8
Thermal, mechanical, and shape-memory properties of nanorubber- toughened, epoxy-based shape-memory nanocomposites Hong-Qiu Wei, 1 Ye Chen, 2 Tao Zhang, 3 Liwu Liu, 4 Jinliang Qiao, 5 Yanju Liu , 4 Jinsong Leng 1 1 Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, People’s Republic of China 2 Department of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209, People’s Republic of China 3 School of Mechanical and Automotive Engineering, Kingston University, London SW15 3DW, United Kingdom 4 Department of Astronautical Science and Mechanics, Harbin Institute of Technology, Harbin 150080, People’s Republic of China 5 Beijing Research Institute of Chemical Industry, SINOPEC, Beijing 100013, People’s Republic of China Correspondence to: Y. Liu (E - mail: [email protected]) ABSTRACT: Epoxy-based shape-memory polymers (ESMPs) are a type of the most promising engineering smart polymers. However, their inherent brittleness limits their applications. Existing modification approaches are either based on complicated chemical reac- tions or done at the cost of the thermal properties of the ESMPs. In this study, a simple approach was used to fabricate ESMPs with the aim of improving their overall properties by introducing crosslinked carboxylic nitrile–butadiene nanorubber (CNBNR) into the ESMP network. The results show that the toughness of the CNBNR–ESMP nanocomposites greatly improved at both room tempera- ture and the glass-transition temperature (T g ) over that of the pure ESMP. Meanwhile, the increase in the toughness did not nega- tively affect other macroscopic properties. The CNBNR–ESMP nanocomposites presented improved thermal properties with a T g in a stable range around 100 8C, enhanced thermal stabilities, and superior shape-memory performance in terms of the shape-fixing ratio, shape-recovery ratio, shape-recovery time, and repeatability of shape-memory cycles. The combined property improvements and the simplicity of the manufacturing process demonstrated that the CNBNR–ESMP nanocomposites are desirable candidates for large- scale applications in the engineering field as smart structural materials. V C 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018, 135, 45780. KEYWORDS: mechanical properties; stimuli-sensitive polymers; thermal properties Received 30 March 2017; accepted 11 September 2017 DOI: 10.1002/app.45780 INTRODUCTION Shape-memory polymers (SMPs) as a class of smart materials are capable of returning to their initial shape from a temporary shape when they are actuated by heat, light, electrical or mag- netic fields, moisture, pH, and so on. 1–6 These smart character- istics enable SMPs to potentially be applied in areas ranging from deployable aerospace structures to biomedical devices. 7–12 SMPs are generally divided into either thermoplastic or thermo- set classes according to their chemical structures. The networks of thermoset SMPs are based on covalent crosslinking points, whereas those of thermoplastic SMPs usually consist of physical crosslinking points. 1,10,13,14 Compared with thermoplastic SMPs, thermoset SMPs always present a high reliability and superior shape-memory behavior because of their stable covalent cross- linking networks. 15,16 Because of such unique features, thermo- set SMPs have been investigated extensively in recent years. Epoxy-based shape-memory polymers (ESMPs) are one of the most important groups of thermoset SMPs. In addition to hav- ing the general capabilities of thermoset SMPs, ESMPs also pro- vide their own attractive properties, including an adjustable and high glass-transition temperature (T g ; >80 8C), excellent thermal performance, high modulus and fracture strength, rapid respon- sive speed, chemical durability, and easy processing. 17–22 These characteristics make ESMPs extremely attractive for applications as engineering smart and structural materials. However, pristine ESMPs suffer from inherent brittleness, which is caused by their relatively high crosslinking structures. 23–26 Such drawbacks give ESMPs a sensitivity to fatigue and cracks; this severely hinders their potential for practical applications. 25 To overcome this challenge, extensive studies to improve the toughness of ESMPs have been carried out worldwide. 25,27–30 For example, Arnebold and Hartwig 27 prepared ESMPs with partial crystal structures by cationic polymerization with poly(x-pentadecalactone) Additional Supporting Information may be found in the online version of this article. V C 2017 Wiley Periodicals, Inc. J. APPL. POLYM. SCI. 2018, DOI: 10.1002/APP.45780 45780 (1 of 8)

