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The Industrial Network Communication Experts
CED Carter Caves UpdateJune 2005
Jim Ralston
Agenda
Company Profile Product Line Overview Wireless Technology & Applications What’s new?
PLR5000 PLR580 LincView OPC
LincView OPC Demo
Established in 1988 Headquarters in Seattle Design and manufacture industrial data
communication solutions Broadest line of wired and wireless industrial
modems
Company Profile
Sales Channels
More than 300 distributors Markets products through OEM and private
label agreements Rockwell Alliance Partner since 1990
Americas Asia Pacific Europe (soon!)
Technical Support
Unsurpassed application engineering and customer service
Comprehensive requirements analysis Pre-configure each modem for fast and convenient
installation
In-house support lab simulates anomalies to provide fast, reliable answers
Tech Support Hotline: 425-882-2206
Industries
Water/Wastewater Management
Power/Utility Transportation Petro-Chemical Forest Products Material Handling Metals Mining
A few of our Customers
Shell Oil Chevron
Weyerhaeuser Camrosa Water District
Caterpillar Conoco
USX Proctor & Gamble
Ford Eastman Kodak
Alcoa City of Las Vegas
Westinghouse Massey Energy
Merck Los Angeles County
Con Edison Power Petrobras
SEATAC Airport Sussex County, DE
Technology
High performance, superior quality modems
Robust, reliable data communication in high interference environments
Smart SpectrumTM frequency hopping technology
Widest range of industrial communication options
S M A R TTM
Technology
Industrial grade products include: Serial Radio Modems Ethernet Radio Modems Dial-up/Leased Line Modems Dedicated Wire FSK Modems Analog/Discrete Wireless Line Extenders Broad line of data cables, antennas, coax, and
miscellaneous support products
Custom pre-configured for each application
SRM Wireless Modem Family
Serial, Ethernet & I/O models Superior noise immunity with
Smart Spectrum FHSS technology
902-928 MHz or 2.4 GHz license-free band
Longest range technology P2P or P2MP Repeater mode LincView diagnostic software
S M A R TTM
Wireless Ethernet Radio Modem
SRM6210E 902-928 MHz license-
free FHSS Transmits up to 25 miles
(40 km) with line-of-sight (farther with repeaters)
100 Kbps throughput SLC slot-mount version
Wireless Ethernet Radio Modem
SRM6310E 2.4 – 2.4835GHz
license-free FHSS Transmits up to 10 miles
(16 km) with line-of-sight (farther with repeaters)
100 Kbps SRM6310E-EU
CE/ETSI approved for EU
5 mile range 100 Kbps
Wireless Serial Radio Modem
SRM6000 902-928 MHz Transmits up to 25 miles
(40 km) with line-of-sight (farther with repeaters)
Up to 115.2 Kbps SLC slot-mount version PLC/5 slot-mount version
Wireless Serial Radio Modem
SRM6100 2.4 to 2.483 GHz band Transmits up to 15 miles
(23 km) with line-of-sight (farther with repeaters)
SRM6100-EU CE/ETSI approved Up to 8 miles
SRM Family Diagnostics – LincView OPC
Real time RF monitoring software
Reports stats of each modem RF values, data
exchange, environmental conditions
Configurable alarms OPC server for
integration
High Speed Ethernet Radio Modem
FastLinc 810E Industrialized 802.11b DSSS 200 mW transmit power for
longer distance or more reliable communications
Can coexist with the SRM family
Access point modeWi-Fi compliant
Wireless bridge modeProprietary security
200 mW PCMCIA card (FLC800C)
Wireless Line Extenders
DDAA1000 Family 902 – 928 MHz FHSS 25 mile range P2P, P2MP
