The Heat Tracing Specialists®

www.thermon.com

Self-Regulating Heating Cables

BSXTM

Freeze Protection andTemperature Maintenance up to 65°C

Maximum Exposure Temperature 85°C

Available Watt Densities .... 9, 15, 25 & 32 W/m @ 10°CSupply Voltage .......................................... 230 Vac Nominal

Freeze Protection andTemperature Maintenance up to 149°C

Maximum Exposure Temperature 250°C Withstands Temperatures Associated With Steam Purging

Available Watt Densities ........ 15, 32, 48 & 64 W/m @ 10°CSupply Voltage ............................................... 230 Vac Nominal

VSXTM

Features:• SemiconductiveSelf-RegulatingHeatingMatrix

• Cut-to-LengthParallelCircuitry

• Nickel-PlatedCopperBusWires

• MetallicBraidsforGroundingPurposes

• PolyolefinorFluoropolymerOverjacket

• WorldwideApprovals

Heat Tracing Systems AccessoriesThermonProvidesaCompleteRangeof:

• Power,SpliceandTerminationKits

• MechanicalThermostats

• ElectronicControlandMonitoringModules

• PowerDistributionandControlPanels

• SystemCommunicationsSoftware

RSXTM

Freeze Protection andTemperature Maintenance up to 65°C

andFoundationHeatingMaximum Exposure Temperature 85°C

Available Watt Densities ....................... 48 W/m @ 10°CSupply Voltage .................................................. 230 Vac Nominal

Freeze Protection andTemperature Maintenance up to 121°C

Maximum Exposure Temperature 121°C

Available Watt Densities ........ 15, 31, 48 & 64 W/m @ 10°CSupply Voltage ............................................... 230 Vac Nominal

KSXTM

HTSXTM

Freeze Protection andTemperature Maintenance up to 121°C

Maximum Exposure Temperature 250°C Withstands Temperatures Associated With Steam Purging

Available Watt Densities .... 9, 18, 27, 37, 48 & 64 W/m @ 10°CSupply Voltage ..................................................... 230 Vac Nominal

Thermon ELECTRIC HEAT TRACING Products

The Heat Tracing Specialists®

Power-Limiting Heating Cables

Freeze Protection andTemperature Maintenance up to 149°C

Maximum Exposure Temperature 260°C

Available Watt Densities ...... 14, 28, 42 & 57 W/m @ 10°CSupply Voltage ............................................ 230 Vac Nominal

HPTTM

Features:• PTCCoiledResistorAlloyHeatingElement

• Cut-to-LengthParallelCircuitry

• Nickel-PlatedCopperBusWires

• MetallicBraidsforGroundingPurposes

• FluoropolymerOverjacket

• WorldwideApprovals

Constant Watt Heating Cables

FP

Freeze Protection andTemperature Maintenance up to 65°C

andFoundationHeating Maximum Exposure Temperature 200°C

Maximum Watt Densities .............. 25 W/m @ 10°CSupply Voltage ....................... 230 and 400 Vac Nominal

Features:• NichromeHeatingElement

• Cut-to-LengthParallelCircuitry

• 3,3mmCopperBusWires

• MetallicBraidsforGroundingPurposes

• FluoropolymerOverjacket

• WorldwideApprovals

Mineral Insulated Heating Cables

Freeze Protection andTemperature Maintenance to 500°C

Maximum Exposure Temperature 600°C

Available Watt Densities .......... Designs up to 260 W/m SupplyVoltage....................................Ratedupto600Vac

MI

Features:• HighTemperatureMagnesiumOxideDielectric

• HighPowerOutputCapabilities

• AvailableinThreeOuter-SheathMaterials

Skin Effect Heating Systems

ThermTracTM

Features:• RuggedHeatTubetoGenerateHeat

• CircuitLengthsupto25Kilometers

• EachSystemFullyFactory-Engineered

Features:• LongCircuitLengthswithFewerPowerPoints

• StabilisedDesignsPossibleUsingThermonSoftware

• MetallicBraidsforEarthingPurposes

LongLineFreezeProtectionand Temperature Maintenance

Maximum Exposure Temperature 260°C

Available Watt Densities ......... Designs up to 25 W/m SupplyVoltage.....................Ratedupto750VacNominal

TESHTM

Series Resistance Heating Cables

PowerOutputs......upto165W/mOperatingVoltages...............upto5KV

Maintenance Temperatures ....... up to 200°CExposure Temperatures .................... up to 260°C

Thermon ELECTRIC HEAT TRACING Products

Electrically Heated Instrument Tubing for Freeze Protection and Temperature MaintenanceTubeTrace® Type SE/ME

Approvedforhazardous(classified)locations.

