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Jack Levis Director of Process Management
Package Flow Technologies
The Road to Optimization
2
The Road to Optimization About UPS – Founded in Seattle, Wa - 1907
– 400,600 employees
– 200+ countries and territories
– 95,244 package cars, vans, tractors, motorcycles, etc.
– 216 owned / 296 chartered (9th largest airline)
– Drive 2.5+ billion miles / year (U.S. alone)
– Daily flight segments – 936 U.S. / 755 Int’l
– 15.1 million packages a day
– 7.9 million daily customers
– UPS / Supply Chain & UPS Freight
– Winner 2011 Gartner BI Intelligence Award
3
The Road to Optimization Stated Operations Vision
– Use Historical and real time
information to predict future patterns
– Plan from the forecast
– Optimize the plans to be as efficient
as possible
– Simplify the operations so that the
plans can be efficiently implemented
– Analyze actual results and feed back
to forecast and planning tools
4
The Road to Optimization Analytics
Analytics facilitates the realization of business objectives through the reporting of data to analyze trends and the creation predictive models for forecasting and
optimizing business processes -
Optimization
Simulation
Pre
scri
pti
ve
An
aly
tics
Pre
dic
tive
An
aly
tics
Data Modeling
Descri
pti
ve
An
aly
tics
Visualization
Regression
Data Mining
Predictive
modeling
What
happened?
What could
happen?
What is best
action /
outcome?
Prepares and analyzes historical data
Identifies patterns from samples for reporting of trends
Predicts future probabilities and trends
Finds relationships in data not readily apparent with traditional analysis
Evaluates and determines new ways to operate
Targets business objectives
Balances all constraints
2010
5
The Road to Optimization The Chain of Understanding
Org
an
iza
tio
na
l M
atu
rity
Low
High
Optimization
Simulation
Regression
Visualization
Data Modeling
Predictive
Modeling
Data Mining
Standard & Ad
hoc Reports
Query / Drill
Down
Ad Hoc
Foundational
Competitive
Differentiating
Breakaway
Spreadsheets and Extracts
Data Warehouses
Master Data Management
Scorecards
Dashboards
Predictions
Contextual Business Rules
Prescriptive, Situational, Real
Time, Pattern Based
Strategies
Data
Need
s
Medium
Very High
Pre
scri
pti
ve
An
aly
tics
Pre
dic
tive
An
aly
tics
Descri
pti
ve
An
aly
tics
7
The Road to Optimization Evolution of the DIAD
Today 1991 The DIAD has changed from an acquisition device
to an assistant for better decision making
8
The Road to Optimization Evolution of the DIAD
Tomorrow
DIAD V
Today 1991 The DIAD has changed from an acquisition device
to an assistant for better decision making
9
Combined the information about each shipment to analyze service
or cost deficiencies
10
The Road to Optimization How do I Affect Change??
Package Flow
Technologies
Customer
Address (USPS)
Geography (Map)
UPS Proprietary
Regulatory
GPS
Vehicle
Service
12
The Road to Optimization Knowledge Barrier
13
The Road to Optimization Knowledge Barrier
10- 205 10- 245 10- 145
10- 005
10- 140 10- 200 10- 320
10- 240
10- 325 10- 365 10- 455
10- 405
10- 450 10- 600 10- 400
10- 360
1118
To reduce driver time, packages are
loaded in a general order of delivery
14
The Road to Optimization Breaking the Knowledge Barrier
15
Made EDI with
customers a priority
16
The Road to Optimization Preload Assist Label (PAL)
Sortation
Handling
Delivery
Vehicle
Shelf
Placement
Commit
Time
17
The Road to Optimization Knowledge Barrier
3000 4000 2000
1000
1999 2999 4999
3999
5000 6000 8000
7000
7999 8999 6999
5999
1118
Training time reduced from
three weeks to three hours
1118
18
The Road to Optimization Supporting one to one Business
Address Information Commit
Time
Additional Activity
(COD, signature, etc.)
Number of Packages
Shelf
Location
19
The Road to Optimization Supporting one to one Business
Street# Street Name Type Dir Suf
PLANDOME RD
City ZIP Code Unit
CLARKVILLE 99001 01011201
Consignee Room Flr
Note:1 CDS N
Completed Stop = 16 Prerec Stop = 0
SplCnts PreComm / -
Edit Dup Notes PreRec Ovrride
Street # Street NameAdult Signature Required
3924 PLANDOME RD
------------------------------------------
1 Col Amt Ship # ID# Remark
1 #000000 675 CAL
Edit Dup Ship#<6 PreRec Ovrride
PkgInfo NonDel Notes Deliver
Park at Dock OnlyMailroom
Check in with SecurityUse freight elevator
No Indirect/Reroute/LA
Edit Dup Ship#<6 PreRec Ovrride
20
The Road to Optimization New Geographic Data
21
The Road to Optimization New Geographic Data
22
The Road to Optimization New Geographic Data
23
The Road to Optimization Supporting one to one Business
Street# Street Name Type Dir Suf
PLANDOME RD
City ZIP Code Unit
CLARKVILLE 99001 01011201
Consignee Room Flr
Note:1 CDS N
Completed Stop = 16 Prerec Stop = 0
SplCnts PreComm / -
Edit Dup Notes PreRec Ovrride
Street # Street NameAdult Signature Required
3924 PLANDOME RD
------------------------------------------
1 Col Amt Ship # ID# Remark
1 #000000 675 CAL
Edit Dup Ship#<6 PreRec Ovrride
PkgInfo NonDel Notes Deliver
Park at Dock OnlyMailroom
Check in with SecurityUse freight elevator
No Indirect/Reroute/LA
Edit Dup Ship#<6 PreRec Ovrride
Every
delivery
at the
right
location
24
Full Integration Prediction / Analysis / Planning
25
Predictive decisions Not where you are… but will be..
