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Fuel Processing Technology 84 (2003) 229–241
The influence of fine char particles burnout on bed
agglomeration during the fluidized bed
combustion of a biomass fuel
Fabrizio Scala a,*, Riccardo Chirone a, Piero Salatino b
aIstituto di Ricerche sulla Combustione, CNR, P.le V. Tecchio, 80-80125 Naples, ItalybDipartimento di Ingegneria Chimica, Universita degli Studi di Napoli Federico II, P.le V. Tecchio,
80-80125 Naples, Italy
Received 5 August 2002; received in revised form 21 April 2003; accepted 24 April 2003
Abstract
The combustion of biomass char in a bubbling fluidized bed is hereby addressed, with
specific reference to the influence that the combustion of fine char particles may exert on ash
deposition and bed agglomeration phenomena. Experiments of steady fluidized bed combustion
(FBC) of powdered biomass were carried out with the aim of mimicking the postcombustion of
attrited char fines generated in the fluidized bed combustion of coarse char. Experimental results
showed that the char elutriation rate is much smaller than expected on the basis of the average
size of the biomass powder and of the carbon loading in the combustor. Samples of bed
material collected after prolonged operation of the combustor were characterized by scanning
electron microscopy (SEM)–EDX analysis and revealed the formation of relatively coarse
sand–ash–carbon aggregates. The phenomenology is consistent with the establishment of a char
phase attached to the bed material as a consequence of adhesion of char fines onto the sand
particles.
Combustion under sound-assisted fluidization conditions was also tested. As expected,
enhancement of fines adhesion on bed material and further reduction of the elutriation rate were
observed.
Experimental results are interpreted in the light of a simple model which accounts for
elutriation of free fines, adhesion of free fines onto bed material and detachment of attached fines
by attrition of char–sand aggregates. Combustion of both free and attached char fines is
considered. The parameters of the model are assessed on the basis of the measured carbon
loadings and elutriation rates. Model computations are directed to estimate the effective size and
0378-3820/03/$ - see front matter D 2003 Elsevier Science B.V. All rights reserved.
doi:10.1016/S0378-3820(03)00108-5
* Corresponding author. Tel.: +39-081-7682969; fax: +39-081-5936936.
E-mail address: [email protected] (F. Scala).
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241230
the peak temperature of char–sand aggregates. The theoretical estimates of the effective aggregate
size match fairly well those observed in the experiments.
D 2003 Elsevier Science B.V. All rights reserved.
Keywords: Fluidized bed combustion; Biomass; Bed agglomeration
1. Introduction
The attractiveness of biomass fuels as a renewable and CO2-neutral energy source has
boosted research on technologies suitable for burning this class of fuels. Among the others,
fluidized bed combustion (FBC) has been indicated as one of the most promising ones [1–
3], because of its fuel flexibility, high combustion efficiency and low environmental
impact. However, a number of operational problems, mostly related to the fate of volatile
matter (mixing/segregation, spatial burning profiles) [4,5] and of the ash components
(fouling, slagging, bed agglomeration/defluidization) [6–9], call for deeper investigation
on the combustion behavior of these fuels. In particular, the occurrence of bed agglom-
eration and defluidization has been often reported during operation of combustors fuelled
with biomass, eventually leading to unscheduled boiler shutdown. Alkalis, which are
abundant in the ash of most biomass fuels, are responsible for the formation of melts in
combination with the inert bed material. Similar problems are encountered in the fluidized
bed combustion of lignites [10,11]. Despite a considerable research effort has been
devoted to this subject [12–15], the mechanisms of ash-bed material interaction and of
bed agglomeration are not as yet well understood.
The present study moves from the consideration that the fluidized bed combustion of
most biogenous fuels takes place with extensive generation of carbon fines. This is a
consequence of the tendency of these fuels to yield highly porous or even incoherent chars
after pyrolysis that are very susceptible to attrition and/or percolative fragmentation along
with burnout. Arena et al. [16], Salatino et al. [17] and Scala et al. [18] highlighted that,
even when coarsely grained fuel feedings are considered, a large fraction of the resulting
char is actually converted as fines along a pathway consisting of the following phenomena:
(1) generation of char fines by attrition/percolative fragmentation; (2) afterburning of the
attrited char over its residence time in the reactor, typically favoured by large intrinsic
combustion reactivities.
