The Toshiba Controls Manual V1

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    The TOSHIBA Controls Manual

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    Contents

    1 Basic Controls

    1.1 RBC-AMT31 Standard Remote Controller1.2 RBC- AS21E Simplified Remote1.3 TCB-AX21U/E Infrared Remote Control1.4 RBC-EX21E Weekly Timer

    2 Timed ON/OFF Control

    2.1 RBC-SMTI ON/OFF control at standard Remote2.2 RBC-SMCN61 ON/OFF Lock control at indoor unit2.3 RBC-IT3 ON/OFF Control at indoor Unit Daiseikai2.4 RBC-IT4 ON/OFF Control at indoor Unit DI/SDI &

    SHRM

    3 Output Circuits (Indoor)

    3.1 RBC-SMFI Fan Interface3.2 RBC-SMIM2 Indicator Module for Cool, Heat and Fan3.3 RBC-SMIM3 Indicator module for Operation and Fault3.4 RBC-FDP2F-PE Fault Indication Module3.5 RBC-FDP2BMS-PE Analogue BMS Control Module3.6 TCB-IFCB-4E ON/OFF Fault Indication

    4 Output Circuits (Outdoor)

    4.1 TCB-PCM02E ON/OFF and Mode selection PCB (SM)4.2 TCB-PCIN2E Operation and fault indication PCB (SM)4.3 TCB-PCDM2E Peak Power Cut PCB (SM)4.4 TCB-PCOS1E Application Control PCB (DI)

    5 Central Control

    5.1 RBC-SC642TLE Central Controller5.2 RBC-CC163TLE ON/OFF Central Controller5.3 TCB-PCNT20TLE XY Network Adapter5.4 TCB-PCNT30TLE TCCLink Network Adapter

    *SM This accessory can only be used on SMMS, SHRM and Mini SMMS units*DI This accessory can only be used on DI and SDI units

    These controls accessories cannot be used on the Flexi Units

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    6 Windows Control

    6.1 Windows control Package6.2 Windows Energy Monitoring6.3 Windows Control and Other Equipment

    7 Touch Screen

    7.1 Touch screen Solution

    8 . LonWorks

    8.1 LonWorks Solution

    9 BACnet

    9.1 BACnet Solution

    10 BEMS Solutions

    10.1 TREND Solution10.2 MODBUS Solution

    11 VN Units

    11.1 VN Unit Controls

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    1.1 RBC-AMT31 Standard Remote Controller

    Description

    The standard remote controller gives access to all of the functions for the indoorunit. It also gives access to the configurable engineers menu and data retrievalfeatures of the system, such as fault code and sensor information. The device iscompatible with DI/ SDI/SMMS and SHRM indoor units.

    Application

    The standard remote controller can be used to control individual units or groups ofunits up to a maximum of eight. Two remote controllers may be connected on any

    group or single application, with one remote being designated as a master.The device is fitted with an internal room temperature sensor, which may beconfigured manually through the engineers menu. Once configured the indoor unitwill sense the room temperature from the remote rather than the indoor unit returnair sensor

    Diagram

    Connections

    The remote controller connects to the indoor unit via a 0.75mm2

    two-core cable.

    Limitations

    The remote controller can control an individual or a group of eight indoor units.This is reduced to a maximum of seven indoor units where a second remotecontroller is to be used.

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    1.2 RBC- AS21E Simplified Remote

    Description

    The simplified remote controller is a reduced function remote controller. It allowsthe setting of all of the functions for the indoor unit, however the remote does notallow access to the engineers menu or data retrieval functions. Fault codeinformation is displayed on the device, using format as the standard remotecontroller. Compatibility is with DI/SDI/SMMS and SHRM systems.

    Application

    The simplified remote is used to control an individual indoor unit or a group of up to

    eight units. Two devices may be used to control individual or grouped units, whereone device is configured to be a master. The devices are also equipped withinternal room temperature sensors, which may be configured to take priority overthe indoor unit return air sensor. This controller would commonly be used wheresimplified operation is beneficial, such as hotel room applications.

    Diagram

    Connections

    The remote controller connects to the indoor unit via a 0.75mm2 two-core cable.

    Limitations

    The remote controller can control an individual or a group of eight indoor units.This is reduced to a maximum of seven indoor units where a second remote

    controller is to be used.

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    1.3 Infrared Remote Control

    Description

    The infrared remote control can be added to any DI/SDI/SMMS or SHRM indoorunit, although the model of the device varies for different indoor unit models.

    TCB-AX21U (W)-E2 Cassette UnitsTCB-AX22CE2 Ceiling Suspended UnitsTCB-AX21E2 Ducted Units

    Application

    The infrared remote can be used to control a group of up to eight indoor units andis equipped with an internal room temperature sensor, which may be configured totake priority over the indoor unit return air sensor. Should the device be takenoutside its operational range, the indoor unit will automatically revert to samplingfrom the indoor unit return air sensor. The device can be used to interrogate theindoor unit to receive system fault codes, however the engineers menu and dataretrieval function of the standard wired remote controller are not available. Whereindoor units require additional configuration it will be necessary to temporarilyconnect a standard wired remote controller, whilst the modifications are made.

    Connections

    The infrared remote receivers are connected to the indoor units by the AB networkthe infrared remote kits used for the different models are listed below. The wallunits have the infrared kit included except the MMK-AP0151H, MMK-APO181Hand MMK-APO241H these models need to be hard wired or use the infrared kitTCB-AX21E.

    TCB-AX21U(W)-E 4 Way cassetteTCB-AX22CE Ceiling unitsTCB-AX21E Ducted units or for surface mounting

    Limitations

    The remote controller can control an individual or a group of eight indoor units.This is reduced to a maximum of seven indoor units where a second remotecontroller is to be used.

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    1.4 RBC-EX21E Weekly Timer

    Description

    The weekly timer is a fully programmable device with three time functions per dayand seven day functionality. Each day may be programmed with different operationtimes and days omitted where necessary.

    Application

    The timer connects directly to a standard or central controller via the 4-core lead,supplied with the installation kit. No auxiliary power supply is required as thedevice obtains a supply via the remote or central controller. Any system being

    controlled from the remote or central controller will be enabled or disabledaccording to the programmed settings. It should be noted that individual unitscannot be omitted from the program sequence.

    Diagram

    Limitations

    It is important to note that when an RBC-EX21E timer is used other timerinterfaces must not be used. This is essential to avoid conflicting operationalcommands.

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    2.1 RBC-SMTI Timer Interface Lead

    Description

    The interface lead consists of a 1 meter two core cable and connector, designedfor direct connection to the following accessories:

    RBC-AMT21E (first generation wired remote controller)RBC-AMT31E (second generation wired remote controller)TCB-SC64TLE (central remote controller)TCB-CC163TLE2 (on/off central controller)

    Application

    The interface lead is used to allow single or groups of units connected to the abovedevices to be enabled or disabled by means of an external contact.

    Diagram

    Connector forexternal Timer

    ConnectionToIndoorUnit

    Switch Green Wire. 15vdc Live Yellow.

    RBC-SMT1 Timer interface lead.

    Volt free contact

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    Connections

    The interface lead is connected to the CN02 connection, which is also used forinterfacing the Weekly Timer option (RBC-EXW21E).

    Limitations

    It should be noted that when the external contact is operated, all connectedsystems will be enabled or disabled, depending on whether the contact is openedor closed. Individual units cannot be omitted from the on/off control process.

    The interface lead may be extended to a maximum total length of 25 meters whenusing a screened cable, with a cross sectional area of 0.75mm.

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    2.2 RBC-SMCN61 ON/OFF Lock control at

    Indoor unitDescription

    The interface lead consists of a 1 meter three core cable, which can connect to anyR410A DI/SDI or SMMS/SHRM indoor unit. The accessory allows the indoor unit tobe enabled / disabled by a volt free contact closure. It also allows the remote to belocked to prevent the unit being switched on.

    Application

    The interface lead is used to allow single or groups of units connected to a masterunit to be remotely enabled by an external volt free contact. Also the ON/OFFfunction can be locked by a volt free contact.

    Diagram

    Connections

    The interface lead is connected to the CN61 connector located on the indoor PCB.If this lead is to be used for the ON/OFF function Jumper J05 is to be removed.

    Limitations

    It should be noted that when the external contact is operated, all connectedsystems will be enabled or disabled, depending on whether the contact is openedor closed. Individual units cannot be omitted from the on/off control process.

    The Locking function only locks the operation function however if the remote islocked OFF it is not possible to adjust any functions of the remote.

    The interface lead may be extended to a maximum total length of 25 meters whenusing a screened cable, with a cross sectional area of 0.75mm.

    1

    2

    3

    Vinyl Tube

    This will lock the on / off

    function of the remote

    This will RUN the indoor unitor group

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    2.3 RBC-IT3 ON/OFF Control For DAISEIKAI

    Description

    The RBC-IT3PE time switch interface is intended for use with the TOSHIBADaiseikai range of indoor units and is designed to allow these systems to beexternally switched on and off by means of any volt-free external terminals rated at230 volts a/c.

    Application

    The RBC-IT3-PE would typically be used to interface an external switch, which

    may be a room occupancy sensor, timer, on/off control from a BMS or any othersuitably rated volt-free contacts..

    Diagram

    1

    2

    INDOOR

    UNITTERMINALS N

    L

    4

    3

    21

    RBC-IT3

    CONNECTIONSCN06 ON

    INDOORPCB BLACK LEAD.

    ExternalSwitch

    Daiseikai Wiring diagram External Switch

    Terminal1 & 2 are 230 volts a/c.SiteWiring

    E

    N

    L

    SWL

    E

    E

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    Connections

    The device is connected to the indoor unit via the CN06 socket on the indoor PCBand the indoor units supply terminals as illustrated.

    Limitations

    It is important to note that when an RBC-IT3-PE interface is used the standard24hour timer functions within the Toshiba remote must not be selected to avoidconflict in switching commands.