TubeTrace with BSXTM Self-RegulatingHeatTraceUseforwaterfreezeprotectionandlowtemperaturemaintenance.

Tube Temperature Range: 5°C to 65°CMaximum Exposure Temperature: 85°C

TubeTrace with HTSXTMSelf-RegulatingHeatTraceUsewheretemperatureexposuretosteampurgeisexpected.

Tube Temperature Range: 5°C to 121°CMaximum Exposure Temperature: 250°C

TubeTrace® with VSXTMSelf-RegulatingHeatTraceUsewherehightemperatureexposureisaconsideration.

Tube Temperature Range: 5°C to 149°CMaximum Exposure Temperature: 250°C

TubeTrace® with HPTTMPower-LimitingHeatTraceA“cut-to-length”heattracingforhighertemperaturemaintenance.Alsousedforfreezeprotectionwherehightemperatureexposureisafactor.HPTpower-limitingcablesrepresentthebestchoiceformaintainingtemperaturesupto204°Cthatcanbe“cut-to-length”inthefield.

Tube Temperature Range: 5°C to 204°CMaximum Exposure Temperature: 260°C

Custom CEMS and Analyzer Bundles

Manyanalyzerapplicationshavespecialtytubingrequirements,allofwhich Thermon can provide within our instrument tubing bundles. Examplesoftubematerialsandfinishesthatareavailableinclude:

• Fluoropolymertubing,316and304stainless,weldedorseamless,Monel*, titanium, Inconel * 825, and Alloy 20 are readily available.

• OptionalElectropolished(EP),ChemicalPassivation(CP),andper-formancecoatingssuchasSilcoNert*arealsoavailableonstainlesssteel tubing

• Doublecontainmenttubingormultipletubematerialscanbepro-vided in a common bundle.

“NI” Non-insulated (and non-heated) Bundle Other TubeTrace options can include:

• Auxiliaryconductors

• Unheatedtubes

• Factoryinstalledtemperaturesensor(s)

• Specialmarkingsandidentificationasrequired

* MonelandInconelaretrademarksofIncoAlloysInternational.,Inc.TradenameofSilcoTek™,formerlyadivisionofRestekPerformanceCoatings.SilcoNert™1000replacesSilcosteel®.SilcoNert™2000replacesSulfinert®/Siltek®.

Thermon INSTRUMENT TUBING BUNDLES Products

The Heat Tracing Specialists®

Electrically Heated Instrument Tubing for Freeze Protection of High Temp Steam LinesTubeTrace®TypeSEI/MEI-HT,HTX&HTX2Isolated“cut-to-length”heattraceforhightemperatureexposure,suitablefor ambient sensing control.

TubeTrace® Type SEI/MEI - HTMaintain: 5°CContinuous Exposure: 399°C

TubeTrace® Type SEI/MEI - HTXMaintain: 5°CContinuous Exposure: 593°C

TubeTrace® Type SEI/MEI - HTX2Maintain: 5°CIntermittent Exposure: 593°C

TubeTrace® AccessoriesEverytypeoftubingbundlerequiresproperterminationtoensurereliableperformanceandThermonoffersacompleterangeofterminationkits.BecauseThermonmanufacturestheelectricalheattracingaswell,allofthepowerconnectionandterminationacces-soriesarefullycoordinatedandapproved.

TubeTrace® Type Type SI/MI and SP/MP

Steam Heated Instrument Tubing for Freeze Protection and Temperature Maintenance

Steam or Fluid “Light Traced” (SI/MI)Forfreezeprotectionandlowertemperaturemaintenance.Thetracertubeisisolatedfromtheprocesstube(s),soprocesstubetemperatureswillbesignificantlylowerthanthetracertube temperature.

