4
"11
34-C
SG-S
TC-B
8 O
R B6
10.7
227
2.2
11.1
428
3.1
0.21
5.5
10.0
14.9
557.
216
9.8
0.32
26.9
12-M
Y051
18TM
HTC
13-3
/8"
1338
-CSG
-LTC-
X611
.81
300.
012
.28
312.
00.
246.
014
.421
.461
4.2
187.
20.
3226
.7
12*
Y051
20TM
STC
13-3
/8"
1338
-CSG
-STC
-B8
OR
B611
.97
303.
912
.44
316.
10.
246.
113
.019
.362
2.2
189.
70.
2924
.1
14-M
Y051
38TN
OTC
16"
1600
-CSG
-LTC
-X6
13.7
835
0.0
14.3
336
4.0
0.28
7.0
18.8
27.9
716.
621
8.4
0.27
22.9
14.5
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5145
TNZ
TC16
"16
00-C
SG-S
TC-B
614
.48
367.
815
.06
382.
50.
297.
418
.427
.475
3.0
229.
50.
2419
.9
16-M
Y051
57TO
VTC
18"
1800
-CSG
-LTC
-X6
15.7
540
0.0
16.3
841
6.0
0.32
8.0
23.0
34.2
819.
024
9.6
0.24
20.0
16.5
*Y0
5164
TPG
TC18
"18
00-C
SG-S
TC-B
616
.37
415.
817
.03
432.
50.
338.
327
.340
.685
1.3
259.
50.
2117
.6
18*
Y051
80TQ
NTC
20"
2000
-CSG
-STC
-B6
17.9
845
6.7
18.7
047
5.0
0.36
9.2
30.9
46.0
935.
028
5.0
0.19
16.0
24*
Y052
38TR
JTC
24"
2400
-CSG
-STC
-B4
23.7
860
4.0
24.7
362
8.2
0.48
12.1
58.3
86.8
1,23
6.7
376.
90.
1512
.1
18
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
side
di
amet
er
(rein
forc
ed)
Rein
forc
ed
wal
l thi
ckne
ss
(min
imum
)N
omin
al p
ipe
wei
ght 5
Min
imum
be
ndin
g ra
dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y0
7020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.12
53.9
0.06
1.5
0.5
0.7
106.
132
.31.
6814
0.4
2.5*
Y070
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
.62.
6266
.40.
071.
90.
71.
013
0.8
39.9
1.37
114.
1
3*Y0
7030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.19
80.9
0.09
2.4
1.1
1.6
159.
348
.61.
1393
.8
3Y0
7030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.19
80.9
0.09
2.4
1.3
1.9
159.
348
.61.
2310
2.6
3-M
Y070
31IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
1580
.03.
3484
.90.
102.
41.
52.
216
7.0
50.9
0.71
58.9
3.5*
Y070
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
.63.
5389
.70.
102.
61.
42.
117
6.6
53.8
1.02
84.7
4-M
Y070
39IC
ZIJ
5"05
00-C
SG-L
TC-X
83.
9410
0.0
4.18
106.
10.
123.
02.
02.
920
8.8
63.6
0.94
78.4
4Y0
7040
ICZ
IJ5"
0500
-CSG
-LTC
-X8
3.98
101.
24.
2210
7.3
0.12
3.1
2.0
3.0
211.
264
.40.
8570
.9
4*Y0
7040
ICD
IJ4-
1/2"
0412
-EU
E-LO
NG
-A8
3.98
101.
24.
2210
7.3
0.12
3.1
1.7
2.5
211.
264
.40.
8570
.9
5*Y0
7044
IDK
IJ5-
1/2"
0512
-CSG
-LTC
-B8
4.42
112.
34.
6911
9.1
0.13
3.4
2.5
3.7
234.
571
.50.
7763
.9
6*Y0
7054
IEG
IJ6-
5/8"
0658
-CSG
-LTC
-A8
5.43
137.
85.
7514
6.2
0.16
4.2
3.7
5.5
287.
787
.70.
6252
.1
6Y0
7054
IFY
IJ7"
0700
-CSG
-LTC
-X8
5.43
137.
85.
7514
6.2
0.16
4.2
3.6
5.4
287.
787
.70.
6857
.0
6-M
Y070
59IG
UIJ
7-5/
8"07
58-C
SG-L
TC-X
85.
9115
0.0
6.26
159.
10.
184.
64.
36.
431
3.2
95.5
0.63
52.3
6-L*
Y070
62IF
CIJ
7"07
00-C
SG-L
TC-A
86.
2115
7.6
6.58
167.
20.
194.
84.
26.
332
9.1
100.
30.
5545
.5
8*Y0
7078
IHF
IJ8-
5/8"
0858
-CSG
-LTC
-A8
7.84
199.
18.
3221
1.2
0.24
6.0
8.2
12.2
415.
812
6.7
0.43
36.0
8Y0
7078
IIXIJ
9-5/
8"09
58-C
SG-L
TC-X
87.
8419
9.1
8.32
211.
20.
246.
07.
010
.441
5.8
126.
70.
4336
.0
8-M
Y070
79IIX
IJ9-
5/8"
0958
-CSG
-LTC
-X8
7.87
200.
08.
3521
2.1
0.24
6.1
6.8
10.1
417.
612
7.3
0.47
39.3
10*
Y070
89IJT
IJ10
-3/4
"10
34-C
SG-S
TC-B
88.
8622
5.0
9.40
238.
70.
276.
810
.415
.546
9.8
143.
20.
3831
.9
10Y0
7089
IJIIJ
10-3
/4"
1034
-CSG
-LTC
-X8
8.86
225.
09.
4023
8.7
0.27
6.8
8.7
12.9
469.
814
3.2
0.42
34.9
10Y0
7089
TJI
TC10
-3/4
"10
34-C
SG-L
TC-X
88.
8622
5.0
9.40
238.
70.
276.
89.
514
.146
9.8
143.
20.
4234
.9
10-M
Y070
98TK
PTC
11-3
/4"
1134
-CSG
-LTC-
X89.
8425
0.0
10.4
426
5.2
0.30
7.6
13.0
19.3
522.
015
9.1
0.38
31.4
10-L
*Y0
7107
TLA
TC11
-3/4
"11
34-C
SG-S
TC-B
8 O
R B6
10.7
227
2.2
11.3
728
8.7
0.33
8.3
13.0
19.3
568.
317
3.2
0.32
26.4
12-M
Y071
18TM
HTC
13-3
/8"
1338
-CSG
-LTC-
X611
.81
300.
012
.53
318.
20.
369.
117
.425
.962
6.4
190.
90.
3126
.2
12*
Y071
20TM
STC
13-3
/8"
1338
-CSG
-STC
-B8
OR
B611
.97
303.
