THERMAL PRODUCTS CATALOG - VALA MOYA Catalog_Bolttech Mannings_040512.pdf · THERMAL PRODUCTS CATALOG. ... Bolttech Mannings’ heat treating equipment has proven itself to be reliable

T H E R M A L P R O D U C T S C A T A L O G

C E R T I F I C A T E O F R E G I S T R A T I O N

Having been audited in accordance with requirements of

SRI Quality System Registrar, Seven Fields, Pennsylvania, USA, hereby grants to:

Registration of the management system at its locations:

The conditions for maintaining this certificate of registration are set forth in the SRI registration agreementsR20.3 and R20.4. Further clarifications regarding the scope of this certificate and the applicability of

ISO 9001:2008 requirements may be obtained by consulting the organization.

Signed for SRI: __________________________________________________________________________ Christopher H. Lake, President & COO

Certificate Date: September 14, 2010 Certificate Number: 009498 Registration Number: 3806-00

Scopes of ISO 9001:2008 registration: “Design, manufacture, and service of industrial bolt torquing, tension tools, and heat treatment products” at North Versailles.

“Design, manufacture, and service to torque tensioning equipment, hydraulic tools, and heat treatment products” at Dover.

Exclusions: None

Initial SRI regristration date: September 14, 2010

Current registration period: September 14, 2010 through September 13, 2013

501 Mosside Boulevard, North Versailles, Pennsylvania, USA200 Richards Avenue, Dover, New Jersey, USA

ISO 9001:2008 – ANSI/ISO/ASQ Q9001 – 2008

Bolttech Mannings Inc.

ENGINEERING MANUFACTURING INSPECTION TESTING DISTRIBUTION

Barclay Phelps CE Marketing Consultants 29/8 City Mill Lane, Gibralter 646, Europe

CERTIFICATE & DECLARATION OF CONFORMITY FOR CE MARKING

Company contact details: Bolttech Mannings, Inc.

501 Mosside Blvd, North Versailles, PA 15137, USA Tel: 724-872-4783 Fax: 412-829-1836 [email protected]

Bolttech Mannings, Inc. declares that their: Mannings 12126 6-Way Resistance Heater. ( Designed & built in-house. USA )

Inductance Machine Inductoheat HSP12-50-10 EFD: Minac 50 / 80 Twin

Bone Frontier: Evolution 4, Evolution 5, S4100. Water Chillers Dimplex KV10000

Thermocouple Recording Units Chino AH3725-N00 recorder, 24 channel.

are classified within the following EU Directives: Low Voltage Directive 2006 / 95 / EC

Electromagnetic Compatibility Directive 2004 / 108 / EC

and further conform with the following EU Harmonized Standards: EN 60519-1:2003

EN 61000-6-2:2005 EN 61000-6-4:2007

Dated: 18 November 2009 Position of Signatory: Chief Executive Officer

Name of Signatory: Anthony Santilli Signed:

p.p. Bolttech Mannings, Inc.

Best in Class

ProductsFrom Best in Class

Processes

hether your need is large or small, Bolttech Mannings does it all. Let us show you

our expertise at work for your small application, or let us bring a trailer full of all the

most innovative industrial tools necessary to finish the job right, the first time. Our state-of-the-art

manufacturing facilities and experienced engineering team are ready to provide turnkey solutions

that are necessary for any bolting and thermal application you may have.

Our product line is lightweight, compact, and versatile so as to allow the operator ease of use in most

any application with greater efficiency. We will improve your turnaround time—and save you money!

We are a leader in the industry with breakthrough product technology and custom product solutions.

Bolttech ManningsProducts Designed and Engineered for Industry

Contents

Power Sources For On-Site Heat Treating . . . . . . . . . . . . . . . . . . . . 2

Flexible Ceramic Pad Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

60-Volt Flexible Ceramic Pad Heaters . . . . . . . . . . . . . . . . . . . . . . . . . 4

80-Volt Flexible Ceramic Pad Heaters . . . . . . . . . . . . . . . . . . . . . . . . . 4

Insulated Preheaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Clamp-on Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Channel Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Temperature Measuring / Instrumentation . . . . . . . . . . . . . . . . . . . 6

Thermocouple Welding Units (T.W.U.) . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Brinell Kits and Hardness Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Control Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Inconel Sheathed Thermocouples (Non-Grounded Type) . . . 9

Thermocouple Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Thermocouple Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Ceramic Beads For Flexible Pad Heaters . . . . . . . . . . . . . . . . . . . . 10

Bank Heater Beads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

High-Temperature Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cables and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

60-Amp Camlock Style Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

300-Amp Camlock Style Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

300- and 60-Amp Camlock-Style Connectors . . . . . . . . . . . . . 13

Heater Wire For Ceramic Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Glass Sleeving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

High-Temp Silica Cloth and Blanket . . . . . . . . . . . . . . . . . . . . . . . . . 14

Stainless Steel Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pins and Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Banding Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Ceramic Fiber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Motor Dryout System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Turbine Warming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Induction Systems and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 18

Bolt Heating Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Induction Brazing System S11-100KW 8–25KHZ . . . . . . . . . 20

Induction Systems and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 20

Gas Equipment and Combustion Heating . . . . . . . . . . . . . . . . . . . 21

2

Bolttech Mannings USA features the P-256 Auto-Programmer which can run any or all of the six channels in a single profile mode (heat–soak–cool) either locally from the power source or remotely from anywhere in the world.* There is no easier or more reliable product on the market.

The unit is ready for remote supervisory control and data acquisition; optional logging data and downloading to disc for record retention; and paperless time-vs-trend chart recording.

Power Sources For On-Site Heat Treating

Item No. 16126

724-872-4873

Heat Treating EquipmentBolttech Mannings’ heat treating equipment has proven itself to be reliable on projects demanding heat uniformity, accurate control, dependability, and safety. Bolttech Mannings’ equipment is designed for manual, programmable, or remote operation. Economical to use and simple to operate, it is robust in construction and easily capable of heavy on-site work loads. “Let our experience work for you!”