Tube Temperature Range: 5°C to 121°CMaximum Exposure: 205°C *

Steam or Fluid “Heavy Traced” (SP/MP)Forfreezeprotectionandprocessmaintenance.Thetracertubeisindirectcontactwiththeprocesstube(s),soprocesstubetempera-tures will be very close to the tracer tube temperature.

Standard Tracer Temperature Range: 5°C to 205°CMaximum Exposure: 205°C *

* Higher tube temperatues are possible with XINS-extra insulation HTand HTX type designs.

Thermon INSTRUMENT TUBING BUNDLES Products

SafeTraceTM Provides Increased Safety• SafeTraceTracersComplyWithTestsforSkin

Exposure(perASTMStdC-1005/1057)

• SafetyYellowJacketAlertsPlantPersonneltoPotentially Dangerous Conditions

SafeTraceTM Provides Predictable Heat Transfer• PermitsWinterizationforAnySizePipe

• EliminatesHot/ColdSpotsAssociatedWithBareTubingandSpacerBlocks

• SuitableforTemperature-SensitiveProcesses

Medium Maintain TemperaturesSafeTraceTM BTS: 38°C to 121°C

SnapTraceTM Pre-formedExtrusionInstallation

SLS-IT Isolated Tracing Secured with Fastening Tape

Heat Transfer Compounds to Maintain High Temperatures

Isolated Steam Tracers for Lower Maintain Temperatures

ThermoTube® Type SL Pre-Insulated Tubing• IdeallySuitedtoTransportLiquids,GasesorRefrigerants

• Non-hygroscopicGlassFiberInsulationforEfficiency

• ProtectiveOuterJacketResistsWeatherandMoisture

• ThermoTubeCanbeInstalledinCableTrays,

Angles,Channels,StrutsandonI-Beams

• AllTubingTypesAvailable

Continuous Temperature Range: Service to 205°C *ThermoTube ratings to 593°C also available *.

Steam Supply/Condensate Return Lines

* Higher tube temperatues are possible with XINS-extra insulation HTand HTX type designs.

For steam heated instrument tubing, see Instrument Tubing Bundles.

“Thermonized” with Thermon Heat Transfer Compounds• ConsistentHeatTransferProperties

• LessThan20%ofCostforSteamJacketing

SnapTrace® Preformed Extrusions for Straight PipingAvailable in 1,22 m lengths

• SignificantlyReducesInstallationTime

• NoSurfacePreparationRequired

• UseWithUpto208°CFluid/Steam

Thermon STEAM TRACING Products

T-85“Fillet”Installation

T-3 ChannelTraceTM Installation

HT Compounds for Piping, Valves and Irregular Surfaces(Maximumtemperatureratingsshown)

T-3: 371°C

T-99: 1000°C

T-80: 163°C

T-85: 190°C

T-802: 135°C Two part compound

SafeTraceTM SLS-IT: 24°C to 93°C

SafeTraceTM DLS-IT: 5°C to 54°C

* *ForelectricallyheatedtankapplicationconsiderThermonelectricheatingcables.

The Heat Tracing Specialists®

HeetSheet® Tank and Vessel Heating Units * *• ProvidesPredictableandReliableHeating(orCooling)

• Factory-AppliedNon-hardeningHeatTransferCompoundEnsuresMaximumHeatTransfer

• WafflePatternPermitsMultipleFlowPathsforHeatingandCoolingMedia

• Provides2to3TimestheHeatTransferofPlate-TypeCoils

• NoRiskofCross-ContaminationwithProcess

• Light-weightStainlessSteelConstructionforEasyInstallation

• StainlessSteelInletandOutletTubingProvidedfromFactory

Tank and Vessel Heating

HopperandChuteHeatingTemperature Maintenance up to 427°C

Maximum Exposure Temperature 538°C Maximum Watt Density ............... 4650 W/m2

SupplyVoltages....................................120-600Vac

Hopper and Chute HeatingHT Module Hopper Heater • FluoropolymerInsulatedHighTemperature1,3mm2LeadWires

(withstressreliefatconnection)

• ParallelCircuitHighTeperatureAlloyHeatingElement

• Temperature-RatedInsulation(directsenergytowardssurfacetobeheated)

• AluminizedSteelProtectiveEnclosureandCover

• 6,3mmHoleCut-outsforOptionalEarthConnection

Thermon TANK and HOPPER HEATING Products

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