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Thermal, mechanical, and shape-memory properties of nanorubber-toughened, epoxy-based shape-memory nanocomposites

Hong-Qiu Wei,1 Ye Chen,2 Tao Zhang,3 Liwu Liu,4 Jinliang Qiao,5 Yanju Liu ,4 Jinsong Leng1

1Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, People’s Republic of China2Department of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209, People’s Republic ofChina3School of Mechanical and Automotive Engineering, Kingston University, London SW15 3DW, United Kingdom4Department of Astronautical Science and Mechanics, Harbin Institute of Technology, Harbin 150080, People’s Republic of China5Beijing Research Institute of Chemical Industry, SINOPEC, Beijing 100013, People’s Republic of ChinaCorrespondence to: Y. Liu (E - mail: [email protected])

ABSTRACT: Epoxy-based shape-memory polymers (ESMPs) are a type of the most promising engineering smart polymers. However,

their inherent brittleness limits their applications. Existing modification approaches are either based on complicated chemical reac-

tions or done at the cost of the thermal properties of the ESMPs. In this study, a simple approach was used to fabricate ESMPs with

the aim of improving their overall properties by introducing crosslinked carboxylic nitrile–butadiene nanorubber (CNBNR) into the

ESMP network. The results show that the toughness of the CNBNR–ESMP nanocomposites greatly improved at both room tempera-

ture and the glass-transition temperature (Tg) over that of the pure ESMP. Meanwhile, the increase in the toughness did not nega-

tively affect other macroscopic properties. The CNBNR–ESMP nanocomposites presented improved thermal properties with a Tg in a

stable range around 100 8C, enhanced thermal stabilities, and superior shape-memory performance in terms of the shape-fixing ratio,

shape-recovery ratio, shape-recovery time, and repeatability of shape-memory cycles. The combined property improvements and the

simplicity of the manufacturing process demonstrated that the CNBNR–ESMP nanocomposites are desirable candidates for large-

scale applications in the engineering field as smart structural materials. VC 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018, 135, 45780.

KEYWORDS: mechanical properties; stimuli-sensitive polymers; thermal properties

Received 30 March 2017; accepted 11 September 2017DOI: 10.1002/app.45780

INTRODUCTION

Shape-memory polymers (SMPs) as a class of smart materials

are capable of returning to their initial shape from a temporary

shape when they are actuated by heat, light, electrical or mag-

netic fields, moisture, pH, and so on.1–6 These smart character-

istics enable SMPs to potentially be applied in areas ranging

from deployable aerospace structures to biomedical devices.7–12

SMPs are generally divided into either thermoplastic or thermo-

set classes according to their chemical structures. The networks

of thermoset SMPs are based on covalent crosslinking points,

whereas those of thermoplastic SMPs usually consist of physical

crosslinking points.1,10,13,14 Compared with thermoplastic SMPs,

thermoset SMPs always present a high reliability and superior

shape-memory behavior because of their stable covalent cross-

linking networks.15,16 Because of such unique features, thermo-

set SMPs have been investigated extensively in recent years.

Epoxy-based shape-memory polymers (ESMPs) are one of the

most important groups of thermoset SMPs. In addition to hav-

ing the general capabilities of thermoset SMPs, ESMPs also pro-

vide their own attractive properties, including an adjustable and

high glass-transition temperature (Tg; >80 8C), excellent thermal

performance, high modulus and fracture strength, rapid respon-

sive speed, chemical durability, and easy processing.17–22 These

characteristics make ESMPs extremely attractive for applications

as engineering smart and structural materials. However, pristine

ESMPs suffer from inherent brittleness, which is caused by their

relatively high crosslinking structures.23–26 Such drawbacks give

ESMPs a sensitivity to fatigue and cracks; this severely hinders

their potential for practical applications.25 To overcome this

challenge, extensive studies to improve the toughness of ESMPs

have been carried out worldwide.25,27–30 For example, Arnebold

and Hartwig27 prepared ESMPs with partial crystal structures

by cationic polymerization with poly(x-pentadecalactone)

Additional Supporting Information may be found in the online version of this article.

