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The QualPro MVT® Process for Manufacturing
To register call (865) 927-0491 www.qualproinc.com
At QualPro’s core is a relentless passion for continuous learning and growth. For the past 30 years, QualPro consultants have partnered with leading manufacturing companies on thousands of successful improvement projects to achieve breakthrough improvements in performance. We pride ourselves on leveraging a powerful mix of traditional process improvement principles, including those of Dr. W. Edwards Deming, in combination with cutting-edge analytical tools and advanced statistical methodologies to help our clients realize opportunities for significant savings and improvement.
QualPro’s ability to help clients achieve success has made us a world leader in the implementation of performance improvement programs and has solidified our reputation as the process improvement expert. Our vast experience includes partnerships with hundreds of manufacturing clients including automotive, food, electronics, pulp and paper, consumer goods, chemical, and textile manufacturers to maximize profitability and achieve operational excellence. Our training courses have been a pillar of our company since our beginning, arming companies with the ability to dramatically improve their processes in order to achieve breakthrough results.
About Us
“I would describe QualPro and the MVT Process as being state of the art. It’s
a technique that is statistically sound and something that we’ve never used in
the past. Since we’ve become more proficient at using the process the results
have spoken for themselves. . . . It gives you a competitive advantage.”
– Joey Ferraro, Senior Manager, Quality Services, GAF
Client Results
$26MSavings in the first year at one location
$9.8MSavings from reduction in wasted paper
44%Reduction in changeover time
38%Increase in margin from utility savings
20%Increase in tons per hour
99%Decrease in solar panel film defects (process
improvement across four vertically integrated plants)
To register for the seminar or for more information call 865-927-0491
The QualPro MVT® Process for ManufacturingThere are many things that might improve performance in a manufacturing company. Unfor-tunately, testing ideas one at a time is expensive and time consuming. QualPro developed a better way. Our proprietary methodology is designed to generate many innovative ideas for improvement, and then test them simulta-neously to determine which ideas will have the greatest impact on performance. Developed to generate fast results without capital investment, our MVT® Process for Manufacturing is a three-day seminar designed to teach the process for executing QualPro’s MVT® Process.
Day 1➢ Introduction to QualPro’s Process Improvement
Methodology➢ QualPro’s General Procedure for
Experimentation
Day 2➢ Fundamentals of Screening Experiments➢ Applying Screening Experimentation
Day 3➢ Fundamentals of Refining
Experiments➢ Applying Refining Experimentation➢ Practical MVT® Advice➢ Action Plan & Conclusions
In This Seminar You Will Learn•Howtoimproveanyprocesswithina
manufacturing company
•Howtogenerateinnovative,no-costimprovementideas at every level – front-line workers, supervisors & management
•Howtotest15,20,30ormoreideassimultaneouslyoIdentifythe25%ofideasthatwillimprove
performanceoAvoidthe22%ofideasthathurtperformanceoAvoidthe53%ofideasthathavenoeffect
•Howtoviewproductionasasystem
•Howtoidentifyandprioritizesystemsthatneedimprovement
•Howtomonitorandcontrolkeyproductcharacteristics
•Practicaladviceforconductingexperimentationinreal-world applications
•QualPro’s12-StepMVTProcess©
“The MVT® Process is the way that we improve the things
that we do through testing and letting the process tell us the
way it behaves – as opposed to the way we think it behaves.
We’re a commodity chemical company, so we use it in our
manufacturing operation and it improves the way we run. It
improves the quality of our products. It improves the cost. It
helps us make more stuff, so we can sell more stuff. All those
bring financial benefits for us.”
– Gene Bolick, Director of Operational Excellence, Olin Chlor Alkali
Benefits of the MVT® Process•Increasedshareholdervalue
•Reducedunscheduleddowntime,costs,andproductdefects
•Reducedemissionsandwaste
•Improvedproductperformance,customersatisfaction,andemployee productivity
•Increasedthroughput,yields,andquality
“When QualPro is working in my organization they quickly become a significant member of the team. They’re very collaborative. They’re tremendously effective at getting folks to work and bringing out the best in the organization.” - Scott Gray, Vice President of Group Safety, Operational Risk & Continuous Improvement, BP
Choose a High-Payoff Goal•ProjectGroundwork•QualPro’sFourCornerstones
Measure Success•MeasuresofSuccess•OperationalDefinitions•BasicTools•MeasurementValidation
Use Control Charts•ControlChartTheory•ControlChartSelection•TypesofSpecialCauses•SpecialCauseInvestigation
Use Other Statistical Techniques•HistoricalDataAnalysis•DataMiningMethods•Pitfalls
Brainstorm•BrainstormSuggestionsforSystem
Changes•TipsforBrainstorming
Select Practical, Fast, and Cost-Free Ideas•PurposeofCategorizing•Practical,Fast,CostFree•FactorLevels
Design MVT® Screening Experiment•PurposeofScreeningDesigns•LanguageandDefinitions•OtherDesignConsiderations
Execute MVT® Screening Experiment•PrepareforExecution•MeasuringCompliance•CollectData
Analyze Screening Results•FundamentalsofMVT® Analysis•AnalyzingScreeningDesigns•Reflection•Quasi-Interactions•DummyFactors•OrderofPreferenceforScreeningDesigns
Design and Execute MVT® Refining Experiment•PurposeofRefining•FactorialDesigns
Analyze Refining Results•CalculateEffects•ComparingRefiningandScreeningResults•LinearModel•MVT® Analysis Flowchart•ReviewResultswithManagement
Implement•PrepareforImplementation•EvaluateEffectivenessofImplementation•CalculateBottom-LineImpact•EVOP
Practical Advice for MVT® Methods •FinalTips•FlowchartforPlanninganMVT® Experiment•TheProcessImprovementTrackingMatrix•What’sNext?
Course Outline
3117 Pellissippi ParkwayKnoxville, Tennessee 37931
ContactTo register or learn more about
The QualPro MVT® Process
for Manufacturing Seminar,
please visit us online or call the
number below.
(865) 927-0491www.qualproinc.com
“So these were really great projects we did. They are going to bring an awful lot of money to the bottom line,
and we are able to do them quickly at very little cost. The cost of the experiment is nothing compared to what we saved. We think we’ll get 100x back. It’s amazing when
you sit down and think about the power of MVT and what it can really do for you.”
–Phillips 66, Andy Viens, President of Global Marketing