    The remote controller on/off button will be overridden whenever an interface isconnected to socket CN06, regardless of whether the RBC-IT3PE is in use or not.All other functions of the remote controller remain unaffected.

    It is recommended that the power supply (230v.a.c.) be taken from the respectiveindoor unit, as indicated on the wiring diagram.

    The field sourced time-switch may be located in any area. The a/c system will startwhen terminal 1 of the interface is energised and will override the remote controlleron/off functions.

    Due to the logic used, it is recommended that a minimum switching interval of 30seconds be adopted. When first energised, it may be noticed that the indoor unitstarts briefly and then stops, this is normal and does not indicate a fault with thesystem.

    1

    2

    INDOOR

    UNITTERMINALS N

    L

    4

    3

    21

    RBC-

    SOLDEREDCONNECTIONS

    CN06 ONINDOORPCB BLACK LEAD

    PIRSensor

    Daiseikai Wiring diagram PIR Sensor

    Terminal1 & 2 are 230 volts a/c.SiteWiring

    E

    N

    EL

    SWL

    E

    N

    EL

    SWL

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    2.4 RBC-IT4 ON/OFF Control ForDI/SDI/SMMS/SHRM

    Description

    The RBC-IT4PE time switch interface is intended for use with the TOSHIBADI/SDI/SMMS/SHRM range of indoor units and is designed to allow these systemsto be externally switched on and off by means of any volt-free external terminalsrated at 230 volts a/c.

    Application

    The RBC-IT4-PE would typically be used to interface an external switch, whichmay be a room occupancy sensor, timer, on/off control from a BMS or any othersuitably rated volt-free contacts..

    Diagram

    1

    23ABC

    INDOOR

    UNITTERMINALS

    1

    2345678

    RBC IT4 - PE

    CN06 ONINDOORPCB BLACK LEAD 1.5m

    ExternalSwitch

    Di ital Inverter Wirin dia ram 560 and 800 KRT

    Splice

    Brown

    BLue

    Terminals1 & 2 are 230 volts a/c.

    Site Wiring

    Orange

    Yellow

    A & B are 12 volts a/c

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    Connections

    The device is connected to the indoor unit PCB via the CN06 socket on the560/800 KRT models and the CN61 socket on all other models. An adaptor lead issupplied with the installation kit to facilitate both options.

    Limitations

    It is important to note that when an RBC-IT4-PE interface is used the standard

    24hour timer functions within the Toshiba remote or central controllers must notbe selected to avoid conflict in switching commands. Do not use the standardRBC-WT1-PE or a RBC-EX21E seven day timer.

    The remote controller on/off button will be overridden whenever an interface isconnected to socket CN06 or CN61, regardless of whether the RBC-IT4PE is inuse or not. All other functions of the remote controller remain unaffected.

    When more than one system is connected for group operation, it isessential to arrange the power supply to the outdoor units so that the

    control circuits for all the indoor units are fed from the same phase.

    The interface should only be fitted to the master indoor unit. If fitted to a slaveindoor unit then system shut down may occur.It is recommended that the power supply (230v.a.c.) be taken from the respectiveindoor unit, as indicated on the wiring diagram.

    The field sourced time-switch may be located in any area. The a/c system will startwhen terminal 1 of the interface is energised and will override the remote controlleron/off functions.

    Due to the logic used, it is recommended that a minimum switching interval of 30seconds be adopted.

    1

    23AB

    INDOORUNITTERMINALS

    1

    2345678

    RBC IT4 - PE

    CN61 ONINDOORPCB

    BLACK LEAD 1.5m

    ExternalSwitch

    DI/SDI/SMMS/SHRM

    SpliceBrown

    BLue

    Terminals1 & 2 are 230 volts a/c.

    Site Wiring

    Orange

    Yellow

    A & B are 15 volts d/c

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    3.1 RBC-SMFI Fan Interface Module

    Description

    The fan interface module will allow an external ventilation fan to be controlled froman indoor unit. The device consists of a single pole relay housed in a smallelectrical enclosure, which connects to a Digital Inverter or VRF indoor unit via thesupplied connection lead.

    Application

    The module is intended to facilitate the installation and control of an externalventilation fan, which may be used to supply fresh air or to move conditioned air to

    another location. The external fan is enabled with the indoor unit, however this canbe over-ridden using the external fan control button on the RBC-AMT21/31Eremote controllers.

    Diagram

    Enclosure dimensions: 115mm x 65mm x 30mm

    CN32

    Red1415

    4

    3Fan Run

    Red

    To Socket

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    Connection/Installation Procedure

    The interface should be mounted adjacent to the indoor unit and secured with theself-adhesive fasteners supplied. Only when the device has been adequatelysecured should the CN32 connection be made to the indoor unit PCB. The LiveSupply of the external fan should then be connected via the relay contacts locatedin the fan interface enclosure. On completion of the installation works, the remotecontroller will require configuring to allow the operation of the auxiliary ventilationbutton.

    Remote Controller Configuration Procedure

    1) Enter the engineering mode by pressing the SET + CL and CHECK buttonsSimultaneously for 3 seconds.

    2) Using the temperature set buttons select menu item number 31.

    3) Change the value in menu item 31 from 0000 to 0001 using the timer buttons.

    4) Press the SET button to confirm the change.

    5) Press the CHECK button to return to normal operation.

    Limitations

    The relay contacts are rated at 230 Volts, 6Amps resistive or 1.5Amps inductiveload.Loads in excess of this will require the installation of an additional power relay.

    It is the responsibility of the installing contractor to ensure that a means of safeisolation is provided and that all electrical wiring conforms to the current edition ofBS7671.

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    3.2 RBC-SMIM2 Indicator Module for Heat Cool orFan Operation

    Description

    The device is designed to give the operational status of DI/SDI/SMMS/SHRMsystems.An indication of whether a system is heating, cooling or the fan is operating isgiven via a series of LEDs and the activation of a relay output. The volt free relayoutput terminals allow for remote interfacing with a control panel or BMS system.

    Application

    The device would be used where the remote indication of a systems status isrequired. This may be required in order to disable other systems to avoidconflicting heating and cooling demands.

    Diagram

    Connections

    The device should be located adjacent to the indoor unit and connected to the PCBvia the CN60 socket.

    Limitations

    The relay output terminals are rated at 230 Volts A/C with 6 Amp resistive or 1.5

    Amp inductive loads.

    CN60

    Red

    10

    11

    1

    FANYellow LED

    Black

    To Socket

    4

    Blue12

    13

    2

    COOLGreen LED

    Yellow

    14

    15

    3

    HEATRed LED

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    3.3 RBC-SMIM3 Indicator Module For Operation &Fault

    Description

    The device is designed to give the operation and fault status forDI/SDI/SMMS/SHRM systems. An indication of whether a system operating or hasa stopping fault is given via a pair of LEDs located on the device and the activationof a relay output. The volt free relay output terminals allow for remote interfacingwith a control panel or BMS system.

    Application

    The device would be used where the remote indication of a systems status isrequired. This may be required in critical areas such as server rooms andlaboratories.

    Diagram

    Connections

    The device should be located adjacent to the indoor unit and connected to the PCBvia the CN61 socket.

    Limitations

    The relay output terminals are rated at 230 Volts A/C with 6 Amp resistive or 1.5

    Amp inductive loads.

    CN61

    Blue

    12

    13

    2

    OperationGreen LED

    Yellow

    To Socket

    4

    14

    15

    3

    FaultRed LED

    Black

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    3.4 RBC-FDP2F-PE Fault Display Panel

    Description

    The FDP is a module that has several different levels of operation in its most basicform will allow any fault on a unit to operate the relay to give an indication of afault. The FDP has many built in functions to give preset operation, duty share /unit runs in fault. The device connects to a Digital Inverter or VRF indoor unit viathe remote controller AB network.

    Application

    The FDP2-F was principally designed to allow a fault condition to be transmitted toexternal systems via a relay contact. The FDP2 has several modes of operationthese are configured by using the dipswitches SW1-7 they are as follows.

    Fault monitoringFault monitoring + locked Cooling presetFault monitoring + locked Heating presetFault monitoring + locked Auto preset

    The FDP2-F has the ability to control two units in a duty share configuration theunits will automatically change over on a 24hour basis and in the event of any faultboth units will be enabled an FDP2-F is required for each indoor unit.

    FDP2-F can be networked to give advanced functionality the FDP2-F can be usedas a group controller to control large groups of multiples of eight indoor units. Thecontroller can linked to other Realtime controls products to give stand-alone BMSapplications for retail or residential applications. Further details of advanced controloptions are available on request.

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    Diagram

    TCC-NET

    Indoor Unit

    To fault monitoring

    TCC-NET D-BUS RELAY

    A B D1 D2 R1 R2C

    Toshiba Remote Controller

    A B

    Connection/Installation Procedure

    The interface can be mounted within 500m of the indoor unit is contained in ametal housing it connects to the indoor unit via the AB network.

    Limitations

    The relay contacts are rated at 1A 24VAC or 1A30VDC.

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    3.5 RBC-FDP2BMS-PE Analogue BMS ControlModule

    Description

    The FDP2- BMS is an interface that has the ability to accept inputs from ananalogue BMS system. The inputs to the controller can be either voltage orresistance this can be configured on the FDP2-BMS. The device also has a relayoutput that closes in the event of a fault within the system.

    Application

    The FDP2-BMS has been designed to give a straightforward BMS solution itaccepts voltage or restive inputs to set the following functions on the airconditioner.

    Set point, Fan speed, Mode, Louver, On/Off and local remote Lock the inputs forthese functions can be configured to be 0 to 10Volt or 0 to 10Kohms restive. Adipswitch SW1 selects the mode.

    If the inputs go open circuit the FDP2-BMS assumes a default value for that input.This is useful in the event of a failure in the BMS inputs to the device.

    The FDP2-BMS can be customized to suit particular applications for a hotel orresidential applicants where a specific control is required. An example is the setback requirements from a key card or a switch plate to match other electricalaccessories in the room.