Item No. 12126

Item No. kVA ConstructionNumber

of Zones

Chino Chart

Recorder

Controls Features Dimensions

Programmable Controller

Temperature Contollers

Percent Timers

Wheels DoorsWidth Length Height Approx. Weight

in mm in mm in mm lbs Kg

12121 75 Stainless Steel 6 X 27 687 25 635 34 864 800 363

12123 75 Stainless Steel 6 X 27 687 25 635 34 864 800 363

12126 75 Painted Steel 6 X X X X X 26 660.4 24 609.6 50 1,270 1,000 455

12127 75 Stainless Steel 6 X X X X X 26 660.4 24 609.6 50 1,270 1,000 455

16126 75 Painted Steel 6 X X X X X X 26 660.4 24 609.6 58 1,473.2 1,100 500

16126A 75 Painted Steel 6 X X X X X X 26 660.4 24 609.6 58 1,473.2 1,100 500

16127 75 Stainless Steel 6 X X X X X X 26 660.4 24 609.6 58 1,473.2 1,100 500

16127A 75 Stainless Steel 6 X X X X X X 26 660.4 24 609.6 58 1,473.2 1,100 500

16800 75 Painted Steel 9 X X X X 26 660.4 24 609.6 50 1,270 1,000 455

16900 75 Painted Steel 9 X X X X X 26 660.4 24 609.6 50 1,270 1,000 455

17000 100 Painted Steel 12 X X X X X 35 889 27 685.8 58 1,473.2 1,400 637

17002 100 Painted Steel 12 X X X X X X 35 889 27 685.8 58 1,473.2 1,400 637

Resistance Machine Technical Data

Features of 12126 and 16126 Machines (16126 machine is supplied with built-in chino 12 pt. recorder)■ 75 kVA transformer■ PLC controller, zone controllers, and manual controllers■ Six zone■ Outer shell manufactured from structural steel■ Two fixed / two swivel casters■ Protective front hinged door panels■ Input 50/60 Hz / 3 phase / 380 volt / 110 amp■ Outputs 60/80 volts

■ Output will power:

– 18 heaters — 80 volt @ 3.6 kW


www.bolttechmannings.com • sales@bolttechmannings

3

Power Sources For On-Site Heat Treating

50' TRIPLE CABLE SETSMN-54210-01

3 WAY SPLITTERSMN-51010-01

CERAMIC HEATER

Features of Stackable Stress Machine■ 75 kVA transformer

■ Configurable with either PLC controller or zone controllers

■ Six zone

■ Outer shell manufactured from stainless steel

■ Input 50/60 Hz / 3 phase / 380 volt / 110 amp

■ Outputs 60/80 volts

■ Output will power:



Item No. Qty. Stock No. Description1 1 SMN12126-01 75 kVA 6 Channel Power Source2 6 54210 Triple Cable Set3 6 12 Three-Way Splitter4 18 As Req. Heating Elements5 6 44000 Thermocouple with Plug

A typical heat treatment unit and components would consist of the following:(each heater: 45 amps, total 135 amps per circuit)

Typical Connection Diagram

Item No.Triple Cable Sets

50 feetNo. 2 Cable

Three-Way SplitterCables

Ceramic Heaters80 Volt

18" StainlessThermocouples

(T/Cs)

T/CSplitter Cables

12625(6-way)

6 12 18 6 6

12725(9-way)

9 18 27 9 9

12825(12-way)

12 24 36 12 12

Item No. 12121 or 12123Stackable Stress Machine

4

Flexible Ceramic Pad Heater No. 30504

60V Flexible Ceramic Heaters 80V Flexible Ceramic HeatersX Y

Item No. in mm in mm Volt kW30000 3 76 28.5 724 60 2.730001 4 102 21 533 60 2.730002 6 152 14.5 368 60 2.730003 8 203 10.5 267 60 2.730004 10 254 9 229 60 2.730005 12 305 7.25 184 60 2.730006 15 381 5.75 146 60 2.730007 18 457 5 127 60 2.730008 21 533 4 102 60 2.730009 26 660 3.25 83 60 2.730010 50 1270 1.75 44 60 2.7

X

Y

Note: When ordering please state dimensions “X” and “Y”.

X YItem No. in mm in mm Volt kW30400 1 25 118 2997 80 3.630500 3 76 39 991 80 3.630501 4 102 29 737 80 3.630502 6 152 19.75 501 80 3.630503 8 203 14.5 368 80 3.630504 10 254 12.25 368 80 3.630505 12 305 9.75 248 80 3.630506 15 381 8 203 80 3.630507 18 457 6.5 165 80 3.630508 21 535 5.75 145 80 3.630509 36 915 3.25 85 80 3.630510 70 1778 1.75 44 80 3.630511 24 610 5 125 80 3.630498 29 737 4 102 80 3.630499 2 51 60 1524 80 3.6

Flexible Ceramic Pad Heater

Volts Square Inches Rated (kW)80 120 3.670 105 3.1560 90 2.740 60 1.830 45 1.420 30 0.9

80 Volt Standard

724-872-4873

60-Volt Flexible Ceramic Pad Heaters

■ All 60-volt heaters are made with our durable, field-proven, 45-amp heater wire.

■ All heaters have cold tails, 60-amp Camlock connectors, and a white tail bead to mark the junction.

■ Wire junction is tig-welded by in-house professionals.■ These heaters produce 2700 watts and will easily heat parts to an excess

of 1900°F (1037°C).■ All heaters are approximately 85–90 square inches.■ The first dimension is always the tail side followed by the length.■ Heaters are much more flexible on the first or tail side dimension.■ All flexible heaters utilize 80/20 nickel chrome wire for maximum heater life.

Custom sizes are availableSpecify the size you require, and we will provide a drawing and a quote for your approval.

Custom tail configurations are availableDouble long hot tails? Specific junction location? Short tails?Describe what’s required, and we will provide a drawing and a quote.

Custom built with wire options are availableAvailable are 80/20 19-23, 80/20 19-24, 815 (high temp) and 60-16 wire.Other wires are available upon request — just ask!

Custom bead configurations are availableCustom hole bead configuration? Fingers? Custom shape?Let us know what you require, and we will provide a print and a quote for your approval.

80-Volt Flexible Ceramic Pad Heaters

■ All 80-volt heaters are made with our durable, field-proven, 45-amp heater wire.

■ All heaters have cold tails, 60-amp Camlock connectors, and a white tail bead to mark the junction.

■ Wire junction is tig-welded by in-house professionals.■ These heaters produce 3600 watts and will easily heat parts to an excess

of 1900°F (1037°C).■ All heaters are approximately 115–120 square inches.■ The first dimension is always the tail side followed by the length.■ Heaters are much more flexible on the first or tail side dimension.■ All flexible heaters utilize 80/20 nickel chrome wire for maximum heater life.

Custom sizes are availableSpecify the size you require, and we will provide a drawing and a quote for your approval.

Custom tail configurations are availableDouble long hot tails? Specific junction location? Short tails?Describe what’s required, and we will provide a drawing and a quote.

Custom built with wire options are availableAvailable are 80/20 19-23, 80/20 19-24, 815 (high temp) and 60-16 wire.Other wires are available upon request — just ask!

Custom bead configurations are availableCustom hole bead configuration? Fingers? Custom shape?Let us know what you require, and we will provide a print and a quote for your approval.


5

Insulated Preheaters

The heater element construction is identical to the standard heaters with the addition of a ceramic fiber mat 6-lb density, 3/4-inch thick, encased in stainless steel mesh, and protected by a stainless steel backing plate.

