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Imagination at work. Katie Moore Global Industry Manager – Food & Beverage GE Intelligent Platforms The New Age of the Industrial Internet

The New Age of the Industrial Internet

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From a session at OMEP's Manufacturing the Future Summit, January 14, 2014. By: Katie Moore Global Industry Manager – Food & Beverage GE Intelligent Platforms

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Page 1: The New Age of the Industrial Internet

Imagination at work.

Katie Moore Global Industry Manager – Food & Beverage GE Intelligent Platforms

The New Age of the Industrial Internet

Page 2: The New Age of the Industrial Internet

Forces Shaping The Industrial Internet Setting the stage for true business transformation

Internet of Things 1 Intelligent

Machines 2 Big Data 3 Analytics 4 A living network of machines data and people

Increasing system intelligence through embedded software

Generating data-driven insights, enhancing asset performance by detecting and predicting

Transforming massive volumes of information into intelligence

Page 3: The New Age of the Industrial Internet

40% #1 50b Priority of CIOs is to drive more business insight3

of skilled manufacturing workers will retire1

machines will connect to the Internet2

Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011

In the next five years…

A new generation of workers expects answers at their fingertips.

Page 4: The New Age of the Industrial Internet

Automation is a very conservative industry … for all the right reasons …and pressed to evolve

Page 5: The New Age of the Industrial Internet

Machine Builders Face An Evolving Market

Ship it & Support it

Smartphone experience

Here today, gone…

Long-term relationship

Required focus on form and function

Accelerating rate of technology change

Page 6: The New Age of the Industrial Internet

COLLABORATION FRAMEWORKS

Cloud-based platforms provide faster routes

to solutions, higher quality content & better

manageability than traditional equivalents …

with better financials for all

Examples: Wikipedia, Salesforce, Topcoder

CONNECTIVITY

Secure, trusted and high-performance connectivity on public networks

Examples Skype, CrashPlan

SOFTWARE

The integration of traditional industries and IT technology reshapes the competitive landscape …

Examples Amazon, Trip Advisor

CONSUMER ELECTRONICS

New levels of computing power and networking enable solutions that are more accessible, simple, and powerful

Examples

Smartphones Navigation systems

Enabling Technologies

Page 7: The New Age of the Industrial Internet

Common Threads

• Self-assembling networks of nodes integrating into ecosystems

• Secure, efficient and high performance

communication protocols enabling 3rd party device connectivity

• Scalable computing power, available on demand

• Collaboration platforms with published interfaces as enablers for content creators and consumers

Page 8: The New Age of the Industrial Internet

The Industrial Internet

Brilliant

Machines Connect machines,

facilities, fleets and

networks with advanced

sensors, controls and

software applications

Combine the power of

physics-based analytics,

predictive algorithms, and

deep domain expertise

Connect people at work any

place, any time for intelligent

operations

Advanced

Analytics People At Work

Page 9: The New Age of the Industrial Internet

Trans.

Light Aviation

Solar

Nuclear

Aero Thermal Signaling Battery Mining

Sensing

Bently

Xinhua

XD

Control Solutions

Intelligent Platforms

Digital Energy

Marine

Drives

Pow. Conv. Industrial

F&PT

Turbo

Art. Lift LED

MR

Rail

Gas Engines

CT

Ultrasound

Water

Wind

Commercial Military Systems Indoor

Out door Hydril Subsea

M&

C

Dynamic Positioning

Pow. Conv.

Pow. Conv.

Controls are pervasive across GE

= Platform, Sensor, or Actuator products business

GE Engineers are the brains behind our products, Controls are the brains on our products

Page 10: The New Age of the Industrial Internet

It starts with a platform architecture built for a connect world

Technologies Capabilities

SINGLE INTEGRATED

ARCHITECTURE

CREATING BRILLIANT MACHINES

ENABLING ADVANCED ANALYTICS

POWERING PEOPLE AT WORK

High Performance Platforms

Cloud based automation

Smart, powerful connections

ProfiNet networked I/O

Connected Controls Architecture

Page 11: The New Age of the Industrial Internet

Connected Data: Time + Data The heart of the Industrial Internet

Page 12: The New Age of the Industrial Internet

Internet at consumer scale

But … what about

Big Data is easy to grasp …

Page 13: The New Age of the Industrial Internet

GE also interacts at consumer scale

Just differently …

Page 14: The New Age of the Industrial Internet

GE Equipment Monitored for reliability and performance

21,000 aircraft engines

10,000 gas & steam turbines

15,000 wind turbines

110,000 medical equipment

12,500 locomotives

Plus…

Power transformers

Motors

Water treatment

Pumps, Valves

Turbo Machinery

Compressors

200,000+ assets connected

Contract

Management

“Process Industry stores more data than any

other sector — close to 2 Exabyte's(1018) of

new data stored in 2010.”

