72
The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S. Nuclear Regulatory Commission Robert Dameron – David Evans & Associates Lili Akin – Sandia National Laboratories June 30, 2010 Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.

The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

The Role of Large-Scale Containment Model Tests in

Nuclear Power PlantSafety and Risk Analyses

Herman Graves – U.S. Nuclear Regulatory CommissionRobert Dameron – David Evans & Associates

Lili Akin – Sandia National Laboratories

June 30, 2010

Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company,for the United States Department of Energy’s National Nuclear Security Administration

under contract DE-AC04-94AL85000.

Page 2: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 2

History

• 1946: Atomic Energy Act est. Atomic Energy Commission• 1950: WASH 3: Defined Exclusion Zone

R (miles) = 0.1 [P (kWt)]½For a 3000 MWt plant, R = 17.3 m (27.8 km)

• 1957: Shippingport Atomic Power Station, 20 miles from Pittsburgh• ‘Defense in Depth’

– Accident prevention– Redundancy of safety systems– Containment– Accident management– Remote siting/emergency planning (sheltering and evacuation)

• 1962: 10CFR100 (Maximum Credible, Design Basis Accident)• 1972: WASH-1250 (Definition of severe accidents, PRA)• 1975: WASH-1400 (Containment capacity)• 1979: Three-Mile Island accident• 1981: SNL Background Study on Containment Capacity• 1990: NUREG-1150 (PRA for 5 representative plants)

Page 3: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 3

Containment

• The primary purposes of the containment system are:– to contain any radioactive material that may be released from

the primary system in case of an accident.– to protect the nuclear system from weather and other external

threats such as missiles produced by earthquakes, tornadoes, wind, and in some cases aircraft impact.

– to act as a supporting structure for operational equipment such as cranes.

Page 4: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 4

Containment Design

• 1971: General Design Criteria, Appendix A of 10 CFR 50:Criterion 1, Quality standards and records, requires, in part, that:

“Structures, systems, and components important to safety shall be designed, fabricated, erected, and tested to quality standards commensurate with the importance of the safety functions to be performed. Where generally recognized codes and standards are used, they shall be identified and evaluated to determine their applicability, adequacy, and sufficiency and shall be supplemented or modified as necessary to assure a quality product in keeping with the required safety function.”

Criterion 16, Containment Design states:“Reactor containment and associated systems shall be provided to establish an essentially leak-tight barrier against the uncontrolled release of radioactivity to the environment and to assure that the containment design conditions important to safety are not exceeded for as long as postulated accident conditions require.”

Criteria 50 through 57 give specific requirements for reactor containment

Page 5: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 5

Containment Building

• One of the multiple barriers between the radioactive fission products and the public.

• Designed to withstand high pressures (45-60 psig) and temperatures (>300 F)

• Includes basic structure (steel, reinforced or prestressed concrete) and operational components (equipment hatch, personnel airlocks, piping and electrical penetrations)

Page 6: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 6

NUREG-1150

• Detailed assessment of the risks of severe accidents at five plants.• CCFP, conditional containment failure probability,

• CFF, containment failure frequency,

– CDF is the total core damage frequency,– Si is the frequency of accident sequence i,– Ci is the conditional probability of containment failure given accident

sequence i, fragility– n is the total number of accident sequences.

• Containment capacity estimates based on expert elicitation

i

n

i

i CCDF

SCCFP ⋅= ∑

=1

i

n

ii CSCFF ⋅= ∑

=1

Page 7: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 7

IPE Fragility Curves for Large, Dry PWRs

Byron 2Braidwood 2

Fort Calhoun

HB Robinson

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0.0 1.0 2.0 3.0 4.0 5.0 6.0

Normalized Pressure (P/Pdesign)

Failu

re P

roba

bilit

y

Arkansas 1Arkansas 2Braidwood 1Braidwood 2Byron 1Byron 2CallawayCalvert Cliffs 1&2Crystal River 3Farley 1&2Fort CalhounGinnaMilstone 2Oconee 1,2&3PalisadesPalo Verde1,2&3Point Beach 1&2HB RobinsonSan Onofre 2&3South Texas 1&2SummerTMI-1Turkey Point 3&4Vogtle 1&2Wolf Creek

Page 8: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 8

Containment Integrity Research @ Sandia

• Objective:– Evaluate methods used to predict the performance of light water

reactor containment systems when subjected to loads beyond those specified in the design codes.