(Both Tank and FCP Shown)

Many of these heaters can be magnetically attached to the workpiece for fast application by the addition of two magnet assemblies (Item No. 66001).

Item No. Width (in) Length (in) Width (mm) Length (mm) Volts Kw Ampssmn30560-01 4 40 101.6 1016 80 3.6 45smn30561-01 5 30 127 762 80 3.6 45smn30562-01 7 21 177.8 533.4 80 3.6 45smn30563-01 9 15 228.6 381 80 3.6 45smn30564-01 11 13.5 279.4 342.9 80 3.6 45smn30565-01 13 11 330.2 279.4 80 3.6 45smn30566-01 16 9 406.4 228.6 80 3.6 45smn30567-01 19 7 482.6 177.8 80 3.6 45smn30568-01 22 6 558.8 152.4 80 3.6 45smn30569-01 37 4 939.8 101.6 80 3.6 45smn30572-01 24 6 609.6 152.4 80 3.6 45

Clamp-On Heaters

Tailored for specific pipe diameters, the clamp-on heater is quick and easy to place in position and remove, making it extremely economical to use where frequent applications to and removal from the workpiece are required in a high-productivity workshop. The construction of the heating element is identical to the ceramic pad heater; sintered alumina beads providing electrical insulation and high-quality ceramic fiber insulation encased in stainless steel wire mesh, protected by a stainless steel pre-formed backing plate providing the thermal insulation. Camlock-style self-locking connectors are used on the termination tails. The clamp-on heater offers high production potential with minimum operational costs, clearly making this heater indispensable in a pipe work production workshop.Clamp-On Preheat Item No. 34000

Clamp-On Post-heat Item No. 34500 Please provide EXACT pipe dimensions when ordering.

Channel Heaters

Designed to pre- and post-weld heat treat large fabrications and vessels, channel heaters are usually positioned within the workpiece, creating a temporary furnace installation with a radiant/convective heat source capable of protracted or short heat treatment periods. Portable and easy to handle, they are suitable for a variety of applications, as they have a long on-site working life.

Working temperatures are up to 1500°F, but higher temperatures can be achieved using Kanthal wire as an alternative element material. Steel connector blocks or Camlock-style connectors are used for tail terminations.

Two-hole block for high-temperature connections to bank heaters

240V 4-bank and 60V single-channel heater

Item No. 55100

Channel Elements

Item No.Size in Inches

X-Y DimensionsVolts KW Amps Type

33034 14 x 32 277 15.0 55 4 Bank33035 18 x 32 277 12 KW 43 5 Bank33080 7 x 32 138 7.6 55 2 Bank33015 14 x 16 138 7.6 55 Mini 4 Bank33016 14 x 36 80 17.6 220 4 Bank

Single Elements

Item No.Size in Inches

X-Y DimensionsVolts KW Amps Type

33050 2.75 x 27 60 3.3 55 Single Bank33051 2.75 x 27 55 3.0 55 Single Bank33052 2.75 x 27 63.5 3.5 55 Single Bank33059 2.75 x 27 80 4.4 55 Single Bank33060 Hot zone leads for channel elements and furnace zone complete with block connectors.

55100 Mild steel connector blocks: for channel equipment — 2 hole

6

724-872-4873

Temperature Measuring / Instrumentation

Major Features of 12-Channel Hybrid Recorders■ The instrument records temperature and various

other industrial parameters on a 180mm chart in 6, 12, or 24 channels. Trace printing is differentiated by using colored dots with channel numbers printed in the dot color at regularly timed intervals. In addition to the dot matrix printing, digital printing of measured values can be selected or deselected. This feature allows for easy-to-read numerical documentation of process values.

■ Universal input. The recording range can be individually selected for every channel if so desired. The selection parameters include 10 DC voltage ranges, 36 thermocouple ranges, and 11 resistance thermometer ranges.

■ Universal power supply. The working voltage range is 100–240Vac, 50/60Hz.

■ Conforms to international safety standards: CE, UL® and CSA® (C-UL) approved.

■ All programming operations are done at the front keypad.

■ The keypad can be locked out after programming to prevent unauthorized operators from accessing the recording parameters. This security feature is invaluable to quality assurance–related documentation of critical path procedures.

Certificate of Calibration is included and man-datory in accordance with the Bolttech Mannings quality control program.

Temperature Chart RecordersBolttech Mannings stocks the highest quality in temperature recording instruments on the market today. Each unit is built for rugged dependability and lightweight portability. Thermocouple jack panels are built in for ease of connections.

Temperature RecordersItem No. Description

40576 12-Point Chino “Hybrid” Recorder: Multicolor print points and numbers, 0–2,000°F, scalable self writing, digital display, rugged portable steel case with handles and feet, 12-point jack strip, 7" chart (180mm), and various type T/C inputs can be selected (Type K is standard)

40577 24-Point Chino Temperature Recorder: Type K calibration, 0–2,000°F, On/Off select channel features, complete with 24-point jack panel, handles and feet, 7" chart (180mm)

40564 6-Point Digital KR2000 Recorder

40567 12-Point Digital KR2000

40568 48-Point Digital KR2000

40578 48-Point Fully Digital KR3000 Recorder

Temperature Recorder AccessoriesItem No. Description

42705 Chart Paper for AH/EH “Hybrid” Recorder: 0–2,000°F, 7" chart (180mm), fan-fold chart — interchangeable with EH recorder (3 per box, 5 boxes per case)

42730 (6) Multi-Color Ribbon Set for Chino AH 3000 (Chart ref. No. 22026-01330)


7

Mini Brineller Portable Steel Hardness Tester■ K-Model 316■ Equivalent to Rockwell C Scale■ Range: 20 – 65 HRC / Accuracy: +/– 1.5 points■ Comes complete with: – Mini Brineller Unit – Hammer off optimum weight for hardness tests – Six accurately calibrated reference bars of known Brinell Hardness – 50x microscope measuring to 0.001" – Mini Brineller slide rule calculator – Set of extra impression bars – Instruction manual – Durable carrying case

Thermocouple Welding Units (T.W.U.)

Tests by many authorities have shown that capacitance welding of thermocouples directly to the workpiece is the only way of ensuring accurate temperature measurement. During this method of attachment, the surface of the workpiece becomes the hot junction of the thermocouple, thus an accurate process reading of the workpiece is temperature obtained. Other methods of thermocouple attachment have been documented to produce errors of up to 125° Fahrenheit.