VC 2017 Wiley Periodicals, Inc.

J. APPL. POLYM. SCI. 2018, DOI: 10.1002/APP.4578045780 (1 of 8)

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(PPDL). Such epoxy–PPDL composite showed good shape-

memory cycle (SMC) stability and enhanced strength and

toughness. Huang et al.28 fabricated a novel ESMP through the

introduction of oxyethylene groups to diglycidyl ether of 9,9-

bis(4-hydroxyphenyl) fluorine. The cured 9,9-bis[4-(2-hydroxye-

thoxy) phenyl] fluorine/4,40-diaminodiphenyl sulfone polymeric

network exhibited a superior low water uptake, mechanical

properties, and thermal stability. Xie et al.25 recently reported a

kind of ESMP with a strain at break of 111% above the Tg and

212% at Tg, respectively. They greatly improved the toughness

of the ESMPs at high temperature.

The aforementioned studies have significantly paved the way for

improving the toughness of ESMPs. However, some of the mod-

ification methods have relied on complicated chemical reac-

tions; this restricts the large-scale applications of these ESMPs.

Other researchers have either sacrificed the thermal capabilities

or mechanical properties of ESMPs at room temperature. It is

still urgently needs to enhance the overall performance further

and simplify the fabrication methods of ESMPs to enable their

large-scale applications as smart structural materials in engi-

neering and other necessary areas. To achieve this, simple and

effective composite approaches are necessary for the develop-

ment of ESMPs. Previous composite strategies have generally

focused on carbon nanotubes, carbon black, carbon fibers, iron

oxide, silicon carbide, and so on.18,31–36 These fillers greatly

improved the thermal properties and mechanical strength of

ESMPs. However, the toughness of such stiff filler-reinforced

ESMP composites seriously decreases. Moreover, it is quite diffi-

cult to use them as composite matrixes for smart structures.

Crosslinked carboxylic nitrile–butadiene nanorubber (CNBNR)

powder is well known for toughening epoxies without sacrific-

ing their heat resistance.37,38 Meanwhile, CNBNR is easy to uni-

formly disperse in epoxy resins and preserve the characteristics

of epoxies for composite matrixes.39,40 Therefore, such elasto-

meric nanoparticles may be one of the best choices of fillers for

ESMP-based composites to achieve excellent comprehensive per-

formances. On the basis of these advantages, in this study,

CNBNR was introduced into the ESMP network to improve its

toughness and maintain other macroscopic properties of such

smart materials to broaden their engineering applications. Sys-

tematic research was constructed on the CNBNR–ESMP nano-

composites. Their macroscopic capabilities, including their

thermal properties, thermal stabilities, and mechanical proper-

ties, were investigated in detail. The reinforcing mechanism of

CNBNR for improving the overall properties of the CNBNR–

ESMP nanocomposites is discussed. We achieved an optimized

content of CNBNR for excellent overall properties, and the

shape-memory performance of nanorubber-toughed materials

was systematically investigated.

EXPERIMENTAL

Materials

ESMPs were prepared according to our previous studies; they

were thermoset crosslinking networks containing three ingre-

dients: epoxy resin, hardener, and accelerator.30 Crosslinked

CNBNR powder (Narpow VP-501, particle size distribution-

5 50–100 nm, Tg 5 229.1 8C, acrylonitrile content 5 26 wt %)

was supplied by Beijing Research Institute of Chemical Industry

(China). To remove the moisture, CNBNR was dried in an oven

at 50 8C for 24 h in vacuo before mixing.

Methods

Sample Preparation. First, a masterbatch was prepared.