    FDP2-BMS can be networked to give advanced functionality the FDP2-BMS canbe used as a group controller to control large groups of multiples of eight indoorunits. The controller can linked to other Realtime controls products to give stand-

    alone BMS applications for retail or residential applications. Further details ofadvanced control options are available on request.

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    Diagram

    TCC-NET

    Indoor Unit

    To fault monitoring

    TCC-N ET D -B US RELAY

    A B D1 D2 R1 R2C

    Toshiba Remote Controller

    A B

    Connection/Installation Procedure

    The interface can be mounted within 500m of the indoor unit is contained in ametal housing it connects to the indoor unit via the AB network.

    Limitations / Specifications

    The relay contacts are rated at 1A 24VAC or 1A30VDC.

    Voltage inputs 0 to 10 V or Resistive inputs 0.4K Ohms to 10K Ohms.

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    3.6 TCB-IFCB-4E ON/OFF Fault And OperationIndication Module

    Description

    The device is designed to give remote on/off control, operation and remote faultindication for DI/SDI/SMMS/SHRM systems. The device may be connected tosingle indoor units or one device may be connected to a group of indoor units.

    Application

    The device would typically be used where it was necessary to remotely enable ordisable a system and provide a means of operation and fault monitoring. Anexample of this would be a simple and cost effective means of integration to anexisting BMS system..

    Diagram

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    Connections

    The device is enclosed in a galvanized steel enclosure, which should be mounted

    adjacent to the indoor unit and connected to the indoor PCB via the CN61 socket.The power supply for the device is obtained from the indoor unit supply terminals.

    Limitations

    The output contacts for operation/fault indication are limited to 230 Volts and 0.5Amps.

    ON/OFF control cabling is limited to 500m using 2-core 0.75mm2

    cable.

    Operation/fault output cabling is limited to 200m when using 3-core 0.75mm2

    cableor 400m when using 1.5mm2 cable.

    Enclosure Dimensions: 66 x 170 x 200

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    4.1 TCB-PCM02E On/Off And Mode Selection PCB

    Description

    The accessory is designed to fit into the SMMS or SHRM outdoor unit; it is a PCBthat can be used to perform several different functions. The PCB accepts an inputthat would be volt free from an external source to enable the required function.

    Application

    For each of the applications listed below the PCB is mounted in the outdoorelectrical box and plugs into different connectors to give the following functions

    External Master ON/OFF

    The PCB plugs into CN512 when a contact is made between common and cool allof the units connected to that system will start in their previous mode of operation.When the contact is made between common and heat the connected units willstop.

    An example time switch would be a Sangamo Suntracker ref 0456 these areavailable from RS or most Electrical Wholesalers

    Operation Mode selection Control

    The PCB plugs into CN510 when no inputs are present to the PCB the indoor units

    can independently control their mode. If a contact is made between common andcool the indoor units will be locked in cooling a mode locked will be displayed onany remote controller. If the contact is made between common and Heat the indoorunits are locked in that mode.

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    Night Operation (Sound Reduction) Control

    The PCB plugs into CN508 when a contact is made between common and cool the

    night operation is activated. This limits the compressor and outdoor fan speed. Thenoise level will be reduced to 50dBA at 1M (free field)

    Snow Fall Fan Control

    The PCB plugs into CN509 when a contact is made between common and cool theout door fan is enabled to remove any snow from the condenser.

    Connection/Installation Procedure

    The PCB is connected to the outdoor interface PCB where indicated to achieve therequired function. The PCB is then connected to a switch or relay contact toactivate the PCB as required.

    Limitations

    The maximum distance the contacts can be from the PCB mounted in the outdoorunit is 500M is a 2 or 3 core 0.75mm screened cable is used.

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    4.2 TCB-PCIN2E Operations And Fault Indication

    PCB

    Description

    The device is designed for use on the SMMS/SHRM systems and consists of aPCB, which provides a relay contact closure when the system is operating or in theevent of a fault.

    Application

    The device is mounted in the outdoor electrical enclosure and is connected to theinterface PCB via terminal CN511 on the header unit. The device would typically

    be used where a remote operation and fault signal may be required, (criticalareas).

    Diagram

    Connection/Installation Procedure

    The PCB is connected to the outdoor interface PCB where indicated. The relay outputs of the PCB are then connected tothe required indicators.

    Limitations

    The maximum distance the contacts can be from the PCB mounted in the outdoorunit is 500M is a 2 or 3 core 0.75mm screened cable is used.

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    4.3 TCB-PCDM2E Peak Power PCB

    Description

    This device is intended for use on the SMMS/SHRM systems and is designed tolimit the maximum operating capacity of a system, which will consequently restrictthe power consumption.

    Application

    The device is designed for use where it is necessary to limit the electrical demand

    of systems at certain times. This may be where the electrical supply into a buildingis insufficient to meet the peak demand. At these times a signal can be sent to thedevice via a relay contact closure, which will limit the demand to preset levels.Various options are available and can be configured to suit the application.

    Diagram

    Option 1

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    Option 2 Expanded Function

    Connection/Installation Procedure

    The device is mounted in the outdoor using the fixing kit provided and connectsdirectly to the interface PCB via the CN513 socket.

    Limitations

    Input wiring: Maximum 500M screened 2 or 3 core 0.75mm2 cable.

    Output wiring: Maximum 200M screened 2 core 0.75mm2 / 400m 1.5mm2 cable.

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    4.4 TCB-PCOS1E Application Control PCB

    Description

    The device is intended for installation on the DI outdoor unit range and has beendesigned to limit the outdoor unit noise production in the cooling mode by 5dB, limitthe maximum power consumption and give a compressor operation signal. Thenoise and power functions are individually initiated by a relay contact closure,which may be a time clock, switch or any other suitably rated device. Thecompressor operation signal is given via a volt free contact closure.

    Application

    The device would be used where it was necessary to limit noise production atcertain times of the day, typically at night in residential areas or where it wasnecessary to limit power consumption at certain times.

    Diagram

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    Connection/Installation Procedure

    The PCB and power transformer are mounted in the outdoor unit using theinstallation kit provided. Electrical connections are required to the outdoor unitsupply terminals and the inverter assembly using the connectors supplied.

    Limitations

    Compressor operation contacts are rated at 12-250VDC 10mA-1A

    Power peak control is in three stages: 0% 50% 75%

    Only one power peak option may be selected at any one time.

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    5.1 TCB-SC642TLE2 Central Controller

    Description

    The central controller is a product that is capable of controlling 64 indoor units from asingle location. The device has the facility to set all of the operating parameters forindividual or zoned indoor units, whether they are VRF or individual split systems. It is alsocapable of displaying individual fault codes for any units on the network.

    Application

    The controller is normally used on an installation where there are multiple indoor units inone location. It gives the ability to link multiple refrigerant systems together for time clockcontrol and to give an indication of any faults within the systems. There are auxiliary inputsfor on/off control and relay outputs for remote run and fault indication. It is possible toconnect up to ten central controllers on one network, which controls up to 64 masterindoor units from multiple locations.

    Connections

    The controller requires a 240 Volt single phase 3 Amp power supply, whichconnects directly to the mains input terminals on the rear of the device.

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    The two-core network cable should be screened and have a minimum cross-sectional areaof 1.5mm for networks of up to 1000 meters. This should be increased to 2.5mm fornetworks of 1000 to 2000 meters total length. The network cable terminates at the U1/U3

    and U2/U4 connections on the rear of the device.

    Terminals A1, A2 and A3 are used to remotely operate all of the connected indoor units.The indoor units can be enabled with a pulse voltage of 24 Volts applied for 0.5 secondsbetween terminals A1-A3 and disabled by applying the same voltage between terminalsA2-A3.

    Terminals B1, B2 and B3 provide dry contact outputs for connection to other systems. Arelay contact will close between B3 and B1 indicating system operation and B3 and B2indicating a fault on any connected units.

    Terminal CN02 can be used to connect a 7day timer (RBC-EXW21E) or alternatively the

    RBC-SMTI interface lead can be connected and used as a means of remote switching.

    Diagram

    INDOOR A B

    L N

    U1U2

    2-Core& Earth

    Single-Phase220/240 VAC

    2-Pole Isolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1

    NL

    BA A B

    L N

    U1U2 A BL N

    U1U2 U2U1

    NL

    BA U2U1

    NL

    BA

    TOSHIBA

    CN02U1/U3U2/U4C3C4 A

    1A2

    A3

    B1

    B2

    B3

    NL

    E

    TCB-SC642TLE

    220/240 VAC

    SinglePhase

    2-Core& Earth

    ScreenedTwisted

    Non-polar

    Neutral &Earth

    380/415 V ACThree-Phase

    RBC-AMT31E

    A BL N

    U1U2

    Non-polar

    CONTROLLERTCC-LINK

    2-Core15 VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-PoleIsolator 4-PoleIsolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2

    Three-Phase380/415 V AC

    Neutral &Earth Neutral &Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-PoleIsolator

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    T OS HIBA

    A BT OS HIBA

    A BTOS HIBA

    A BT OSHIBA

    A BT OS HIBA

    A B

    RBC-AMT31E RBC-AMT31E RBC-AMT31E RBC-AMT31ERBC-AMT31E

    TOS HIBA

    A B

    RBC-AMT31E

    T OS HIBA

    A B

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    Limitations

    Individual control of 64 master indoor units, (7 slave units per master possible)All indoor units will be affected by any timer functions or remote operation signals.

    Dimensions (L x W x H)

    Solution Components

    TCB-SC642TLE2

    Central remote to be located in the building containing the controlled air conditioners.

    TCB-PCNT30TLE2

    Network adapters will be required for each Master indoor unit when the central controller isused in conjunction with DI/SDI slit systems.

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    5.2 RBC-CC163TLE2 ON/OFF Controller

    Description

    The on/off controller is a product that is capable of operating 16 indoor units from a singlelocation. The device consists of 16 individual on/off buttons, which allows any connectedunits to be enabled or disabled via a single button operation. It is also possible to enableor disable all of the connected units via single button operation.