– NOT to determine the pressure carrying capacity of actual containments by testing scale models.

• Two types of loadings are being considered:– Severe Accident Loadings (static pressurization and elevated

temperature)– Earthquakes greater than the Safe Shutdown Earthquake (SSE) -

analysis only• An integrated program of testing models of containment structures

and components (both scaled and full-size specimens) coupled with detailed pre- and posttest analyses

Page 9: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 9

Containment Integrity Research @ Sandia

• Pneumatic pressure tests of large-scale models of representative containment structures and full scale tests of components (penetrations, etc.).

• Models of three types of containments used in current nuclear construction:

– free-standing steel containments, – steel lined reinforced concrete containments and steel lined, – prestressed concrete containments.

• Guiding principles– models would incorporate representative features of the prototypes, – would not knowingly preclude a potential failure mode– and would not incorporate details which were unique to the model and

not representative of the prototype.

Page 10: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 10

Containment Integrity Research @ Sandia

• Scope:– Scale-model Containment Overpressurization Tests

• Steel: four 1:32-scale, one 1:8-scale, one 1:10-scale• Reinforced Concrete: one 1:6-scale• Prestressed Concrete: one 1:4-scale

– Penetration Tests (hatches, electrical & piping penetrations, seals & gaskets)

– Degraded Containment Analyses– Seismic Analyses of scale model tests

• Related Efforts:– Impact Tests (aircraft, turbine missiles)

Page 11: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 11

1:32-Scale SCV Models

Page 12: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 12

1:32-Scale SCV Models

Page 13: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 13

1:8-Scale SCV Model

• Designed and built to ASME Code

• Design Pressure, Pd = 40 psig (.27 MPa)

• 800 channels of Instrumentation

• Failed catastrophically at 195 psig (1.34 MPa), - 5Pd

• ‘Free-field’ strain was 2.5 to 3% at failure

Page 14: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 14

1:8-Scale SCV Model - Pretest

Page 15: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 15

1:8-Scale SCV Model

• Stiffener Detail

Page 16: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 16

1:8-Scale SCV Model - Summary

Page 17: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 17

1:8-Scale SCV Global Response

Page 18: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 18

Steel Containment Vessel Model

SGV 480

SPV 490

• Japanese Improved BWR Mark II supplied by NUPEC• Scale: 1:10 on geometry; 1:4 on thickness• Diameter: 2900 mm (9.5’); Overall Height: 5900 mm (19.5’); Internal

Volume: 21 m3 (740 ft3)• Weight: 13,000 kg (28,634 lb)• Design Pressure Pda=0.31 MPa (45 psig)-actual

Pds=0.78 MPa (112.5 psig)-scaled• Materials: SGV480 (Fy= 265 MPa, 38 ksi) ~ SA-516 Grade 70;

SPV490 (Fy= 490 MPa,71ksi) ~ SA-537 Class 2• Contact Structure

– Weight - 9 metric tons (20,000 lbs)– Material: SA-516-70 (Fy =38 ksi)– Nominal thickness = 38.1 mm (1.5 in.)

• Low Pressure Test: 1.50 Pds =1.17 MPa (169 psig)• High Pressure Test Date: Dec. 9 - 13, 1996• Instrumentation:

– SCV External: 113 Strain Gages, 6 Displacement Transducers– SCV Internal: 151 Strain Gages, 57 Displacement Transducers– CS: 15 Strain Gages, 10 Gap LVDT’s, 59 Contact Probes

• Failure Pressure~Mode:– 6 Pds: 4.7 MPa (676 psig)~tearing and leakage in HAZ of SPV 490 adjacent to

E/H insert plate.