CNBNR (20 phr) was added to a beaker containing 100 phr

epoxy resin and premixed by manual stirring for 10 min. The

obtained mixture was transferred to an ARE 500 planetary cen-

trifugal mixer for speed mixing at 300 rpm for 3 min, 500 rpm

for 2 min, and 1000 rpm for 1 min. To achieve a homogeneous

masterbatch, this blend was further dispersed six times by a

three-roll mill with a gradually reduced gap between rollers

(from 30 to 5mm). The ready masterbatch was then divided

into four parts with equal weights. Different amounts of epoxy

resin (75, 25, 8.3, and 0 g) and hardener (80, 40, 26.7, and 20 g)

were added to each part, respectively, to prepare the 5, 10, 15,

and 20 phr CNBNR–ESMP nanocomposites. The mixing pro-

cess was proceeded by continuous mechanical stirring with

speeds gradually increasing from 300 to 1000 rpm at 80 8C. After

45 min, the accelerator was added at a weight ratio of accelera-

tor to epoxy resin plus hardener of 1:50, and the mixture was

stirred for another 10 min at 1000 rpm. This blend was degassed

in a vacuum oven at 80 8C for 15 min to remove bubbles. Then,

it was put into preheated glass molds with different thicknesses

and cured at 80 8C for 2 h, 100 8C for 3 h, and 150 8C for

another 5 h. The CNBNR–ESMP nanocomposites were achieved

by cooling to room temperature. For comparison, a pure ESMP

was fabricated by direct mixturing epoxy resin, hardener, and

accelerator using mechanical stirring at 300 rpm. The curing

conditions of the pure ESMP were set to be the same as those

of the CNBNR–ESMP nanocomposites. The nomenclature and

composition of the prepared materials are given in Table I.

Characterization. Thermal analysis. Differential scanning calo-

rimetry (DSC; DSC/700/1410, Mettler-Toledo) was used to

study the phase-transition behaviors. The temperature was

increased from 25 to 200 8C at a rate of 5 8C/min under a nitro-

gen atmosphere. The thermal stabilities were tested by thermog-

ravimetric analysis (TGA; TGA/DSC1 SF1942, Mettler-Toledo)

under a nitrogen atmosphere with increasing temperature from

25 to 600 8C at 10 8C/min. The chemical structures were evalu-

ated with a Fourier transform infrared (FTIR) spectrometer

(Spectrum One, PerkinElmer) through dispersal of a powder

sample in a KBr pellet. The test was undertaken in the spectral

range 4000–370 cm21 at a resolution of 4 cm21.

Table I. Compositions of the CNBNR–ESMP Nanocomposites

Ingredient

SampleEpoxyresin (g)

Hardener(g)

Accelerator(g)

CNBNR(g)

ESMP 25 20 0.9 0

5 phr 100 80 3.6 5

10 phr 50 40 1.8 5

15 phr 33.3 26.7 1.2 5

20 phr 25 20 0.9 5

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Static mechanical analysis. The static mechanical properties at

room temperature (25 6 2 8C) and 100 8C were characterized by

a universal material testing machine (Z050, Zwick/Roell) with a

thermal chamber under tensional mode. Dog-bone-shaped

specimens (ASTM D 638, Type IV) were cut off from the pre-

pared plates with a laser cutting machine. A crosshead speed of

5 mm/min was used for tests at both room temperature and

100 8C. The fractured surfaces were observed by scanning elec-

tron microscopy (SEM; VEGA3SB, Tescan) after sputter coating

with gold.