DD1000 8 discrete channels of input that
are dry contact sensing 8 discrete channels of output that
are sinking open collector to 24VDC at 200ma each
DDAA1000 Same as DD1000 plus: 8 channels of powered 4-20 ma
outputs 8 channels of 4-20ma inputs
Dedicated Wire (FSK) Modem
MDL500 FSK Modem Long range serial data
transmission over wires Up to 4 miles (2-wire) or up to
8 miles (4-miles) Data rate up to 9600 Bps High immunity to EMI/RFI P2P or P2MP operation Built-in surge protection to
1500V LCM100 version for data over
power lines
Lease-Line Modem
LLM1100 Bell 202 Modem P2P or P2MP serial data over:
Leased telco linesDedicated copper (20 miles)
Up to 1200 Bps RTS control unnecessary Ideal for multi-point SCADA
applications
LLM1100 4-Wire Network
Note the cross- connection of wire pairs at the master
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
MasterLLM1100 & SLC
Remotes
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
LLM1100 4-Wire Example
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
Allen-Bradley MicroLogixA-B
1500
1761-CBL-PM02
Series B or newer
C232/LLM11/MLGXCBL
C232/LLM11/SLC/CH:0
C232/LLM11/SLC/CH:0
C232/LLM11/SLC/CH:0
Ch0 Node 0
Ch0 Node 1
Ch0 Node 3
Ch0 Node 2
LLM1100 2-Wire Network
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
MasterLLM1100 & SLC
Remotes
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
+ -VDC RS-232 2-WIRE 4-WIRE O I C P
Data-Linc Group LLM1100
LLM1100 2-Wire Example
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
Allen-Bradley MicroLogixA-B
1500
1761-CBL-PM02Series B or newer
C232/LLM11/MLGXCBL
C232/LLM11/SLC/CH:0
C232/LLM11/SLC/CH:0
C232/LLM11/SLC/CH:0
Ch0 Node 0
Ch0 Node 1
Ch0 Node 3
Ch0 Node 2
DLM4500 Dial-Up/Leased Line Modem
DLM4500 Serial data modem Dialup and leased line Up to 19.2 Kbps P2P Extended temperature Ideal for SCADA
RF Bands
Narrow band (VHF, UHF) License required Long range (excellent
propagation) Supports non line-of-sight Low bandwidth (19.2 Kbps max)
License free spread spectrum License free Short, medium & long range
technologies Generally need line-of-sight Medium to high bandwidth Anyone can use: interference
immunity VERY important
12.5 KHz Channel
400 MHz
Frequency
RF
Po
wer
500 MHz
26 MHz of bandwidth
902 MHz
928 MHz
Technology – Spread Spectrum
Direct sequence (DSSS) High data rates (54 Mbps+) Low latency 802.11 technology Short to medium range Wide channels prone to crowding
Frequency hopping (FHSS) Moderate data rates (.1 to 1Mbps) More latency Proprietary technologies Long range (25+ miles) Excellent interference immunity
RFPower
Frequency-hoppingwaveform
Direct sequence waveform
Bandwidth (i.e. 902-928 MHz or 2.4-2.483 GHz)
Frequency
9 3 5 11 1 15 4 13 7 10 16 2 14 8 12 6
Distance & Throughput
Note:RF speed is higher than actual throughput speed.
Distance
Th
rou
gh
pu
t (B
its/
Sec
)
960019200
60K
100K
800K
6Meg
Yards 5Miles
25Miles
40Miles
SRM 900MHz(FHSS)
Narrow BandPLR 900MHz
(FHSS)
FLC 2.4GHz(DSSS)
1200
Impact of RF Link Quality Degradation
Note:Link quality can be degraded for many reasons including increasing RF noise or worsening LOS.
Noise
Th
rou
gh
pu
t (P
erce
nta
ge)
25%
50%
75%
100%
Low
None
High
Narrow Band
DSSS
FHSS
RF Link Quality Degration(illustration only)
Why use wireless?
Reduces cost of cable installation1
Installation in a chemical plant: $50 per ft. Installation in nuclear power plant: $2,000 per ft.
