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Process Control and
Safeguarding
Krishna Kumar
Human Factory
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Human Factory
lNeurological System
lDigestive System
lCardiovascular System
lRespiration System
lReproduction System
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Main Objective
lFood
lWater
lAir
lReproduction
The main objective of the Human Factory is
to survive !!!
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Neurological SystemIPS
System
DCS
System
Horn
GDSSystem
CCTV
System
Fieldbus Foundation
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Digestive System
ThickIntestines
Liver
Gall ThinIntestines
Pharynx
Stomach
Nose
Mouth
LP Separator
To/From
Lungs
To Eustachs
TubeAir Filter Pre-heater
Blood
Feed + Air
Saliva
Mixer Pre-
heater
Blood
Blood
NutrientsExchanger
HP Separator
2. stage
ReactorBilestorage
1. stage
Reactor
Stom.
solvents
storageMP Separator
PD
QCDensity
QC
QC
LC
LC
QC
TC PC
LC
FC
LC
To kidneys
Wastes / Vent
Water Separator
QS
PS
HSS
LCLC
PC
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Digestive System
ThickIntestines
Liver
Gall ThinIntestines
Pharynx
Stomach
Nose
Mouth
LP Separator
To/From
Lungs
To Eustachs
TubeAir Filter Pre-heater
Blood
Feed + Air
Saliva
Mixer Pre-
heater
Blood
Blood
NutrientsExchanger
HP Separator
2. stage
ReactorBilestorage
1. stage
Reactor
Stom.
solvents
storageMP Separator
To kidneys
Wastes / Vent
Water Separator
LZA
QZA
PZA
Intestines
Protection
LZA
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Digestive System (contd)
Kidneys
Urea
BladderUrine Storage
Tank Drain
FCLC
Water
Separator
Urea
StorageFrom Intestines
Blood + H2O Drained Blood
Blood
Water
Washer
PC
LC
FC
TC
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Digestive System (contd)
Kidneys
Urea
BladderUrine Storage
Tank Drain
Water
Separator
Urea
StorageFrom Intestines
Blood + H2O Drained Blood
Blood
Water
Washer
LZA
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Cardiovascular and Respiration Systems
Lungs
HartVSDC
Deoxidised blood
from various organs
Oxidised blood to
various organs
QC
QC
CO2
X
O2
FCQ
VSDC
O2 / CO2
Exchanger
From/To Pharynx
Blower
PCFCQ HSS
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Cardiovascular and Respiration Systems
Lungs
HartVSDC
Deoxidised blood
from various organs
Oxidised blood to
various organs
VSDC
O2 / CO2
Exchanger
From/To Pharynx
Blower
PZA
FZA QZA
1oo2
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Reproduction System
HormonsStorage Reprod.
Cells
Generator
Intermed.
Storage
Blood
Metering Station Loading Arm
Blood
Pump
Control
LC
Generation
Control
LC
QC
FCQ QC
Quality
QC
Density
SensitivityQC
GS
Blood
Reactor
RI
QC
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Reproduction System
HormonsStorage Reprod.
Cells
Generator
Intermed.
Storage
Blood
Metering Station Loading Arm
Blood
Blood
Reactor
GZA
QA
LZA
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Summary
lComplicated process control
lLimited redundancy provided
lMTBF between 60 and 70 years
lLow level of process safeguarding
lIn total almost 7 bil. Human Factories
world-wide
lWhat is the solution ???
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No solution exist !!!
Take care of yourself, causenobody else will do it for you.
Your chance may never come back.