Shape-memory behavior. Dynamic mechanical analysis (DMA;

Q800, TA Instruments) under single-cantilever mode was car-

ried out to evaluate the thermomechanical properties. The tem-

perature ranged from 25 to 150 8C at a rate of 5 8C/min. A

frequency of 1 Hz was used during the whole test. The sample

dimension was 35 3 13 3 3 mm3. A bending-recovery test was

carried out to qualitatively investigate the shape-memory behav-

ior. A rectangular specimen with dimensions of 30 3 5 3 1 mm3

was used to study the shape memory behaviors. First, this was

heated to Tg and bent into a U-like shape after it became flexi-

ble. Then, a temporary shape was achieved by cooling the

deformed shape to room temperature under external force. The

shape-recovery phenomenon was monitored by an imaging pro-

cess when the deformed sample was reheated to Tg. The shape-

recovery time and shape-recovery angle as a function of time

were obtained from the recorded images. SMC testing on a

DMA Q800 (TA Instruments) was used to quantitatively

characterize the shape-memory behavior. The test was per-

formed under tensional film fixture, and a preload of 0.01 N

was imposed (30 3 4 3 1 mm3) to protect the specimen from

slide. The procedures for the SMC were as follows (Figure S1,

Supporting Information):

1. Heat the sample to Tg for deformation.

2. Isothermally stretch the soft sample to a certain strain with

a constant stress.

3. Cooling down the deformed sample to room temperature

under the same load to maintain the temporary shape.

4. Elevate the temperature to Tg to induce active shape

recovery.

The shape fixed ratio (Rf) and shape-recovery ratio (Rr) were

obtained by the following equations19,41–43:

Rf 5ef

eload

3100% (1)

Rfr5ef 2erec

ef

3100% (2)

where eload is the strain under external stress, ef is the strain

after unloading, and erec is the residual strain after recovery.

RESULTS AND DISCUSSION

Thermal Properties

Figure 1 shows the thermal analysis results for the pure ESMP,

CNBNR, and CNBNR–ESMP nanocomposites. The typical DSC

Figure 1. Thermal properties of the pure ESMP and CNBNR–ESMP nanocomposites: (a) DSC thermograms, (b) magnification of the selected part in

panel a, (c) thermogravimetry curves, and (d) DTG curves. [Color figure can be viewed at wileyonlinelibrary.com]

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curves shown in Figure 1(a) reflect the thermal transition

behavior of the prepared materials. To eliminate the influence

of the heating history, the secondary heating scan was used in

this analysis. The step in Figure 1(b) indicates the occurrence of

the glass transition during the heating process. The DSC results

qualitatively showed that the introduction of CNBNR had no

negative effects on Tg. Instead, most Tgs of the CNBNR–ESMP

nanocomposites were slightly higher than that of the pure

ESMP. These results agreed with previous studies done for

CNBNR-toughened commercial epoxy composites.38,39

The thermal stabilities of the CNBNR–ESMP nanocomposites

are shown in Figure 1(c,d). For each sample, only one degrada-

tive stage was found [Figure 1(c)]; this was caused by the

decomposition of the polymeric backbone. Important thermal

elements, including the temperature related to the 5% weight

loss (Td), char yield, and temperature of the peak value in the

derivative thermogravimetry (DTG) curves (Tmax) were

extracted and are listed in Table II. Obviously, the decomposi-

tion of all of the materials (related to Td) started at above

345 8C (the Td of ESMP), and most of them were higher than

347 8C. The major decomposition, judging by Tmax, occurred at

about 380 8C. These results demonstrate that the fabricated

smart nanocomposites could be manipulated safely around their

Tg range. Further observation showed that the CNBNR–ESMP

nanocomposites had higher Td, Tmax and char yield values than

the pure ESMP (except for the 20 phr sample). This indicated

that the thermal stabilities of the CNBNR–ESMP nanocompo-

sites were slightly improved by the introduction of CNBNR into

the polymeric network.

From the consequences, it is easy to conclude that the CNBNR–

ESMP nanocomposites with addition of CNBNR at less than 15

phr possess better thermal capabilities than the pure ESMP net-

work. To study the possible reasons, FTIR tests were carried

out, and the results are shown in Figure 2. As shown in Figure

2(a), the improvement in the thermal properties was not caused

by chemical reactions between CNBNR and ESMP because there

was no difference in their FTIR characteristic peaks. A close

observation from the selected part in Figure 2(a) shows that the

absorption peaks belonging to the hydroxyl groups gradually

moved to a lower frequency when the content of CNBNR

increased [Figure 2(b)]. This indicated the presence of enhanced

hydrogen bonding between ESMP and CNBNR, which

explained the increased thermal performance.37,38 However, the

20 phr sample was discovered to have decreased thermal prop-

erties and thermal stabilities compared with the pure ESMP.

