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From a session at OMEP's Manufacturing the Future Summit, January 14, 2014. By: Katie Moore Global Industry Manager – Food & Beverage GE Intelligent Platforms
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Imagination at work.
Katie Moore Global Industry Manager – Food & Beverage GE Intelligent Platforms
The New Age of the Industrial Internet
Forces Shaping The Industrial Internet Setting the stage for true business transformation
Internet of Things 1 Intelligent
Machines 2 Big Data 3 Analytics 4 A living network of machines data and people
Increasing system intelligence through embedded software
Generating data-driven insights, enhancing asset performance by detecting and predicting
Transforming massive volumes of information into intelligence
40% #1 50b Priority of CIOs is to drive more business insight3
of skilled manufacturing workers will retire1
machines will connect to the Internet2
Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011
In the next five years…
A new generation of workers expects answers at their fingertips.
Automation is a very conservative industry … for all the right reasons …and pressed to evolve
Machine Builders Face An Evolving Market
Ship it & Support it
Smartphone experience
Here today, gone…
Long-term relationship
Required focus on form and function
Accelerating rate of technology change
COLLABORATION FRAMEWORKS
Cloud-based platforms provide faster routes
to solutions, higher quality content & better
manageability than traditional equivalents …
with better financials for all
Examples: Wikipedia, Salesforce, Topcoder
CONNECTIVITY
Secure, trusted and high-performance connectivity on public networks
Examples Skype, CrashPlan
SOFTWARE
The integration of traditional industries and IT technology reshapes the competitive landscape …
Examples Amazon, Trip Advisor
CONSUMER ELECTRONICS
New levels of computing power and networking enable solutions that are more accessible, simple, and powerful
Examples
Smartphones Navigation systems
Enabling Technologies
Common Threads
• Self-assembling networks of nodes integrating into ecosystems
• Secure, efficient and high performance
communication protocols enabling 3rd party device connectivity
• Scalable computing power, available on demand
• Collaboration platforms with published interfaces as enablers for content creators and consumers
The Industrial Internet
Brilliant
Machines Connect machines,
facilities, fleets and
networks with advanced
sensors, controls and
software applications
Combine the power of
physics-based analytics,
predictive algorithms, and
deep domain expertise
Connect people at work any
place, any time for intelligent
operations
Advanced
Analytics People At Work
Trans.
Light Aviation
Solar
Nuclear
Aero Thermal Signaling Battery Mining
Sensing
Bently
Xinhua
XD
Control Solutions
Intelligent Platforms
Digital Energy
Marine
Drives
Pow. Conv. Industrial
F&PT
Turbo
Art. Lift LED
MR
Rail
Gas Engines
CT
Ultrasound
Water
Wind
Commercial Military Systems Indoor
Out door Hydril Subsea
M&
C
Dynamic Positioning
Pow. Conv.
Pow. Conv.
Controls are pervasive across GE
= Platform, Sensor, or Actuator products business
GE Engineers are the brains behind our products, Controls are the brains on our products
It starts with a platform architecture built for a connect world
Technologies Capabilities
SINGLE INTEGRATED
ARCHITECTURE
CREATING BRILLIANT MACHINES
ENABLING ADVANCED ANALYTICS
POWERING PEOPLE AT WORK
High Performance Platforms
Cloud based automation
Smart, powerful connections
ProfiNet networked I/O
Connected Controls Architecture
Connected Data: Time + Data The heart of the Industrial Internet
Internet at consumer scale
But … what about
Big Data is easy to grasp …
GE also interacts at consumer scale
Just differently …
GE Equipment Monitored for reliability and performance
21,000 aircraft engines
10,000 gas & steam turbines
15,000 wind turbines
110,000 medical equipment
12,500 locomotives
Plus…
Power transformers
Motors
Water treatment
Pumps, Valves
Turbo Machinery
Compressors
200,000+ assets connected
Contract
Management
“Process Industry stores more data than any
other sector — close to 2 Exabyte's(1018) of
new data stored in 2010.”