Page 19: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 19

SCV Model Pre- and Posttest

• 1/10th Scale

• Failure Pressure: 676 psig (6xDesign)

• Tested: Dec. 9-13, 1996

Page 20: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 20

SCV Middle Stiffener - Posttest

Page 21: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 21

SCV Round Robin Analysis

• Agenzia Nazionale per la Protezione del Ambienti (ANPA) (Italy)

• Argonne National Laboratory• Bhabha Atomic Research Centre (India)• General Dynamics, Electric Boat Division• Japan Atomic Energy Research Institute (JAERI)• Staatliche Material Prüfungsanstalt (MPA), Universitat

Stuttgart (Germany)• Nuclear Power Engineering Corporation (NUPEC)• Sandia National Laboratory

Page 22: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 22

Summary of SCV RR Pretest Results

Organization Failure Pressure Failure Location Failure Mode

Test (4.5?)-4.7 MPa (‘Rat-hole”) E/H Insert Plate

Material Failure

ANL 4.9 - 5.5 MPa Knuckle Material failure

ANPA 10.9 MPa Drywell Head Buckling

BARC 11.5 - 12.0 MPa Drywell Head Material failure or buckling

GD/EB 4.7 MPa Thinned Liner @ Equipment Hatch

Material failure

JAERI >4 MPa Drywell Head Buckling

MPA

NUPEC 4 - 7.3 MPa

7.3 - 11.8 MPa

Thinned Liner @ E/H

Knuckle

Material failure

SNL 4.5 MPa Thinned Liner @ Equipment Hatch

Material failure

Page 23: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 23

SCV Posttest Analysis

• Generally the other participants in the Round Robin analyses predicted lower strains than the model experienced.

Note: The data from gage HCP-I-UCS-36 was converted from a radial displacement to a hoop strain by dividing the displacement by the radius at the gage elevation.

Page 24: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 24

SCV Posttest Analysis

• Generally the participants in the Round Robin analyses (8 participants) for the 1/10th scale SCV predicted lower strains than the model experienced.

• Global behavior of complex structures such as the SCV is dominated by the response of the material at low strains (below 2%).

• Residual strains and coupon testing techniques can influence the stress-strain relationships used in pretest analyses.

• Local behavior predictions need to include the effects of material property changes due to welding in areas where high strains can occur, such as around the equipment hatch.

Page 25: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 25

Steel Model Experiments - Summary

• Three out of four of the 1:32-scale models failed catastrophically.• Failure was initiated at strain concentrations caused by

penetrations or stiffeners.• The 1:8-scale model failed catastrophically at 195 psig (1.34 MPa), -

5Pd. Failure initiated at a eccentric junction of stiffeners surrounding the Equipment Hatch.

• ‘Free-field’ strain was 2.5 to 3% at failure• Pretest analyses provided good agreement with the observed global

behavior.• However, posttest analyses were required to ‘predict’ the strain

concentration at a stiffener that caused the failure.

Page 26: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 26

1:6-Scale RCCV Model

• Designed and built to ASME Code

• Design Pressure, Pd = 46 psig (.32 MPa)

• 1200 channels of instrumentation

• Failure Pressure was 145 psig (1.00 MPa) - 3Pd

• ‘Free-field’ strain was 1.5 to 2.0% at failure

Page 27: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 27

1:6-Scale RCCV Model

• Construction

Page 28: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 28

1:6-Scale RCCV Model - Summary

Page 29: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 29

1:6-Scale RCCV Model

Page 30: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 30

1:6-Scale RCCV Model – Test Results

• Failure caused by excessive leakage through tears in the steel liner associated with studs and discontinuities.

• Failure Pressure was 145 psig (1.00 MPa) - 3Pd.• ‘Free-field strain was 1.5 to 2.0% at failure• As for steel models, pretest analyses provided good agreement with

global test results, however, no one predicted the mechanism that caused the main liner tear.

• Posttest Analyses and additional 'Separate Effects' Tests were required to fully understand the primary liner tearing mechanism. At 145 psig (1.0 MPa), strain concentrations of 10-15 times the free field strain were calculated at the base of the studs adjacent to the insert plate.