Attrited char may experience, upon further burn-off, peak temperatures largely exceed-
ing the bed temperature. Modifications of the ash constituents, like softening, melting or
even vaporization, might occur even at nominal bed temperatures at which no such change
in mineral matter would take place. Chirone et al. [19] have discussed at depth this feature,
concluding that the combination of attrition-induced generation of fines particles and
combustion-induced overheating of the same char particles be responsible for the
formation of ash-layered bed material eventually leading to bed agglomeration and
defluidization.
Experimental results reported by Chirone et al. [20] coherently fit in this picture. They
observed that powdered biomass char was elutriated at a much lower rate from a fluidized
bed combustor than coal- or tyre-derived chars of comparable size. The phenomenology
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241 231
was consistent with occurrence of adhesion of char fines onto bed solids. In addition, some
tests were carried out with the use of acoustic fields, with the purpose of enhancing
adhesion of fine char onto coarse bed particles [21,22]. The application of sound of
suitable intensity and frequency consistently resulted in further decrease of the char
elutriation rate.
The present study moves one step further towards the characterization of the
mechanisms of ash-bed interaction and of bed agglomeration in the fluidized bed
combustion of biogenous fuels. The study is based on the concept that, regardless of
whether fuel feeding to the fluidized bed combustor consists of coarse or fine biomass
particles, extensive attrition phenomena taking place during combustion ultimately lead
to the generation of large amounts of elutriable char fines. Indeed, the combustion of
these fines represents a major pathway to overall char burnout for both powdered or
coarsely grained biomass feedings, reflected by the char time–temperature history and
by the fate of ash components. The burnout of attrited carbon fines generated during
fluidized bed combustion of coarse biomass particles was mimicked in experiments in
which powdered biomass, of size comparable with that of attrited fines, was steadily fed
to the combustor. The biomass fuel was Robinia Pseudoacacia. Sound-assisted com-
bustion was also tested, to better assess the influence of the interaction between char
fines and bed solids on char adhesion and bed agglomeration. The fate of char fines is
analyzed in the light of a simple model based on the following processes: elutriation,
adhesion of fines onto bed material, detachment of elutriable fines from the coarse bed
solids by abrasion, combustion.
2. Experimental
2.1. Experimental apparatus
The experiments were carried out in a quartz atmospheric fluidized bed combustor 40
mm ID and 1 m high (Fig. 1). The gas distributor is a stainless steel sintered porous plate.
The fluidization column and the stainless steel preheating section are heated by two
electric furnaces. The temperature of the bed, measured by a type K thermocouple
immersed in the bed 40 mm above the gas distributor, is kept constant by a PID controller.
The freeboard is kept unlagged in order to minimize fines postcombustion in this section.
Gases are fed to the column via two high-precision digital mass flowmeters. The
fluidization column is equipped with a solids metering/feeding system for continuous
injection of fine powders at the bottom of the bed, a set of high-efficiency cellulose filters
(10 Am nominal particle retention) for the collection of elutriated material at the column
exit, a double-elbow at the top of the freeboard acting as a sound wave guide and a sound
generation system. The solids feeding system consists of a mechanically vibrated fuel
hopper mounted over a screw feeder that further delivers the powder in a pneumatic
conveyor for injection above the bed distributor. The sound generation system consists of a
digital signal generator of sine waves of specified frequency whose signal is amplified by
means of a power audio amplifier rated at 40 W. The signal is sent to an 8 V woofer
loudspeaker located downstream the double-elbow. A paramagnetic analyzer and two
Fig. 1. Sound-assisted fluidized bed apparatus. (1) Air pre-heater; (2) electric furnace; (3) quartz tube; (4) sound
wave guide; (5) microphonic probe; (6) loudspeaker; (7) flue gas filter; (8) gas analysis system; (9)
micromanometer.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241232
NDIR analyzers are used for on-line measurement of O2, CO and CO2 concentrations,
respectively, in the exhaust gases. Further details of the apparatus are given elsewhere
[22,23].
2.2. Materials
The bed material consisted of 280 g of silica sand, corresponding to an unexpanded
bed height of 0.15 m. Sand was double sieved in the nominal size range 0.3–0.4 mm
with Sauter mean diameter of 0.36 mm. Incipient fluidization velocity was 0.05 m/s at
850 jC.Experiments have been carried out using powdered Robinia Pseudoacacia, a ligneous
biomass whose properties are reported in Table 1, as a fuel. Robinia branches were
milled into fine particles and sieved in the nominal size range 0.075–0.18 mm.