912
.69
322.
40.
369.
216
.825
.063
4.6
193.
40.
2823
.6
14-M
Y071
38TN
OTC
16"
1600
-CSG
-LTC
-X6
13.7
835
0.0
14.6
237
1.3
0.42
10.6
22.8
34.0
730.
822
2.8
0.27
22.4
14.5
*Y0
7145
TNZ
TC16
"16
00-C
SG-S
TC-B
614
.48
367.
815
.36
390.
10.
4411
.224
.236
.076
8.0
234.
10.
2319
.5
16-M
Y071
57TO
VTC
18"
1800
-CSG
-LTC
-X6
15.7
540
0.0
16.7
042
4.3
0.48
12.1
28.3
42.2
835.
225
4.6
0.24
19.6
16.5
*Y0
7164
TPG
TC18
"18
00-C
SG-S
TC-B
616
.37
415.
817
.36
441.
10.
5012
.634
.851
.886
8.2
264.
60.
2117
.3
18*
Y071
80TQ
NTC
20"
2000
-CSG
-STC
-B6
17.9
845
6.7
19.0
748
4.4
0.55
13.9
39.5
58.8
953.
629
0.7
0.19
15.7
24*
Y072
38TR
JTC
24"
2400
-CSG
-STC
-B4
23.7
860
4.0
25.2
264
0.7
0.72
18.3
75.5
112.
41,
261.
238
4.4
0.14
11.9
YELL
OW
BO
X® 7
50 S
ERIE
S A
PI 1
5HR
DESI
GN
1, 2
19
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
side
di
amet
er
(rein
forc
ed)
Rein
forc
ed
wal
l thi
ckne
ss
(min
imum
)N
omin
al p
ipe
wei
ght 5
Min
imum
be
ndin
g ra
dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y1
0020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.16
55.0
0.08
2.1
0.6
0.9
108.
233
.01.
6513
7.7
2.5*
Y100
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
.62.
6767
.80.
102.
60.
91.
313
3.4
40.7
1.34
111.
9
3*Y1
0030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.24
82.4
0.12
3.1
1.3
1.9
162.
149
.41.
1192
.2
3Y1
0030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.24
82.4
0.12
3.1
1.5
2.2
162.
149
.41.
2110
0.8
3-M
Y100
31IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
1580
.03.
4186
.50.
133.
31.
72.
617
0.4
51.9
0.69
57.7
3.5*
Y100
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
.63.
6091
.50.
143.
51.
82.
718
0.1
54.9
1.00
83.0
4-M
Y100
39IC
ZIJ
5"05
00-C
SG-L
TC-X
83.
9410
0.0
4.26
108.
20.
164.
12.
43.
521
3.0
64.9
0.92
76.9
4Y1
0040
ICZ
IJ5"
0500
-CSG
-LTC
-X8
3.98
101.
24.
3110
9.4
0.16
4.1
2.4
3.6
215.
465
.70.
8369
.5
4*Y1
0040
ICD
IJ4-
1/2"
0412
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E-LO
NG
-A8
3.98
101.
24.
3110
9.4
0.16
4.1
2.2
3.3
215.
465
.70.
8369
.5
5*Y1
0044
IDK
IJ5-
1/2"
0512
-CSG
-LTC
-B8
4.42
112.
34.
7812
1.5
0.18
4.6
3.0
4.5
239.
172
.90.
7562
.6
6*Y1
0054
IEG
IJ6-
5/8"
0658
-CSG
-LTC
-A8
5.43
137.
85.
8714
9.1
0.22
5.6
4.5
6.7
293.
489
.40.
6151
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6Y1
0054
IFY
IJ7"
0700
-CSG
-LTC
-X8
5.43
137.
85.
8714
9.1
0.22
5.6
4.3
6.5
293.
489
.40.
6755
.8
6-M
Y100
59IG
UIJ
7-5/
8"07
58-C
SG-L
TC-X
85.
9115
0.0
6.39
162.
30.
246.
15.
27.
731
9.4
97.4
0.62
51.3
6-L*
Y100
62IF
CIJ
7"07
00-C
SG-L
TC-A
86.
2115
7.6
6.71
170.
50.
256.
45.
37.
933
5.6
102.
30.
5444
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8*Y1
0078
IHF
IJ8-
5/8"
0858
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-A8
7.84
199.
18.
4821
5.4
0.32
8.1
10.0
14.9
424.
112
9.3
0.42
35.3
8Y1
0078
IIXIJ
9-5/
8"09
58-C
SG-L
TC-X
87.
8419
9.1
8.48
215.
40.
328.
18.
512
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4.1
129.
30.
4235
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8-M
Y100
79IIX
IJ9-
5/8"
0958
-CSG
-LTC
-X8
7.87
200.
08.
5221
6.4
0.32
8.2
8.3
12.4
425.
912
9.8
0.46
38.5
10*
Y100
89IJT
IJ10
-3/4
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34-C
SG-S
TC-B
88.
8622
5.0
9.58
243.
40.
369.
212
.718
.947
9.1
146.
00.
3831
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0089
IJIIJ
10-3
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1034
-CSG
-LTC
-X8
8.86
225.
09.
5824
3.4
0.36
9.2
10.6
15.8
479.
114
6.0
0.41
34.2
10Y1
0089
TJI
TC10
-3/4
"10
34-C
SG-L
TC-X
88.
8622
5.0
9.58
243.
40.
369.
211
.417
.047
9.1
146.
00.
4134
.2
10-M
Y100
98TK
PTC
11-3
/4"
1134
-CSG
-LTC
-X8
9.84
250.
010
.65
270.
50.
4010
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.222
.653
2.4
162.
30.
3730
.8
10-L
*Y1
0107
TLA
TC11
-3/4
"11
34-C
SG-S
TC-B
8 O
R B6
10.7
227
2.2
11.5
929
4.4
0.44
11.1
16.1
24.0
579.
617
6.7
0.31
25.9
12-M
Y101
18TM
HTC
13-3
/8"
1338
-CSG
-LTC
-X6
11.8
130
0.0
12.7
832
4.5
0.48
12.3
21.2
31.5
638.
919
4.7
0.31
25.7
12*
Y101
20TM
STC
13-3
/8"
1338
-CSG
-STC
-B8
OR
B611
.97
303.
912
.94
328.
80.
4912
.420
.730
.864
7.2
197.
30.
2823
.2
14-M
Y101
38TN
OTC
16"
1600
-CSG
-LTC
-X6
13.7
835
0.0
14.9
137
8.6
0.56
14.3
28.0
41.6
745.
322
7.2
0.26
22.0
14.5
*Y1
0145
TNZ
TC16
"16
00-C
SG-S
TC-B
614
.48
367.