• Test results are not necessarily representative of actual containments and each case should be examined independently.

Page 31: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 31

1:6-Scale RCCV Model - Pretest Analyses

• ‘Round-Robin’ Pretest Analyses - Organizations from the U.S., United Kingdom, France, Italy, Germany and Japan.

• Predicted ‘Best Estimate’ capacities for the model varied form 130 to 190 psig (0.90 to 1.31 MPa).

• Range in failure predictions mainly due to differences in interpretation of failure rather than differences in the analysis results.

• Generally good agreement between predicted global strains and displacements and test results.

Page 32: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 32

Containment Technology Test Facility

Page 33: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 33

Prestressed Concrete Containment Vessel Model

• Model of OHI-3 in Japan, PWR, 2-buttress, supplied by NUPEC• Scale: 1:4 overall (except free-field liner anchor spacing)• Design Pressure, Pd: 0.39MPa (56.9 psig)• Materials:

– Liner: SGV410, Fy = 225 MPa (33 ksi), Ft = 410 MPa (59 ksi)– Anchor: SS400, Fy = 235 MPa (34 ksi), Ft = 392 MPa (57 ksi)– Tendons: JIS G3536 (custom), Pt>630kN (142kips), Py >190kN (128kips)– Rebar: JIS G3112: SD490, Fy=490MPa (71ksi); SD390, Fy=390MPa (56ksi); SD345, Fy=345MPa

(50ksi)• Basemat: Main Bars-SD490, Shear Bars-SD390• Shell: Main Bars-SD390, Ties-SD345

– Concrete: Basemat 29.42MPa (Fc’ = 4.2ksi); Wall 44.13MPa (Fc’ = 6.4ksi)

• Prestressing Levels: (before/after anchoring)– Meridional: 113.1/105.8 kips; Hoop: 101.9/78.7 kips

• ILRT: 0.9Pd=0.36MPa (51psig); SIT: 1.125Pd=0.45MPa (64psig)• Limit State Test Date: September 26-29, 2000

– First Leak detected at 2.5 Pd = 0.98 MPa (142 psig)– Terminated at 3.3 Pd = 1.29 MPa (187.9 psig)

• Structural Failure Mode Test: November 14, 2001– Catastrophic Rupture @ 3.6 Pd = 1.42 MPa (206.4 psig)

• Instrumentation: Total 1560 channels– Strain Gages: 559 Liner, 391 Rebar, 37/156 Tendons, 94 Concrete– Load Cells: 68– Displacements: 101– Acoustic: 54– Temperature & Pressure: 100

• Predicted Failure (based on Final pretest analysis):– ~3.25 Pd (1.28 MPa [185 psi]) - liner tearing @ E/H

Page 34: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 34

PCCV Model Construction

Page 35: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 35

PCCV Pretest Round Robin Participants

• Argonne National Laboratory (ANL) (U.S.)• Atomic Energy of Canada Limited (AECL) (Canada)• Commisariat A L’Energie Atomique/Saclay/DRN

(France)• Electricite de France (EDF) (France)• Institute of Nuclear Energy Research (INER) (Repub.

of China)*• Institut de Protection et de Sûreté Nucléaire (IPSN)

(France)• Japan Atomic Energy Research Institute (JAERI)

(Japan)*• Japan Atomic Power Company / PWR Utility

Research Group (Japan)• Korea Institute of Nuclear Safety (KINS) (Repub. of

Korea)• Korea Power Engineering Company (KOPEC)• Nuclear Installations Inspectorate (U.K.)• Nuclear Power Engineering Corporation (NUPEC)

(Japan)• Nuclear Safety Institute (IBRAE) (Russia)*• PRINCIPIA-EQE SA (Spain)• Research and Development Institute of Power

Engineering (Russia)• Sandia National Laboratories (SNL)/ANATECH (U.S.)• University of Glasgow (U.K.)