Table 1
Properties of Robinia Pseudoacacia fines
Particle density, g/cm3 0.38
Char density, g/cm3 0.24
LHV, kJ/kg 15,600
Proximate analysis (dry basis), %w
Volatiles 79.2
Fixed carbon 19.3
Ash 1.5
Ultimate analysis (dry basis), %w
Carbon 43.9
Hydrogen 7.8
Nitrogen 0.02
Sulfur –
Ash 1.5
Oxygen (diff.) 46.78
Ash composition, %w
CaO 76.2
MgO 11.8
K2O 9.2
Na2O 0.78
Fe2O3 0.25
Al2O3 0.69
SiO2 0.07
SO4 < 0.1
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241 233
Fluidization gas consisted of technical grade air and nitrogen or mixtures of the two.
Inlet oxygen concentration in the combustor was varied between 7.6% and 21% on
volume basis.
2.3. Procedures
Steady combustion tests were performed by continuously feeding the powdered fuel
in the fluidized bed kept at a nominal temperature of 850 jC with a gas superficial
velocity of 0.5 m/s. Several experimental runs were carried out under sound-assisted
conditions: following [20] an optimal sound field of 150 dB (measured at the top of the
bed) and 120 Hz was used. The attainment of a steady state was revealed by the
steadiness of flue gas concentrations. During steady combustion, elutriated material was
collected by filters, weighted and analyzed to determine carbon content. Closure of the
carbon mass balance between fed, elutriated and burned carbon (worked out from steady
CO and CO2 concentrations in the exhaust gases) was always within F 5%. At the end
of each run, the fuel feeding was suddenly switched off and the residual carbon in the
bed was burnt batchwise at a gas velocity lower than that used during combustion
experiments, in order to prevent fine particles elutriation. The carbon loading in the
combustor at steady state was obtained by time-integration of CO and CO2 concentration
profiles at the exhaust during this stage. At the end of the run, bed material was
discharged from the reactor for further characterization. The morphology of sand
samples was characterized by the use of a scanning electron microscope (Philips
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241234
XL30 with LaB6 filament). SEM observations were complemented by elemental analysis
of particle surface by means of an EDX probe (EDAX DX-4).
3. Theory
The fate of carbon fines burning in a fluidized bed of coarse particles is analyzed with
reference to the network in Fig. 2. Carbon fines may be present in the bed either as fines
freely moving in the interstices of the bed (free fines, whose carbon loading is Wf) or as
fines stuck onto the surface of coarse bed solids (attached fines, whose carbon loading is
Wa). These ‘‘phases’’ are represented as square-shaped blocks in Fig. 2. Carbon fluxes
from and to each phase are dependent on four competitive phenomena: elutriation of free
fines from the bed, adhesion of free fines onto bed material, detachment of attached fines
by attrition of fine–coarse aggregates and combustion of both free and attached fines in
the bed. It is assumed that the carbon mass flow rates departing from each phase along the
different paths depend linearly on the mass of carbon present in that phase (either Wa or
Wf). Rate constants corresponding to each path are indicated in Fig. 2.
Further assumptions are:
(i) Adhesion of free fines may be promoted by the oscillatory motion induced by sound.
On the contrary, the other processes are negligibly influenced by the establishment of
the acoustic field [24]. Accordingly, only the value of kad is influenced by the sound.
(ii) The combustion rate of both attached and free fines is controlled by diffusion of
oxygen across the particle boundary layer. This assumption is the result of an order of
magnitude evaluation of the burning particles Damkohler number, representing the
relative importance of the apparent particle combustion kinetics versus the external
Fig. 2. Fate of fixed carbon in ordinary or sound-assisted fluidized bed combustion of carbon powders.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241 235
mass transfer rate. Using the intrinsic kinetics data for Robinia biomass char given by
Masi et al. [25], it can be shown that at 850 jC the char particles burning rate is
controlled by boundary layer diffusion for particles with size down to 0.075 mm. It
must be underlined that in principle the combustion rates of free and attached fines are
different one from the other as a consequence of the different relevant particle sizes.
(iii) The gas flow pattern in the bed corresponds to perfect mixing: a large bubble-dense
phase mass transfer index (>10) was evaluated under the experimental conditions used
and, in addition, U/UmfH1.