    Application

    The device is ideally suited to locations where it may be necessary to remotely enable ordisable indoor units. An example of this would be a hotel reception desk, where thereceptionist may wish to enable a customers room air conditioning during the check-inprocess or disable it on the departure of a customer. Each of the on/off buttons has a labelfacility and again using the example of a hotel installation, the buttons could be labeledwith a room number. For larger installations up to 4 controllers could be installed on onenetwork, thus allowing 64 master indoor units to be controlled from one location.The device also has the facility for interfacing time clock control, remote switching, remoterun signal and remote fault indication from a set of auxiliary contacts.

    Connections

    The controller requires a 240 Volt single phase 3 Amp power supply, which connectsdirectly to the mains input terminals on the rear of the device.

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    The two-core network cable should be screened and have a minimum cross-sectional areaof 1.5mm for networks of up to 1000 meters. This should be increased to 2.5mm fornetworks of 1000 to 2000 meters total length. The network cable terminates at the U1/U3and U2/U4 connections on the rear of the device.

    Terminals A1, A2 and A3 are used to remotely operate all of the connected indoor units.The indoor units can be enabled with a pulse voltage of 24 Volts applied for 0.5 secondsbetween terminals A1-A3 and disabled by applying the same voltage between terminalsA2-A3.

    Terminals B1, B2 and B3 provide dry contact outputs for connection to other systems. Arelay contact will close between B3 and B1 indicating system operation and B3 and B2indicating a fault on any connected units.

    Terminal CN02 can be used to connect a 7day timer (RBC-EXW21E) or alternatively theRBC-SMTI interface lead can be connected and used as a means of remote switching.

    Diagram

    A BL N

    U1U2CN01

    CN02

    CN81

    FSU

    U2U1NL

    BA A BL N

    U1U2 A BL N

    U1U2 U2U1NL

    BA U2U1NL

    BA

    RBC-AMT31E

    A BL N

    U1U2

    Non-polar

    CONTROLLERTCC-LINK

    2-Core

    15 VDC

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2

    Three-Phase380/415 V AC

    Neutral &Earth Neutral &Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    TOSHIBA

    A BTOSHIBA

    A BTOSHIBA

    A BTOSHIBA

    A BTOSHIBA

    A B

    RBC-AMT31E RBC-AMT31E RBC-AMT31E RBC-AMT31ERBC-AMT31E

    TOSHIBA

    A B

    RBC-AMT31E

    TOSHIBA

    A B

    2-Core& Earth

    Single Phase220/240 V AC

    TCB-CC163TLE

    E

    LN

    B3

    B2

    B1

    A3

    A2

    A1

    C4C3U2/U4U1/U3CN02

    TOSHIBA ON-OFF CONTROLLER

    01 02 03 04

    08070605

    09 10 11 12

    16151413

    ALLON ALL OFF

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    Limitations

    Individual control of 16 master indoor units, (7 slave units per master possible)

    All indoor units will be affected by any timer functions or remote operation signals.Only on/off control is provided

    Dimensions (L x W x H)

    Solution Components

    TCB-CC163TLE2

    Central remote to be located in the building containing the controlled air conditioners.

    TCB-PCNT30TLE2

    Network adapters will be required for each Master indoor unit when the central controller isused in conjunction with DI/SDI slit systems.

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    5.3 TCB-PCNT20TLE X&Y Protocol Converter

    Description

    The device is intended for use on the DI/SDI/SMMS/SHRM ranges of equipmentand is designed to convert TCC Link to AI Network protocol. This enables earliertypes of control equipment to be interfaced with the current range.

    Application

    The device consists of a PCB and Transformer, which should be installed in or

    adjacent to the indoor unit. Where indoor units are in Group Format it is onlynecessary to install one device on the lead unit. Typically the protocol converterwould be used to integrate new equipment onto an existing AI control system. Thismay be an RBC-CR1/64-PE Central Controller or a Building Management Systemof some description.

    Diagram

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    Connections

    Power for the primary side of the Transformer is obtained from the CN309 socketon the indoor PCB. A further connection is then made to the A & B terminals from

    CN02.Multiple devices would be connected together in a daisy chain fashion and eachdevice given a unique address via dipswitches SW01.

    Limitations

    It is recommended that 1.5mm2 2-core screened cable be used on all networks upto a maximum of 500Mtrs.

    Addressing

    SW01 L.A.N. Address Switch SW01 L.A.N. Address Switch

    Bit1 Bit 2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit1 Bit 2 Bit3 Bit4 Bit5 Bit6 Bit7

    OFF OFF OFF OFF OFF OFF ON Zone 1 OFF OFF OFF OFF ON OFF ON Zone 17

    ON OFF OFF OFF OFF OFF ON Zone 2 ON OFF OFF OFF ON OFF ON Zone 18

    OFF ON OFF OFF OFF OFF ON Zone 3 OFF ON OFF OFF ON OFF ON Zone 19

    ON ON OFF OFF OFF OFF ON Zone 4 ON ON OFF OFF ON OFF ON Zone 20

    OFF OFF ON OFF OFF OFF ON Zone 5 OFF OFF ON OFF ON OFF ON Zone 21

    ON OFF ON OFF OFF OFF ON Zone 6 ON OFF ON OFF ON OFF ON Zone 22

    OFF ON ON OFF OFF OFF ON Zone 7 OFF ON ON OFF ON OFF ON Zone 23

    ON ON ON OFF OFF OFF ON Zone 8 ON ON ON OFF ON OFF ON Zone 24OFF OFF OFF ON OFF OFF ON Zone 9 OFF OFF OFF ON ON OFF ON Zone 25

    ON OFF OFF ON OFF OFF ON Zone 10 ON OFF OFF ON ON OFF ON Zone 26

    OFF ON OFF ON OFF OFF ON Zone 11 OFF ON OFF ON ON OFF ON Zone 27

    ON ON OFF ON OFF OFF ON Zone 12 ON ON OFF ON ON OFF ON Zone 28

    OFF OFF ON ON OFF OFF ON Zone 13 OFF OFF ON ON ON OFF ON Zone 29

    ON OFF ON ON OFF OFF ON Zone 14 ON OFF ON ON ON OFF ON Zone 30

    OFF ON ON ON OFF OFF ON Zone 15 OFF ON ON ON ON OFF ON Zone 31

    ON ON ON ON OFF OFF ON Zone 16 ON ON ON ON ON OFF ON Zone 32

    SW01 L.A.N. Address Switch SW01 L.A.N. Address Switch

    Bit1 Bit 2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit1 Bit 2 Bit3 Bit4 Bit5 Bit6 Bit7

    OFF OFF OFF OFF OFF ON ON Zone 33 OFF OFF OFF OFF ON ON ON Zone 49

    ON OFF OFF OFF OFF ON ON Zone 34 ON OFF OFF OFF ON ON ON Zone 50

    OFF ON OFF OFF OFF ON ON Zone 35 OFF ON OFF OFF ON ON ON Zone 51

    ON ON OFF OFF OFF ON ON Zone 36 ON ON OFF OFF ON ON ON Zone 52OFF OFF ON OFF OFF ON ON Zone 37 OFF OFF ON OFF ON ON ON Zone 53

    ON OFF ON OFF OFF ON ON Zone 38 ON OFF ON OFF ON ON ON Zone 54

    OFF ON ON OFF OFF ON ON Zone 39 OFF ON ON OFF ON ON ON Zone 55

    ON ON ON OFF OFF ON ON Zone 40 ON ON ON OFF ON ON ON Zone 56

    OFF OFF OFF ON OFF ON ON Zone 41 OFF OFF OFF ON ON ON ON Zone 57

    ON OFF OFF ON OFF ON ON Zone 42 ON OFF OFF ON ON ON ON Zone 58

    OFF ON OFF ON OFF ON ON Zone 43 OFF ON OFF ON ON ON ON Zone 59

    ON ON OFF ON OFF ON ON Zone 44 ON ON OFF ON ON ON ON Zone 60

    OFF OFF ON ON OFF ON ON Zone 45 OFF OFF ON ON ON ON ON Zone 61

    ON OFF ON ON OFF ON ON Zone 46 ON OFF ON ON ON ON ON Zone 62

    OFF ON ON ON OFF ON ON Zone 47 OFF ON ON ON ON ON ON Zone 63

    ON ON ON ON OFF ON ON Zone 48 ON ON ON ON ON ON ON Zone 64

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    5.4 TCB-PCNT30TLE TCC Link Network Adaptor

    Description

    The device is intended for use on all the DI/SDI units other than the KRT HighWall, which is supplied with the adaptor built in. The device is designed to allowNetwork devices such as Central Controllers and BMS systems to be interfaced.

    Application

    The device consists of a small PCB, which should be installed within the indoorunit and would typically be used where the indoor unit/units will be interfaced with aCentral Controller or any other network device, such as a BMS system. One deviceis required for each indoor unit or group of indoor units. Where indoor units aregrouped together they will be assigned with one address on the central device andwill consequently all receive the same operational instructions.

    Diagram

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    Connections

    The device connects to the indoor unit PCB via socket CN50 and will provide two

    terminal network connection designated U3 & U4.

    Where multiple devices are to be installed it is necessary to set one unit with a100ohm termination resistance. This would normally be on the device connected tothe unit with the lowest network address. The resistance being set by SW01 bitbeing set to ON.

    When the device/devices have been installed and a termination resistance appliedit is then necessary to apply a unique network and refrigerant line address to eachunit.

    Addressing Procedure

    The address setting is carried from a standard RBC-AMT21/31E remote controller.Where units do not have standard remote controllers installed, one should betemporarily attached in order to carry out the configuration process.

    Accessing the Engineers configuration menu

    Press Set CL & Check Simultaneously for 4 seconds.

    Navigate to menu item 12 (refrigerant line address) using the Temperature SetButtons.Set a unique line address using the Timer Set Buttons and then press SET.Navigate to menu item 03 (network address) using the Temperature Set Buttons.Set a unique network address using the Temperature Set Buttons and then pressSETPress the CHECK button to complete the setting process

    Generally speaking the refrigerant line address would mirror the network address,however this would not be the case with grouped units, which would have thesame network address but different line addresses.