815
.66
397.
90.
5915
.030
.044
.678
3.2
238.
70.
2319
.1
16.5
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0164
TPG
TC18
"18
00-C
SG-S
TC-B
616
.37
415.
817
.71
449.
80.
6717
.042
.162
.788
5.5
269.
90.
2016
.9
18*
Y101
80TQ
NTC
20"
2000
-CSG
-STC
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17.9
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0.74
18.7
48.1
71.6
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529
6.4
0.18
15.4
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38TR
JTC
24"
2400
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23.7
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4.0
25.7
365
3.4
0.97
24.7
92.4
137.
51,
286.
339
2.1
0.14
11.7
YELL
OW
BO
X® 1
000
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
20
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
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l thi
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imum
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omin
al p
ipe
wei
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Min
imum
be
ndin
g ra
dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y1
2020
IAL
IJ2-
3/8"
0238
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E-LO
NG
-A8
2.00
50.8
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56.0
0.10
2.6
0.7
1.0
110.
333
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6213
5.1
2.5*
Y120
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
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7269
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133.
21.
11.
613
6.0
41.5
1.32
109.
8
3*Y1
2030
IBH
IJ3-
1/2"
0312
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E-LO
NG
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3.00
76.1
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84.0
0.15
3.9
1.6
2.4
165.
350
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0990
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2030
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0400
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3.00
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3.9
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2.6
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350
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1998
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4"04
00-E
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LON
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164.
12.
03.
017
3.8
53.0
0.68
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83.
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42.
13.
118
3.7
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205.
22.
84.
121
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34.
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3.6
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76.
19.
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59.
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8.7
148.
90.
3730
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4611
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8.7
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90.
4033
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11-3
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8425
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14.1
21.4
31.8
591.
118
0.2
0.30
25.4
12-M
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13-3
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331.
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6115
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1.6
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303.
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30.
6215
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2016
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20"
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17.9
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6.7
19.8
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23.6
68.4
101.
899
1.9
302.
30.
1815
.1
YELL
OW
BO
X® 1
250
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
21
YELLOW BOX® and GREEN BOX®
General Product CatalogueYE
LLO
W B
OX®
150
0 SE
RIES
API
15H
R DE
SIG
N 1,
2
Nom
inal
pip
e siz
eTh
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Pipe
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omin
al p
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wei
ght 5
Min
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be
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dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
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eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y1
5020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.25
57.2
0.13
3.2
0.8
1.2
112.
534
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5913
2.5
2.5*
Y150
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
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7770
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153.
91.
31.
913
8.7
42.3
1.29
107.
6
3*Y1
5030
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NG
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4.8
1.9
2.8
168.
651
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0688
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3Y1
5030
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3.00
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3.37
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0.19
4.8
2.0
2.9
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651
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1697
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02.
33.
317
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53.
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70.
2016
.3
22
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
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(nom
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Prod
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Type
Diam
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Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y1
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9.9
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9.00
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50.
5814
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9.9
137.
10.
4033
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7078
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9-5/
8"09
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228.
50.
5814
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9.9
137.
10.
4033
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8-M
Y170
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IJ9-
5/8"
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7.87
200.
09.
0422
9.5
0.58
14.8
14.5
21.6
451.
813
7.7
0.44
36.3
10*
Y170
89IJT
IJ10
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"10
34-C
SG-S
TC-B
88.
8622
5.0
10.1
725
8.2
0.65
16.6
21.1
31.4
508.
315
4.9
0.35
29.5
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7107
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2.2
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2.4
0.79
20.1
29.1
43.3
614.
918
7.4
0.29
24.4
YELL
OW
BO
X® 1
750
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
23
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
side
di
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(rein
forc
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Rein
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(min
imum
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omin
al p
ipe
wei
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Min
imum
be
ndin
g ra
dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y2
0020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
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59.5
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4.3
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1.6
117.
135
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5312
7.4
2.5*
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2-7/
8"02
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LON
G-A
82.
4762
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8973
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215.
31.
72.
514
4.3
44.0
1.24
103.
5
3*Y2
0030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.51
89.1
0.26
6.5
2.5
3.7
175.
453
.51.
0285
.3
3Y2
0030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
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89.1
0.26
6.5
2.6
3.8
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453
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1293
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3-M
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31IB
SIJ
4"04
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LON
G-A
83.
1580
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6993
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276.
83.
04.
418
4.3
56.2
0.64
53.3
3.5*
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SIJ
4"04
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LON
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83.
3384
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9099
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287.
23.
24.
819
4.9
59.4
0.92
76.8
4-M
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83.
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117.
10.
348.
54.
36.
423
0.4
70.2
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71.1
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IJ5"
0500
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3.98
101.
24.
6611
8.4
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8.6
4.4
6.6
233.
171
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7764
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TDK
TC5-
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3.98
101.
24.
6611
8.4
0.34
8.6
5.0
7.4
233.
171
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7764
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0044
IDK
IJ5-
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4.42
112.
35.
1813
1.4
0.38
9.6
5.6
8.3
258.
878
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6957
.9
6*Y2
0054
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IJ6-
5/8"
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5.43
137.
86.
3516
1.3
0.46
11.8
8.4
12.5
317.
596
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5747
.2
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0054
IFY
IJ7"
0700
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5.43
137.
86.
3516
1.3
0.46
11.8
8.2
12.1
317.
596
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6251
.6
6-M
Y200
59IG
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7-5/
8"07
58-C
SG-L
TC-X
85.
9115
0.0
6.91
175.
60.
5012
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714
.534
5.6
105.
40.
5747
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6-L*
Y200
62IG
JIJ
7-5/
8"07
58-C
SG-L
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86.
2115
7.6
7.26
184.
50.
5313
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3.2
110.
70.
5041
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7.84
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19.
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3.1
0.67
17.0
18.1
26.9
458.
913
9.9
0.39
32.7
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0078
IIXIJ
9-5/
8"09
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SG-L
TC-X
87.
8419
9.1
9.18
233.
10.
6717
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8.9
139.
90.
3932
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8-M
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2223
4.1
0.67
17.1
16.9
25.1
460.
914
0.5
0.43
35.6
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8.86
225.
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263.
40.
7619
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8.5
158.
00.
3528
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YELL
OW
BO
X® 2
000
SERI
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PI 1
5HR
DESI
GN
1, 2
24
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
side
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Rein
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omin
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wei
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Min
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be
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dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y2
2020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.39
60.7
0.19
4.9
1.3
1.9
119.
436
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5012
4.9
2.5*
Y220
25IA
WIJ
2-7/
8"02
78-E
UE-
LON
G-A
82.
4762
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9474
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246.