(iv) Postcombustion of elutriated fines in the freeboard is negligible. This is partly justified
by the consideration that the freeboard has been purposely kept cold in the
experiments.
(v) Evolution and combustion of volatiles is assumed to occur rapidly and uniformly
throughout the bed, consistently with the small size of the fuel particles.
The balance on fixed carbon in the reactor corresponding to steady combustion of fixed
carbon fed to the reactor at a mass rate Fc reads:
Fc þ katWa ¼ kelWf þ kfcWf þ kadWf ð1Þ
for the free fines and:
kadWf ¼ kacWa þ katWa ð2Þ
for the attached fines. kel, kad and kat are elutriation, adhesion and attrition rate constants,
respectively. kca and kc
f are the combustion kinetic constants of attached and free fines,
respectively, embodying the dependence of combustion rate on temperature and oxygen
concentration. The global balance on fixed carbon may be written as:
Fc � kelWf ¼ kfcWf þ kacWa ð3Þ
The working hypothesis will be hereinafter made that the loading of free fines is much
smaller than the loading of attached fines (WfbWa) and, accordingly, that the contribution
of free fines to carbon burnout is negligible. Thus, Eqs. (1) and (3) can be simplified into:
Fc þ katWa ¼ kelWf þ kadWf ð1VÞ
Fc � kelWf ¼ kacWa ð3VÞ
An ‘‘adhesion factor’’ fa is defined as:
fa ¼kat þ kac þ kad
kat þ kacð4Þ
whose value increases with the importance of adhesion: the lower bound fa = 1 applies
when adhesion is absent. According to hypothesis (i), the establishment of an acoustic
field, all other operating variables being the same, affects only the value of kad and, in turn,
of fa.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241236
The overall carbon loading, i.e. the sum of the mass of carbon in both free and attached
fines, the carbon elutriation rate and the fixed carbon combustion efficiency are given,
respectively, by:
Wa þWf ¼Fc
kelVþ kacð5Þ
Ec ¼ kelWf ¼ kelVðWa þWf Þ ð6Þ
gcf ¼ 1� Ec
Fc
¼ 1
1þ kelV
kac
ð7Þ
where kelV= kel/fa. Eq. (6) is formally equal to expressions of the elutriation rate from
fluidized beds based on the elutriation constant concept. The factor fa accounts for the
adhesion–detachment mechanism.
Eqs. (5) and (6) can be used to estimate the kinetic constant of the combustion rate of
attached fines kca and the apparent elutriation rate constant kelV. According to hypothesis (ii),
the steady material and energy balances around a burning attached fine particle read:
kac ¼6Kg12kCO2
daqfc
ð8Þ
kacqfcda
6
njDHCOj þ jDHCO2j
nþ 1¼ hðTa � TbedÞ þ reeff ðT4
a � T4bedÞ ð9Þ
where da is the relevant particle diameter, qfc is the char density, CO2is the bulk oxygen
concentration in the bed, Kg =DO2Sh/da is the boundary layer mass transfer coefficient, Sh
is the particle Sherwood number, DO2is the oxygen diffusivity in the particle boundary
layer, Ta is the fine particles temperature, Tbed is the bed temperature, h= kgNu/da is the
particle heat transfer coefficient, Nu is the particle Nusselt number, kg is the gas thermal
conductivity, eeff is the effective particle emissivity, k=(1 + n)/(1 + n/2), n is the primary
CO/CO2 ratio for combustion of char, DHCO and DHCO2are the heats of formation of CO
and CO2, respectively.
Provided that the values of the apparent kinetic constant kca, of bed temperature and of
oxygen concentration are known, Eqs. (8) and (9) can be used to compute particle
temperature and size. The following values of the parameters have been used: n = 0.3 [26];
eeff = 0.65 [27]. Particle Sherwood and Nusselt numbers have been evaluated following
Palchonok [27].
4. Results and discussion
Table 2 reports the operating conditions and the experimental results of steady
combustion experiments carried out at 850 jC, with variable inlet oxygen concentration
under both ordinary and sound-assisted conditions.