Reduces installation time Eliminates trenching costs Saves time (money) for processes that
relocate Mining operations Drilling rigs
1Using PCs for Machine Condition Monitoring, Plant Engineering December 6, 2004
Example: Power Generation Plant
SRM6200E
Switch
Workstation
Wireless communication through cooling tower walls
PLC 5
SRM6200E Enwatch
SRM6200E Enwatch
SRM6200E Enwatch
Vibration SensorEthernet
Cooling tower wall
Cooling Tower FansPower Plant Control Room
Why use wireless?
Eliminates leasing telephone lines No reoccurring monthly charges Saves $ Thousands per year Better reliability (no service calls)
Communicating to (very) remote sites No need for telephone service installation Productivity improves as remote process is part of plant
network Cost effective data monitoring (e.g. EPA regulations)
Major benefit for utilities and SCADA systems
Example: Victor Valley Water Utility
RepeaterMaster
SlaveSRM6200E
SRM6200E
SRM6200E
Server
Hub
SRM6200E
Slave
SRM6000
SRM6000
SRM6000
SRM6000
SRM6000SRM6000SRM6000
12 Remote Pump Stations (serial PLCs)
SRM6000
SRM6000 SRM6000 SRM6000 SRM6000
SRM6000
SRM6000
Primary Master Station
Secondary Master Station
Secondary Master Station
Ethernet
Serial
Why use wireless?
Communication to equipment on moving platforms Cost effective and less maintenance than:
Slip rings, Cable reels, FestooningRails, Inductive tracks
All PLCs are part of plant network Excellent solution for condition monitoring
Wireless provides new ways to improve productivity
Example: Steel Mill Arc Furnace
Control Room and Plant Floor
SRM6200E
Switch
Workstation
Workstation
Workstation
Hub
Crane 1 Crane 2 Crane 3SRM6200ESRM6200E
SRM6200E
Overhead Cranes
•Cranes travel over 500 feet
•Lots of obstructions (steel)
•High EMI/RFI
Why use wireless?
Portability Plant network access where needed Improves maintenance capabilities Mobile HMI (e.g. MobileView) Ideal for contractors (SIs) during start ups
NEW!NEW! PlantLinc 5000
• Operates in the 902 – 928 MHz band (no site license required)
• Supports serial data rates up to 38.4 Kbps
• Rated range of 4 miles (6.5 km) with unobstructed line-of-sight
• Built-in repeater mode for working around obstructions
• Excellent noise immunity using frequency hopping technology
• Supports point-to-point and point-to-multipoint architectures
• Small, rugged din-rail mountable metal enclosure , -20 - 75 ºC
• Cost effective alternative to serial cable installation/phone line leasing
List Price $895
NEW!NEW! PlantLinc 580D & 580DA
WIRELESS I/O EXTENDERS FOR THE 900 MHZ BAND
580D & 580DA Functions:8 x Discrete Input. Dry contact closure-switch closure detection
8 x Discrete Output. Open collector—sink to ground 100mA per channel 12-24 VDC
580DA includes: 8 x Analog I/O, 4-20 mA standard, 24 VDC max. Internal 8 bit A/D yields 2% accuracy
Operating Environment:Standard. 32° to 140° F (0° to 60° C)Humidity. 0 to 95% non-condensing
List Price
PLR580D $995
PLR580DA $1195
NEW!NEW! PlantLinc 580D & 580DA
WIRELESS I/O EXTENDERS FOR THE 900 MHZ BAND
• Operates in the license-free 902 - 928 MHz band
• Excellent noise immunity using frequency hopping
• Maximum range of 4 miles (6.5 km) with line-of-sight
• Repeater available to communicate around obstructions
• Supports point-to-point or point-to-multipoint architectures
• No wires to route or trenches to dig!!
• Very easy to implement; automatic start and restart
PLR580 Applications
Water/wastewater SCADA systems Petro-Chem production and distribution
Pipelines, offshore rigs, tank farms, etc.
Power generation and distribution Material handling (cranes, moving platforms) Remote PLC programming/diagnostics Remote supervision and monitoring
Why Diagnostics?
