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© 2008 Eaton Corporation. All rights reserved.
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“Think Powerfully”
Eaton Technology Presentation
January, 2010
22
Eaton Worldwide
• Founded in 1911 by J.O. Eaton
• World Headquarters in
Cleveland, Ohio USA
• Customers in more than 150
countries
• More than 75,000 employees
worldwide
• Chairman & CEO –
Alexander M. Cutler
33
“Think Powerfully”Power Management Thought Leader
Eaton is a power management
company helping its global customers
to more safely, effectively and
efficiently utilize electrical, hydraulic
and mechanical power.
As a global technology leader, Eaton
delivers superior solutions for improved
Energy Efficiency, Fuel Economy,
Emission Reduction, and Safety
44
Focused R&D Controls, Systems and Solutions
Controls & Embedded Systems
• Model & optimization-based controls
• Embedded electronics & software
• Motion control, autonomous motion
Diagnostics & Prognostics
• Data Mining
• Classification & statistical inference
• Sensor & information fusion
Systems
• Dynamic modeling, analysis, simulation &
tools
• Safe software architectures, processes
• Vehicle dynamics, hybrid power-trains,
traction & stability control
55
Focused R&DPower Systems and Architectures
Power Systems and Power
Electronics
• Power quality (UPS, sag, harmonics)
• Grid interface and distributed
generation
• Motor control and drives
Electrical Safety and Wellness
• Arc physics and plasma science
• Fault detection, location, mitigation
• Diagnostics, prognostics, and sensing
for electrical applications
Systems Analysis, Modeling and
Design
• Electro-mechanical systems
• Cooling, heat transfer
• Electrification – hybrid systems
PSA
66
Focused R&DMaterials, Fluid & Chemical Technology
Metallurgy
• Heat treatment, casting optimization
• Advanced welding
• Powder metallurgy
• Ferrous and non-ferrous alloy optimization
• Failure analysis & corrosion, wear, and fatigue
abatement
•Organic Materials
• Polymers, elastomers, advanced composites,
nanocomposites
• Gas permeation, oil compatibility, creep,
durability
• Material and process optimization
•Surface Engineering
• PVD/CVD state of the art ceramic nano-
coatings
• Nano and micro surface modifications,
texturing
• Friction and lubrication optimization
MFC
77
Focused R&D Advanced Mechanical Systems
Noise and Vibration (NVH) Engineering
• Machine NVH performance & solutions
• Dynamic simulation and noise prediction
• Full range of data acquisition and analysis
equipment
• 100HP and 400HP anechoic dyno labs
• HD hydraulic engine simulator test stand
Powertrain Engineering
• Engine boosting technologies
• Engine performance and exhaust catalyst
simulations
• Low pressure gas and diesel fuel injection
systems
• 750HP HD engine dyno test cell
• Extensive exhaust gas emission
experimental measurement capability
888
Technology Differentiation
Transformer-less technology providing up to 97% conversion efficiency
Single and Three phase output for Grid Connection
Large DC voltage window
Internal Data Logger and interface with Maximum Power Point Tracker
Solar Inverters Photo Voltaic Solutions for the Future
Modular PV Inverter and Management System providing industry leading efficiency
and technology leading Maximum Power Point Tracker
999
225-1100 kVA
Value to Customer- Differentiation
• High efficiency - 10% higher than legacy products at typical load.
• Pre Engineered Integrated Multi Module System for large Data Centers with 50%
of the floor space and 33% of the weight of competitive products
Annual energy savings 550 MWh corresponding to $ 78,000 and 340 tons of CO2
emission reduction.
Eaton 9395 UPSImproves customer experience throughout the product life cycle
High-Efficiency UPS
Traditional UPS
Typical operating range
Savings
Innovation• A novel Power Converter topology eliminating the need for large transformers
• A modular concept enhancing reliability and scalability.
101010
Technology Differentiation
“Industry First” to offer an integrated line-up of motor control and switchgear
products connected to a common bus.
Motor control of pumps, compressors, and fans in applications for Waste Water
Treatment, Oil and Gas, and other industrial applications.
Ampgard SC 9000“Game Changer” MV Integrated Variable Frequency Drive
Energy savings 30-70% depending on application. For 2000 HP motor savings up to
$1M per year compared to no control method.