- McKinsey & Company

Millions of analytics

run daily

Page 15: The New Age of the Industrial Internet

Big Data for the industrial sector

Contract

Management

Data generated from one of many machines at one of many plants producing a specific personal care product.

How does data get ‘Big’?

Page 16: The New Age of the Industrial Internet

Forces Shaping The Industrial Internet Setting the stage for true business transformation

Internet of Things 1 Intelligent

Machines 2 Big Data 3 Analytics 4 A living network of machines data and people

Increasing system intelligence through embedded software

Generating data-driven insights, enhancing asset performance by detecting and predicting

Transforming massive volumes of information into intelligence

Page 17: The New Age of the Industrial Internet

A view to what we are doing about DATA

Plant • Data w /Model Content

• Scales with hardware

• Centralized administration

Enterprise • Multiple plants consolidated to

single historian

• Common Configuration

Machine • 152k samples/sec

• Embedded Controls

• Ultra High Speed Writes

• Small footprint

Industrial Big Data Enabling Big Analytics & Visualization

30-2-1 Large Query Performance

Unlimited data

Unlimited clients

Cloud-enabled

Page 18: The New Age of the Industrial Internet

It’s not just a Big Data challenge

Run my fleet better Run my business better Run my machine better

End Of Life

Field

Shop

Image

Event

Design

Maint.

Data diversity is equally challenging

Page 19: The New Age of the Industrial Internet

A Predictive Science Evolution

Optimization What’s the best the can happen?

Predictive Modeling What will happen next?

Forecasting/extrapolation What if these trends continue?

Statistical analysis Why is this happening?

Alerts What actions are needed?

Query/drill down What exactly is the problem?

Ad hoc reports How many, how often, where?

Standard reports What happened?

Degree of Intelligence

Co

mp

eti

tive

Ad

van

tag

e Analytics

Access and reporting

Source: Competing on Analytics, Davenport/Harris, 2007

Page 20: The New Age of the Industrial Internet

Delivering Actionable Information

Page 21: The New Age of the Industrial Internet

To the right place at the right time … RTOI

Advanced Information

HHA

HA

L Dev

S Dev

Setpoint

LA

LLA

S Dev

L Dev

Temperature

High High Alarm

High Alarm

Low Alarm

Low Low Alarm

Small Deviation

Large Deviation

Time

Trusted Sources

• Connectivity • Provisioning • Exception based • Cloud to Site

service delivery

Industrial Mobility Collaboration

From data everywhere to actionable knowledge at the right place, right time & right person

Role Based - GEO Awareness Mobility - Integrated Analytics

Page 22: The New Age of the Industrial Internet

Analytics at Industrial Scale

Ingest diverse and distributed

data

Cloud resources for sharing and

scale compute

Faster path to superior

models

Requirement

Capabilities Features

Advanced Insight from

analysis across

Machine, Operational,

and Financial

Data.

Support for multiple data formats

Model discovery and multi-model fusion

Elastic compute for massively-parallel simulation and machine learning

Page 23: The New Age of the Industrial Internet

Global Pet Food Processor Improves Quality and Yield

Applicable

photo

CHALLENGES • Lack of tools to understand what was happening on the plant floor

• Quality data entered on spreadsheets and operator logs leading to

information gaps and errors

• Opportunity to improve system quality and efficiency

RESULTS • Operators able to make decisions based on real-time data and

input information at the point of production

• Increased uptime, reliability and productivity

• Visibility to quality data by SKU enabled formula adjustments

that resulted in cost savings of $0.01 per case on one SKU

The ability to make data driven process adjustments

resulted in a cost reduction of more than $200,000 per

year on one SKU in one plant.

Page 24: The New Age of the Industrial Internet

Starting the Journey to the Industrial Internet …

Do you collect meaningful data ? • Asset Data from Sensors • Process Data • Manufacturing Data

Do you have a strategy to store and access the data you collect ? • Historian at the line, plant, enterprise level ? • Visualization strategy that puts the right information in the right hands at the right time

Have you Prioritized the outcomes you desire ? • Higher throughput • Less Waste • Less Energy usage • Higher Quality • Better asset life • No unscheduled downtime

1

2

3

WE CAN HELP RIGHT NOW !

Page 25: The New Age of the Industrial Internet

THANK

YOU

Page 26: The New Age of the Industrial Internet