Thermocouple Welding Unit■ High output■ Self-contained unit with adjustable carrying strap■ Completely equipped with pliers and ground magnet■ Rechargeable battery plus 110 volt plug and cord for recharging■ Rugged stainless steel case■ On-board battery charging system for mobility and ability to run

on 110 volt primary power when the battery is discharged

Mini Welder■ Ultra-small capacitive discharge welder■ Variable output; approximately 20–50 joules■ 3-1/2" × 1-1/2" × 6," at 26 ounces■ 4 AA batteries, rechargeable or disposable■ Auto / Manual / Off selector switch■ Automatic shut-off to conserve batteries■ “Wait,” “Ready,” and “Flat” (low battery) LEDs■ Needle-nose pliers and magnet■ Carrying case with tool pouch and belt loop for Mini Welder

Pin Welder■ Portable with carry strap■ Capacitive discharge■ Can weld pin as heavy as 12 gauge■ Can weld wire pairs up to 14 gauge■ 110 Vac

Item No. 43500

Item No. 43640

Item No. PM 2000

Brinell Kits and Hardness Bars

Item No. 67020

Item No. Description

67030 Hardness Bars for Above Kit100 155105 160 210110 165 215 260 305 350115 170 220 265 310 355120 175 225 270 315 360125 180 230 275 320 365130 185 235 280 325 370135 190 240 285 330 375140 195 245 290 335 380145 200 250 295 340 385150 205 255 300 345 390

+/– 5 points when ordering bars

8

724-872-4873

Control Equipment

Manual and Automatic Modes

The P-256 is a self-contained programmable profile generator complete with six channels of temperature control, each of which has a time proportional output relay. Each controller may be set to operate in either the “manual” mode, whereby an operator selects the output temperature set point, or the “automatic” mode, where the output temperature of the controller will follow is automatically generated by the set-point profile

generator. When in the automatic mode, the profile set point for any channel may be offset by +/– 90°F, or the set point for any channel may be clamped at any value between 32 and 2,000°F (+/– 50°C; 0–1,200°C).

For Use with Manual 6-Way Power Sources

Supplied complete with multi-pin interface cable and plug to mate with receptacle on back of power source. Cable adapters with six individual hubble plugs for older-style units available on special request. Fully wired with six-way Type K T/C jack panel, AC power cord, mounting feet, and top lifting handle.

You can expand to more than six channels by adding S-256 controller modules of six channels each.

Welding machines may be used to provide power for pre- and post-weld heat treatment operations. Control of the welding machines is obtained by connecting a controller fitted with a 300-amp input and output socket for each channel located on the rear panel.

The unit has a standard temperature range of 0–2,000°F. Other temperature ranges are available, if required. Each version of the unit has Type K polarized thermocouple input/output sockets to which a temperature recorder can be connected.

Temperature Controllers

P-256 Programmer / Controller

Item No. 21500

Item No. 20600

Item No. 23025

Converts a 3-phase 480V / 110kW / 120-amp supply to control up to 6 ea. 277V heaters. The unit has 150-amp, 3-phase mains isolater facility for Auto/Manual switching each zone. Temperature controller and energy regulators included.

NOTE: The 3-zone controller has an input of 480V @ 200A.

2- and 3-Zone, 3-Phase Controllers

Item No. Models23020 2-Zone, 3-Phase23025 3-Zone, 3-Phase

Item No.

Controller Type K

0–2,000°F

Energy Regulators

200-Amp Contactors

300-Amp Panel-Mounted

Camlocks (Feed/Return)

Dual Type K Panel-Mounted

(T/C) Jacks

20400 2 2 2 2 220401 1 1 1 1 120450 3 3 3 3 320500 4 4 4 4 420550 6 6 6 6 6

20600 2 2 2 2 220650 3 3 3 3 320700 4 4 4 4 420750 6 6 6 6 6

D.C. Units: Contain all standard features described above with isolating relays and blowout magnets, complete with connectors for operation from remote programmer device.

Temperature Programmers / Controllers

Temperature Controllers — Complete


9

Inconel-Sheathed Thermocouples (Non-Grounded Type)

Item No. Description Photo

44000-018 18" Inconel-sheathed 1/8" O.D. complete with male plug, Type KK calibration, ungrounded junction






44200 24" ceramic-beaded 11 gauge — B.S. complete with male plug, Type KK calibration

NOTE: For longer lengths, call your nearest Bolttech Mannings office for ordering details.

Item No. Description Photo

45000 1/2" thermocouple slotted nut, complete with set screw, for use with beaded thermocouples

45010 3/8" thermocouple slotted nut, complete with set screw, for use with beaded thermocouples

45200 Thermocouple putty: 1-lb. wide-mouth plastic container, protects thermocouple junction from radiant heat (approved for nuclear use)

45401 Welded, stainless steel (clip style)

45402 Welded, stainless steel (clip style)

55600 Thermocouple in-line plug: Type K (male)

55610 Thermocouple in-line socket: Type K (female)

44014 Heavy-duty surface probe (Type K) Use for contact measurements, 15" overall length (handle/probe), complete with 5" cable with miniature plug

46203 Digital thermometer: receives thermocouple signals, –58°F to 2,000°F, accuracy 3% of reading

Item No. Description Unit of Measure Photo

44410 Thermocouple wire, with plug: 72" of Stock #44450 with thermocouple plug (male) Each

44450 Thermocouple wire, QQ quartz insulated: 20-gauge solid Chromel/Alumel, Type KK calibration, 1,300°F continuous operating temperature, 1,600°F single exposure Spool

44510 Thermocouple wire, Nextell ceramic insulated: 20-gauge solid Chromel/Alumel, Type KK calibration, premium grade, stabilized for operating temperatures up to 2,200°F Spool

53040 Thermocouple extension lead wire: poly–poly / 20-gauge solid, Type KX calibration Spool

53041 Thermocouple extension lead wire: poly outer jacket with Mylar shield and drain wire, twisted pair / 20-gauge solid, Type KX calibration Spool

Thermocouple Wire

Thermocouple Accessories

10

Item Description Unit of Photo No. Measure

81300 Main body bead each

81310 Main body bead with fixing hole each

81320 Male end bead each

81330 Female end bead each

81340 Tail bead single hole each

81350 Junction bead each

81360 Olive bead each

Bank Heater Beads


81370 main bead each

81380 Radius slotted bead each

81390 Square slotted bead each

81400 Single-hole bead each

81410 Twin-hole bead each

81420 Stepped bead each

81430 Washer bead each

Ceramic Beads For Flexible Pad Heaters

High Temperature Tape


64010 High-temperature P-21 (glass adhesive tape, 3/4 in., 48 rolls in a case)

64013 High-temperature P-21 (glass adhesive tape, 2-1/2 in., 48 rolls in a case)

64015 Non-adhesive fiberglass tape (1/2 in., 10 mill. thick (1/2 in. wide x 36 yards approx.)

64016 Non-adhesive fiberglass tape (3/4 in., 10 mill. thick (3/4 in. wide x 36 yards approx.)

64017 Non-adhesive fiberglass tape (1 in., 10 mill. thick (1 in. wide x 36 yards approx.)

64020 3/4 In. Filament tape (300 lbs. tensile strength, 60 yards a roll / 48 rolls in a case)

724-872-4873www.bolttechmannings.com • sales@bolttechmannings

11

Welding Cable (Neoprene)■ Extra-flexible low-temperature insulated cable,

tested from –100°F to 225°F

This cable is extra-flexible, oil-resistant, abrasive- resistant, self-extinguishing, solvent-resistant, and acid-resistant.