This was because when large amount of low-Tg material was

added to the system, the part not joining the network not only

decreased the interactions between the nanofillers and polymer

matrix but also resulted in a lower degree of crosslinking in the

material system. Therefore, a lower Tg and Td were achieved.

Static Mechanical Properties

To investigate the effectiveness of our proposed modification

method on the static mechanical properties, tensile tests were

performed on the CNBNR–ESMP nanocomposites at room

temperature. Corresponding data are plotted in Figure 3(a). The

typical stress–strain curves gradually varied from linearity to

nonlinearity; this indicated that the mechanical behaviors of the

prepared materials changed from brittle to ductile when the

content of CNBNR increased. Such a phenomenon was also ver-

ified by the SEM images shown in Figure 4. The fractured sur-

face of the pure ESMP was extremely smooth; this revealed a

highly brittle breakage [Figure 4(a)]. However, the fractured cross

Table II. Thermal Properties of the Pure ESMP and CNBNR and the

CNBNR–ESMP Nanocomposites

TGA

Sample Td (8C) Tmax (8C)Charyield (%) DMA: Tg (8C)

ESMP 344.9 378.6 0 102.9

5 phr 349.6 380.3 0.5 106.5

10 phr 347.8 378.9 0.7 103.5

15 phr 348.9 378.7 1.1 101.2

20 phr 329.7 375.0 2.3 99.5

CNBNR 357.3 457.1 9.2 —

Figure 2. Chemical structures of the pure ESMP and CNBNR–ESMP nanocomposites: (a) FTIR spectra and (b) selected area in panel A at a high magni-

fication [(1) pure ESMP, (2) 5 phr, (3) 10 phr, (4) 15 phr, and (5) 20 phr]. [Color figure can be viewed at wileyonlinelibrary.com]

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Figure 3. Mechanical properties of the pure ESMP and CNBNR–ESMP nanocomposites: (a) typical stress–strain curves at room temperature, (b) results

of a tensional test at room temperature, (c) typical stress–strain curves at 100 8C, and (d) toughness at room temperature and 100 8C. [Color figure can

be viewed at wileyonlinelibrary.com]

Figure 4. SEM images of the tensional fractured cross sections of the CNBNR–ESMP nanocomposite series: (a) pure ESMP, (b) 5 phr, (c) 10 phr, (d) 15

phr, (e) 20 phr, and (f) magnification of the selected part in panel e. [Color figure can be viewed at wileyonlinelibrary.com]

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section shown in Figure 4(b–e) became increasingly rough. Varied

crack propagations, plastic zones, and shear flow become more

and more visible, and their amounts increased markedly as the

content of CNBNR was changed from 5 to 20 phr. This clearly

indicated that the fractured mode of the materials turned into

ductile breakage.18,44 In Figure 3(b), an increase in the elongation

at break (eb) in the range 49.5–736.4% was observed with chang-

ing content of CNBNR from 5 to 20 phr. However, only a slight

drop in the Young’s modulus (E; 5.6–16.4%) was found when the

CNBNR content was varied from 5 to 20 phr; this indicated that

the remarkable improvement in eb had no dramatically negative

effect on E. Meanwhile, the maximum strength (rm) improved by

29.2% when 10 phr CNBNR was used, although it presented a

small decline after the first increase. These results suggest that the

introduction of CNBNR greatly improved the ductility of the

CNBNR–ESMP nanocomposites and could maintain or slightly

increase the strength at room temperature.