Page 36: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 36

Pressure (MPa) Failure Mode• ANL 1.51-1.62 local liner tear/hoop tendon failure @ El. 6.4 m• AECL 0.94-1.24 complete cracking/axisymmetric yield• CEA 1.60-1.70 numerically unstable• EDF 1.95• INER 0.81• JAERI buckling @ dome or local fracture by bending in cylinder • JAPC 1.45-1.55 hoop tendon/rebar/liner rupture @ El. 7 m• KINS 1.25-1.44 tendon rupture• KOPEC 1.30-1.51 tendon rupture (@3.55% strain)• HSE/NNC 1.98 liner tear w/ extensive concrete cracking @ buttress• NUPEC 1.49-1.57 tendon rupture• IBRAE 1.26 tendon rupture• Principia 1.30 tendon yielding• RINSC 1.50 hoop failure of vessel• ANATECH/SNL 1.25 liner tearing (16%) @ E/H

1.40 tendon rupture

Test 0.98 1.5% mass/day leak through liner tear @ E/H1.30 limit of pressurization capacity during LST1.42 hoop tendon and rebar rupture during SFMT

Summary of PCCV RR Pretest Results

Page 37: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 37

Global Axi-Symmetric Model

Added tendon friction ties in “2000 pretest model”

Typical output locations

Detailed wall-base model

Basemat

“No-tension” springs

Page 38: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 38

3DCM Model

Page 39: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 39

M/S Penetration Model

• Strain concentration at insert plate

Page 40: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 40

PCCV Limit State Test (LST)

1.30

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.49/

26/2

000

8:00

9/26

/200

0 12

:00

9/26

/200

0 16

:00

9/26

/200

0 20

:00

9/27

/200

0 0:

00

9/27

/200

0 4:

00

9/27

/200

0 8:

00

9/27

/200

0 12

:00

9/27

/200

0 16

:00

9/27

/200

0 20

:00

9/28

/200

0 0:

00

9/28

/200

0 4:

00

9/28

/200

0 8:

00

9/28

/200

0 12

:00

9/28

/200

0 16

:00

9/28

/200

0 20

:00

9/29

/200

0 0:

00

9/29

/200

0 4:

00

9/29

/200

0 8:

00

Time (day/hour)

Gage

Pre

ssur

e (M

Pa)

12.00

14.00

16.00

18.00

20.00

22.00

24.00

26.00

28.00

30.00

32.00

Tempe

ratu

re (c)

Pressure Average Temperature

Page 41: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 41

PCCV LST Leak RatesPCCV LST - Calculated Leak Rate

0.482%

0.003%

1.628%

-2.0%

-1.0%

0.0%

1.0%

2.0%

3.0%

4.0%

9/26

/200

0 16

:00

9/26

/200

0 20

:00

9/27

/200

0 0:

00

9/27

/200

0 4:

00

9/27

/200

0 8:

00

9/27

/200

0 12

:00

Time (day/hour)

Leak

Rat

e (%

mas

s/da

y)

Total Time (1.5 Pd) Point-to-Point (1.5 Pd)Total Time (2.0 Pd) Point-to-Point (2.0 Pd)Total Time (2.5 Pd) Point-to-Point (2.5Pd)

PCCV LST - Estimated Leak Rates (2.5-3.1 Pd)

249.740%

117.098%

70.101%

43.404%32.595%

19.870%12.271%8.493%5.002%3.197%4.592%2.452%0.0%

50.0%

100.0%

150.0%

200.0%

250.0%

300.0%

350.0%

10:0

0

11:0

0

12:0

0

13:0

0

14:0

0

15:0

0

16:0

0

Time (hour)

Leak

Rat

e (%

mas

s/da

y)

Total Time Point-to-Point

2.5 Pd

2.55 Pd 2.6 2.65

2.7 2.752.8

2.852.90

2.95

3.0

3.1 Pd

PCCV LST - Calculated Leak Rate

56.7%

391.1%

585.4%

27.3%

851.83%

0.0%

100.0%

200.0%

300.0%

400.0%

500.0%

600.0%

700.0%

800.0%

900.0%

9/27

/200

0 12

:00

9/27

/200

0 16

:00

9/27

/200

0 20

:00

9/28

/200

0 0:

00

9/28

/200

0 4:

00

9/28

/200

0 8:

00

9/28

/200

0 12

:00

9/28

/200

0 16

:00

9/28

/200

0 20

:00

9/29

/200

0 0:

00

9/29

/200

0 4:

00

9/29

/200

0 8:

00

Time (day/hour)

Leak

Rat

e (%

mas

s/da

y)

Total Time Point-Point

Leak Rate @ 170 psig

Terminal Leak Rate @ 180 psig

Page 42: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 42

PCCV LST Liner Tears

Page 43: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 43

PCCV LST Acoustic Response

Limit State Test - Concrete Cracking/Crushing Events

0 0 0 0 0 01

10

3432

47

41

25

17

43

0 0 0 01

01

6

23

12

1 10 0

0

5

10

15

20

25

30

35

40

45

50

0.0

0.4

0.8

1.127 1.5 1.7 1.9 2.

1

2.3

2.5

2.56

2.66

2.75

2.85

2.94

3.08

Pressure (xPd, Pd = 0.39MPa = 57psig)

Num

ber

of E

vent

s(since

pre

viou

s pr

essu

re s

tep)

2.3Pd

2.4Pd

2.5Pd

Acoustic Signals @ E/H

Page 44: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 44

PCCV SFMT

• Structural Failure Mechanism Test:– Justification: LST did not completely satisfy pre-test objective

of providing data to validate response predictions ‘well into the in-elastic regime’.

Video Camera

Top ofWater

~1.5m

Air Pipe

Water Pipe

Diffuser

Venting Air and Pressurizing LineFiling and Draining Water Line

Page 45: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 45

SFMT Pressure Time Histories

196.73

216.34

206.41

0.000

50.000

100.000

150.000

200.000

250.000

11/1

4/20

01 1

0:00

:00

11/1

4/20

01 1

0:15

:00

11/1

4/20

01 1

0:30

:00

11/1

4/20

01 1

0:45

:00

11/1

4/20

01 1

1:00

:00

Time

Pres

sure

(ps

ig)

Gas PG-R-G4-01 Gas PG-R-G4-02 Springline PG-R-G9-01Mid-Height PG-R-G6-01 Basemat PG-R-G2-01 Effective Pressure PG-R-G-EFF

Page 46: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 46

PCCV Model Structural Failure Mode TestNovember 14, 2002, 10:46:12 AM

270°

0° 90°

180°

Page 47: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 47

PCCV Model after SFMTNovember 14, 2002

Page 48: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 48

Round Robin Predictions

-10

0

10

20

30

40

50

60

70

80

90

0.00 0.39 0.79 1.18 1.57

Pressure, MPa (divisions are multiples of Pd)

Dis

plac

emen

t, m

m

AECL ANL CEA EDFGlasgow HSE IBRAE-2d IBRAE-3dINER JAERI JAPC KINSKOPEC NUPEC PRINCIPIA RINSCSNL/ANATECH DT-R-Z6-01 DL-R-Z6-05

Page 49: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 49

3D Shell Response @ 1.38 MPa (3.51Pd)

Tendon Rupture(Strain ~4%)

Page 50: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 50

PCCV - Conclusions

• Round Robin included 15 participants with failure pressures ranging from 0.81 to 1.98 MPa – Test 1.42 MPa.

• Large amounts of data on elastic and in-elastic response of representative models of containment vessels were obtained for comparison with analyses.

• Significant plastic ‘free-field’ strains were developed before failure, with considerable margin between design and failure pressures.

– ‘Free-field’ strains at failure were considerably less than material ultimate strains

– In-situ material properties may vary significantly from sample or coupon tests• Model capacities were limited by local strain concentrations.• Existing non-linear analytical methods are generally adequate for

predicting global response, however prediction of local failure modes is much more difficult.

• Combined severe accident temperature and pressure loading needs to be addressed (by analysis?)

• Posttest analyses have reproduced the local mechanisms that caused the failure.

• Structural failure modes, representative of actual containment vessels were demonstrated.