    Limitations

    It is recommended that 1.5mm2 2-core screened cable be used on all networks upto a maximum of 500Mtrs in length.

    The KRT range of units do not require adaptors as they are supplied with U3 & U4connections and also have a termination resistance facility on the indoor PCB. Thetermination resistance being set by SW01 bit 1 being set to ON.

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    6.1 RBC-WP1-PE Windows Control Package

    Description

    The RBC-WP1-PE is a front-end software package that controls all aspects of the airconditioning systems installed on a site. The software is installed on a PC, which thenconnects to a TCB-IFLN640TLE2 LonWorks gateway for connection to the indoor units.The software allows all of the units operating parameters to be adjusted from the one PC.It allows faults to be reported and re-transmitted via email, fax or text message. Thesoftware can be accessed remotely either by telephone or via the Internet. The softwarecan log data and provide graphical representation of data. It has a schedule built-in fortime control and it can also be used to reset set points or modes of operation.

    When the software is installed, it will automatically install the gateways and power metersand it will then generate basic graphics.

    Application

    The software is used when a computer solution is required in order to provide a flexiblesolution to allow the air conditioning to be fully controlled from one central point. It offersmuch functionality, which is suited to small and large systems.

    Features of the Software

    CustomizationThe software being very flexible, it allows for a fully adaptable graphical representation ofthe building to be included.

    Frost ProtectionThe software has the ability to sample the air temperature from an individual or a selectionof indoor units. Then, based on this data, operate the air conditioning to give frost andfabric protection to the building

    Energy monitoringThe energy monitoring software can be included to calculate the running costs of theindividual indoor units. This data can then be provided in structured bills for the buildingtenants. This data is calculated from the demand given from the indoor units and thepower consumed by the system. The RBC-EM1-PE power meter is required for thisfunction. This option is covered in a separate data sheet.

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    Control of other devicesWe have a simple digital Input / Output module that we use to control other plant systems.For example, we could enable boilers or other air-handling units. The module can accept

    inputs also; examples would be an input from a fire alarm where the air conditioners areshutdown or an input to switch on the air conditioners from an external source. The RBC-DI1 module is required for this function. This option is covered in a separate data sheet.

    Diagram

    Connection

    The Windows Package (RBC-WP1-PE) connects to a LonWorks gateway via the ABnetwork.The AB network is connected via a two part screw terminal connector the recommendedcable is 2-Core Screened 1.5mm2. The connector is mounted on a full height PCI card thatis fitted to the PCLimits

    The windows package can control up to 1024 indoor units connected through theLonWorks gateways (one gateway required per 64 indoor units).

    INDOOR A BL N

    U1U2

    2-Core&EarthSingle-Phase

    220/240VAC

    2-PoleIsolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1NL

    BA A BL N

    U1U2 A BL N

    U1U2 U2U1NL

    BA U2U1NL

    BA

    TOSHIBA

    CN02U1/U3U2/U4C3C4

    A1

    A2

    A3

    B1

    B2

    B3

    NL

    E TIMER TMNLTOSHIBA

    RBC-EXW21ETCB-SC642TLE

    220/240V AC

    SinglePhase

    2-Core &Earth

    RBC-AMT31E

    ScreenedTwisted

    Non-polar

    Neutral &Earth

    380/415V ACThree-Phase

    RBC-AMT31ERBC-AMT31ERBC-AMT31ERBC-AMT31ERBC-AMT31E RBC-AMT31E

    A BL N

    U1U2

    Non-polar

    CONTROLLERTCC-LINK

    2-Core15VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2 U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    RBC-WP1-PE

    COMPUTER RUNNING

    WINDOWS PACKAGE

    LN

    2-Core&Earth

    Single Phase

    220/240V AC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    AB

    3Pole Isolator

    31 2

    A B

    ADAPTER

    B

    NETWORK

    U4U3 A

    INDOORUNIT

    RBC-AMT31E

    TOSHIBA

    A B

    Non-polar2-Core15VDC

    CONTROLLERTCC-LINK

    3Core + Earth

    220/240VAC

    SinglePhase

    RBC-EM1-PE KIT

    (Seeseperatedatasheetfor full details)

    VRFVRF VRF

    DIGITAL INVERTER

    POWER WIRINGFROMDIGITAL INVERTEROR SUPER DIGITAL INVERTER

    OUTDOOR UNITS

    DI8

    RBC-DI1-PEDI2

    DI1

    A B GND

    DI5

    GND

    DI3

    GND

    GND

    DI4

    GND

    DI6

    GND

    GND

    DI7

    DO2B

    DO1A

    GND

    PWR

    DO1B

    DO2A

    DO5B

    DO4A

    DO3A

    DO3B

    DO4B

    DO5A

    DO7A

    DO6A

    DO6B

    DO7B

    DO8A

    GND

    DO8B

    24 V Power Supply8 individual outputs

    8 individual inputs

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    PC Specification (Minimum)

    Toshiba does not provide the PC. The minimum requirements for this PC to run theToshiba Windows Package are:

    P4 2GHz or Equivalent20G HDD512M RAMSeparate Video CardFull size case to Accept a Standard size PCI card

    Solution Components

    RBC-WP1-PE

    Windows package will be required to configure and receive alarms from the remote site.

    TCB-IFLN640TLE2

    The LonWorks gateway will be required for every 64 indoor units.

    TCB-PCNT30TLE2

    Network adapters will be required for each Toshiba Digital Inverter and Super DigitalInverter indoor unit.

    RBC-EM1-PE

    If energy monitoring is required, an RBC-EM1-PE kit is required for each refrigerantsystem.

    RBC-DI1-PE

    If external control is required for other equipment, the RBC-DI1-PE will provide 8 digital

    inputs and 8 relay outputs.

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    6.2 RBC-EM1-PE Windows Energy Monitoring

    Description

    The RBC-EM1-PE consists of a power meter and current transformers. All thesecomponents are required to be mounted in a suitable enclosure. The power meters thenconnect directly to the windows package. The RBC-EM1-PE kit consists of a Lon workspower meter and a set of three current transformers, one for each phase.

    Application

    The RBC-EM1-PE allows the total power consumption data to be divided between theindoor units and be included on the tenant bill. A power meter for each refrigerant circuit isrecommended.

    Diagram

    INDOOR A B

    L N

    U1U2

    2-Core&Earth

    Single-Phase

    220/240VAC

    2-PoleIsolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1

    NL

    BA A B

    L N

    U1U2 A BL N

    U1U2 U2U1

    NL

    BA U2U1

    NL

    BA

    TOSHIBACN02U1/U3U2/U4C3C4 A

    1A2

    A3

    B1

    B2

    B3

    NL

    E TIMER TMNLTOSHIBA

    RBC-EXW21ETCB-SC642TLE

    220/240 VAC

    SinglePhase

    2-Core&Earth

    RBC-AMT21E

    Screened

    Twisted

    Non-polar

    Neutral &Earth

    380/415 VACThree-Phase

    RBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21E RBC-AMT21E

    A B

    L NU1U2

    Non-polar

    CONTROLLER

    TCC-LINK

    2-Core15 VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-PoleIsolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2 U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    RBC-WP1-PE

    COMPUTER RUNNING

    WINDOWS PACKAGE

    LN

    2-Core&Earth

    SinglePhase

    220/240VAC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    AB

    L 1 L 3L2 N

    L1 NL2L3 L1

    L1

    N

    N

    L3L2

    L2L3

    L1 L2 L3 N

    P2

    *CT3

    SECONDARY

    P1

    S1 S2

    SECONDARY

    S1

    P 2 P 1

    S2

    *CT2*CT1

    SECONDARY

    P2

    S1

    P1

    S2

    1 2 3 4 5 6 7 8 9 11

    *POWERMETER

    Distribution Board

    fromMCB's in3 Phase4-Wire

    MCBMCB

    L2L1

    L3

    24/B23/A

    N

    *COMPONENTSINCLUDEDIN RBC-EM1-PE:

    SUITABLEE NCLOSURETOBEHOUSEDINA

    CT1, CT2& CT3CURRENT TRANSFORMERS;

    POWERMETER

    L 1 L 3L2 N

    L1 NL2L3MCB

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    Connections

    The power meter connects to the PC and LonWorks gateway via the AB network therecommended cable is 2-Core Screened 1.5mm2.

    The current transformers connect to the power meter by a 1.5mm2 cable

    The power meter requires a reference voltage from each phase the power meter shouldbe protected by a circuit breaker.

    The supply to the outdoor unit should pass through the centre of the current transformer.

    Limits

    One power meter for each refrigerant circuit, i.e. one RBC-EM1-PE is required per system.

    Dimensions (L x H x D)

    Power meter: 150mm x 80mm x 120mm

    Current Transformer: 800mm x 80mm x 600mm

    Solution Components

    RBC-WP1-PE

    Windows package will be required to control the air conditioning allow remote access andprovide the energy billing function.

    TCB-IFLN640TLE2

    The Lon works gateway will be required for every 64 indoor units.

    TCB-PCNT30TLE2

    Network adapters will be required for each split indoor unit.

    RBC-EM1-PE

    If energy monitoring is required, an RBC-EM1-PE kit is required for each refrigerantsystem.

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    6.3 RBC-DI1 Windows Control and OtherEquipment

    Description

    The RBC-DI1 is a module that connects to the LonWorks network that links back tothe Interactive Intelligence software running on a PC in the building. The modulehas 8 digital inputs and eight relay outputs. These inputs can be used to controlexternal plant or except inputs from other plant.

    Application

    The application of this module is very versatile as it is an interface to otherequipment. If an input is made to the module Interactive intelligence can act on theinput and perform an operation i.e. enable units in specific modes, indicate statusof external plant on the PC etc. The relay outputs can be used to enable externalplant in conjunction with the AC or independently.