Primarily radio network analysis Radio network startup In-service troubleshooting Network benchmarking Network reconfiguration or tuning
Secondarily linkage for OPC clients Radio network event detection and alarming Correlate radio network and process events Historical / trend data archiving Predictive and preventative maintenance
LincView Example Screen
Features
Software resides on PC at master location Operates simultaneous with normal data
exchange Graphical view of entire wireless network Programmable warning/alarms with logging Displays both ends of all RF links Diagnostic data served via OPC Supports multiple radio networks
Serial Example
ANTENNA
SRM6000
(425) 882-2206
12VDC
NC
4
DI 3
DO
2
CD
1
9 N
C
8 C
TS
7 R
TS
6 N
C
GD
5
DATA-LINC GROUP
P C I O
DiagnosticComputer
Allen-Bradley MicroLogixA-B
1500
UserEquipment
(Master)
SRM6000Master
StandardDB9 Port
(front)
SRM6000Remote
SRM6000Remote
Allen-Bradley MicroLogixA-B
1500
UserEquipment(RTU Slave)
UserEquipment(RTU Slave)
ANTENNA
SRM6000
(425) 882-2206
12VDC
NC
4
DI 3
DO
2
CD
1
9 N
C
8 C
TS
7 R
TS
6 N
C
GD
5
DATA-LINC GROUP
P C I O
ANTENNA
SRM6000
(425) 882-2206
12VDC
NC
4
DI 3
DO
2
CD
1
9 N
C
8 C
TS
7 R
TS
6 N
C
GD
5
DATA-LINC GROUP
P C I O
ALLEN-BRADLEY
SLC5/0X CPUFORCE
RS232
RUN
FLT
BATT
RUN REM PROG
OptionalDiagnosticDB9 Port(rear)
Ethernet UDP Example
Logix5550I/O
RS232
RUN
BAT
RUN REM PROG
OK
ALLEN-BRADLEY
DiagnosticComputer
UserEquipment
1 2 3 4 5 6 7 8 U D
10 Base-T 8 Port Switch
LAN
Link
In
Out
Coll
RF
Power
Link
Out
In
Power
Ethernet Radio Modem
Reset/Confg
+V-V
10 to 28 VDC
10BaseT
Use A or B for Lan Link
Radio Configuration
OE
A B
SRM6210EMaster
LAN
Link
In
Out
Coll
RF
Power
Link
Out
In
Power
Ethernet Radio Modem
Reset/Confg
+V-V
10 to 28 VDC
10BaseT
Use A or B for Lan Link
Radio Configuration
OE
A B
SRM6210ERemote
LAN
Link
In
Out
Coll
RF
Power
Link
Out
In
Power
Ethernet Radio Modem
Reset/Confg
+V-V
10 to 28 VDC
10BaseT
Use A or B for Lan Link
Radio Configuration
OE
A B
SRM6210ERemote
1 2 3 4 5 6 7 8 U D
10 Base-T 8 Port Switch
User Equipment
1 2 3 4 5 6 7 8 U D
10 Base-T 8 Port Switch
User Equipment
LincView Remote Radio Example
Values at this radio’s end of the
RF link
Values for this radio at opposite end of the RF link
LincView OPC Server Name
To configure LincView Server Name choose OPC from the menu bar then enter the name.
When initially named LincView must be restarted for the name change to take affect.
RSView32
RSView32 Internal Setup (Cont.)
Using the node editor create a node and attach to the LincView OPC server name.
RSView32 Internal Setup (Cont.)
Using the RSView32 tag database, create a new tag and associate it to a LincView radio value.
RSView32 Tags (Cont.)
9114887.SignalOutJU / 9112146.NoiseJU
9123342.SignalOutJU / 9112146.NoiseJU
9114887.SignalInJU / 9114887.NoiseJU
9123342.SignalInJU / 9123342.NoiseJU
The Leader in Industrial Data Communication Solutions
Thank You!
425-882-2206
www.data-linc.com