For ESMPs, it was equally important to investigate the static

mechanical properties at temperatures above Tg because eb in

the rubbery state is an important parameter for their deforming

performance. In Figure 3(c), the typical stress–strain curves

demonstrate that the ductility at rubbery state was boosted by

the addition of CNBNR. The eb values were improved from

22.1% for the pure ESMP to 44.7% for the 20 phr CNBNR

sample. This showed the improvement in the deformation capa-

bilities of the CNBNR–ESMP nanocomposites. A large deforma-

tion was achieved in the rubbery state without breakage of the

specimen, and this will allow us to increase the safety in the

applications of ESMPs.

The area of the strain–stress curve is always used to evaluate the

toughness of materials. As shown in Figure 3(d), we observed

that the toughness of the CNBNR–ESMP nanocomposites at both

room temperature (KIcrt) and 100 8C (KIc100 8C) greatly improved

in comparison with those of the pure ESMP. Such results indicate

the effectiveness of CNBNR for toughening ESMPs.

The enhancement of the mechanical properties at both room

temperature and high temperature were due to the introduction

of flexible nanofillers into the polymeric network. The ductile fea-

ture of CNBNR contributed to the high toughness of the

materials, whereas the large surface energy caused by their nano-

scale sizes and enhanced hydrogen bonding between CNBNR and

ESMP were key driving elements for the high strength and modu-

lus.38,39 In general, the CNBNR–ESMP nanocomposites showed

significantly enhanced mechanical properties.

Shape-Memory Properties

The thermomechanical properties were first studied because

they have close relationships with the shape-memory behavior.

Figure 5(a) shows that all of the tested samples presented a

glassy platform at low temperatures; this was followed by a sud-

den drop to the rubbery platform at high temperature. Such a

transformation revealed the occurrence of a glass–rubber transi-

tion during the heating process. Importantly, the changes in the

storage modulus between the glassy state and rubbery state

reached two orders of magnitude. This is the necessary precon-

dition for shape-memory functions.30 The peak value of the loss

factor is an important reference for Tg. As shown in Figure 5(b)

and Table II, the Tg values varied in a narrow range around

100 8C. Moreover, the variation trend of the Tg values obtained

from DMA was similar to that obtained from DSC [Figure

2(a)]. The increased Tg of the CNBNR–ESMP nanocomposites

in comparison with that of pure ESMP was attributed to the

enhanced hydrogen bonding as we illustrated before. However,

still, no higher Tg was observed for the 20 phr sample. The

underlying explanation was found from the SEM images, shown

in Figure 4. In contrast to others, some holes appeared on the

fractured surface of the 20 phr sample [Figure 4(e)]; these can

be clearly seen in Figure 4(f). The presence of these holes indi-

cated that the nanofillers aggregated into microscale particles;

this led to less interfacial adhesion between CNBNR and ESMP.

In that case, CNBNR acted as a normal rubber.39 Although it

was still effective for improving the toughness, no enhancement

to the thermal properties was found.38

The DMA results reveal that all of the CNBNR–ESMP samples

displayed glass–rubber transitions, dramatic changes in the stor-

age modulus during the heating process, and final flat rubbery

platforms. They indicate that all of the CNBNR–ESMP speci-

mens should have possessed shape-memory functions.25 Herein,

the 15 phr sample is chosen for deep investigation of the shape-

Figure 5. DMA results for the pure ESMP and CNBNR–ESMP nanocomposites: (a) storage modulus and (b) tan d as a function of temperature. [Color

figure can be viewed at wileyonlinelibrary.com]

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memory behavior on the basis of its relatively excellent thermal

and mechanical properties. A bending-recovery experiment was

conducted first to qualitatively characterize the shape-memory

behavior. The corresponding results are shown in Figure 6(a,b).