11.
92.
814
7.2
44.9
1.22
101.
5
3*Y2
2030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.58
90.9
0.29
7.4
2.9
4.3
178.
954
.51.
0083
.6
3Y2
2030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.58
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7.4
2.9
4.3
178.
954
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1091
.4
3-M
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31IB
SIJ
4"04
00-E
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LON
G-A
83.
1580
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7695
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317.
83.
45.
018
8.0
57.3
0.63
52.3
3.5*
Y220
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
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9810
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0.32
8.2
3.6
5.4
198.
860
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9075
.3
4-M
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ZIJ
5"05
00-C
SG-L
TC-X
83.
9410
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4.70
119.
40.
389.
74.
97.
323
5.0
71.6
0.84
69.7
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2040
ICZ
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0500
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3.98
101.
24.
7612
0.8
0.39
9.8
5.1
7.6
237.
872
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7663
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4*Y2
2040
TDK
TC5-
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101.
24.
7612
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0.39
9.8
5.6
8.3
237.
872
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7663
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2044
IDK
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6.3
9.4
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2054
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5.43
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86.
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13.4
9.6
14.3
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86.
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323.
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6150
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6-L*
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7-5/
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86.
2115
7.6
7.41
188.
20.
6015
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0.4
112.
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4940
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TIM
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19.
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7.8
0.76
19.3
20.5
30.5
468.
014
2.7
0.38
32.0
YELL
OW
BO
X® 2
250
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
25
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
side
di
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Rein
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omin
al p
ipe
wei
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Min
imum
be
ndin
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dius
Max
imum
de
flect
ion 6
inch
Prod
uct c
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Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y2
5020
IAL
IJ2-
3/8"
0238
-EU
E-LO
NG
-A8
2.00
50.8
2.44
61.9
0.22
5.5
1.4
2.1
121.
837
.11.
4712
2.5
2.5*
Y250
25TB
HTC
3-1/
2"03
12-E
UE-
LON
G-A
82.
4762
.63.
0076
.30.
276.
82.
53.
715
0.2
45.8
1.19
99.5
3*Y2
5030
IBH
IJ3-
1/2"
0312
-EU
E-LO
NG
-A8
3.00
76.1
3.65
92.7
0.33
8.3
3.2
4.8
182.
555
.60.
9882
.0
3Y2
5030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.65
92.7
0.33
8.3
3.3
4.9
182.
555
.61.
0889
.6
3-M
Y250
31IB
SIJ
4"04
00-E
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LON
G-A
83.
1580
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8497
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348.
73.
85.
719
1.8
58.5
0.62
51.3
3.5*
Y250
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
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0610
3.0
0.36
9.2
4.1
6.1
202.
861
.80.
8973
.8
4-M
Y250
39IC
ZIJ
5"05
00-C
SG-L
TC-X
83.
9410
0.0
4.79
121.
80.
4310
.95.
68.
323
9.7
73.1
0.82
68.3
4Y2
5040
ICZ
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0500
-CSG
-LTC
-X8
3.98
101.
24.
8512
3.2
0.43
11.0
5.7
8.5
242.
573
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7461
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4*Y2
5040
TDK
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0512
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3.98
101.
24.
8512
3.2
0.43
11.0
6.2
9.2
242.
573
.90.
7461
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5*Y2
5044
IDK
IJ5-
1/2"
0512
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4.42
112.
35.
3813
6.8
0.48
12.2
7.1
10.6
269.
282
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6755
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6*Y2
5054
TFN
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0700
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5.43
137.
86.
6116
7.8
0.59
15.0
11.2
16.7
330.
410
0.7
0.54
45.4
YELL
OW
BO
X® 2
500
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
26
YELLOW BOX® and GREEN BOX®
General Product CatalogueN
omin
al p
ipe
size
Thre
aded
con
nect
ion 3
, 4Pi
pe in
side
di
amet
er
(nom
inal
)
Pipe
out
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Rein
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Min
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be
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dius
Max
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de
flect
ion 6
inch
Prod
uct c
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Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y2
7020
IAL
IJ2-
3/8"
0238
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NG
-A8
2.00
50.8
2.48
63.1
0.24
6.2
1.6
2.4
124.
237
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4412
0.1
2.5*
Y270
25TB
HTC
3-1/
2"03
12-E
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LON
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4762
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0677
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307.
62.
84.
215
3.2
46.7
1.17
97.6
3*Y2
7030
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0400
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NG
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3.00
76.1
3.72
94.6
0.36
9.2
4.0
6.0
186.
256
.70.
9680
.4
3Y2
7030
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0400
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NG
-A8
3.00
76.1
3.72
94.6
0.36
9.2
3.7
5.4
186.
256
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0587
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3-M
Y270
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4"04
00-E
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LON
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1580
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9199
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389.
74.
36.
419
5.6
59.6
0.60
50.3
3.5*
Y270
33IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
3384
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1410
5.1
0.40
10.2
4.6
6.8
206.
863
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8772
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4-M
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5"05
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83.
9410
0.0
4.89
124.
20.
4812
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29.
324
4.5
74.5
0.80
67.0
4Y2
7040
ICZ
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0500
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3.98
101.
24.
9512
5.7
0.48
12.3
6.4
9.6
247.
475
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7360
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7040
TDV
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3.98
101.
24.
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5.7
0.48
12.3
6.9
10.3
247.
475
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7360
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Nom
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Rein
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omin
al p
ipe
wei
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Min
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be
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dius
Max
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de
flect
ion 6
inch
Prod
uct c
ode
Type
Diam
eter
Code
inch
mm
inch
mm
inch
mm
lbs/
ftkg
/mft
min
/ft
leng
thm
m/m
le
ngth
2*Y3
0020
TAW
TC2-
7/8"
0278
-EU
E-LO
NG
-A8
2.00
50.8
2.54
64.6
0.27
6.9
2.0
3.0
127.
238
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4111
7.4
2.5*
Y300
25TB
HTC
3-1/
2"03
12-E
UE-
LON
G-A
82.
4762
.63.
1479
.70.
338.
53.
14.
615
6.8
47.8
1.14
95.3
3*Y3
0030
TBS
TC4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.81
96.8
0.41
10.3
4.4
6.5
190.
658
.10.
9478
.5
3Y3
0030
IBS
IJ4"
0400
-EU
E-LO
NG
-A8
3.00
76.1
3.81
96.8
0.41
10.3
4.1
6.1
190.
658
.11.
0385
.9
3-M
Y300
31IB
SIJ
4"04
00-E
UE-
LON
G-A
83.
1580
.04.
0110
1.7
0.43
10.9
4.8
7.2
200.
361
.00.