Current
Location
Completed
Work Remaining
Work
Current
Location
26
Brown Turning Green Telematics Data
E + I < E Energy Plus Information =
Less Energy
Analyzing, designing, and
implementing information systems
to increase energy efficiency
•Collection and analysis of energy data sets
•Optimization of energy distribution networks
•Optimization of energy consumption systems
27
Brown Turning Green Telematics Data
Seat Belt Sensor
Bulkhead Sensor
Reverse Sensor
28
Telematics Analysis Closing the loop
29
Telematics Analysis Predictive Failure Analysis
0 500 1,000 1,500 2,000 2,500
664463
664452
664049
664034
663547
663502
663481
663314
662783
661578
140120
134425
134416
134404
134370
134356
August 28 - Sep 1
Engine Speed to Road Speed - MBENZ - Roswell
6 8 10 12 14battery voltage
655694
655692
655691
655689
655444
655157
655146
655143
655141
136118
136116
136111
130079
August 28 - Sep 1
Battery Voltage - T444E - 1995 - 1996 - Oregon Ave.
10
20
30
40
50
01 Oct 06 01 Nov 06 01 Dec 06 01 Jan 07date
avgofpercent engine load engload_ucl
Percent Engine Load: Vehicle 131370
50 100 150 200 250engine coolant temperature
176865137939137434137431136215135874135613135608135566135437135435132722132688131377131373131371131370131343131337131332131330131307131304130659130506115903115901107441
5/21 - 5/25
Coolant Temperature
910
11
12
13
14
ba
ttery
volta
ge
21 May 07 22 May 07 23 May 07 24 May 07 25 May 07dtdatetime
battery voltage battery voltage
5/21-5/25
138025
910
11
12
13
14
ba
ttery
volta
ge
21 May 07 22 May 07 23 May 07 24 May 07 25 May 07dtdatetime
battery voltage battery voltage
5/21-5/25
655675
Voltage Draw
Voltage Recovery
Hea
lth
yS
usp
ect
910
11
12
13
14
ba
ttery
volta
ge
21 May 07 22 May 07 23 May 07 24 May 07 25 May 07dtdatetime
battery voltage battery voltage
5/21-5/25
138025
910
11
12
13
14
ba
ttery
volta
ge
21 May 07 22 May 07 23 May 07 24 May 07 25 May 07dtdatetime
battery voltage battery voltage
5/21-5/25
655675
Voltage Draw
Voltage Recovery
Hea
lth
yS
usp
ect
© Copyright 2010 United Parcel Service of America, Inc. UPS, the UPS brandmark and the color brown are trademarks of United Parcel Service of America, Inc. All rights reserved.
Deployment
32
The Road to Optimization Implementing Change
1,000 buildings / 60,000 Drivers
• Trained all management
• Roles and Responsibilities
• “Vital Stats” defined and monitored
• Set up proactive alerts, support, and monitoring
– If system fails service is impacted!!
• Updated EVERY UPS procedure
33
Delivery Methods
© Copyright 2010 United Parcel Service of America, Inc. UPS, the UPS brandmark and the color brown are trademarks of United Parcel Service of America, Inc. All rights reserved.
Results
35
The Road to Optimization Results
36
The Next Step – Getting to
37
The Next Step – Getting to
Data will need to be even smarter
38
The Road to Optimization Real Time Optimization
39
The Road to Optimization UPS Smart Navigation
40
The Road to Optimization UPS Smart Navigation
41
The Road to Optimization Breaking the Bottleneck
42
The Road to Optimization Breaking the Bottleneck
43
The Road to Optimization Breakaway Results
44
The Road to Optimization Breakaway Results
45
The Road to Optimization Breakaway…….
Average nearly 20 years of service
• ORION showed new ways to deliver area
• Mileage reduction
• Real time optimization
– Clairvoyance
• Strong management and metrics required
46
The Road to Optimization Best Practices
• Never underestimate data needs / and availability
• Worry about usability • Focus on implementation
• Ensure training is in place
• Update methods and processes
• Create checklists and milestones
• Simplify execution
• Have a goal • Create metrics
• Measure progress / benefits
• Someone must own results – Every project needs an enforcer
47
Taking the Lead in London Sustainable Logistics for the London 2012 Games
© Copyright 2010 United Parcel Service of America, Inc. UPS, the UPS brandmark and the colour brown
are registered trademarks of United Parcel Service of America, Inc. All rights reserved.
Thank You
www.ups.com/sustainability
49