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Thermostat Connection Kit Installation Instructions ... Thermostat Connection Kit Installation Instructions For Ambient Sensing Thermostat Connection Applications (Pilot Control or

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  • Thermostat Connection Kit Installation Instructions

    For Ambient Sensing Thermostat Connection Applications (Pilot Control or Direct Switching of 1-2 Heating Cables)

    Terminator ZP-Ambient-L-WP for use with RSX, TSX, VSX self-regulating heating cables

    Terminator ZP-Ambient-S-WP for use with BSX, HTSX, KSX self-regulating, HPT power-limiting,

    and FP constant watt heating cables

    Ar t.

    No . 4

    40 .60

    0.0 04

    (0 8/2

    5/0 4)

    THERMON...The Heat Tracing Specialists ®

    European Headquarters Thermon Europe B.V. Boezemweg 25 • 2641 KG Pijnacker PO Box 205 • 2640 AE Pijnacker • The Netherlands Phone: +31-(0)15-36 15 370 • Facsimile: +31-(0)15-36 15 379 Website: www.thermon-europe.com

    The Netherlands Thermon Benelux B.V. Boezemweg 25 • 2641 KG Pijnacker PO Box 205 • 2640 AE Pijnacker • The Netherlands Phone: +31-(0)15-36 96 741 • Facsimile: +31-(0)15-36 97 045 E-mail: [email protected]

    Germany Thermon Deutschland GmbH Im Technologiepark Bergisch-Gladbach Friedrich-Ebert-Strasse • West Haus Nr. 34/1 51429 Bergisch-Gladbach • Germany Phone: +49-(0)2204 3099-0 • Facsimile: +49-(0)2204 3099-10 E-mail: [email protected]

    France Thermon France SAS 19 Rue du Marais • 93100 Montreuil Cedex • France Phone: +33-(0)1-48 70 42 90 • Facsimile: +33-(0)1-48 57 68 87 E-mail: [email protected]

    United Kingdom Thermon (U.K.) Ltd. 7th Avenue • Team Valley Trading Estate Gateshead • Tyne and Wear NE11 0JW • United Kingdom Phone: +44 (0)191-49 94 900 • Facsimile: + 44 (0)191-49 94 901 E-mail: [email protected]

    Russia - Moscow Thermon Ltd. • Moscow office Ul. Friedricha Engelsa 31/35 • 105005 Moscow • Russia Phone: +7-095-933 85 56 • Facsimile: +7-095-933 85 58 E-mail: [email protected]

    Russia - Sakhalin Thermon Ltd. • Sakhalin office Yuzhno-Sakhalinsk 693000 (Relocation in process) Phone: +7-4242-43 61 67 (to be changed) • Facsimile: +7-4242-43 61 67 (to be changed) Mobile:+7-4242-40 94 36 E-mail: sa[email protected]

    Russia - Yakutia Thermon Ltd. • Yakutia office Prospekt Karla Marksa 9/2 office 61 • 678965 Neryungri Russia • Yakutia (Republic of Sakha) Phone / Facsimile: +7-41147 47847 • Phone / Facsimile: +7-41147 45742 Mobile: +7-41147 21017 E-mail: [email protected]

    Kazakhstan Thermon Kazakhstan LLP Ul. Auezowa 2 • 465003 Atyrau • Kazakhstan Phone / Facsimile: +7-312-245 2821 or +7-312-245 2642 E-mail: [email protected]

    Corporate Headquarters Thermon Manufacturing Company 100 Thermon Drive • PO Box 609 • San Marcos, TX 78666 • U.S.A. Phone: +1-512-396-5801 • Facsimile: +1-512-396-3627

  • 19 1 to 2 Banding (optional, see steps 2-1 or 2-3)

    11 1 Blind Plug 12 1 Ambient Temperature Sensor 13 2 Conductor Wire Pins (per cable) 14 1 Braid Wire Pin (per cable) 15 1 Power Connection Boot (per cable) 16 1 Ground Sleeve (per cable) 17 1 RTV Tube (per cable) 18 1 IEK Insulation Entry Kit (per cable)

    Kit Contents 1

    Due to the risk of electrical shock, arcing and fire caused by product damage or improper usage, installation or maintenance, a ground- fault protection device is required.

    Installation must comply with Thermon requirements and be installed in accordance with the regulations as per the norm EN IEC 60079-14 for hazardous areas (where applicable), or any other applicable national and local codes.

    Component approvals and performance ratings are based on the use of Thermon specified parts only.

    De-energize all power sources before opening enclosure.

    Keep ends of heating cable and kit components dry before and during installation.