Item No. Gauge StrandingNominal

O.D.Approx.

Average WallShip Weight

per FootVolts

54410 6 266 .340 .070 0.128 60054420 4 420 .380 .065 0.178 60054430 2 665 .440 .065 0.263 600

1 836 .530 .085 0.344 60054440 1/0 1064 .580 .085 0.924 60054450 2/0 1323 .615 0.85 0.512 600

3/0 1666 .690 0.85 0.634 60054460 4/0 2107 .750 0.88 0.800 60054470 4/4 600

Item No. Description Length

53000Thermocouple cable with

plug and socket100'


plug and socket50'


plug and socket25'

53040Thermocouple cable

by the foot3'

53051Thermocouple jumper lead with

2 plugs—

53061Thermocouple splitter with 2 plugs / 1 socket

3'


plug and socket3’

53071Thermocouple “Y” connection

with 3 plugs3’

Thermocouple Extension LeadsFor connections between thermocouples and temperature controllers or recorders

Welding Cable Data

Each cable splitter consists of one male 300-amp Camlock-style connector and 5' #6 AWG neoprene welding cable tails going to 60-amp female connectors for connection between the triple cable sets and the ceramic heaters. Splitters are sold individually; 12 are needed for a six-way resistance machine.

51000 2-way splitter51010 3-way splitter51020 4-way splitter51030 5-way splitter51040 6-way splitter

Note: Custom lengths or configurations are available upon request.

Description Item No.

30-foot 2 AWG SMN 54200-01

30-foot 2 AWG shielded TC wire SMN 54200A-0130-foot 1/0 AWG SMN 54300-0130-foot 1/0 AWG shielded TC wire SMN 54200A-0150-foot 2 AWG SMN 54210-0150-foot 2 AWG shielded TC wire SMN 54210A-0150-foot 1/0 AWG SMN 54310-0150-foot 1/0 AWG shielded TC wire SMN 54310A-01

100-foot 2 AWG SMN 54000-01100-foot 2 AWG Shielded TC wire SMN 54000A-01100-foot 1/0 AWG SMN 54100-01100-foot 1/0 AWG Shielded TC wire SMN 54100A-01

All triple-cable sets are made with Neoprene 600-volt insulation rated at 200°C and constructed of fine stranded highly flexible welding wire. Each cable set has two male 300-amp Camlocks and a male Type K thermocouple plug on one end and the corresponding females on the other end. Cables are available in standard 30-foot, 50-foot, and 100-foot lengths in 2 AWG or 1/0 AWG. Thermocouple compensation lead is included and is available in both standard and shielded. Custom lengths and configurations are available to suit your needs.

Part No. 51010, three-way splitter

Cables and Connections

Cable

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Item Description Photo No.

80400 Male brass connector with screw

80410 Male insulated sleeve only

80411 Male high-temperature sleeve rated at 425°F continuous, 600°F intermittent

80412 Female high-temperature sleeve

80420 Female brass connector and screw only

80430 Female insulated sleeve only

80440 Sleeve retaining pin only

80441 Copper shim for 60-amp Camlock-style connector

80520 60-amp panel-mount female Camlock-style connector; comes complete with panel lock, nut and lug mounting hardware

80521 60-amp panel-mount male Camlock-style connector; comes complete with panel lock, nut and lug mounting hardware

300-Amp Camlock-Style Parts

Item Description Photo No.

80450 Male brass connector with screw only

80451 High-temperature male, cover only; rated at 425°F continuous, 600°F intermittent

80452 High-temperature female, cover only; rated at 425°F continuous, 600°F intermittent

80460 Male insulated sleeve only

80470 Female brass connector and screw only

80480 Female insulated sleeve only

80490 Retaining pin only

80491 Copper shim

80500 300-amp panel-mount male Camlock-style connector; comes complete with panel lock, nut and lug mounting hardware

80510 300-amp panel-mount female Camlock-style connector; comes complete with panel lock, nut and lug mounting hardware

60-Amp Camlock-Style Parts


13

Heater Wire For Ceramic Pads

Item Description No.

81001 Heater wire 60/16: rated 45 amps

81005 Heater wire 19/23-1/2 — 80/20: rated 45 amps

81006 Heater wire 19/23 - 80/20: rated 50 amps

81007 Heater 815 wire high temp 19/23: rated 50 amps

81010 80/20 heater wire with 18" of cold tail wire for 80-volt heaters: for rebuilding ceramic pad heaters

81011 Cold tail wire, stranded: nickel

81020 7-gauge 80/20: resistance wire solid


55000 300-amp male Camlock, complete with cover, pin, copper shim, and screw Each

55001 Package for 55000: 10 per carton / 3.5 lbs, complete with covers, pins, shims, screws, and wrench Each

55005 300-amp male Camlock (high-temp), complete with cover, pin, shim, and screw Each


55010 300-amp female Camlock, complete with cover, pin, shim, and screw Each


55015 300-amp female Camlock (high-temp), complete with cover, pin, shim, and screw Each


55020 60-amp male Camlock, complete with cover, pin, shim, and screw Each


55025 60-amp male Camlock (high-temp), complete with cover, pin, shim, and screw Each


55030 60-amp female Camlock, complete with cover, pin, shim, and screw Each


55035 60-amp female Camlock (high-temp), complete with cover, pin, shim, and screw Each


300- and 60-Amp Camlock-Style Connectors

14

Item Description Unit of PhotoNo. Measure Foot Roll

64500 1/4" heat-treated glass sleeving 500




64504 1" heat-treated glass sleeving 250


64506 1.5" heat-treated glass sleeving 200

High-Temp Silica Cloth and Blanket

Item Description Unit of PhotoNo. Measure

72012 Mansil (F) high-temp silica cloth, 2000F 0.023" thick x 36" wide x 50 yards / 600 - 1 Roll

72014 Superknit (knitted amorphous silica fiber) 1/2" thick x 2' wide x 25' roll (2 rolls per box) Roll

72015 Manwool (amorphous silica fiber) 3/4" thick x 2' wide x 25' roll (1 roll 50 sq. ft.) Roll

Stainless Steel Mesh

Item Description Unit of No. Measure

71102 24" wide stock crimped 130' running ft. per roll Roll

71103 24" wide stock crimped 160' running ft. per roll Roll

Pins and Washers


64510 1.5" insulation pins in washers Each

64511 4.5" 12-gauge insulation pins, mild steel Each

64512 6" 12-gauge insulation pins, mild steel Each

64513 2" round washers Each

Glass Sleeving

724-872-4873www.bolttechmannings.com • sales@bolttechmannings

15

Item Description No.