5949
.1
3.5*
Y300
33TC
OTC
4-1/
2"04
12-E
UE-
LON
G-B
83.
3384
.64.
2310
7.6
0.45
11.5
5.5
8.2
211.
764
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8570
.7
YELL
OW
BO
X® 2
750
SERI
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PI 1
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DESI
GN
1, 2
YELL
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BO
X® 3
000
SERI
ES A
PI 1
5HR
DESI
GN
1, 2
27
YELLOW BOX® and GREEN BOX®
General Product Catalogue
NOTES:* Indicates products manufactured in the U.S.A.1 Pipe wall thickness for API series is designed as per API Specification 15HR for a 20-year design life and a design
temperature of 150°F (65°C)2 Not all products are available with API 15HR monogram; in case of a requirement that the API monogram is to be
applied on the pipe, please specify this in your quotation request3 All API threaded connections up to and including 11-3/4” diameter correspond to API Specification 5B, 14th
edition with 8RD profile. L4 specified in API 5B is adopted as a minimum value. IJ – Integral Joint; TC – Threaded and Coupled
4 Threaded connections of 11-3/4” diameter and upwards can be supplied with specially derived 6RD or 4RD thread form for enhanced joint makeup capability along with reduced risk of cross-threading
5 The nominal pipe weight is calculated based on the default pipe length (30 ft or 10 m) depending upon the manufacturing location, except for the 3-M nominal pipe size where the default pipe length is 6 m
6 Maximum deflection per unit length is calculated based on the default pipe length (30 ft or 10 m) depending upon the manufacturing location, except for the 3-M nominal pipe size where the default pipe length is 6 m
28
YELLOW BOX® and GREEN BOX®
General Product Catalogue
17. FITTINGS’ PRODUCT RANGE
YELLOW BOX® and GREEN BOX® pipe systems are offered with a complete line of fittings. Contact Future Pipe Industries for dimensional details of any component.
17.1 FlangeAll flanges are flat faced and these can be supplied using the drill dimensions of ASME/ANSI B16.5 specification in classes 150, 300, 600, 900, 1500 and 2500. Contact Future Pipe Industries for other ANSI flanges classes. YELLOW BOX® and GREEN BOX® flat faced flanges can be directly connected to flat face steel flanges of the same size and drill class. In case of connection to a raised face steel flange, a spacer ring is required so as to convert the raised face steel flange into a flat face configuration.
Stainless steel spiral wound gaskets with graphite filling such as Garlock® and Flexitallic® are recommended to obtain correct sealing. If needed, spiral wound gaskets made using special grades of stainless steel can also be used.
17.2 Coupling
17.3 NippleNipples are short length components with pin (male) threads on both sides. Typical end-to-end lengths vary from 12” (~300 mm) to 24” (~600 mm), depending on the thread size.
29
YELLOW BOX® and GREEN BOX®
General Product Catalogue
17.4 Elbow – 22.5°, 45° and 90°For non-standard bends, it is possible to use a combination of elbows to achieve the required angle. In case of requirement for any custom angle elbows, please contact Future Pipe Industries.
17.5 Tee
17.9 Tapered Bond-On Field ThreadTapered bond-on field threads are available in all pipe sizes. These threads can be installed on site and are used to break into already constructed lines in order to install parts or equipment, such as valves or tees, not originally included when the line was built. The field thread connects to an already constructed line by means of an adhesive bonded joint, where a tapered spigot (male) is shaved at the end of the line and then bonded to one side of the field thread. Bonding this field thread converts the tapered spigot into a threaded male (pin).
Note: Maximum rated pressure based on fitting the tapered bond-on field thread is 1250 psi.
22.5° elbow 45° elbow 90° elbow
17.6 Reducer Bushing
17.7 Reducer Coupling 17.8 Swage
30
YELLOW BOX® and GREEN BOX®
General Product Catalogue
17.10 Sub JointSub joints which are in the form of pin x pin (male x male) pipe are available both individually and in sets. Standard sub joint set consists of five lengths: 2, 4, 6, 8, and 10 feet (i.e. 610, 1220, 1830, 2440 and 3050 mm). Custom non-standard length sub joints are available upon request. All sub joints are manufactured at the maximum wall thickness available for the thread size ordered.
17.11 Pup JointPup joints which are in the form of pin x box (male x female) pipe are available both individually and in sets. Standard pup joint set consists of five lengths: 2, 4, 6, 8, and 10 feet (i.e. 610, 1220, 1830, 2440 and 3050 mm). Custom non-standard length pup joints are available upon request. All pup joints are manufactured at the maximum wall thickness available for corresponding thread size.
17.12 Stainless Steel AdaptorsThreaded stainless steel adaptors which are compatible with YELLOW BOX® and GREEN BOX® threads, are available on request – contact us to discuss your requirements.
31
YELLOW BOX® and GREEN BOX®
General Product Catalogue
18. CHANGES OF DIRECTION (GENERAL GUIDELINES ON ELBOW-USAGE)
Due to the inherent flexibility of fiberglass, a change in direction could be accommodated by means of natural bending of the pipe. If the terrain allows, Future Pipe Industries recommends utilization of natural bending radius of the pipeline; the minimum bending radius of pipe is specified in section 16. Use of this strategy will reduce both installation-cost and installation-time.
If the terrain requires a sharp bend that cannot be accommodated by means of natural bending, elbows can be installed.
19. HYDRAULIC PROPERTIES & PRESSURE LOSS CHARTS
YELLOW BOX® pipe and fittings are produced on polished steel molds. A low value of surface roughness results in a minimum Hazen-Williams coefficient (C) of 150 over the entire life time for typical oil & gas services; this could lower the horsepower requirements for pumped systems while fluid resistance does not increase with age. Due to its smooth interior (and resultant low relative pressure drop), it is generally possible to use smaller diameter fiberglass piping to transport fluids when compared to steel piping.
Pressure loss charts for some common fluids (brine water, crude oil and fresh water) are presented in section 19.4. For all other fluids with different specific gravity or viscosity, please refer to section 19.2 for calculating the pressure loss or contact Future Pipe Industries.
All pressure loss charts in section 19.4 are based on the Darcy-Weisbach equation; refer to section 19.2.5 for more details on this equation.
19.1 Using Pressure Loss Charts – An ExampleThere are four parameters used in the pressure loss chart for any fluid. Three parameters must be known in order to calculate the fourth parameter. The four parameters are the following:
• Pipe diameter (D) = Pipe nominal diameter (inches or mm)• Line pipe length (L) = Total length of line pipe (feet or meters)• Acceptable pressure differential (ΔP) = Maximum acceptable difference in internal pressure of the line pipe over
a length L (psi or bar)• Flow rate (Q) = Volumetric flow rate (barrels per day or gallons per minute or liters per second)
EXAMPLE:Flow line transmitting brine water with no elevation changes.