Page 51: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 51

Containment Bellows Tests

Page 52: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 52

PCCV Scaled Model

• 1:10 scale geometry• 1:8 scale concrete wall thickness• 1:4 scale liner thickness &

anchors• Dome truncated & 420 metric

tons lead weighs attached• Input accelerations scaled

– Magnitudes multiplied by 0.75– Frequency increased by 2.56

(i.e., time scaled compressed by factor of 2.56)

Lead weights

Basemat

Page 53: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 53

RCCV Scaled Model

1:8 scale geometry 1:10 scale concrete wall

thickness 1:4 scale liner thickness &

anchors Dome truncated & lead weighs

attached at top Input accelerations scaled

similar to PCCV model scaling

Lead weights

Basemat

Page 54: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 54

Aircraft Impact Test

Page 55: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 55

Turbine Missile Impact Tests

Page 56: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 56

Containment Vulnerability Studies‘Water Slug’ Tests

Page 57: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 57

OECD/NEA/CSNI ISP 48 on Containment Capacity

• Proposed to CSNI by NRC in 2002• Objective:

– Extend the understanding of capacities of actual containment structures based on results of the recent PCCV test and other previous research. The PCCV results showed a leakage failure that began at about 2.5 times the design pressure. The subsequent structural failure mode test (SFMT) showed a global failure due to exceeding hoop tendon capacity at about 3.6 times design pressure. Two questions about actual structures are obvious:

• Would the onset of leakage be later and much closer to the burst pressure?

• How would including the effect(s) of accident temperatures change the outcome?

Page 58: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 58

ISP 48 on Containment Capacity

• Phase 3: Combined Mechanical + Thermal Loading– Case 1 (Steady State)

• Monotonically increasing static pressure and temperature (saturated steam)

• Each participant performs heat transfer calculations or reads gradients provided by SNL.

– Case 2 (Modified Station Blackout Scenario)• NRC/SNL/DEA proposal plus hydrogen detonation defined by IRSN• SNL will perform heat transfer calculation using full-scale axisymmetric

model w/ 12 nodes through the thickness.• Apply resulting gradients to 1:4-scale model

Page 59: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 59

Case 1: Pressure-Temperature Relationship

• Saturated Steam

80

100

120

140

160

180

200

220

0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

Pressure (MPa)

Tempe

ratu

re [C]

Page 60: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 60

Case 1: Pressure-Temperature Time Histories

• Saturated Steam– Pseudo-time history based on SFMT pressurization rate (5 psi/min)

0.00

50.00

100.00

150.00

200.00

250.00

0.00 10.00 20.00 30.00 40.00 50.00

Time (m)

Tempe

ratu

re (C)

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

1.80

2.00

Pres

sure

(M

Pa)

Temperature Pressure

Page 61: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 61

Case 2: Pressure-Temperature Time Histories

• Large, Dry PWR SBO, no containment leakage

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

0 10 20 30 40 50 60 70 80 90

time [hr]

Pres

sure

[M

Pa]

Calculated Simplified

0

100

200

300

400

500

600

700

0 10 20 30 40 50 60 70 80 90

time [hr]

Tempe

ratu

re [C]

Calculated SimplifiedHydrogen Burn/Detonation

RPV Failure

Dryout of lower compartment

Reactor Coolant Pump trip

Hot Leg Nozzle failure

Page 62: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 62

Fragility Analysis of Degraded Containment

• Use Latin Hypercube Sampling and nonlinear finite element analysis to generate curves.

• Fragility curves provide interface between structural analysis and risk analysis.

Pressure

Cum

ulat

ive

Failu

re P

roba

bilit

y

OriginalCondition

DegradedCondition

1

0

Page 63: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 63

Fragility Analysis of Degraded Containment

• Use Latin Hypercube Sampling and nonlinear finite element analysis to generate fragility curves.

• Fragility curves provide interface between structural analysis and risk analysis (PRA) – Determine change in risk due to degradation during a severe accident.

• Currently exploring degraded containment effects in MELCOR and MACCS analyses – need Leak Rate or Area vs Pressure.