The temporary U-like shape unfolded to the initial dashlike

shape with a fairly fast responsive speed. The shape-recovery

angle increased rapidly with time, and the entire shape-recovery

process occurred in merely 25 s, with nearly 100% shape recov-

ery. Such consequences visually demonstrated the excellent

shape-memory performance of the CNBNR–ESMP nanocompo-

site. The SMC test was carried out on DMA to quantitatively

analyze the shape-memory function of the 15 phr sample. To

eliminate the effect of the stress history, a secondary SMC is

presented in Figure 6(c) for analysis. According to eqs. (1) and

(2), the calculated Rf and Rr were up to 96.3 and 97.6%, respec-

tively; this implied the high shape-fixing and recovery perfor-

mance of the CNBNR–ESMP nanocomposite.

We concluded from both the quantitative and qualitative char-

acterizations that the CNBNR–ESMP nanocomposites presented

excellent shape-memory performance. Such results were due to

the introduction of CNBNR into the ESMP network. As

reported, the shape-memory behavior of a polymer is based on

its two-phase structures. One is a soft domain that functions in

shape deformation, and the other is a hard domain that is

responsible for memorizing the original shape and shape fixa-

tion.2,4,13 The introduction of the elastic CNBNR nanofillers

provided an increase in the soft domains in the ESMP network.

More movable molecular segments contributed to the easy

deformation and fast recovery of the CNBNR–ESMP nanocom-

posite. In the meanwhile, the enhanced hydrogen bonds

between CNBNR and ESMP constructed more hard domains in

the network; this enabled high Rf and Rr values for the

CNBNR–ESMP nanocomposite.

Ten SMCs were further carried out to verify the repeatability of

the shape-memory behavior. As shown in Figure 6(d), we

observed that these cycles presented reproducibility and consis-

tency with high Rf and Rr values. Importantly, no damage

appeared, even after 10 testing cycles. This suggested that the

shape-memory behavior of the CNBNR–ESMP nanocomposite

was highly repeatable with superior fatigue resistance due to the

high toughness at both room temperature and 100 8C. The near

perfect shape-memory behavior make CNBNR–ESMP desirable

for smart engineering applications.

CONCLUSIONS

A series of thermosetting shape-memory nanocomposites of

CNBNR–ESMP were successfully constructed, and their overall

properties were systematically investigated. The thermal proper-

ties of the prepared nanocomposites were improved slightly in

comparison to those of pure ESMP. The CNBNR–ESMP nano-

composites showed Tg values that varied in a narrow range

around 100 8C (according to the DMA test) and high Td and

Tmax values up to 350 and 380 8C, respectively. We also found

Figure 6. Characterization of the shape-memory behavior of the 15 phr CNBNR–ESMP nanocomposite: (a) shape recovery as a function of time, (b)

visual demonstration of the shape-memory behavior at 100 8C, (c) secondary SMC proceeding on DMA, and (d) 10 SMCs performed on DMA. [Color

figure can be viewed at wileyonlinelibrary.com]

ARTICLE WILEYONLINELIBRARY.COM/APP

J. APPL. POLYM. SCI. 2018, DOI: 10.1002/APP.4578045780 (7 of 8)

Page 8: Thermal, mechanical, and shape‐memory properties of ...smart.hit.edu.cn/_upload/article/files/5e/99/9535909248db9d487b2e… · most important groups of thermoset SMPs. In addition

that the CNBNR–ESMP nanocomposites provided greatly

enhanced ductility and strength at both room temperature and

above Tg without an excessive decrease in the modulus. FTIR

and SEM analysis indicated that the enhanced hydrogen bond-

ing and dispersion status of the nanofillers were two controlling

elements for the improvement of the macroscopic properties of

the CNBNR–ESMP nanocomposites. Moreover, the CNBNR–

ESMP nanocomposite possessed near perfect and highly repeat-

able shape-memory behavior. This research provides a feasible

method for the fabrication of ESMP-based nanocomposites with

improved toughness. Meanwhile, without the sacrifice of other

properties, especially the thermal properties and E. Such a com-

bined improvement of properties will pave a way for their

large-scale applications in engineering fields.

ACKNOWLEDGMENTS

This work was supported by the National Natural Science Founda-

tion of China (contract grant number 11225211), to which the

authors are very grateful.

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