- McKinsey & Company
Millions of analytics
run daily
Big Data for the industrial sector
Contract
Management
Data generated from one of many machines at one of many plants producing a specific personal care product.
How does data get ‘Big’?
Forces Shaping The Industrial Internet Setting the stage for true business transformation
Internet of Things 1 Intelligent
Machines 2 Big Data 3 Analytics 4 A living network of machines data and people
Increasing system intelligence through embedded software
Generating data-driven insights, enhancing asset performance by detecting and predicting
Transforming massive volumes of information into intelligence
A view to what we are doing about DATA
Plant • Data w /Model Content
• Scales with hardware
• Centralized administration
Enterprise • Multiple plants consolidated to
single historian
• Common Configuration
Machine • 152k samples/sec
• Embedded Controls
• Ultra High Speed Writes
• Small footprint
Industrial Big Data Enabling Big Analytics & Visualization
30-2-1 Large Query Performance
Unlimited data
Unlimited clients
Cloud-enabled
It’s not just a Big Data challenge
Run my fleet better Run my business better Run my machine better
End Of Life
Field
Shop
Image
Event
Design
Maint.
Data diversity is equally challenging
A Predictive Science Evolution
Optimization What’s the best the can happen?
Predictive Modeling What will happen next?
Forecasting/extrapolation What if these trends continue?
Statistical analysis Why is this happening?
Alerts What actions are needed?
Query/drill down What exactly is the problem?
Ad hoc reports How many, how often, where?
Standard reports What happened?
Degree of Intelligence
Co
mp
eti
tive
Ad
van
tag
e Analytics
Access and reporting
Source: Competing on Analytics, Davenport/Harris, 2007
Delivering Actionable Information
To the right place at the right time … RTOI
Advanced Information
HHA
HA
L Dev
S Dev
Setpoint
LA
LLA
S Dev
L Dev
Temperature
High High Alarm
High Alarm
Low Alarm
Low Low Alarm
Small Deviation
Large Deviation
Time
Trusted Sources
• Connectivity • Provisioning • Exception based • Cloud to Site
service delivery
Industrial Mobility Collaboration
From data everywhere to actionable knowledge at the right place, right time & right person
Role Based - GEO Awareness Mobility - Integrated Analytics
Analytics at Industrial Scale
Ingest diverse and distributed
data
Cloud resources for sharing and
scale compute
Faster path to superior
models
Requirement
Capabilities Features
Advanced Insight from
analysis across
Machine, Operational,
and Financial
Data.
Support for multiple data formats
Model discovery and multi-model fusion
Elastic compute for massively-parallel simulation and machine learning
Global Pet Food Processor Improves Quality and Yield
Applicable
photo
CHALLENGES • Lack of tools to understand what was happening on the plant floor
• Quality data entered on spreadsheets and operator logs leading to
information gaps and errors
• Opportunity to improve system quality and efficiency
RESULTS • Operators able to make decisions based on real-time data and
input information at the point of production
• Increased uptime, reliability and productivity
• Visibility to quality data by SKU enabled formula adjustments
that resulted in cost savings of $0.01 per case on one SKU
The ability to make data driven process adjustments
resulted in a cost reduction of more than $200,000 per
year on one SKU in one plant.
Starting the Journey to the Industrial Internet …
Do you collect meaningful data ? • Asset Data from Sensors • Process Data • Manufacturing Data
Do you have a strategy to store and access the data you collect ? • Historian at the line, plant, enterprise level ? • Visualization strategy that puts the right information in the right hands at the right time
Have you Prioritized the outcomes you desire ? • Higher throughput • Less Waste • Less Energy usage • Higher Quality • Better asset life • No unscheduled downtime
1
2
3
WE CAN HELP RIGHT NOW !
THANK
YOU