61001 5/8" mild steel banding (for securing heaters and insulation)

61010 5/8" mild steel banding clips (for use with stock no. 61001, 100 pieces per package)

61011 1/2" mild steel wing seal banding clips (100 pieces per package)

61012 5/8" mild steel wing seal banding clips (100 pieces per package)

61013 1/2" stainless steel wing seal banding clips (100 pieces per package)

61014 1/2" stainless steel banding clips (100 per package)

61015 1/2" mild steel banding clips (100 per package)

61100 5/8" stainless steel banding (for securing high-temperature heaters to the workpiece, 81 lbs. per roll / 200 feet per roll)

60102 5/8" stainless steel wing seal banding clips (for use with stock no. 61100, 100 pieces per package)

61110 5/8" stainless steel banding clips (for use with stock no. 61100, 100 pieces per package)

61111 1/2" stainless steel banding (for securing high-temperature heaters to the workpiece)

61112 1/2" mild steel banding (for securing heaters and insulation)

61600 101 banding tensioner (for tightening banding around the workpiece)

61610 Banding sealer: Model 1953A (for crimping 5/8" banding clips)

61611 Banding sealer: Model 1953HR (for crimping 5/8" banding clips)

61700 Adjustable stainless steel strap (with adjustable screw snap/lock 40" flat length)

63105 Sort iron tie wire, 16 gauge (104.1 ft. per lb. / comes on 3-lb. spool)

63106 Stainless steel tie wire (304 stainless steel .041 diameter, approx. 221 ft. per lb. / comes on 1-lb. spool)


70000 Ceramic fiber mat w/ stainless mesh covering sq. ft.

70010 Ceramic fiber welding mat w/ high-temperature 188CH covering stapled and pinned sq. ft.

70020 Ceramic fiber welding mat w/ high-temperature 1/16" cloth covering sewn and pinned sq. ft.

71002 Ceramic fiber insulation, 8 lbs density: 25' x 2' x 1" thick (50 sq. ft. per box) 2,300°F roll



71012 Temp mat blanket (non-ceramic fiber), 9 lbs density: 1" thick x 60" wide x 45' tall roll

71013 Maxsil blanket (non-ceramic fiber), 9 lbs density: 1" thick x 36" wide x 33' long / 99 sq. ft. roll roll

71014 Mineral board insulation, 8 lbs density: 24" x 48" x 2" thick / 40 sq. ft. bundle bundle

71015 Maxsil blanket (non-ceramic fiber) 1/2" thick x 36" wide x 60' or 50' long @ 180/150 sq. ft. roll roll

Banding Equipment

Ceramic Fiber

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724-872-4873

Safety Features■ Internal breaker protection.■ Automatic shutdown on loss of temperature signal.■ T/C-RTD scanner selects hottest of three connected sensors

to control process.■ Rotating strobe light indicates mains power applied to primary power

transformer; the computer screen will flash a warning and strobe extinguishes in event of anomaly.

■ External panel electrical interlock system prevents application of power when panels are not in place.

■ Positive mechanical breaker selection feature permits operation of system from either 60-amp or 200-amp connected service.

■ Software password protection prevents unauthorized system parameter changes.

■ Connected windings grounded between switching to eliminate residual current/voltage.

■ Switching delay feature prevents operations of contactor when powered.

Controlled Monitoring and Data RecordingThis ADM process is continually monitored with pertinent data logged to disk for later analysis and review. A Time/Temperature trend chart is always displayed on the screen, or historical data can be called up for review. Data for any selected period can be downloaded from this screen to a floppy disk for historical record keeping and for review in a standard spreadsheet application.

The 1200 ADM incorporates a touch screen Pentium computer in the operator’s console that provides the man/machine interface, allowing an operator to change modes of operation or significant parameters in a given mode. Full password protection is provided to prevent any unauthorized or inadvertent changes.

Cost-Efficient SolutionThe Series 1200ADM from Bolttech Mannings USA addresses all aspects of this problem. This Automated Motor Winding Drying Machine (ADM) provides for fully automatic temperature control in the motor windings. It has operator-adjustable current limiting, temperature rate-of-change to dryout temp, and duration to be held at dryout temperature. It also provides for fully automatic switching of current through the windings, assuring uniform heating of all windings.

Many electric motors inside or outside a plant have a history of not meeting their Polarization Index (PI) Acceptance Criteria, especially with the older insulation systems found in these motors. Most of these test failures can be attributed to moisture intrusion. Before a motor can be returned to service, or before a high potential test can be performed, the windings usually require a dryout of the moisture to minimize premature insulation failure.

The conventional process of drying out motor windings is very tedious, time- consuming, and inefficient. It usually involves circulating current utilizing welding machines, which are not designed for that task. This can be a very labor- intensive process, and can cause winding and insulation damage in the motor as well as damage to the welding power supply.

Motor Dryout System

Item No. 49503


17

The Bolttech Mannings turbine warming system is designed to keep the turbine warm in any power plant, reducing the fears of “slugging” water and reducing the required start-up time. This is especially helpful for today’s “peaking” power plants. The standard unit consists of three custom-wound transformers totaling 195 kVA. These transformers are full isolation and include a grounded static shield between the primary and secondary windings. The standard input voltages are 380/415/480 and 575. These are mounted in to a 72" x 72" x 24" cabinet, providing up to 28 zones of control. Several control packages are available utilizing well-known temperature controller brands. Others are available upon request. We provide relay contacts for the desired alarms so that the customer can connect to their control system using a PLC or other interface system. The controllers used will dictate the communications options allowing remote temperature monitoring.

Options Available■ Heater fault detection.■ GFI circuit with alarm and manual reset.■ Over temperature.■ Under temperature.■ CSA-approved controllers.■ CSA-approved Camlocks.■ Remote connection boxes.■ Turbine warming rope heaters.■ Output fuses.

Turbine Warming System

Increasingly, utility companies are discovering that a relatively small investment in a turbine warming system can save millions of dollars in repairs and subsequent fuel costs. It also eliminates humping-induced blade seal wear and reduces start-up and maintenance costs. The Bolttech Mannings turbine heating system is the highest-quality, lowest-cost system available.

Typical Turbine Warming Blankets

Note: Custom product made to order.

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724-872-4873

Induction Systems and Accessories

Induction SystemsThrough years of research and development, Bolttech Mannings USA has made induction heating an integral part of an outage. Bolttech Mannings induction equipment has proven itself reliable, dependable, and safe. This system is highly portable, simple to operate, and robust in construction—everything needed to provide excellent results.

