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The Kindersley Centre, Berkshire November 29 th & 30 th 2006

The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

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Page 1: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

The Kindersley Centre, BerkshireNovember 29th & 30th 2006

Page 2: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

ANAEROBIC DIGESTIONANAEROBIC DIGESTION

IN ARGENTINAIN ARGENTINA

Page 3: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

The type of technology has to be adapted to different regions

Page 4: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

GOVERNMENTAL INSTITUTION

• Central office

• 15 Regionales centres

• 47 Experimental stations

• 3 Research Centrers

• 13 Research Institutes

• 240 Extensión units

• 9 Innovative Tecnology parks

• INTA Group:

ArgenINTA foundation

INTEA S.A.

Asociaciones Cooperadoras

Datos a Abril 2005

Page 5: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

HUMAN RESOURCES

157 700

2518

1553

Profesionals Asistants Scholarships External Prof

Total 4928

El 41% de los profesionales INTA posee nivel de postgrado (maestría/doctorado)

Datos a Abril 2005

Page 6: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

NATIONAL NETWORKNATIONAL NETWORK PROJECTPROJECT

Energy production and final residueEnergy production and final residue

treatment.treatment.

(AEAI2)(AEAI2)

Page 7: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Agricultural productionAgricultural production

Biological and no biological energyBiological and no biological energy

Residue treatmentResidue treatment

Page 8: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Principal problems to be achieved regarding sustentability

Degradation of soil and air: emisions

Energy security: prices and available

Energy production and residue treatment

Page 9: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

PE: Vegetable and animal resources use for the production of biofuels

PE: Technology development For the reduction of polution

from agronomical and Agroindustrial activities

PE: No biological renovable energy aplication

For the agricultural and agroindustrial sector

PPP RPR

ParticipaciParticipacióón extra INTAn extra INTA

UNS SAGPYA, IERI, UNNEUNS SAGPYA, IERI, UNNE

UNRC INTIUNRC INTI

ParticipaciParticipacióón EEAn EEA

Salta, C del Uruguay,, R SSalta, C del Uruguay,, R S

PePeñña La Pampaa La Pampa BarrowBarrow;;

PergaminoPergamino AscasubiAscasubi IIRIIR

Page 10: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

METHANE EMISSION FROM ENTERICFERMENTATION ­ 2000

SHEEP GOATS POULTRY HORSES SWINE MULES AND ASSES

4% Dairy cattle 7%

Meat prod cattle89%

Page 11: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

167.420,74

21.695,25

44.538,57

33.595,94

32.786,34

30.626.05

0

4.178,59

11.760.000

630.000

1.052.500

866.250

762.500

786.000

5.585.250

77.500

34,43

42,32

38,78

43,00

38,96

0,00

53,92

CALVES

Ternera Feddlot

Machos invernada corta

Machos invernada larga

Hembra recría

Hembra invernada corta

Ternero al pie

Ternero torito

48.314,10

81.931,79

588.000

882.000

82,17

92,89

BULL

SMALL BULL

231.114,87 3.528.000 65,22 STEER Invernada larga

284.652,26

111.602,15

173.050,11

5.292.000

2.000.000

3.292.000

55,80

52,57

STEER

Invernada corta

Invernada larga

1.054.124,8

166.489,11

79.218,78

130.539,21

77.866,91

7.350.000

2.910.000

1.500.000

1.800.000

1.140.000

57,21

52,81

72,52

68,30

HEIFER

1 a 2 años recría

1 a 2 años invernada corta

2 a 3 años gestantes

2 a 3 años vacias

260.635,61

537.806,26

251.521,19

212.184,12

260.635,61

19.600.000

7.350.000

3.675.000

3.675.000

4.900.000

73,17

68,44

57,74

53,19

NON DAIRY CATTLE

Lactantes y gestantes

Lactantes y vacías

Secas y gestantes

Secas y vacías

183.575,172

103.473,03

42.686,28

15.889,22

21.526,63

2.000.000

928.000

400.000

272.000

400.000

111,50

106,72

58,42

53,82

DAIRY CATTLE

Lactantes y gestantes

Lactantes y vacías

Secas y gestantes

Secas y vacías

EMIS. CATEG. (Tn/año) ANUALPOPULATION (cab) EMIS/ANIM kg/cab/año CATEGORY

EMISSION CH 4 ENTERIC FERMENTATION 2000

49.000.000 2.712.270,2

Page 12: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

CH4 and nitrogen oxide emitions

SHEEP GOATS POULTRY HORSES SWINE MULES AND ASSES at field

Poultry 50% dry management

50% wet systems (anaer lag)