INPUT:
Parameter Value (US customary units) Value (Metric units)
Fluid type Brine water Brine water
Total line pipe length (L) 11.5 miles 18,500 meters
Acceptable Pressure Differential (ΔP) over L 750 psi 52 bar
Flow rate (Q) 55,000 barrels per day 100 liters per second
32
YELLOW BOX® and GREEN BOX®
General Product Catalogue
REQUIRED OUTPUT:Pipe diameter (D)
STEPS:
US customary calculations Metric calculations
Select the brine water pressure loss chart for reference(section 19.4, chart 1 or chart 2)
Convert the line pipe length into feet L=11.5×5280 = 60,720 ft
Calculate the acceptable pressure loss (psi per 100 feet of length)
Draw a horizontal line at the pressure loss value of 1.23 on the vertical log scale
Draw a vertical line at the flow rate value of 55,000 on the horizontal log scale
The intersection of the two lines will be between 8” pipe and 10” pipe; round up to the nearest pipe size. Use D = 10”
Select the brine water pressure loss chart for reference(section 19.4, chart 7 or chart 8)
Convert the line pipe length into KM
Calculate the acceptable pressure loss (bar per KM of length)
Draw a horizontal line at the pressure loss value of 2.8 on the vertical log scale
Draw a vertical line at the flow rate value of 100 on the horizontal log scale
The intersection of the two lines will be between 8” pipe and 10” pipe; round up to the nearest pipe size. Use D = 10”
19.2 Calculation of Flow Properties in a Fiberglass PipelineCalculations in this section are given as guidelines to establish the initial sizing of pipe and associated pressure drop over the length of the pipeline. Typical fiberglass piping systems are operated at flow velocities between 3 ft/s (0.9 m/s) to 12 ft/s (3.65 m/s).
19.2.1 Maximum Velocity for Clear Liquids
US customary formula Metric formula
Where:V = fluid velocity (ft/s)ρ = fluid density (lb/ft3)
Where:V = fluid velocity (m/s)ρ = fluid density (kg/m3)
19.2.2 Maximum Velocity for Corrosive or Erosive Fluids
US customary formula Metric formula
Where:V = fluid velocity (ft/s)ρ = fluid density (lb/ft3)
Where:V = fluid velocity (m/s)ρ = fluid density (kg/m3)
18,5001,000
L = = 18.5 KM
750 x 10060720
P = = 1.2352
18.5P = = 2.8
48ρ0.33
V =
24ρ0.33
V =
37ρ0.33
V =
18.4ρ0.33
V =
33
YELLOW BOX® and GREEN BOX®
General Product Catalogue
19.2.3 Minimum Pipe Diameter for Clear Liquids
US customary formula Metric formula
Where:ID = pipe inside diameter (in)Q = flow rate (gpm)SG = specific gravity of the fluid (-)ρ = fluid density (lb/ft3)
Where:ID = pipe inside diameter (mm)Q = flow rate (L/s)SG = specific gravity of the fluid (-)ρ = fluid density (kg/m3)
19.2.4 Minimum Pipe Diameter for Corrosive or Erosive Fluids
US customary formula Metric formula
Where:ID = pipe inside diameter (in)Q = flow rate (gpm)SG = specific gravity of the fluid (-)ρ = fluid density (lb/ft3)
Where:ID = pipe inside diameter (mm)Q = flow rate (L/s)SG = specific gravity of the fluid (-)ρ = fluid density (kg/m3)
19.2.5 Pipe Head Loss Calculation
US customary formula Metric formula
Where:Hf = head loss over the pipeline (ft)f = Darcy-Weisbach friction factor (-)L = line length (ft)V = fluid velocity (ft/s)ID = pipe inside diameter (ft)g = gravitational acceleration (ft/s2) = 32.2 ft/s2
Where:Hf = head loss over the pipeline (m)f = Darcy-Weisbach friction factor (-)L = line length (m)V = fluid velocity (m/s)ID = pipe inside diameter (m)g = gravitational acceleration (m/s2) = 9.81 m/s2
The pipe head loss (Hf) is converted into pressure loss (p) using the following equation:
US customary formula Metric formula
Where:p = pressure loss over the pipeline (psi)Hf = head loss over the pipeline (ft)SG = specific gravity of the fluid (-)
Where:p = pressure loss over the pipeline (bar)Hf = head loss over the pipeline (m)SG = specific gravity of the fluid (-)
0.73 . ρ0.33
QSGID =
1.03 . ρ0.33
QSGID =
186 .ρ0.33
QSGID =
262 .ρ0.33
QSGID =
f·L·V2
2·ID·gHf =
Hf·SG2.31
p = Hf·SG10.2
p =
f·L·V2
2·ID·gHf =
34
YELLOW BOX® and GREEN BOX®
General Product Catalogue
The friction factor (f) depends on the flow conditions, pipe smoothness and pipe inside diameter. Flow conditions are determined by the value of Reynolds number:
US customary formula Metric formula
Where:Re = Reynolds number (-)ρ = fluid density (lb/ft3)V = fluid velocity (ft/s)ID = pipe inside diameter (ft)μ = dynamic viscosity of the fluid (lb/ft-s)ν = kinematic viscosity of the fluid (ft2/s)
Where:Re = Reynolds number (-)ρ = fluid density (kg/m3)V = fluid velocity (m/s)ID = pipe inside diameter (m)μ = dynamic viscosity of the fluid (Pa-s)ν = kinematic viscosity of the fluid (m2/s)
Below guideline determines the type of flow from the Reynolds number:
Flow type Reynolds number
Laminar flow Re 2,000
Transition flow zone 2,000 < Re < 4,000
Turbulent flow Re 4,000
When the flow is laminar (Re 2,000), friction factor is calculated by the formula:
When the flow is turbulent (Re 4,000), friction factor is determined using one of the following 3 methods:• Method 1: Use the Moody diagram found in most fluid mechanics texts. Fiberglass pipe has a surface roughness
of 1.7 X 10-5 ft (5.18 X 10-6 m).• Method 2: Use the implicit Colebrook equation which requires a trial-and-error iterative solution:
• Method 3: Use the simplified form of the above equation which is accurate to within 1% of the Colebrook equation:
US customary formula Metric formula
Where:f = friction factor (-)e = surface roughness (ft) = 1.7 X 10-5 ft for fiberglass pipeID = pipe inside diameter (ft)Re = Reynolds number (-)
Where:f = friction factor (-)e = surface roughness (m) = 5.18 X 10-6 m for fiberglass pipeID = pipe inside diameter (m)Re = Reynolds number (-)
When the flow is in transition (2,000 < Re < 4,000), the value of friction factor may be subject to large uncertainties in this flow regime. Although for calculation purposes, flow is often assumed as laminar.