Table 2
Results from experiments and model calculations
Run # Experimental data Calculated data
O2IN
(%)
O2OUT
(%)
Fc
(g/min)
Ec
(g/min)
Wa +Wf
(g)
gfc kelV(min� 1)
Wf
(g)
fa Ta(jC)
da(mm)
Without sound
1 7.6 0.94 0.117 0.0088 0.135 0.925 0.065 0.0029 46 852 0.79
2 7.6 2.07 0.098 0.0075 0.130 0.923 0.058 0.0025 52 852 1.26
3 10.6 2.52 0.143 0.0065 0.075 0.955 0.087 0.0022 35 854 0.86
4 10.6 4.27 0.112 0.0068 0.087 0.939 0.078 0.0023 38 853 1.38
5 21 4.00 0.257 0.0068 n.m. 0.973 – – – – –
6 21 6.00 0.224 0.0052 n.m. 0.977 – – – – –
With sound
7 7.6 0.55 0.123 0.0081 0.163 0.934 0.050 0.0027 60 852 0.65
8 7.6 1.37 0.109 0.0046 0.115 0.958 0.040 0.0015 75 852 0.90
9 7.6 1.69 0.103 0.0055 0.130 0.947 0.042 0.0018 71 852 1.10
10 10.6 3.49 0.125 0.0056 0.110 0.955 0.051 0.0019 59 853 1.31
11 10.6 4.49 0.107 0.0048 0.092 0.955 0.052 0.0016 58 853 1.47
n.m.: not measured.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241 237
Analysis of data in Table 2 suggests that oxygen concentration at the exhaust
significantly departs from the value at the inlet, i.e. the combustor behaves as an integral
reactor with respect to oxygen feedings. Carbon elutriation rates are always smaller than
8% of the fixed carbon feed rate. Correspondingly, combustion efficiencies are always
above 92%. Overall carbon loadings (here Wa +Wf) establishing at steady state in the bed
are in the order of 0.1 g.
The apparent elutriation constant kelV, obtained as the ratio of the elutriation rate and the
total carbon loading, is in the order of 0.05 min� 1. This result is consistent with residence
times of fines in the reactor reported by Chirone et al. [20]. It further justifies assumption
(iv), being the residence time of the fines in the bed several orders of magnitude larger than
in the freeboard. It is interesting to compare the value of kelVwith values obtained from
available literature correlations. The Zenz and Weil [29] correlation (following Geldart
[28]) yields kel = 0.05 s� 1 under the operating conditions of the present study. Similar
values are obtained with other correlations. It can be confidently stated that the elutriation
constant kel estimated if char fines were all freely moving in the bed is far larger than the
actual constant kelV, the ratio between the two being fai50 (Table 2). The value of kel can
be used to assess the carbon loading of free fines in the bed (Wf) after Eq. (6). Results are
reported in Table 2 and show that the free fines carbon loadings that would be consistent
with the observed elutriation rates would be nearly two orders of magnitude smaller than
the total carbon loadings actually measured in the experimental runs. Despite approx-
imations and uncertainties associated with this estimate, it can be confidently stated that
the working hypothesis made in the Theory, namely that WfbWa, is correct. This
hypothesis enables using Eq. (5) to determine the combustion kinetic constant of the
attached fines kca.
The application of sound results in further decrease of the apparent ‘‘elutriation’’
constant kelV compared to kel. Values of the char residence time in the reactor are
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241238
correspondingly larger by about 50% than values obtained in the absence of sound. This
result is consistent with the likely influence that the application of sound exerts on the
occurrence of collisions and adhesion of fine particles on bed material [21,22].
Samples of bed material were discharged from the reactor after the tests and
characterized by scanning electron microscopy (SEM). Fig. 3 shows a typical SEM
micrograph of a bed material sample after test. Coarse agglomerates of three to six sand
particles firmly stuck together are observed. EDX analysis carried out for all the samples
reveals a strong enrichment of potassium and, to a lesser extent, of sodium on the surface
of the sand particles, especially on fused bridges keeping sand particles together. These
findings recall similar results obtained by Chirone et al. [19] in the combustion of coarse
particles of the same biomass in a bed of pure quartz particles at 850 jC.Table 2 reports the particle temperature and the size of attached fines computed by
means of Eqs. (8) and (9). The active particle size da, relevant to char burnout, turns out
to be of the order of 1.0 mm, under both ordinary and sound-assisted combustion
conditions. The finding that this size is much larger than particle sizes of both the parent
fuel and the bed material implies that attached fines burn as agglomerates. It can be
considered that aggregates of about five sand particles would be consistent with a value
of da = 1 mm. This finding is in agreement with the above reported occurrence of
agglomerates of three to six particles in the bed material retrieved at the end of the
combustion experiments.