Design Features■ Complete solid-state system — reliable, high power factor, fully tested

and 100% duty cycle rated.■ Automatic frequency matching — the inverter frequency will automatically

match to the load resonant frequency.■ Electronic circuit protection — automatic fast action transistor shutdown

for system protection (no special fuses required).■ Soft start front end — no excessive power surge when the primary power

is applied.■ Electronic control — a single electronic circuit board, common to all power levels

and frequencies, controls the inverter functions.■ Regulated power output — constant power regulation within +/–5%

at a 10% input line voltage.■ Conservative power rating — component specifications exceed power requirements;

full power rating output at 100% duty cycle.■ Automatic limiting — out-of-range tuning limits automatically hold the system

within safe power ranges.■ Operator control — system controls include On/Off switch, emergency stop,

and power level control.■ Remote control — optically isolated full-function interface circuit board provided.■ Operator interface — front panel LED indicators for limit, fault, and heat on LCD

screen message display for operating condition; analog meters display power level and load resonant frequency.

■ Access safety switches — safety switches on all access doors to prevent or cease operation if doors are not closed.

■ Isolated short/ground detector — for additional safety.■ Optional features — temperature profilers.

Bolttech Mannings induction units are the most reliable, user-friendly, and technically advanced product on the market!

System Benefits■ Water-cooled system — no open flames or exposed

heating elements.■ Fast and efficient.■ Highly portable — can be used virtually everywhere.■ Easily adaptable for a variety of applications.■ Equipment and technology are proven and reliable.

Item No. 76629

Photo of S8 200 kW Part No. 75040

Part No. 78050

Machine Size

FrequencyItem No.

Model No.

ApplicationsRepair

Kit

Width Length Height Approx. WeightThermal

ExpansionBolt

HeatingNut

HeatingStress

Relievingin mm in mm in mm lbs Kg

200 kW 3–10 kHz 75040 S8 x 76636 28.5 723 54 1376 45 1143 1,000 453100 kW 3–10 kHz 75030F S9 x x x x 76635F 22.5 572 52.5 1334 45 1143 850 387100 kW 8-25 kHz 77005 S11 x x 77007 22.5 572 52.5 1334 45 1143 850 38750 kW 8-25 kHz 77008 S12 x x Contact Office 19 482 35 889 34 863 850 38750 kW

Dual Wand10 kHz 78050 x Contact Office 23 584 52 1320 44 1118 872 395

Induction Machine Technical Data


19

Extra-small to fit bore diameter .475" – .600" (12 mm – 15 mm)


SMN77205_1-1 12" heat lengthSMN77205_2-1 24" heat lengthSMN77205_3-1 36" heat length

Small to fit bore diameter .610" - .720" (16 mm – 18.5 mm)


SMN77210_1-1 12" heat lengthSMN77210_2-1 24" heat lengthSMN77210_3-1 36" heat lengthSMN77210_4-1 48" heat length

Euro 18 to fit bore diameter .720" – .820" (18.5 mm – 21 mm)



Medium to fit bore diameter .760" – .840" (19.5 mm – 22 mm)



21 mm to fit bore diameter .840" – .955" (21.5 mm – 23.5 mm)


SMN77225_1-1 12" heat lengthSMN77225_1_2-1 12" heat length 2 turn




Inch to fit bore diameter .955" - 1.065" (24.5MM-27.5MM)

Item # Description





Large to fit bore diameter 1.075" – 1.175" (27.5 mm – 31.5 mm)


SMN77230_1-1 12" heated lengthSMN77230_1_2-1 12" heated length 2 turn




31 mm to fit bore diameter 1.230" – 1.330" (31.5 mm – 34.5 mm)


SMN77235_1-1 12" heated lengthSMN77235_1_2-1 12" heated length 2 turnSMN77235_1_3-1 12" heated length 3 turn




34 mm to fit bore diameter 1.350" – 1.450" (34.5 – 37 mm)





SMN77236_4-1 48' heated lengthSMN77236_4_2-1 36" heated length 2 turnSMN77236_4_3-1 36' heated length 3 turn

Note: Custom lengths and bore sizes are available for special jobs up to 10-inch diameter, 25 feet long.

Bolt Heating Inductors

extra-large to fit bore diameter 1.450" – 1.550" (37 mm – 40.5 mm)






61 mm to fit bore diameter 2.410" – 2.510" (61 mm – 64.5 mm)






Typical bolt heating inductors

20

724-872-4873

Features include■ 3 HP secondary pump.■ Stainless steel tanks.■ Water level switch indicator light.■ Secondary heat exchanger

w/ auto control.■ Brazed plate heat exchangers.■ Thermostatic expansion valve.■ Liquid line filter dryer.■ Heavy duty steel frame.■ Designed for use in shop

environments where transporting the unit is not essential.

■ The latest evolution in Bolttech Mannings chiller development.

■ The 7.5 × 2 chiller system is two 7.5-ton chiller systems in one frame and staged for efficiency and reliability.

■ A pre-set temperature control system and one three-position switch for off, pump only, and chilling.

■ A secondary heat exchanger is included for added capacity, but it is independently controlled via a temperature differential controller that senses the need for extra cooling and automatically turns on the heat exchanger fan accordingly.

Induction Brazing System S11-100KW 8–25KHZ

Induction brazing and soldering has become the preferred method of joining many electrical connections in the power industry. Utilizing induction heating, the parts can be heated faster than any other method. This reduces the possibility of damaging insulation in proximity of the joint and reduces possible “corona” effect damage. Injury by fire or combustion by-products to personnel is virtually eliminated. This lightweight system makes brazing simple and efficient, even in the most difficult locations.

Design Features■ Complete solid-state system — reliable, high power factor, transistor-based inverter, fully tested and

100% duty-cycle rated■ Automatic frequency matching — the inverter frequency will automatically match to the load resonate

frequency.■ Electronic circuit protection — automatic fast-action transistor shutdown for system protection;

no special fuses required.■ Soft start front end — no excessive power surge when the primary power is applied.■ Electronic control — a single electronic circuit board, common to all power levels and frequencies,

controls the inverter functions.■ Regulated power output — constant power regulation with ±5% at a ±10% input line voltage.■ Conservative power rating — component specifications exceed power requirements; full power rating output

at 100% duty cycle.■ Automatic limiting — out-of-range tuning limits automatically hold the system within safe power ranges.■ Operator control — remote On/Off pendant and remote power level control capable.■ Operator interface — front panel LED indicators for limit, fault, and heat on; LCD screen message display for

operating condition; analog meters display power level and load resonate frequency.■ Access safety switches — safety switches on all access doors to prevent or cease operation

if doors are not closed.■ Isolated short/grounding detector — for additional safety.■ Product specifications — output 100 KW 8–25 kHz.■ Dimensions: 47"H x 47"L x 20"W / Weight: 900 lbs, 400 Kg.■ Ground fault protection to shut machine down in the event the isolation to ground should fail.