ρ·V·IDμ
V∙IDν
Re = =ρ·V·IDμ
V∙IDν
Re = =
64Re
f =
f = 1.8· log10Re7
-2
= -2·log10 +1f
e3.7·ID
2.51Re· f
35
YELLOW BOX® and GREEN BOX®
General Product Catalogue
19.2.6 Fittings’ Head Loss CalculationHead loss in fittings is frequently expressed as the equivalent length of pipe that is added to the straight run of pipe. In this approach, head loss in fitting is determined by the formula:
US customary units Metric units
Where:Hff = equivalent fittings head loss (ft)K = K factor for each fitting type obtained from below table (-)V = fluid velocity (ft/s)g = gravitational acceleration (ft/s2) = 32.2 ft/s2
Where:Hff = equivalent fittings head loss (m)K = K factor for each fitting type obtained from below table (-)V = fluid velocity (m/s)g = gravitational acceleration (ft/s2) = 9.81 m/s2
The K factors below have been adopted from typical values available in international standards:
Type of fitting K factor
90° elbow, standard 0.5
45° elbow, standard 0.25
Tee, straight flow 0.4
Tee, flow to branch 1.4
Tee, flow from branch 1.7
19.3 Head Loss and Pressure Loss Calculation – An ExampleEXAMPLE:Flow line containing four 45° standard elbows transmitting clear oil and water with no elevation changes.
INPUT:
Parameter Value (US customary units) Value (Metric units)
Total line pipe length (L) 11.5 miles 18.5 KM
Pipe inside diameter (ID) 8.86 inch 225 mm
Flow rate (Q) 55,000 barrels per day 100 liters per second
Fluid density (ρ) 53 lb/ft3 850 kg/m3
Specific gravity of the fluid (SG) 0.85 0.85
Dynamic viscosity of the fluid (μ) 2.8 cP 2.8 cP or 0.0028 kg/m-s
Gravitational acceleration (g) 32.2 ft/s2 9.81 m/s2
REQUIRED OUTPUT:Check if the actual velocity (V) in the pipeline is below the maximum allowable velocity (Vmax)Check if the actual pipe inside diameter (ID) is above the minimum requirement (IDmin)
K·V2
2·gHff =
36
YELLOW BOX® and GREEN BOX®
General Product Catalogue
Calculate the total pressure loss in the pipeline (for pipe and fittings)
STEPS:
US customary calculations Metric calculations
Convert the line pipe length into ftL = 11.5 × 5280 = 60,720 ft
Convert the pipe inside diameter into ft
Convert the dynamic viscosity into lb/ft-s
μ = 2.8×6.72 × 10-4 = 1.88×10-3
Convert the flow rate into ft3/s and gpmQ = 55000 × 6.5 ×10-5= 3.575 ft3/sQ = 55000 × 2.91 ×10-2= 1600 gpm
Calculate the bore area in ft2
Calculate maximum allowable velocity for a clear fluid
Calculate the actual fluid velocity (V) and check if it is below the maximum allowable velocity (Vmax)
Calculate the minimum pipe inside diameter (IDmin) and check if the actual pipe inside diameter (ID) is above the minimum requirement
Calculate Reynolds number
Convert the line pipe length into m L = 18.5 × 1000 = 18,500 m
Convert the pipe inside diameter into m
Convert the dynamic viscosity into N-s/m2
μ = 2.8 × 10-3= 2.8 × 10-3
Convert the flow rate into m3/sQ = 100 × 10-3= 0.1 m3/s
Calculate the bore area in m2
Calculate maximum allowable velocity for a clear fluid
Calculate the actual fluid velocity (V) and check if it is below the maximum allowable velocity (Vmax)
Calculate the minimum pipe inside diameter (IDmin) and check if the actual inside pipe diameter (ID) is above the minimum requirement
Calculate Reynolds number
8.8612
ID = = 0.738 ft
lbft-s
N-sm2
2251000
ID = = 0.225 m
π × ID2
4π × 0.7382
4A = = = 42.8 × 10-2 ft2
48530.33
Vmax = = 13 ft/s
QA
3.57542.8 ×10-2
V = = = 8.353 ft/s < Vmax
53 × 8.353 × 0.7381.88 ×10-3
Re = 173,800 850 × 2.512 × 0.2252.8 ×10-3
Re = 171,600
QA
0.13.98 ×10-2
V = = = 2.512 m/s < Vmax
378500.33
Vmax = = 4 m/s
π × ID2
4π × 0.2252
4A = = = 3.98 ×10-2 m2
0.73 ×530.33
16000.85IDmin = = 8.54 inch < ID 186 ×
8500.33
1000.85IDmin = = 217.8 mm < ID
37
YELLOW BOX® and GREEN BOX®
General Product Catalogue
US customary calculations Metric calculations
Calculate the friction factor (use “method 3” in section 19.2.5 for turbulent flow)
Calculate head loss in pipe
Calculate head loss in 4 pieces of 45° standard elbows (K = 0.25)
Calculate the total pressure loss in the pipeline (for pipe and fittings)
Calculate the friction factor (use “method 3” in section 19.2.5 for turbulent flow)
Calculate head loss in pipe
Calculate head loss in 4 pieces of 45° standard elbows (K = 0.25)
Calculate the total pressure loss in the pipeline (for pipe and fittings)
19.4 Pressure Loss ChartsPressure loss charts for some common fluids are presented in this section in the following order:
US customary units Metric units
Pressure loss charts for brine water in psi with SG = 1.10 & Viscosity = 1.45 cP:CHART 1: 2” to 10” nominal pipe sizeCHART 2: 10” to 24” nominal pipe size
Pressure loss charts for crude oil in psi with SG = 0.83 & Viscosity = 1.60 cP:CHART 3: 2” to 10” nominal pipe sizeCHART 4: 10” to 24” nominal pipe size
Pressure loss charts for fresh water in psi with SG = 1.00 & Viscosity = 1.00 cP:CHART 5: 2” to 10” nominal pipe sizeCHART 6: 10” to 24” nominal pipe size
Pressure loss charts for brine water in bar with SG = 1.10 & Viscosity = 1.45 cP:CHART 7: 2” to 10” nominal pipe sizeCHART 8: 10” to 24” nominal pipe size
Pressure loss charts for crude oil in bar with SG = 0.83 & Viscosity = 1.60 cP:CHART 9: 2” to 10” nominal pipe sizeCHART10: 10” to 24” nominal pipe size
Pressure loss charts for fresh water in bar with SG = 1.00 & Viscosity = 1.00 cP:CHART 11: 2” to 10” nominal pipe sizeCHART 12: 10” to 24” nominal pipe size
f = = 16.0×10-31.8· log10173,800
7
-2
f = = 16.0×10-31.8· log10171,600
7
-2
16.0 ×10-3 × 60720 × 8.3532
2 × 0.738 × 32.2Hf =
0.25 × 8.3532
2 × 32.2Hff= 4 × = 1.08 ft
(1426 + 1.08) × 0.852.31
p = = 525 psi (423 + 0.32) × 0.8510.2
p = = 35.3 bar
0.25 × 2.5122
2 × 9.81Hff= 4 × = 0.32 m
16.0 × 10-3 ×18500× 2.5122
2 × 0.225 × 9.81Hf == 1,426 ft = 423 m
38
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
12 �
/s
5 �/
s
3 �/
s
7 �/
s
10 �
/s15 �
/s
0.1
1.0
10.0
100.