Table 2 further indicates that the temperature of the attached char fines is very close to
the bed temperature for all the experiments. On the one hand, this result is the consequence
of carbon burning rates much lower than if the char were burning as freely moving
particles. On the other hand, the limited overheating is a consequence of effective heat
transfer between char–sand agglomerates and the bed material. It must be noted that there
Fig. 3. SEM micrograph of a bed sample after biomass combustion at 850 jC.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241 239
are no experimental data available to date in the literature on the temperature of burning
fines in a dense fluidized bed, that is actually beyond the present measurement capabilities.
Fig. 4 reports a comparison between experimental and computed values of the fixed
carbon combustion efficiency. Theoretical curves correspond to computations carried out
assuming values of da = 1.0 mm and da = 0.1 mm, under both ordinary and sound-assisted
conditions. It is noted that the combustion efficiency increases by decreasing the particle
size. This is a consequence of the high reactivity of the biomass tested: in fact, the biomass
fines have typically sufficient residence time for complete burn-out, as opposed to fines
from low-reactivity fuels (coal) that are elutriated with significant unburned carbon.
Curves relative to da = 1.0 mm fit experimental data points better than those obtained
assuming da = 0.1 mm (that is, the average particle size of powder biomass in the feeding).
In the latter case, loss of combustion efficiency would be negligible throughout the range
of oxygen concentrations investigated.
Altogether, results of the present study confirm and support previous findings of
Chirone et al. [19]. The scenario according to which burnout of biomass char fines in a bed
of sand is associated with formation of millimeter-sized char–sand aggregates represent-
ing the major carbon-bearing phase in the bed receives here additional confirmation.
Phenomenologies observed during burn-off of coarse biomass particles [19] and of
powdered biomass are very similar, as far as the formation of ash layers and the occurrence
of bed agglomeration is concerned. This suggests that burnout of attrited char fines should
be relevant to the fate of ash even when fuel feeding consists of coarse biomass. Adhesion
of attrited char fines onto inert bed particles is favoured by higher peak burning
temperatures, and is associated with the formation of alkali-rich surface layers. At bed
Fig. 4. Efficiency of fixed carbon combustion gfc versus oxygen concentration at the combustor outlet. Symbols:
experimental results; lines: model computations.
F. Scala et al. / Fuel Processing Technology 84 (2003) 229–241240
temperatures larger than the alkali-silicate eutectic, bed particle stickiness is enhanced by
the formation of melts and bed agglomeration onsets.
5. Conclusions
The mechanism of bed agglomeration during the fluidized bed combustion of biomass
is studied by means of steady combustion experiments of a biomass powder under both
ordinary and sound-assisted conditions. The application of sound is used as a tool to
influence the extent of adhesion/agglomeration of fine char without influencing the other
operating variables.
Results indicate that carbon elutriation rate is rather small, despite the small size of
particles in the feeding. It is about two orders of magnitude smaller than carbon elutriation
rates predicted on the basis of the measured carbon loading in the bed and of elutriation
rate constants for fine particles freely moving in the bed. Consistently with this result,
inspection by SEM of bed samples collected after several hours of operation of the reactor
indicated that extensive formation of char–sand aggregates takes place. It is therefore
concluded that fixed carbon conversion takes place to a large extent via the adhesion of
biomass powder onto bed particles followed by carbon burn-off as a captive, non-
elutriable, phase. The application of sound further enhances particle adhesion and
ultimately results in a decrease of the apparent fine particle elutriation rate. Combustion
efficiency increases accordingly.
A phenomenological model of carbon conversion has been developed in order to assess
the relative importance of free fines versus aggregate carbon burn-off. Input variables to
the model are measured carbon loadings and elutriation rates from the experiments under
the hypothesis that fixed carbon is mostly associated with char–sand aggregates. The
model output is represented by the size of aggregates established in the bed at steady state
and by their temperature. In particular, the former turns out to be significantly larger than
the size of feed material, and of the same order of magnitude as the aggregate size found in
the bed.
In conclusion, experimental and theoretical results highlight the importance of char/ash
fines adhesion onto bed particles as the process responsible for the formation of large bed
aggregates that may ultimately lead to agglomeration/defluidization problems.
Acknowledgements
The support of Mrs. C. Zucchini and Mr. S. Russo in SEM/EDX analysis and of Mr. A.
Cammarota and Mr. M. Serpi in fluidized bed experiments is gratefully acknowledged.
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