    Examples of use for the Inputs

    Fire Alarm ShutdownExtend unit operation for a fixed timeHotel key card unit set back

    Examples of use for the Outputs

    Enable air handling plantToshiba VN unit controlLighting controlFault Output

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    Diagram

    Module Dimensions: 114mm x 115mm x 58mm

    Connection/Installation Procedure

    The module is connected to the LonWorks network that links the components tothe Interactive Intelligence software. The device requires a 24Vac 0.5A supply thisis normally derived from a panel-mounted transformer. The module mounts on apiece of standard Din rail the device should be housed in a suitable enclosure. Thedevice has eight inputs these are volt free and could be connected to a contactclosure this input can be used within interactive intelligence. The eight outputs arerelay contact closures the contacts are rated at 24V 0.5A resistive load.

    Limitations

    Each device requires a power supplyEach device has a limit of eight inputs and Eight Outputs.

    INDOOR A B

    L N

    U1U2

    2-Core& EarthSingle-Phase

    220/240VAC

    2-PoleIsolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1

    NL

    BA A B

    L N

    U1U2 A BL N

    U1U2 U2U1

    NL

    BA U2U1

    NL

    BA

    TOSHIBA

    CN02U1/U3U2/U4C3C4 A

    1A2

    A3

    B1

    B2

    B3

    NL

    E TIMERTMNLTOSHIBA

    RBC-EXW21ETCB-SC642TLE

    220/240 VAC

    SinglePhase

    2-Core&Earth

    RBC-AMT21E

    ScreenedTwisted

    Non-polar

    Neutral &Earth

    380/415 VACThree-Phase

    RBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21E RBC-AMT21E

    A B

    L NU1U2

    Non-polar

    CONTROLLERTCC-LINK

    2-Core15 VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-PoleIsolator 4-PoleIsolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2

    Three-Phase380/415VAC

    Neutral &Earth Neutral &Earth

    380/415 VACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-PoleIsolator

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    TOS HIBA

    A BTOS HIBA

    A BTOS HIBA

    A BTOS HIBA

    A BT OS HIBA

    A BT OS HIBA

    A BT OS HIBA

    A B

    RBC-WP1-PE

    COMPUTER RUNNING

    WINDOWS PACKAGE

    LN

    2-Core& Earth

    SinglePhase

    220/240VAC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    AB

    DI8RBC-DI1-PE

    DI2

    DI1

    A B GND

    DI5

    GND

    DI3

    GND

    GND

    DI4

    GND

    DI6

    GND

    GND

    DI7

    DO2B

    DO1A

    GND

    PWR

    DO1B

    DO2A

    DO5B

    DO4A

    DO3A

    DO3B

    DO4B

    DO5A

    DO7A

    DO6A

    DO6B

    DO7B

    DO8A

    GND

    DO8B

    24 VACor DC

    TOFIREALARMSHUTDOWNVIA

    PANEL (BY OTHERS).

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    7.1 Touch Screen Controller

    Description

    The Touch Screen Controller is an advanced central controller, which is availablein various different formats. It is available in four formats, to control sixty-four orfive hundred and twelve indoor units, each of which are available with or withoutthe billing function. The Touch Screen allows full unit control of all connectedindoor units and is capable of giving full fault and operating information. Thecontroller has the ability to schedule on/off times for each individual indoor unit.The Touch Screen is compatible with all SMMS/SHRM systems DI and SDIsystems may also be added, but network adapters are required.

    Application

    The Touch Screen would be used in an application where multiple unit control isrequired from one location. The Touch Screen can be combined with othercomponents to provide energy monitoring or a common fault input/output signal,which could be used for a fire alarm shutdown or similar facility. If the billingfunction is used a PC running Excel is required.

    Diagram

    INDOOR A B

    L N

    U1U2

    2-Core&Earth

    Single-Phase220/240VAC

    2-PoleIsolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1

    NL

    BA A B

    L N

    U1U2 A BL N

    U1U2 U2U1

    NL

    BA U2U1

    NL

    BA

    TOSHIBACN02U1/U3U2/U4C3C4 A

    1A2A3B1B2B3NL

    E TIMER TMNLTOSHIBA

    RBC-EXW21ETCB-SC642TLE

    220/240VACSinglePhase

    2-Core&E arth

    RBC-AMT21E

    ScreenedTwisted

    Non-polar

    Neutral&Earth

    380/415VAC

    Three-Phase

    RBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21E RBC-AMT21E

    A B

    L NU1U2

    Non-polar

    CONTROLLER

    TCC-LINK

    2-Core

    15VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-PoleIsolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2 U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    FSU

    CN02

    CN01CN81

    FSU

    CN02

    CN01CN81

    FSU

    CN02

    CN01CN81

    FSU

    CN02

    CN01CN81

    FSU

    CN02

    CN01CN81

    FSU

    CN02

    CN01CN81

    BMS-IFWH3E

    POWERMETERI/F

    2-Core&Earth

    SinglePhase220/240VAC

    U2/U4U1/U3

    RELAYIN TERFACE

    L 1 L 3L2 N

    L1 NL2L3 L1

    L1

    N

    N

    L3L2

    L2L3

    L1 L2 L3 N

    P2

    *CT3

    SECONDARY

    P1

    S 1 S2

    SECONDARY

    S1

    P2 P1

    S2

    *CT2*CT1

    SECONDARY

    P2

    S1

    P1

    S2

    1 2 3 4 5 6 7 8 9 11

    *POWERMETER

    DistributionBoard

    fromMCB'sin3Phase4-Wire

    MCBMCB

    L2L1

    L3

    24/B23/A

    N

    *COMPONENTSINCLUDEDIN RBC-EM1-PE:

    SUITABLEENCLOSURETOBEHOUSEDINA

    CT1,CT2& CT3CURRENT TRANSFORMERS;

    POWERMETER

    L 1 L 3L2 N

    L1 NL2L3MCB

    BMS-IFDD01E

    RELAYI/F

    BMS-LSV4E

    INTELLIGENTSERVER

    BMS-TP5120TWE

    TOUCHSCREEN COMPUTERRUNNING

    EXCELFORBILLS

    BMS-IFLSV2E2

    HUB

    ETHERNET

    RS-485

    LN

    LN

    LN

    LN

    LN

    E

    AB

    BA

    AB

    AB

    E

    E

    E

    E

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    Connection/Installation Procedure

    The Touch Screen connects to an RS485 Network, which links the screen to the

    Relay Interfaces. The Relay Interfaces are then connected to the Air ConditioningNetwork via the U3 & U4 connection. The RS485 Network also connects to thepower meter and digital input/out interfaces. If the energy monitoring facility isbeing used a separate PC will be required to run the energy monitoring software.This PC will require Microsoft Excel and will need to be connected to the TouchScreen via a network connection. The Touch Screen requires a 240V 3A mainspower supply

    Additional Components

    TCS Net Relay Interface BMS-IFLSV2E2

    The Relay Interface connects to the Touch Screen Controller via the RS485Network using connections A & B. The air conditioning network connects toterminals U1 & U2 (U3 & U4 at the outdoor unit) and a maximum of 64 Indoor unitsmay be served. The relay interface requires a 240V 3 A mains power supply.

    Energy Monitoring Relay Interface BMS-IFWH4E2

    The energy monitoring Relay Interface connects to the RS485 Network andprovides a means of interface to the pulse power meters. Up to eight power meters

    can be connected to each Relay Interface.

    Digital Input Output Relay Interface BMS-IFDD02E2

    The D/I module connects to the RS485 network and provides 8 inputs and 4outputs, which could be used to interface a fire alarm system or a room occupancysensor. The D/I module output could be used as a means of remote fault indicationto another system.

    Software

    Site-specific software is written for the Touch Screen, which gives specific namesand locations for easy end-user operation. The software also configures the D/Imodule and the Energy Monitoring Interfaces.

    Energy monitoring software is installed on a separate PC. The software beingExcel based and using Macros to produce the reports for each Tenant.

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    Limitations

    The total length of the U1/U2 network for each relay interface is as follows

    1.5mm2 Screened up to 1000m2.5mm

    2Screened up to 2000m

    The total length of the RS485 Network A/B

    1.5mm2 Screened up to 500m

    Components

    Touch Screens

    BMS-TP0641ACE Touch screen for 64 indoor unitsBMS-TP0641PWE Touch screen for 64 indoor units with energy billingBMS-TP5121ACE Touch screen for 512 indoor unitsBMS-TP5121PWE Touch screen for 512 indoor units with energy billing

    Interface Components

    BMS-IFLSV2E2 TCS Net Relay Interface

    BMS-IFWH4E2 Energy Monitoring Relay InterfaceBMS-IFDD02E2 Digital Input Output Relay Interface

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    8.1 TCB-IFLN642TLE LonWorks Interface

    Description

    The LonWorks gateway is a device that allows the Toshiba indoor units to beconnected to a LonWorks based BMS. The gateway uses all standard networkvariables contained in individual function blocks for each indoor unit. The gatewaycan communicate with up to 64 indoor units on a U1/U2 Network.

    Application

    The device is used to connect to a LonWorks Network, which many BMScompanies are able to communicate with, (open network protocol). The LonWorksGateway is used with Interactive Intelligence Software (RBC-WP1) and also withthe Realtime LTX solutions for connection to other types of BMS, please seesection 9.0.

    All of the data for each indoor unit is available on the LonWorks Network; there aretwenty-nine standard network variables for each indoor unit, all of which areavailable on the gateway.