Pressure

Cum

ulat

ive

Failu

re P

roba

bilit

y

OriginalCondition

DegradedCondition

1

0basemat

upper floor

ice basket

upper containment

basemat

upper floor

ice basket

upper containment

Page 64: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 64

Containment Performance Model

• Integration of Containment Integrity Research results into Risk-Informed Regulatory Framework.

• Support regulatory action for existing fleet of NPP’s and next generation

– Maintenance/Inspection/License Extension • Provide a framework to tie together containment design

requirements, capacity tests and analysis.– Containment performance typically defined in terms of leak rate– Containment response/capacity defined in terms of pressure

• Describe containment performance in a format useful for probabilistic risk assessments.

• Demonstrate effects of degradation on performance.

Page 65: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 65

Strain-Based Failures for RC Containment

0.0

0.5

1.0

1.5

2.0

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40Pressure (MPa gauge)

Failu

re F

unct

ion

(1.0

=fai

lure

)

Leak Steam PenetrationLeak Wall-Basemat JunctionLeak HatchLeak SpringlineLeak Base 50% Corrosion Leak Base 65% CorrosionLeak Midheight 50% CorrosionLeak Midheight 65% CorrosionRupture No CorrosionRupture Base 50% CorrosionRupture Base 65% CorrosionRupture Midheight 50% CorrosionRupture Midheight 65% CorrosionCatastrophic Rupture

Design Pressure

Catastrophic Rupture

Page 66: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 66

Containment Performance ModelLe

ak R

ate

(%m

ass/

day)

Pressure0 1 Pd 2 Pd 3 Pd

0.9 LaILRT @ 0.9 Pd

SIT @ 1.125 Pd

Compliance-based Design

e.g. ASME B&PV Code

Structural Capacity Limit

What we ‘know’ from Design:

Page 67: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 67

Containment Performance ModelLe

ak R

ate

(%m

ass/

day)

Pressure0 1 Pd 2 Pd 3 Pd

What we ‘know’ from Analysis:

Liner Tearing

Concrete Cracking

Structural Capacity Limit

?

?

Page 68: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 68

Containment Performance ModelLe

ak R

ate

(%m

ass/

day)

Pressure

0 1 Pd 2 Pd 3 Pd

What we ‘know’ from Testing:

0.1

1.0

10.0

100.0

1000.0

<1.0%

First ‘detectable’ leak

Page 69: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 69

Containment Performance ModelLe

ak R

ate

(%m

ass/

day)

Pressure

0 1 Pd 2 Pd 3 Pd

Effect of other components (tests):

Bellows

Equipment Hatch Seal

Personnel Airlock Seal

Containment Shell

Composite Performance Model

0.1

1.0

10.0

100.0

1000.0

Page 70: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 70

Containment Performance ModelLe

ak R

ate

(%m

ass/

day)

Pressure

0 1 Pd 2 Pd 3 Pd

Effects of Temperature, Degradation:

0.1

1.0

10.0

100.0

1000.0

Degradation

Temperature

Develop for Use inAccident Analyses (among other uses)

Page 71: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 71

Containment Performance Model

• Are current analytical methods/results and test results adequate to develop a ‘continuous’ containment performance model?

• How can we illustrate the demand (e.g. ‘pressurization rate’) for comparison with the performance model and can we determine an equilibrium condition?

• What research/analyses/experiments are required to fill the gaps in our knowledge?

– Can we relate strains or displacements to leak rates?

Page 72: The Role of Large-Scale Containment Model Tests in Nuclear ...The Role of Large-Scale Containment Model Tests in Nuclear Power Plant Safety and Risk Analyses Herman Graves – U.S

Vg# 72

Future Containment Research Issues

• Integration of Containment Integrity Research results into Risk-Informed Regulatory Framework.

– Containment Performance Model

• Support regulatory action for existing fleet of NPP’s and next generation (NP2010, NGNP, GENIV)

– Maintenance/Inspection/License Extension– Performance (vs. Compliance)-based codes– Evolving demand on ‘containment’ function

• Confinement vs. Containment• Long-term thermal loading• External threats