Item No. 77012Dimensions: 46-1/2"H × 35"L × 19"WInput Power: 60 Amp 480 VAC 3-Phase 50/60 HZ

Induction Systems and Accessories

15-Ton Chiller System

Dimensions: 74"H × 31"W × 98"LInput Power: 60 Amps 480 VAC 3 Phase

Item No. 75002

10-Ton Chiller System Features include■ Totally self-contained.■ Standard digital temperature

controllers.■ NEMA® 12 electric panel.■ Fused disconnect switches.■ Large stainless steel

reservoir — open.■ Re-circulating pump.■ 12-ton Copland compressor.■ Water level indicator.■ Simple one water line

in/out design.■ Air filter.■ Built in to heavy-duty frame with

castors of maneuverability.


21

High-Velocity Combustion UnitsBolttech Mannings’ high-velocity combustion units have proven themselves in all types of heating projects, where heat uniformity, accurate control, dependability, and safety is critical. Bolttech Mannings’ equipment has been designed with the customer in mind. Burner sizes range from 500,000 BTU/hr. to 20 million BTU/hr., each having exceptional turn-down characteristics.

Manual and Automatic FeaturesWe provide high-volume, uniform, low-temperature conditions that are essential at the beginning of an operational cycle. The units are designed to be operated manually with programmable automatic controls. Robust in construction, with a heavy on-site workload capability.

Portable and PracticalLarge steel vessels that must be fabricated on site are impractical to transport for heat-treating. This photo shows a gas storage sphere that, after on-site fabrication, was insulated externally. Bolttech Mannings’ high-velocity gas equipment was then used to heat the sphere from the inside, in essence turning the fabrication into its own furnace!

Gas Burner

Gas Train

Blower

■ Stainless steel 6–8 million BTU burner; portable, dual-wall with self-contained ignition transformer and igniter.

■ UV scanner.■ Inlet gas line, two 2-inch quick-disconnect

connectors.■ Gas shut-off switch with loss of air.■ Air damper butterfly valve on air inlet.

■ Gas train in self-contained stainless steel cabinet mounted on four 4-inch rubber-tired wheels.

■ Control system, blocking valves, main and pilot.

■ Manual control, main and pilot.■ High limit switch, indicating pressure

outlet gauge (Magnehelic®).■ Flame safety Tervcon UV system with

meter readout.■ Two 2-inch disconnect coupling on

gas inlet and outlet.■ Interconnecting cable from cabinet to burner.

■ 93,000 cu. ft. per hour at 14 oz. of pressure or 80,000 cu. ft. per hour at 16 oz. of pressure.

■ 460/230 VAC, three-phase, 60-cycle, 15 HP motor.

■ Self-contained starter incorporating motor overload protection.

Item No. 90400

Item No. 91200Item No. 91300 (automatic)

Item No. 93500

Low Pressure RegulatorThis regulator will reduce line pressure from approximately 15 psi down to the required 4 psi for the combustion systems, allowing the operator to connect to a higher pressure main line, thus reducing pressure drop as a result of high volume used during a stress cycle. ■ Rugged steel frame construction.■ Inlet and outlet pressure gauge.■ 2-inch NPT black pipe with unions supplied.■ Adjustable output pressure.

Motorized Gas ValveThe motorized gas valve is a microprocessor-based valve used to control gas flow and ultimately temperature output of the gas train system. We can recommend a controller or, if the customer is familiar with the algorithms of any particular brand controller, that can also be installed. ■ Rugged steel frame construction.■ 2-inch NPT black pipe with unions supplied.■ Adjustable port (to set pilot).■ Type K input.■ 4–20 ma control.■ 110-volt main.

VaporizerThe vaporizer is used to convert liquid propane to gas at high pressure and, with the accompanying high pressure regulator, reduce the pressure to approximately 15 psi.■ Rugged steel frame construction.■ High pressure output regulator included.

Gas Equipment and Combustion Heating

Did You KnowBolttech Mannings is a world leader in the manufacture of industrial torque, tension and heat treating equipment, and provider of on-site plant technical services. For over 30 years, Bolttech Mannings has specialized in industrial bolting tools and services for most industries, including oil refining, petrochemical, power generation, steel, transportation, and off-road vehicle service. We have been—and will continue to be—a dynamic company committed to engineering innovation, quality assurance, customer satisfaction, and overall process excellence. Bolttech Mannings is an American company with headquarters located near Pittsburgh, PA. We have 16 Sales & Services Centers across the United States.

Sales & Services Locations

Corporate HeadquartersPittsburgh, PA 724-872-4873

Mobile, AL 251-653-9774San Francisco, CA 707-751-0157Los Angeles, CA 310-604-9500Columbus, OH 614-836-0021Port St. Lucie, FL 772-340-7789Chicago, IL 765-492-4753Hobart, IN 219-947-5676Baton Rouge, LA 225-291-0766Lake Charles, LA 337-855-1793Dover, NJ 973-537-1576Charlotte, NC 704-489-2725Martins Ferry, OH 740-633-3603Toledo, OH 419-478-1583Philadelphia, PA 302-376-1731Houston, TX 281-443-7474Veracruz, Mexico 229-130-2776

ProductsHydraulic Torque WrenchesHydraulic Stud TensionersPneumatic Torque WrenchesHydraulic Nut SplittersHydraulic Flange SpreadersHydraulic NutsTorque and Tension PumpsStud Removal ToolsUltrasonic Bolt MeasuringImpact WrenchesVariable Frequency Solid State Induction System75 kVA Power Sources for On-Site Heat TreatingFlexible Ceramic Pad Heaters

ServicesIndustrial BoltingRental ToolsInduction Bolt HeatingOn-Site Tool CalibrationOn-Site MachiningBoiler Weighing and BalancingStrain Gage AnalysisContract ManufacturingInduction BrazingInduction Nut HeatingTurbine Warming SystemOn-Site Heat TreatingAutomated Motor Winding Dryout SystemHydraulic Turbine Casing Closure System

Bolttech Mannings, Inc. Corporate Headquarters501 Mosside BoulevardNorth Versailles, PA 15137Tel: 724.872.4873 ■ Fax: 412.829.1834Toll Free: 800.989.4696E-mail: [email protected]. BOLTTECHMANNINGS.COMCATALOG T2012A

For Local Sales & Service, Contact

Documents

THERMAL PRODUCTS CATALOG - VALA MOYA Catalog_Bolttech Mannings_040512.pdf · THERMAL PRODUCTS CATALOG. ... Bolttech Mannings’ heat treating equipment has proven itself to be reliable