1111
Electric Vehicle Supply Equipment
Level 1
• Smart Outlet
• EVSE Cordset
• Pedestal
• 20A / 120Vac
• ~8-12 hr*
Level 2
• Wall-Mount EVSE
• Pedestal EVSE
• 30-80A / 240Vac
• ~3-8 hr*
Level 3
• Fast Charger
• Integrated DC Inverter
• Integrated BMS
• 100-400A / 480Vac
• ~15-60 min*
Inc
rea
sin
g C
harg
e T
ime
Inc
rea
sin
g P
ow
er
* Charge time varies based on vehicle-specific charger and battery
Relevant Standards:
• NEC 625 – Safety, Protection, and
Installation
• SAE J1772 – Connector, Inlet, and
Pilot Signal
• SAE J2293 – Advanced
Communications to Utility
• UL 2594/2231 – Safety for EV
Charging Systems
Safety Features:
• Ground Fault Detection
• Ground Monitor
• Over-current Protection
• Pilot Signal Interlock
• Automatic Test and Reclosure
Advanced Features:
• Utility-grade Metering
• Communications to Home/Utility
• Demand Response
• Payment Systems
1212
Eaton‟s mechanical and hydraulic power solutions power commercial vehicles efficiently
Manual and Automated
Transmissions
Exhaust Aftertreatment
Manual and Automated Clutches
Engine Valvetrain
Components
Air and Fluid Conveyance
Hybrid Power Systems
1313
Hydraulic Launch Assist (HLA)
Eaton Hybrid
Solutions
Eaton Hybrid
Solutions
N2
High-pressure
Accumulator
Fluid Reservoir
Hydraulic
Pump/Motor
= Energy Flow
N2
High-pressure
Accumulator
Fluid Reservoir
Hydraulic
Pump/Motor
N2N2
High-pressure
Accumulator
Fluid Reservoir
Hydraulic
Pump/Motor
= Energy Flow
Filter
Drive shaft
Coupling
Pump/MotorTransfer case
High-pressure
accumulator
Reservoir
Cooler
Filter
Drive shaft
Coupling
Pump/MotorTransfer case
High-pressure
accumulator
Reservoir
Cooler
Drive shaft
Coupling
Pump/MotorTransfer case
High-pressure
accumulator
Reservoir
Cooler
Hydraulic Launch Assist (HLA)
• Attaches to existing driveline
• Suited to heavy start-stop drive cycle
• Regenerative Braking
• 20-30% fuel economy improvement
• Increases vehicle brake life by 4x
• Reduced emissions for NOx & CO2
• Productivity increase possible
• Potential retro-fit opportunities
1414
Series Hydraulic Hybrid (SHH)
Eaton Hybrid
Solutions
Eaton Hybrid
Solutions
N2
High-pressure
Accumulator
Low-pressure
Energy Storage
Hydraulic
Pump
Hydraulic
Pump/Motor
= Energy Flow
N2
High-pressure
Accumulator
Low-pressure
Energy Storage
Hydraulic
Pump
Hydraulic
Pump/Motor N2
High-pressure
Accumulator
Low-pressure
Energy Storage
Hydraulic
Pump
Hydraulic
Pump/Motor
= Energy Flow
• Replaces entire existing transmission.
• Broad variety of drive cycles
• Energy Regeneration, CVT, Engine off
• 50%+ fuel economy improvement
• Increases vehicle brake life by 4x
• Reduced emissions for NOx & CO2
• „Bundled‟ & fully integrated solution.
1515
Eaton System Hybrid (HEV)
• Attaches to existing driveline
• Suited to heavy start-stop drive cycle
• Regenerative Braking
• 20-30% fuel economy improvement
• Increases vehicle brake life by 4x
• Reduced emissions for NOx & CO2
• Productivity increase possible
• Potential retro-fit opportunities
Eaton Hybrid
Solutions
Eaton Hybrid
Solutions
1616
Eaton‟s energy, emissions, and safety solutions power major vehicle platforms
Plastic Engine Components
Engine Controls
Valve Actuation
Superchargers
Spoilers
Fuel EmissionsDifferentials
Transmission Controls
Valves
Fluid Conveyance
1717
Superchargers
Twin Vortex Series Supercharger offers:
• Transient response that is significantly better than turbocharged engines
• Benchmark boost response that minimizes parasitic losses and improves fuel economy
• High volumetric efficiency
• Pressure ratio up to 3.2
• Performance characteristics to be tailored to specific applications
Twin Vortex Series Superchargers
1818
Eaton‟s hydraulic, fuel and electrical solutions help power safe and efficient aircraft
Utility Actuation
Landing Gear Systems
Fuel Conveyance
Engine
Build Up
Air
Conveyance
Electrical
Distribution
Flight Controls
Aerial Refueling
Fluid Conveyance
Electrical
Control
Flight Controls
Power Generation
Distribution
Engine Fuel System
Airframe Fuel Systems
1919
• Tier 1 supplier to Boeing
• Full fuel system in the world‟s first large
aircraft composite wing
• First commercial fuel tank inerting system
• Emergency door actuation
• Emergency hydraulic and electric power
supply
• Fluid and air conveyance systems
Powering “State Of The Art” Commercial Platforms
Fuel Efficient Composite Structure
787 Program Highlights
• Long Range Commercial Transport
• 1750+ Aircraft Program
• First Flight: 4Q 2009
• First Delivery: 4Q 2010
• Most successful program at launch
2020