0
100
1,00
010
,000
100,
000
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(BAR
REL
S PE
R D
AY)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)B
RIN
E W
ATER
: SP
ECIF
IC G
RAV
ITY
= 1.
10; D
YNAM
IC V
ISC
OSI
TY =
1.4
5 C
ENTI
POIS
E
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
1
39
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
12 �
/s15 �
/s
7 �/
s10 �
/s
12"
14.5
"18
"
24"
20 �
/s
0.1
1.0
10.0 10
,000
100,
000
1,00
0,00
0
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(BAR
REL
S PE
R D
AY)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
BR
INE
WAT
ER:
SPEC
IFIC
GR
AVIT
Y =
1.10
; DYN
AMIC
VIS
CO
SITY
= 1
.45
CEN
TIPO
ISE
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
2
40
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
12 �
/s
5 �/
s
3 �/
s
7 �/
s
10 �
/s15 �
/s
0.1
1.0
10.0
100.
0
100
1,00
010
,000
100,
000
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(BAR
REL
S PE
R D
AY)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)C
RU
DE
OIL
: SP
ECIF
IC G
RAV
ITY
= 0.
83; D
YNAM
IC V
ISC
OSI
TY =
1.6
0 C
ENTI
POIS
E
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
3
41
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
12 �
/s15 �
/s
7 �/
s10 �
/s
12"
14.5
"18
"
24"
20 �
/s
0.1
1.0
10.0 10
,000
100,
000
1,00
0,00
0
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(BAR
REL
S PE
R D
AY)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
CR
UD
E O
IL:
SPEC
IFIC
GR
AVIT
Y =
0.83
; DYN
AMIC
VIS
CO
SITY
= 1
.60
CEN
TIPO
ISE
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
4
42
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
12 �
/s
5 �/
s
3 �/
s
7 �/
s10 �
/s
0.1
1.0
10.0
100.
0
1010
01,
000
10,0
00
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(GAL
LON
S PE
R M
INU
TE)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)FR
ESH
WAT
ER:
SPEC
IFIC
GR
AVIT
Y =
1.00
; DYN
AMIC
VIS
CO
SITY
= 1
.00
CEN
TIPO
ISE
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
5
43
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
12 �
/s15 �
/s
7 �/
s
10 �
/s
12"
14.5
"18
"
24"
20 �
/s
0.1
1.0
10.0 1,
000
10,0
0010
0,00
0
PRESSURE LOSS (PSI PER 100 FEET OF LENGTH)
FLO
W R
ATE
(GAL
LON
S PE
R M
INU
TE)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
FRES
H W
ATER
: SP
ECIF
IC G
RAV
ITY
= 1.
00; D
YNAM
IC V
ISC
OSI
TY =
1.0
0 C
ENTI
POIS
E
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
6
44
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
0.1
1.0
10.0
100.
0
110
100
1,00
0
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)B
RIN
E W
ATER
: SP
ECIF
IC G
RAV
ITY
= 1.
10; D
YNAM
IC V
ISC
OSI
TY =
1.4
5 C
ENTI
POIS
E
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
7
45
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
12"
14.5
"18
"24
"
6 m
/s
0.1
1.0
10.0
100.
0
1010
01,
000
10,0
00
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
BR
INE
WAT
ER:
SPEC
IFIC
GR
AVIT
Y =
1.10
; DYN
AMIC
VIS
CO
SITY
= 1
.45
CEN
TIPO
ISE
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
8
46
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
0.1
1.0
10.0
100.
0
110
100
1,00
0
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)C
RU
DE
OIL
: SPE
CIF
IC G
RAV
ITY
= 0.
83; D
YNAM
IC V
ISC
OSI
TY =
1.6
0 C
ENTI
POIS
E
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
9
47
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
12"
14.5
"18
"24
"
6 m
/s
0.1
1.0
10.0
100.
0
1010
01,
000
10,0
00
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
CR
UD
E O
IL: S
PEC
IFIC
GR
AVIT
Y =
0.83
; DYN
AMIC
VIS
CO
SITY
= 1
.60
CEN
TIPO
ISE
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
10
48
YELLOW BOX® and GREEN BOX®
General Product Catalogue
2"2.
5"3"
5"6"
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
0.1
1.0
10.0
100.
0
110
100
1,00
0
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (2
" TO
10"
NO
MIN
AL P
IPE
SIZE
)FR
ESH
WAT
ER:
SPEC
IFIC
GR
AVIT
Y =
1.00
; DYN
AMIC
VIS
CO
SITY
= 1
.00
CEN
TIPO
ISE
2" 2.5"
3" 3"-M
3.5"
4" a
nd 4
"-M
5" 6" 6"-M
6"-L
8" a
nd 8
"-M
10"
CH
ART
11
49
YELLOW BOX® and GREEN BOX®
General Product Catalogue
10"
5 m
/s
2 m
/s
1 m
/s
3 m
/s4 m
/s
12"
14.5
"18
"24
"
6 m
/s
0.1
1.0
10.0
100.
0
1010
01,
000
10,0
00
PRESSURE LOSS (BAR PER KM OF LENGTH)
FLO
W R
ATE
(LIT
ERS/
SEC
ON
D)
FIB
ERG
LASS
PIP
E -P
RES
SUR
E LO
SS V
S. F
LOW
RAT
E (1
0" T
O 2
4" N
OM
INAL
PIP
E SI
ZE)
FRES
H W
ATER
: SP
ECIF
IC G
RAV
ITY
= 1.
00; D
YNAM
IC V
ISC
OSI
TY =
1.0
0 C
ENTI
POIS
E
10"
10"-
M
10"-
L
12"
14"-
M
14.5
"
16.5
"
18"
24"
CH
ART
12
50
YELLOW BOX® and GREEN BOX®
General Product Catalogue