    Minimum bending radius of heating cable is 32 mm (except HPT is 57 mm and FP is 19 mm).

    Warnings

    Certifications/Approvals

    1

    2

    3

    7 8

    9 10

    2 1 Junction Box Lid

    Item Qty Description

    Support Cap w/ O-ring Threaded Grommet Compressor Grommet Wall Mount Support Base w/ O-ring

    1 1 Expediter Assembly

    3 1 Junction Box Base w/ O-ring

    7 1 Terminal Blocks w/ DIN Rail

    8 1 Junction Box Lid Cord 9 1 Nut 10 1 Power Gland

    Tools Required

    Terminator-LN-Tool (order separately)

    3 mm 8 mm 28 mm29 mm

    33 mm

    4 5

    6

    4 1 Wall Mount Bracket 5 3 M5 Screws 6 3 Lock Washers

    (Refer to terminal specifications for maximum allowable wire size)

    20 1 XP-1 Bracket (optional, see step 2-3)

    0539 II 2 G & D EEx e II T4/T6 01ATEX0021995 IP66 -60°°°°°C ≤≤≤≤≤ Ta ≤ ≤ ≤ ≤ ≤ +55°°°°°C

    0470 II 2 G & D EEx m II T6 Nemko 03ATEX1470X IP68 -50°°°°°C ≤≤≤≤≤ Ta ≤ ≤ ≤ ≤ ≤ +50°°°°°C

    Enclosure...

    Thermostat...

    12

    11

    Translation 6

  • 1.

    2-1.

    1615

    14

    13 17

    PETK power termination components (per cable) - order separately PETK-1: for RSX, TSX, VSX PETK-2: for BSX, KSX, HTSX PETK-3: for HPT (up to 200°C) PETK-4: for HPT (up to 260°C)

    Slide appropriate IEK insulation entry kit components onto cable.

    Mounting Method 1: Secure wall mount bracket to mounting surface using pipe band.

    Kit Contents Installation Instructions 2

    B-type banding - order separately B-4: for pipes up to 4” B-10: for pipes up to 10” B-21: for pipes up to 21”

    19

    18

    IEK insulation entry kit (per cable) - order separately IEK-SXL: for RSX, TSX, VSX IEK-SXM: for BSX IEK-SXS: for KSX, HTSX IEK-HPT: for HPT

    2-2. Mounting Method 2: Secure wall mount bracket to mountingsurface using screws, washers, and nuts (user supplied).

    2-3. Mounting Method 3: Secure XP-1 mounting bracket to pipeusing pipe bands. Secure wall mount bracket to XP-1 using screws, washers, and nuts (user supplied).

    XP-1-140X80 Stainless Steel Mounting Bracket - order separately

    If using the thermostat as pilot control of a contactor switching multiple heat tracing circuits, skip steps 1, 4, 5, 6, 7, 8, and 18.

    If using the thermostat to switch the heating cable directly, follow all steps in the installation instructions section.

    20

    Wiring Details Translation 5

    Pilot Control

    Direct Cable Switching (1 to 2 Heating Cables)A2.

    A1.

  • Installation Instructions 3

    Install ambient temperature sensor.

    Install M25 power gland and M25 blind plug.9.

    10.6.

    5.

    7.

    8.

    Cut off end of cable.

    Terminate cable with appropriate PETK termination kit. Refer to PETK installation instructions.

    Push excess cable back through expediter. Tighten cap securely.

    Insert cable into expeditor. Make sure bus connection (HPT and FP only) remains outside of expediter.

    3.

    4. Locate bus connection (HPT and FP only) as shown.Cut end of cable at angle to aid in piercing grommet. Leave additional cable for expansion as needed.

    Mount expediter to bracket using M5 screws and lock washers.

    Install power cable (for direct cable switching) or control wiring (for pilot control).

    Install quick mount terminal blocks and tighten screws (if necessary).

    Complete system wiring. Terminal set screws shall be tightened to a torque value of 1.4 Nm (12.4 lb-in). See page 5 for wiring details.

    Install junction box lid and twist hand tight. Insert screwdriver into ratchet slots located on side of junction box base.

    Use screwdriver to ratchet on junction box lid. Lid will rotate 30 degrees.

    Lid latch mechanism fully engaged. To remove lid, repeat steps 15 and 16 but in the opposite direction.

    11.

    13.

    14.

    15.

    16.12.

    Installation Instructions 4

    Install IEK insulation entry kit to seal heating cable penetration through insulation cladding.

    17.

    18.

    Mount junction box base on expediter. Make sure to align slots to properly orient junction box base. Tighten nut with Terminator-LN-Tool. If mounting horizontally, threaded gland holes must face downward.

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