    Diagram

    U1U2

    2-Core &EarthSingle-Phase

    220/240 VAC

    2-Pole Isolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1

    NL

    BA A B

    L N

    U1U2 A BL

    INDOOR A B

    L N N

    U1U2 U2U1

    NL

    BA U2U1

    NL

    BA

    TOSHIBA

    CN02U1/U3U2/U4C3C4

    A1

    A2

    A3

    B1

    B2

    B3

    NL

    E

    TCB-SC642TLE

    220/240 V ACSingle Phase

    2-Core& Earth

    RBC-AMT21E

    ScreenedTwisted

    Non-polar

    Neutral &Earth

    380/415 V ACThree-Phase

    RBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21ERBC-AMT21E RBC-AMT21E

    A B

    L NU1U2

    Non-polar

    CONTROLLER

    TCC-LINK

    2-Core15 VDC

    UNIT

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-Pole Isolator 4-PoleIsolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2

    Three-Phase380/415 VAC

    Neutral & Earth Neutral &Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNIT

    OUTDOOR

    4-Pole Isolator

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    TOS HIBA

    A BT OS HIBA

    A BTOS HIBA

    A BT OSHIBA

    A BTOS HIBA

    A BT OSHIBA

    A BTOS HIBA

    A B

    LN

    2-Core& Earth

    SinglePhase220/240 VAC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    LONWORKS BMS

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    Connection/Installation Procedure

    The gateway connects to the air conditioner network via U1 & U2 and the

    LonWorks network connects via the A & B connection. A 240V 3A mains supply isrequired for the gateway.

    Limitations

    The total length of the air conditioner U1/U2 network for each relay interface is asfollows.

    1.5mm2 Screened up to 1000m

    2.5mm

    2

    Screened up to 2000m

    The LonWorks network should be 1.5mm2 Screened up to 500m

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    9.1 BACnetInterface

    Description

    The BACnet solution allows the Toshiba indoor units to be connected to a BACnetover IP based BMS. The gateway uses all standard BACnet objects for the controland monitoring of each indoor unit.

    Application

    The BACnet solution is intended for use in systems where control of the airconditioning is being carried out by another system that is a part of the wider BMSfor a large building. BACnet is a standard protocol adopted by many BMScompanies as a standard network protocol they support

    Diagram

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-PoleIsolator 4-PoleIsolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2

    Three-Phase380/415 VAC

    Neutral &Earth Neutral &Earth

    380/415 VACThree-Phase

    NU1U2 U2U1

    NLBA U2U1

    NLBA

    TOSHIBA

    CN02U1/U3U2/U4C3C4 A

    1A2

    A3

    B1

    B2

    B3

    NL

    E

    TCB-SC642TLE

    220/240 VACSinglePhase

    2-Core&Earth

    ScreenedTwisted

    Non-polar

    Neutral & Earth

    380/415 V ACThree-Phase

    RBC-AMT31E

    A BL N

    U1U2

    Non-polar

    CONTROLLERTCC-LINK

    2-Core15 VDC

    UNITINDOOR A B

    L NU1U2

    2-Core&EarthSingle-Phase

    220/240 VAC

    2-PoleIsolator

    2-Core

    CN01

    CN02

    CN81

    FSU

    U2U1NL

    BA A BL N

    U1U2 A BL

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-PoleIsolator

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    FSUCN02

    CN01CN81

    T OSHIBA

    A BT OSHIBA

    A BT OS HIBA

    A BTOS HIBA

    A BTOS HIBA

    A BTOS HIBA

    A BT OSHIBA

    A B

    RBC-AMT31E RBC-AMT31E RBC-AMT31E RBC-AMT31E RBC-AMT31E RBC-AMT31E

    2-Core&Earth

    SinglePhase220/240VAC

    U2/U4U1/U3

    RELAY INTERFACE

    BMS-LSV4E

    INTELLIGENTSERVER

    BMS-IFLSV2E2

    ETHERNET

    RS-485

    LN

    LN

    E

    AB

    E

    BACNET

    SYSTEM

    BMS-STBN05E

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    Connection/Installation Procedure

    The BACnet solution consists of several different components, which have been

    listed below. The maximum number of indoor units that may be controlled is 128per Intelligent Server. Up to a maximum of eight Relay Interfaces can beconnected per Intelligent Server.

    Intelligent Server BMS-LSV4E

    The intelligent server connects to the BACnet system by a network connection,usually to a local hub. The Relay Interfaces connect to the server by the RS485network and up to eight Relay Interfaces may be connected, with a maximum of128 indoor units. The Intelligent Server requires a 240V 3A mains supply.

    BACnet Software BMS-STBN05E

    The BACnet software is contained on a standard Compact Flash Card, which plugsdirectly into the Intelligent Server.

    TCS Net Relay Interface BMS-IFLSV2E2

    The Relay Interface connects to the Touch Screen Controller via the RS485Network, (A & B connections). The air conditioner network connects to the U1 &U2 connections, with a maximum of 64 indoor units served. The Relay Interfacerequires a 240V 3 A mains supply.

    Software

    Site-specific software is written for the BACnet solution and then uploaded to theIntelligent Server. This gives site-specific names and locations, which are thenpresented to the BACnet network.

    Limitations

    The total length of the air conditioner U1/U2 network for each relay interface is as

    follows.

    1.5mm2 Screened up to 1000m2.5mm2 Screened up to 2000m

    The total length of the RS485 Network A/B

    1.5mm2

    Screened up to 500m

    The total length of the Ethernet cable from the Hub to the server should be amaximum of 100M

    The IP Address range should not be used xx.xx.0.xx

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    10.1 Trend Solution (LTX-21)

    Description

    The LTX-21 is a product that has been developed to enable Toshiba airconditioners to directly connect to a Trend BMS system. The LTX-21 connectsdirectly to the Trend outstation supervisor port. The interface is capable of settingall of the operating parameters for each indoor unit. It also provides error codesand the return air temperatures.

    Application

    The LTX-21 solution is designed to allow connection to a Trend BMS system. Itallows a fully functional solution to be achieved. The LTX-21 and associatedToshiba LonWorks gateway are usually mounted in the control panel with theoutstation. We have two possible variations, which are outlined below.

    LTX-21 and RBC-LG1 Combination

    This uses a LTX-21 and an RBC-LG1-PE, which connects to a maximum ofsixteen indoor units however; the TCB-PCNT20TLE network adapters are requiredto convert back to the AI network. This option will be cost effective for single splitinstallations with less than 7 indoor units for all other situations use the solution

    below.

    LTX-21, LTX-VCI and TCB-IFLN640TLE Combination

    This solution uses an LTX-VCI and TCB-IFLN640TLE for the control of a maximum of 64indoor units. The solution uses an LTX-21 for every 16 indoor units as these connect tothe Trend outstations. For example, for a total of 64 indoor units you would use four LTX-21s.

    In each of the above cases, multiples of the above combinations can be used toaccommodate larger systems.

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    Connections

    LTX-21 and RBC-LG1-PE Combination

    The LTX-21 requires a 24V dc supply and the LonWorks gateway requires a 240v supply.The devices are linked on a LonWorks network.

    The XY network is connected via a screw terminal connector. The recommended cable is2-Core Screened 1.5mm2.

    A serial cable connects the LTX-21 to the outstation.

    Diagram

    A BL N

    U1U2

    2-Core & EarthSingle-Phase

    220/240 V AC

    2-Pole Isolator

    U2U1NL

    BA A BL N

    U1U2

    Neutral & Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2

    X A BY

    PROTOCOLCONVERTER

    NL3L2L1

    U5U6U4U3U1U2

    (LONWORKS GATEWAY)

    SUPPLIEDBY REALTIME SYSTEMS CONTROL

    (TRENDGATEWAY)LTX21

    RBC-LG1-PE

    TREND BMS OUT-STATION

    (SUPPLIED BY OTHERS)

    SERIAL PORT LON NETWORK

    240 V

    L NMAINS

    AC COMMSAB YX

    LON NETWORK

    All X & Y wiring to be 2 Core

    Twisted Screened (1.5mm)

    Y BAX X A BY

    Twisted Screened2-Core Non Polar

    Twisted Screened2-Core Non Polar

    220/240 V ac

    Single Phase 3

    Core + Earth

    15 V DC2-Core

    Non-polar

    PROTOCOL

    AX Y A BB21 3

    RBC-AMT31E

    CONVERTER

    L

    321

    20A Rating

    220/240V AC

    Neutral + Earth

    Single Phase

    N

    2 Pole Isolator

    Outdoor UnitDigital Inverter

    24VDC

    RS232Ser

    ialCab

    leto

    Super

    visor

    Port

    SystemDigital Inverter

    SystemVRF

    PROTOCOLCONVERTER

    PROTOCOLCONVERTER

    Neutral & Earth

    380/415 V ACThree-Phase

    4-Pole Isolator

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    LTX-21, LTX-VCI and TCB-IFLN640TLE Combination

    The LTX-21 and LTX-VCI require a 24V dc supply and the LonWorks gateway requires a240v supply. The devices are linked on a LonWorks network.

    U3/U4 network is connected via a screw terminal connector. The recommended cable is2-Core Screened 1.5mm2.

    A serial cable connects the LTX-21 to the outstation.

    Diagram

    A BL N

    U1U2

    2-Core & EarthSingle-Phase

    220/240 V AC

    2-Pole Isolator

    U2U1NL

    BA A BL N

    U1U2

    Neutral & Earth

    380/415 V AC

    Three-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOOR

    UNIT

    NL3L2L1

    U5U6U4U3U1U2NL3L2L1

    U5U6U4U3U1U2

    Twisted Screened2-Core Non Polar

    220/240 V ac

    Single Phase 3

    Core + Earth

    15 V DC2-CoreNon-polar

    Network

    AU3U4 A BB21 3

    RBC-AMT31E

    Adaptor

    L

    321

    20A Rating220/240V AC

    Neutral + Earth

    Single Phase

    N

    2 Pole Isolator

    Outdoor UnitDigital Inverter

    System

    SystemVRF

    Neutral & Earth

    380/415 V AC

    Three-Phase

    4-Pole Isolator

    LN

    2-Core & Earth

    Single Phase220/240 V AC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    LON NETWORKDC

    24VSERIAL PORT

    TRENDBMS OUT-STATION

    (SUPPLIEDBY OTHERS)

    RS232SERIALCABLETO

    SUPERVISORPORT

    LTX21(TRENDGATEWAY)

    SUPPLIED BY REALTIMESYSTEMS CONTROL

    AB

    BA

    LON NETWORKDC

    24V

    LTXVCI

    SUPPLIEDBY REALTIMESYSTEMS CONTROL

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    Limits

    LTX-21 and RBC-LG1-PE Combination

    This solution can control a maximum of sixteen indoor units and the TCB-PCNT20TLEnetwork adapters are required for all indoor units.