Pigs 25% field

75 % confinament (anaer lag)

Dairy cattle 70% field

30% milking and waiting areas. (Anaerobic lag)

Page 13: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

EMISIONES DE Gases de efecto Invernadero

16,28 17,15

16,05 16,83

9,87 10,55 10,24 9,47

0

2

4

6

8

10

12

14

16

18

20

1990 1994 1997 2000 años

MTCE

Metano

Oxido nitroso

Metano y Oxido nitroso

Page 14: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Emitions develeopment­ Greenhouse gases

16,28 17,15

16,05 16,83

9,87 10,55 10,24 9,47

0

2

4

6

8

10

12

14

16

18

20

1990 1994 1997 2000 años

MTCE

Metano

Oxido nitroso Metano y Oxido nitroso

1990 – 1994 – 1997 ­ 2000

Page 15: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Present situation on dairy farms

Page 16: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Big deposits with atmospheric emission and pollution of small rivers

Page 17: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

• Methane emission

• Underwater pollutionm

• Insects and pests

Present situation

Page 18: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Anaerobic digestion in the new world scenario regarding energy and

environment crisis has an important role to play

Page 19: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Fields

• City garbage treatments

• Agro industry

• Small rural plants

• Intensive agricultural productions

• Water treatment in cities

Page 20: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Temperature is one of the important

factors to be considered

Page 21: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Digestores investigación INTA Castelar21

6 metros cúbicos de capacidad 10 años de operación continua Fué alimentado con estiércoles de cerdo, vacuno, aves y equinos Producción media 6 a 11 m3/día Temperatura 36 a 40 C Requerimientos de calefacción 25 to 30 % de la producción diaria

Digestor tipo Hindu

Sistema Batch sobre tambores de 200 l

• °

Page 22: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 23: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 24: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 25: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 26: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 27: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 28: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Treatment plants INTA Castelar 2006

• Scope small rural town organic residues

• One chambers cont digester 12 m3

• Three internal chambers

• Electronic heating control

• High solid urban feed

Page 29: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 30: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 31: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 32: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 33: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 34: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 35: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Reinforced plastic PHRVC digester for dairy farms

Page 36: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Reinforced plastic PHRVC digester for dairy farms

Page 37: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Rural community treatment plant Emilia S.Fe Argentina 2003

Page 38: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Emilia Santa anaerobic treatment plantEmilia Santa anaerobic treatment plant

••Digester working on domestic organic waste.

••Horizontal plug flow design

••700 a 800 kg per week mixed with 50 % of water..

••Feed chamber volume 1600 liters.

••Sólids 20 %.

Page 39: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 40: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Agro industrial sectorAgro industrial sector

•Digester full mixed plant 1200 m3 •

•Production140 m3/hour.

•Feed 140 m3/hour

•DQO 4000 ppm.

•Efficiency 1,2 m3 per m3 of sewage

•15 % of energy needs

Page 41: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 42: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 43: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Milk industry whey treatment

Page 44: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Big scale anaerobic digestion

Page 45: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

• Digester chamber volume 8500 m3

• Daily feed 200 m3 DBO 210 mg/l

• Gasometer 1100 m3

• Daily biogas production 60 – 90 m3

• Heated and neumaticaly agitatd

• Degremont Franch technology

Page 46: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 47: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

07/12/2006 Ing.Agr.J.A.Hilbert Instituto de Ingeniería Rural 47

Page 48: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues
Page 49: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

New trends and opportunities of cooperation

• There are increasing number of projects related to biogas recovery in landfills

• There are several projects regarding anaerobic treatment of solid wastes in small rural towns.

• There is an increasing interest in the industry

Page 50: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Opportunities of cooperation

• Systems related with heat and electrical use of biogas

• Secondary fuels development from biogas

• Digesters technology appropriate for temperate and cold climates

Page 51: The Kindersley Centre, Berkshire November 29th 30th 2006tambores de 200 l • • • • • • ° • Treatment plants INTA Castelar 2006 • Scope small rural town organic residues

Thank you !!!

� Instituto de Ingeniería Rural � Ing.Agr. M.Sc. Jorge A. Hilbert

� c.c. 25 (1712) Castelar Bs.As.

� Tel 54 11 4665­0495 0450

� Mail [email protected]

� Web page http://www.inta.gov.ar/iir

� Cell phone 54 9 11 4143­4394