    LTX-21, LTX-VCI and TCB-IFLN640TLE Combination

    This solution can control a maximum of sixty-four indoor units with one LTX-21 for everysixteen indoor units.

    Dimensions* (H x W x D), mm

    LTX-21 155 x 190 x 55LTX-VCI 155 x 190 x 55RBC-LG1-PE 227 x 157 x 65TCB-IFLN640TLE 250 x 250 x 60*Dimensions include clearances

    Solution Components

    LTX-21 and RBC-LG1 CombinationSupplier

    LTX-21 LonWorks to Trend Gateway RealtimeRBC-LG1-PE LonWorks to Toshiba Gateway ToshibaTCB-PCNT20TLE Network adapter AB to XY Toshiba

    LTX-21, LTX-VCI and TCB-IFLN640TLE Combination

    LTX-21 LonWorks to Trend Gateway RealtimeLTX-VCI LonWorks Adapter RealtimeTCB-IFLN640TLE LonWorks to Toshiba Gateway ToshibaTCB-PCNT30TLE Network adapter to U3/U4 only used for split systems Toshiba

    Full details and product support for the LTX products can be obtained from

    Realtime ControlsPark HouseGreenhill crescentWatford Business ParkWatford WD1 8QU

    Tel 01923 233384Fax 01923 233385www.realtime-controls.co.uk

    http://www.realtime-controls.co.uk/http://www.realtime-controls.co.uk/
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    10.2 Modbus Solution (LTX-51)

    Description

    The LTX-51 interface is a product that has been developed to enable Toshiba airconditioners to directly connect to a Modbus serial port on a BMS outstation. Theinterface is capable of setting all of the operating parameters for each indoor unit. Italso provides error codes and the return air temperatures.

    Application

    The LTX-51 solution is designed to allow connection to a Trend BMS system. Itallows a fully functional solution to be achieved. The LTX-51 and associatedToshiba LonWorks gateway are usually mounted in the control panel with theoutstation. We have two possible variations, which are outlined below.

    LTX-51 and RBC-LG1 Combination

    This uses a LTX-51 and an RBC-LG1-PE, which connects to a maximum ofsixteen indoor units; however, the TCB-PCNT20TLE network adapters arerequired to convert back to the AI network. This option will be cost effective forsingle split installations with less than 7 indoor units for all other situations use the

    solution below.

    LTX-51, LTX-VCI and TCB-IFLN640TLE Combination

    This solution uses an LTX-VCI and TCB-IFLN640TLE for the control of a maximumof 64 indoor units. The solution uses an LTX-51 for every 16 indoor units as theseconnect to the Trend outstations. For example, for a total of 64 indoor units youwould use four LTX-51s.

    In each of the above cases, multiples of the above combinations can be used toaccommodate larger systems.

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    Connections

    LTX-51 and RBC-LG1-PE Combination

    The LTX-51 requires a 24V dc supply and the LonWorks gateway requires a 240v supply.The devices are linked on a LonWorks network.

    The XY network is connected via a screw terminal connector. The recommended cable is2-Core Screened 1.5mm2.

    A serial cable connects the LTX-51 to the outstation.

    Diagram

    A BL N

    U1U2

    2-Core & EarthSingle-Phase

    220/240 V AC

    2-Pole Isolator

    U2U1NL

    BA A BL N

    U1U2

    Neutral & Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2

    X A BY

    PROTOCOLCONVERTER

    NL3L2L1

    U5U6U4U3U1U2

    (LONWORKS GATEWAY)

    SUPPLIED BY REALTIME SYSTEMS CONTROL

    (MODBUS GATEWAY)LTX-51

    RBC-LG1-PE

    MODBUS BMS OUT-STATION

    (SUPPLIED BY OTHERS)

    SERIAL PORT LONNETWORK

    240 V

    L NMAINS

    AC COMMSAB YX

    LONNETWORK

    All X & Y wiring to be 2 Core

    Twisted Screened (1.5mm)

    Y BAX X A BY

    Twisted Screened2-Core Non Polar

    Twisted Screened2-Core Non Polar

    220/240 V acSingle Phase 3

    Core + Earth

    15 V DC

    2-CoreNon-polar

    PROTOCOL

    AX Y A BB21 3

    RBC-AMT31E

    CONVERTER

    L

    321

    20A Rating

    220/240V AC

    Neutral + Earth

    Single Phase

    N

    2 Pole Isolator

    Outdoor UnitDigital Inverter

    24VDC

    RS232Serial

    Cab

    leto

    Mo

    dbus

    Port

    SystemDigital Inverter

    SystemVRF

    PROTOCOLCONVERTER

    PROTOCOLCONVERTER

    Neutral & Earth

    380/415 V ACThree-Phase

    4-Pole Isolator

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    LTX-51, LTX-VCI and TCB-IFLN640TLE Combination

    The LTX-51 and LTX-VCI require a 24V dc supply and the LonWorks gateway requires a240v supply. The devices are linked on a LonWorks network.

    U3/U4 network is connected via a screw terminal connector. The recommended cable is2-Core Screened 1.5mm2.

    A serial cable connects the LTX-51 to the outstation.

    Diagram

    A B

    L N

    U1U2

    2-Core & EarthSingle-Phase

    220/240 V AC

    2-Pole Isolator

    U2U1

    NL

    BA A B

    L N

    U1U2

    Neutral & Earth

    380/415 V ACThree-Phase

    U2U1 U3U4 U6U5

    L1L2L3N

    UNITOUTDOOR

    4-Pole Isolator

    OUTDOORUNIT

    NL3L2L1

    U5U6U4U3U1U2NL3L2L1

    U5U6U4U3U1U2

    Twisted Screened2-Core Non Polar

    220/240 V ac

    Single Phase 3

    Core + Earth

    15 V DC

    2-Core

    Non-polar

    Network

    AU3U4 A BB21 3

    RBC-AMT31E

    Adaptor

    L

    321

    20A Rating

    220/240V AC

    Neutral + Earth

    Single Phase

    N

    2 Pole Isolator

    Outdoor UnitDigital Inverter

    System

    SystemVRF

    Neutral & Earth

    380/415 V ACThree-Phase

    4-Pole Isolator

    LN

    2-Core & Earth

    Single Phase220/240 V AC

    U2/U4U1/U3

    TCB-IFLN640TLE

    BA

    LONNETWORKDC

    24VSERIAL PORT

    MODBUS BMS OUT-STATION

    (SUPPLIED BY OTHERS)

    RS232SERIALCABLETO

    MODBUSPORT

    LTX-51(MODBUS GATEWAY)

    SUPPLIED BY REALTIME SYSTEMS CONTROL

    AB

    BA

    LONNETWORKDC

    24V

    LTXVCI

    SUPPLIED BY REALTIME SYSTEMS CONTROL

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    Limits

    LTX-51 and RBC-LG1-PE Combination

    This solution can control a maximum of sixteen indoor units and the TCB-PCNT20TLEnetwork adapters are required for all indoor units.

    LTX-51, LTX-VCI and TCB-IFLN640TLE Combination

    This solution can control a maximum of sixty-four indoor units with one LTX-51 for everysixteen indoor units.

    Dimensions* (H x W x D), mm

    LTX-51 155 x 190 x 55LTX-VCI 155 x 190 x 55RBC-LG1-PE 227 x 157 x 65TCB-IFLN640TLE 250 x 250 x 60*Dimensions include clearances

    Solution Components

    LTX-51 and RBC-LG1 CombinationSupplier

    LTX-51 LonWorks to Trend Gateway RealtimeRBC-LG1-PE LonWorks to Toshiba Gateway ToshibaTCB-PCNT20TLE Network adapter AB to XY Toshiba

    LTX-51, LTX-VCI and TCB-IFLN640TLE Combination

    LTX-51 LonWorks to Trend Gateway RealtimeLTX-VCI LonWorks Adapter RealtimeTCB-IFLN640TLE LonWorks to Toshiba Gateway ToshibaTCB-PCNT30TLE Network adapter to U3/U4 only used for split systems Toshiba

    Full details and product support for the LTX products can be obtained from

    Realtime ControlsPark HouseGreenhill crescentWatford Business ParkWatford WD1 8QU

    Tel 01923 233384Fax 01923 233385www.realtime-controls.co.uk

    http://www.realtime-controls.co.uk/http://www.realtime-controls.co.uk/
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    11.1 VN Unit Controls

    Description

    This section is subdivided into four sections for diferent applications of the VNunits. The VN is supplied with a 240V control option as standard this is a startingpoint but often requires development for specific applications.

    Application

    Option 1

    The first option is the simplest form of control it does not allow control with the airconditioner system. The mechanical switch is straightforward to install as it onlyinvolves the switching of the relays. If required the fan speed or the damper can befixed in a particular mode

    Option 2

    The Second option allows the VN unit to be enabled from an indoor unit thisutilizes the RBC-SMFI Fan interface. This link means the unit needs to be operatedin conjunction with an associated indoor unit.

    Option 3

    Option 3 is a low voltage option, which gives a dedicated controller for the VN unitthis control option, will allow a Heater to be controlled to protect the fabric of theunit. This option can also be integrated with the indoor units via the RBC-SMFI faninterface.

    Option 4

    The final option indicates the procedure for connecting and control usinginteractive intelligence. This allows full control from the PC of the VN unit the unitscan independently time controlled to only provide ventilation when the building isoccupied.

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    Option 1: 3-Gang switch

    The simplest form of ventilation heat exchanger unit (VN unit) control is with

    electro-mechanical switches. These are not supplied by Toshiba but can beobtained from the usual DIY stores. Three switches should be used with one VNunit.

    Controls: